CN114410854A - High-temperature-dyeable ecological fur chrome-free combined main tanning process - Google Patents
High-temperature-dyeable ecological fur chrome-free combined main tanning process Download PDFInfo
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- 238000004043 dyeing Methods 0.000 claims abstract description 43
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- MWDZOUNAPSSOEL-UHFFFAOYSA-N kaempferol Natural products OC1=C(C(=O)c2cc(O)cc(O)c2O1)c3ccc(O)cc3 MWDZOUNAPSSOEL-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C3/00—Tanning; Compositions for tanning
- C14C3/02—Chemical tanning
- C14C3/04—Mineral tanning
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C3/00—Tanning; Compositions for tanning
- C14C3/02—Chemical tanning
- C14C3/08—Chemical tanning by organic agents
- C14C3/10—Vegetable tanning
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C3/00—Tanning; Compositions for tanning
- C14C3/02—Chemical tanning
- C14C3/28—Multi-step processes
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
Abstract
本发明属于皮革加工技术领域,公开了可高温染色的生态裘皮无铬结合主鞣工艺,其特点是采用了“TWLZ+植物鞣剂”的结合主鞣工艺体系。TWLZ鞣剂对胶原纤维优良的分散和固定作用,使得植物鞣剂在小用量、高液比、弱机械作用的条件下也能均匀渗透入皮板中,与TWLZ鞣剂结合并在皮胶原纤维中形成大分子交联网络结构,从而产生了协同鞣制效果,赋予了鞣制裘皮足够的湿热稳定性以满足高温染色需求。本发明无需使用原本高温染色前必备的铬复鞣,有效避免了含铬废水的产生,有利于推进皮革行业的绿色发展。The invention belongs to the technical field of leather processing, and discloses a chromium-free combined main tanning process for ecological fur that can be dyed at high temperature. TWLZ tanning agent has excellent dispersing and fixing effect on collagen fibers, so that the vegetable tanning agent can penetrate into the skin evenly under the conditions of small dosage, high liquid ratio and weak mechanical action, and combine with TWLZ tanning agent and bind to the skin collagen fibers. The macromolecular cross-linked network structure is formed in the middle, which produces a synergistic tanning effect and endows the tanned fur with sufficient humidity and heat stability to meet the needs of high-temperature dyeing. The method does not need to use chromium retanning which is necessary before high-temperature dyeing, effectively avoids the generation of chromium-containing wastewater, and is conducive to promoting the green development of the leather industry.
Description
技术领域technical field
本发明涉及皮革加工技术领域,特别涉及可高温染色的生态裘皮无铬结合主鞣工艺。The invention relates to the technical field of leather processing, in particular to a chrome-free combined main tanning process for ecological fur that can be dyed at high temperature.
背景技术Background technique
染色是裘皮加工的重要工序之一。通过染色,可以增加裘皮的花色品种,提高成品的附加值。然而,裘皮毛被表面有一层结构致密的鳞片层,需要在高温条件下才能充分打开,染料才能进入毛纤维完成上染。因此,裘皮毛被染色需要在高温条件下进行。Dyeing is one of the important processes in fur processing. By dyeing, the variety of fur colors can be increased and the added value of the finished product can be increased. However, there is a dense layer of scales on the surface of the fur coat, which needs to be fully opened under high temperature conditions, and the dye can enter the wool fiber to complete the dyeing. Therefore, fur needs to be dyed under high temperature conditions.
目前,裘皮在染色之前,通常需要进行铬复鞣以提高裘皮的湿热稳定性,使其满足高温染色要求。但是,以铬鞣法为基础的工艺技术不可避免的会产生大量的含铬废水。国家标准规定车间或生产设施废水排放口总铬排放限值为1.5 mg/L,要达到这一要求,废水处理难度较大且成本高。因此,开发可高温染色的生态裘皮无铬鞣制工艺,对提升裘皮产业的可持续性具有重要意义。At present, before dyeing fur, chrome retanning is usually required to improve the wet heat stability of fur, so that it can meet the requirements of high temperature dyeing. However, the process technology based on chrome tanning will inevitably produce a large amount of chrome-containing wastewater. The national standard stipulates that the total chromium emission limit of workshop or production facility wastewater discharge outlet is 1.5 mg/L. To meet this requirement, wastewater treatment is difficult and costly. Therefore, the development of a chrome-free tanning process for ecological fur that can be dyed at high temperature is of great significance for improving the sustainability of the fur industry.
无铬鞣制工艺技术主要包括非铬金属鞣制技术和有机鞣制技术两类。非铬金属鞣剂具有一定的鞣制效应,但对胶原纤维的交联作用远不及铬鞣剂,导致鞣制裘皮的收缩温度偏低,在高温染色条件下皮板收缩严重,最终得到的染色裘皮呈现一种僵硬状态,不具备使用价值。植鞣技术是一种典型的有机鞣制技术,其使用的栲胶具有来源广、可再生、不含游离甲醛等优点,是一种环境友好的鞣剂。但是,栲胶在水溶液中容易形成聚集态结构,在大液比、弱机械作用的裘皮鞣制工艺体系下难于均匀渗透入皮板中。此外,栲胶对胶原纤维的交联作用同样偏弱,导致植鞣裘皮不耐高温,难于满足高温染色要求。由此可见,单一鞣剂难于赋予裘皮足够的湿热稳定性,使其满足高温染色要求。Chrome-free tanning technology mainly includes non-chrome metal tanning technology and organic tanning technology. Non-chrome metal tanning agents have a certain tanning effect, but the cross-linking effect on collagen fibers is far less than that of chrome tanning agents, resulting in low shrinkage temperature of tanned furs. A rigid state that has no use value. Vegetable tanning technology is a typical organic tanning technology. The tannin extract used in it has the advantages of wide source, renewable, free formaldehyde-free, etc. It is an environmentally friendly tanning agent. However, tannin extract is easy to form an aggregated structure in an aqueous solution, and it is difficult to evenly penetrate into the skin under the fur tanning process system with large liquid ratio and weak mechanical action. In addition, the cross-linking effect of tannin extract on collagen fibers is also weak, which makes vegetable tanned fur not resistant to high temperature and difficult to meet the requirements of high temperature dyeing. It can be seen that it is difficult for a single tanning agent to give fur sufficient moisture and heat stability to meet the requirements of high temperature dyeing.
鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容SUMMARY OF THE INVENTION
针对现有无铬鞣制技术普遍存在鞣制裘皮收缩温度低、高温耐受能力弱的缺陷,本发明的目的在于提供一种可高温染色的生态裘皮无铬结合鞣制工艺,其特点是鞣制裘皮收缩温度高、高温染色后得革率高、皮板柔软。Aiming at the defects of low shrinkage temperature and weak high temperature tolerance of tanning fur in the existing chrome-free tanning technology, the purpose of the present invention is to provide a chrome-free combined tanning process for ecological fur that can be dyed at high temperature, which is characterized by the shrinkage temperature of tanned fur. High leather yield and soft leather after high and high temperature dyeing.
为达到上述目的,本发明采用的技术方案为:To achieve the above object, the technical scheme adopted in the present invention is:
可高温染色的生态裘皮无铬结合主鞣工艺,以浸酸软化裘皮为原料,先使用TWLZ鞣剂鞣制,再使用栲胶鞣制。The ecological fur that can be dyed at high temperature is chrome-free combined with the main tanning process, using pickled and softened fur as raw material, first tanned with TWLZ tanning agent, and then tanned with tannin extract.
优选的,以鞣制裘皮加入的水体积计,所述TWLZ鞣剂的添加量为10-30 g/L。Preferably, the added amount of the TWLZ tanning agent is 10-30 g/L based on the volume of water added for tanning the fur.
优选的,所述TWLZ鞣剂鞣制是将TWLZ鞣剂渗透3.5-9 h后,提碱至pH 3.5-4.0,35-42℃下结合1-4 h。Preferably, the tanning of the TWLZ tanning agent is that after penetrating the TWLZ tanning agent for 3.5-9 hours, the alkali is extracted to pH 3.5-4.0, and combined at 35-42° C. for 1-4 hours.
优选的,以鞣制裘皮加入的水体积计,所述栲胶的添加量为8-20 g/L。Preferably, in terms of the volume of water added to the tanning fur, the added amount of the tannin extract is 8-20 g/L.
优选的,所述栲胶鞣制是在pH 5.0-6.5下渗透3.5-7.5 h后,降低pH至3.5-4.0,32-38℃下结合0.5-1 h。Preferably, the tannin extract is permeated at pH 5.0-6.5 for 3.5-7.5 h, then lowered to pH 3.5-4.0, and combined at 32-38° C. for 0.5-1 h.
优选的,所述栲胶为浅色栲胶,包含但不限于塔拉栲胶、浅色栗木栲胶、浅色荆树皮栲胶和浅色坚木栲胶中任一种或多种。Preferably, the tannin extract is light-colored tannin extract, including but not limited to any one or more of tara tannin extract, light-colored chestnut tannin extract, light-colored wattle bark tannin extract and light-colored quebracho tannin extract.
优选的,所述浸酸软化裘皮包含但不限于经过浸酸软化的绵羊裘皮、羔羊裘皮、托斯卡纳羊裘皮和滩羊裘皮中任一种。Preferably, the pickled and softened fur includes, but is not limited to, any one of pickled and softened sheep fur, lamb fur, Tuscan sheep fur and tan sheep fur.
优选的,在TWLZ鞣剂鞣制之前,还包含向浸酸软化裘皮中加入非离子脱脂剂和油脂分散剂,在30-35℃下,转动或划动20-40 min的步骤;Preferably, before tanning with the TWLZ tanning agent, the step of adding a nonionic degreasing agent and a grease dispersant to the pickling softened fur, and rotating or paddling for 20-40 min at 30-35°C;
优选的,以鞣制裘皮加入的水体积计,所述非离子脱脂剂添加量为0.5-2 g/L,油脂分散剂添加量为0.5-3 g/L。Preferably, based on the volume of water added to the tanning fur, the added amount of the nonionic degreaser is 0.5-2 g/L, and the added amount of the oil dispersant is 0.5-3 g/L.
优选的,采用提碱剂对溶液进行提碱,所述提碱剂包含但不限于碳酸氢钠、碳酸钠、氧化镁和自动提碱剂中任一种或多种。Preferably, alkali extraction is performed on the solution with an alkali extraction agent, and the alkali extraction agent includes but is not limited to any one or more of sodium bicarbonate, sodium carbonate, magnesium oxide and automatic alkali extraction agent.
本发明还提供了一种采用上述任一无铬结合主鞣工艺得到的可高温染色的生态裘皮。The present invention also provides an ecological fur that can be dyed at high temperature by adopting any of the above-mentioned chromium-free and main tanning processes.
本发明与现有技术相比,具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明中TWLZ鞣剂对胶原纤维具有优良的分散和固定作用,使得栲胶在高液比、弱机械作用的条件下,也能均匀渗透入皮板中,这是现有裘皮植鞣技术难于达到的技术效果。(1) The TWLZ tanning agent in the present invention has excellent dispersing and fixing effects on collagen fibers, so that the tannin extract can evenly penetrate into the leather under the condition of high liquid ratio and weak mechanical action. Technical effects that are difficult to achieve by tanning technology.
(2)本发明中TWLZ和栲胶可以在皮胶原纤维中形成大分子交联网络结构,显著提升了鞣剂对胶原纤维的交联作用并产生了协同鞣制效果,与单独使用TWLZ鞣剂或栲胶主鞣相比,可以赋予鞣制裘皮更高的湿热稳定性。(2) In the present invention, TWLZ and tannin extract can form a macromolecular cross-linked network structure in the skin collagen fibers, which significantly improves the cross-linking effect of the tanning agent on the collagen fibers and produces a synergistic tanning effect. Compared with the main tanning method of tannin extract, it can endow the tanned fur with higher humidity and heat stability.
(3)本发明提供的“TWLZ+栲胶”结合鞣制体系与现有无铬鞣制体系相比,可以仅通过主鞣这一个工序获得收缩温度高、高温耐受能力强的鞣制裘皮,能够满足无铬高温染色的需求,得革率高、皮板柔软,无需使用铬复鞣,有效避免了含铬废水的产生。(3) Compared with the existing chrome-free tanning system, the "TWLZ + tannin extract" combined tanning system provided by the present invention can obtain tanned furs with high shrinkage temperature and strong high temperature tolerance only through the main tanning process, which can meet the requirements of non-chrome tanning. The demand for high-temperature dyeing of chrome, high leather yield, soft leather, no need to use chrome retanning, effectively avoid the generation of chrome-containing wastewater.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明了,下面结合具体实施方式,对本发明进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the specific embodiments. It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts of the present invention. If the specific conditions are not indicated in the examples, it is carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used without the manufacturer's indication are conventional products that can be purchased from the market.
本发明提供的实施方式为:可高温染色的生态裘皮无铬结合主鞣工艺,以浸酸软化裘皮为原料,先使用TWLZ鞣剂鞣制,再使用栲胶鞣制。The embodiment provided by the present invention is as follows: the ecological fur that can be dyed at high temperature is chrome-free combined with the main tanning process, using pickling and softening fur as raw material, first tanning with TWLZ tanning agent, and then tanning with tannin extract.
现有的非铬金属鞣剂和栲胶鞣制裘皮均存在收缩温度低、高温耐受能力弱的缺陷,难于满足生态裘皮无铬高温染色需求。申请人在实验中发现,TWLZ和栲胶的结合鞣制工艺技术可以显著提升鞣制裘皮的湿热稳定性,使其能满足高温染色的要求,其原理为:TWLZ鞣剂是一种改性多糖与铝-锆盐配位形成的无铬络合鞣剂,鞣性强于常规铝-锆盐,且对胶原纤维表现出了优良的分散和固定作用,使得栲胶可以均匀渗透入皮板中,不仅可以与皮胶原形成多点氢键结合,而且还能同TWLZ中的金属离子形成配位结合,从而在皮胶原纤维网络中形成大分子交联网络结构,显著提升了鞣剂对胶原纤维的交联作用并产生了协同鞣制效果,导致鞣制裘皮在高温染色条件下也不会缩板,最终实现了无铬高温染色效果。The existing non-chromium metal tanning agents and tannin extract tanned furs all have the defects of low shrinkage temperature and weak high temperature tolerance, and it is difficult to meet the requirements of chrome-free high temperature dyeing of ecological furs. The applicant found in the experiment that the combined tanning technology of TWLZ and tannin extract can significantly improve the wet-heat stability of tanned fur, so that it can meet the requirements of high temperature dyeing. The principle is: TWLZ tanning agent is a kind of modified polysaccharide and aluminum. - The chromium-free complex tanning agent formed by the coordination of zirconium salts has stronger tanning properties than conventional aluminum-zirconium salts, and has excellent dispersion and fixation effects on collagen fibers, so that tannin extract can penetrate into the skin evenly, not only It can form multi-point hydrogen bonds with skin collagen, and can also form coordination binding with metal ions in TWLZ, thereby forming a macromolecular cross-linked network structure in the skin collagen fiber network, which significantly improves the cross-linking of tanning agents to collagen fibers. The combined action produces a synergistic tanning effect, which leads to the fact that the tanned fur will not shrink under high-temperature dyeing conditions, and finally achieves the effect of chrome-free high-temperature dyeing.
在一些优选实施方式中,所述浸酸软化裘皮包含但不限于经过浸酸软化的绵羊裘皮、羔羊裘皮、托斯卡纳羊裘皮和滩羊裘皮中任一种。In some preferred embodiments, the pickled-softened fur includes, but is not limited to, any of pickled-softened sheep fur, lamb fur, Tuscan sheep fur and tan sheep fur.
在一些具体实施方式中,以鞣制裘皮加入的水体积计,所述TWLZ鞣剂的添加量为10-30 g/L,即鞣制裘皮每加入1 L的水,TWLZ鞣剂的添加量为10-30 g,在此浓度范围内的TWLZ鞣剂均能实现本发明。In some specific embodiments, the amount of the TWLZ tanning agent added is 10-30 g/L based on the volume of water added to the tanning fur, that is, for every 1 L of water added to the tanning fur, the amount of the TWLZ tanning agent added is 10 g/L. -30 g, the TWLZ tanning agent in this concentration range can realize the present invention.
所述TWLZ鞣剂鞣制是将TWLZ鞣剂在浸酸软化裘皮中渗透3.5-9 h后,提碱至pH3.5-4.0,35-42℃下结合1-4 h。The tanning of the TWLZ tanning agent is that after penetrating the TWLZ tanning agent in the pickling softened fur for 3.5-9 hours, the alkali is elevated to pH 3.5-4.0, and combined at 35-42° C. for 1-4 hours.
为了脱除浸酸软化裘皮中油脂,在加入TWLZ鞣剂前,还可以包含向浸酸软化裘皮中加入非离子脱脂剂和油脂分散剂反应的步骤。在一些优选实施方式中,以鞣制裘皮加入的水体积计,所述非离子脱脂剂添加量为0.5-2 g/L,油脂分剂添加量为0.5-3 g/L。In order to remove the grease from the pickled and softened fur, before adding the TWLZ tanning agent, the step of adding a nonionic degreasing agent and a grease dispersant to the pickled and softened fur may also be included to react. In some preferred embodiments, the nonionic degreasing agent is added in an amount of 0.5-2 g/L, and the oil and fat agent is added in an amount of 0.5-3 g/L based on the volume of water added to the tanning fur.
在一些具体的实施方式中,TWLZ鞣剂鞣制方法可以为:将按常规工艺得到的浸酸软化裘皮置于转鼓或划槽中,加入液比为5-20的水、50-80 g/L的氯化钠、0.5-2 g/L的非离子脱脂剂和0.5-3 g/L的油脂分散剂,温度控制在30-35℃,转动或划动20-40 min后,加入10-30 g/L的TWLZ鞣剂,转动或划动2-4 h,停0-1 h,转动或划动1-2 h,停0-1 h,此后重复每小时转动或划动5 min的操作共8次,用提碱剂提碱至pH为3.5-4.0后,升温至35-42℃,转动或划动1-3 h,停0-1 h,排液。In some specific embodiments, the tanning method of TWLZ tanning agent can be: placing the pickled softened fur obtained by conventional technology in a drum or a slot, adding water with a liquid ratio of 5-20, 50-80 g/ L sodium chloride, 0.5-2 g/L nonionic degreaser and 0.5-3 g/L grease dispersant, the temperature is controlled at 30-35 ℃, after rotating or paddling for 20-40 min, add 10- 30 g/L of TWLZ tanning agent, turning or paddling for 2-4 h, stopping for 0-1 h, turning or paddling for 1-2 h, stopping for 0-1 h, then repeating every hour of turning or paddling for 5 min A total of 8 operations were performed. After the pH was 3.5-4.0 with an alkali-extracting agent, the temperature was raised to 35-42 °C, rotated or paddled for 1-3 h, stopped for 0-1 h, and drained.
其中,采用提碱剂对鞣液进行提碱,所述提碱剂包含但不限于碳酸氢钠、碳酸钠、氧化镁和自动提碱剂中任一种或多种。Wherein, the tanning liquor is subjected to alkali extraction with an alkali extraction agent, and the alkali extraction agent includes but is not limited to any one or more of sodium bicarbonate, sodium carbonate, magnesium oxide and automatic alkali extraction agent.
以鞣制裘皮加入的水体积计,所述栲胶的添加量为8-20 g/L,即鞣制裘皮每加入1L的水,栲胶的添加量为8-20 g,在此浓度范围内的栲胶均能实现本发明。In terms of the volume of water added by the tanning fur, the addition of the tannin extract is 8-20 g/L, that is, every time the tanning fur adds 1 L of water, the addition of the tannin extract is 8-20 g. Tannin extract can realize the present invention.
所述栲胶鞣制是在pH 5.0-6.5下渗透3.5-7.5 h后,降低pH至3.5-4.0,32-38℃下结合0.5-1 h ,即对经过TWLZ鞣剂鞣制后的浸酸软化裘皮进行此鞣制工艺。The tannin extract tanning is to infiltrate 3.5-7.5 h at pH 5.0-6.5, lower the pH to 3.5-4.0, and combine at 32-38°C for 0.5-1 h, that is, to soften the pickled fur after tanning with TWLZ tanning agent. This tanning process is carried out.
需要说明的是调节溶液pH的试剂均为本领域惯用试剂,所有能够调节溶液pH至目标值的试剂均应属于本发明的保护范围。It should be noted that the reagents for adjusting the pH of the solution are all conventional reagents in the art, and all reagents that can adjust the pH of the solution to the target value should belong to the protection scope of the present invention.
在一些优选实施方式中,为了不影响鞣制裘皮的颜色,所述栲胶优选为浅色栲胶,包含但不限于塔拉栲胶、浅色栗木栲胶、浅色荆树皮栲胶和浅色坚木栲胶中任一种或多种。In some preferred embodiments, in order not to affect the color of the tanned fur, the tannin extract is preferably light-colored tannin extract, including but not limited to tara tannin extract, light-colored chestnut tannin extract, light-colored wattle bark tannin extract and light-colored tannin extract Any one or more of quebracho tannin extracts.
为了进一步脱除TWLZ鞣制裘皮中的油脂,在加入栲胶前,还可以包含向经过TWLZ鞣剂鞣制后的浸酸软化裘皮中加入油脂分散剂反应的步骤。在一些优选实施方式中,以鞣制裘皮加入的水体积计,所述油脂分剂添加量为0.5-2 g/L。In order to further remove the grease in the TWLZ tanned fur, before adding the tannin extract, the step of adding a grease dispersant to the pickled and softened fur tanned with the TWLZ tanning agent may also be included for reaction. In some preferred embodiments, based on the volume of water added to the tanning fur, the added amount of the oil and fat component is 0.5-2 g/L.
如在一些具体实施方式中,栲胶鞣制的方法可以为:向转鼓或划槽中加入液比为5-20的水、0.5-2 g/L的油脂分散剂和1-3 g/L的甲酸钠,控制浴液温度为35-42℃,用小苏打提高浴液pH至5.0-6.0,转动或划动1-2 h,排液;加入液比为5-20的水,控制浴液温度为32-38℃,加入2-5 g/L的硫酸化加脂剂和8-20 g/L的栲胶,转动或划动2-4 h,停0-1 h,转动或划动1-2 h,此后重复每小时转动或划动10 min的操作3次,用甲酸调节浴液pH至3.5-4.0后,转动或划动0.5-1 h,出皮,得到可高温染色的生态无铬鞣制裘皮。As in some specific embodiments, the tanning method of tannin extract can be as follows: adding water with a liquid ratio of 5-20, 0.5-2 g/L oil dispersant and 1-3 g/L in a drum or a trough of sodium formate, control the temperature of the bath to 35-42°C, increase the pH of the bath to 5.0-6.0 with baking soda, turn or paddle for 1-2 h, and drain; add water with a liquid ratio of 5-20 to control the bath The temperature is 32-38℃, add 2-5 g/L of sulfated fatliquoring agent and 8-20 g/L tannin extract, turn or paddle for 2-4 h, stop for 0-1 h, turn or paddle 1-2 h, then repeat the operation of turning or paddling for 10 min 3 times per hour, adjust the pH of the bath solution to 3.5-4.0 with formic acid, turn or paddle for 0.5-1 h, peel out the skin, and obtain a high-temperature dyeing ecological Chrome-free tanned fur.
为更好地理解本发明提供的技术方案,下述以多个具体实例分别说明应用本发明上述实施方式提供的生态皮革无铬结合主鞣工艺,及性能测试。In order to better understand the technical solution provided by the present invention, the following describes the chrome-free combined main tanning process and performance test of the eco-leather provided by the above-mentioned embodiments of the present invention with a plurality of specific examples.
以下实施例和对比例中,鞣制裘皮收缩温度的测定方法为:In the following examples and comparative examples, the measuring method of tanning fur shrinkage temperature is:
采用剃毛刀剔除鞣制裘皮毛被,保留皮板。采用收缩温度仪测定皮板的收缩温度,以表征鞣制裘皮的湿热稳定性。The tanned fur quilt is removed with a razor, leaving the skin. The shrinkage temperature of the skin was measured by a shrinkage thermometer to characterize the wet heat stability of the tanned fur.
以下实施例和对比例中,染色裘皮得革率的测定方法为:In the following examples and comparative examples, the assay method of dyed fur yield is:
将鞣制裘皮按照常规染整工艺进行高温染色,制得染色裘皮。采用方格面积板(1cm2/格)分别测定鞣制裘皮和染色裘皮面积。染色裘皮得革率的计算公见式(1)。得革率越大,说明高温染色过程的面积收缩越小,鞣制裘皮的耐温能力越强。The tanned fur is dyed at high temperature according to the conventional dyeing and finishing process to obtain dyed fur. The area of tanned and dyed furs was measured separately using a square area board (1cm 2 /square). The calculation formula of the leather yield of dyed fur is shown in formula (1). The greater the leather yield, the smaller the area shrinkage during the high-temperature dyeing process, and the stronger the temperature resistance of the tanned fur.
(1) (1)
以下实施例和对比例中,染色裘皮柔软度的测定方法为:In the following examples and comparative examples, the method for measuring the softness of dyed fur is:
采用剃毛刀剔除染色裘皮毛被,保留皮板。采用软度仪测定皮板的柔软度。The dyed fur quilt is removed with a razor, leaving the hide. The softness of the veneer was measured by a softness tester.
本发明具体实施例中采用的部分物质信息可以如下:Part of the material information used in the specific embodiments of the present invention may be as follows:
非离子脱脂剂:四川达威科技股份有限公司生产的FG-B、四川德赛尔新材料科技有限公司生产的DW、四川亭江新材料股份有限公司生产的TJ-A124和TJ-A136;Non-ionic degreasing agent: FG-B produced by Sichuan Dawei Technology Co., Ltd., DW produced by Sichuan Desaier New Material Technology Co., Ltd., TJ-A124 and TJ-A136 produced by Sichuan Tingjiang New Material Co., Ltd.;
油脂分散剂:德瑞皮革科技(青岛)有限公司生产的SAF;Oil dispersant: SAF produced by Derui Leather Technology (Qingdao) Co., Ltd.;
TWLZ鞣剂:四川亭江新材料股份有限公司;TWLZ tanning agent: Sichuan Tingjiang New Materials Co., Ltd.;
自动提碱剂:斯塔尔精细涂料(苏州)有限公司生产的MGO、四川德赛尔新材料科技有限公司生产的MO和四川亭江新材料股份有限公司生产的TJ-A511;Automatic alkali extraction agent: MGO produced by Stahl Fine Coatings (Suzhou) Co., Ltd., MO produced by Sichuan Desaier New Material Technology Co., Ltd. and TJ-A511 produced by Sichuan Tingjiang New Material Co., Ltd.;
硫酸化加脂剂:意大利施华公司生产的Kurtalin ABM、Sintoil 88和Sintoil CH;Sulfated fatliquor: Kurtalin ABM, Sintoil 88 and Sintoil CH produced by Silvateam, Italy;
塔拉栲胶:四川亭江新材料股份有限公司生产的TJ-R231;Tara tannin extract: TJ-R231 produced by Sichuan Tingjiang New Materials Co., Ltd.;
浅色栗木栲胶:意大利施华公司生产的Dulcotan Special;Light-colored chestnut tannin extract: Dulcotan Special produced by Silvateam, Italy;
浅色荆树皮栲胶:巴西Seta公司生产的Supersol Light;Light-colored wattle bark tannin extract: Supersol Light produced by Brazil's Seta Company;
浅色坚木栲胶:意大利施华公司生产的Indusol Atd。Light-colored quebratus tannin extract: Indusol Atd produced by Silvateam, Italy.
实施例1Example 1
可高温染色的生态裘皮无铬结合主鞣工艺:High temperature dyeable ecological fur chrome-free combined with main tanning process:
(1)将按常规工艺得到的浸酸软化绵羊裘皮置于转鼓中,加入液比为5的水、50 g/L的氯化钠、1.2 g/L的非离子脱脂剂FG-B和1.8 g/L的油脂分散剂SAF,温度控制在30℃,转动40 min后,加入20 g/L的TWLZ鞣剂,转动4 h,停1 h,转动1 h,停0.5 h,此后重复每小时转动5 min的操作共8次,用氧化镁提碱至pH为3.5后,升温至35℃,转动2 h,停1 h,排液;(1) Put the pickled and softened sheep fur obtained by the conventional process in a rotating drum, add water with a liquid ratio of 5, 50 g/L sodium chloride, 1.2 g/L nonionic degreaser FG-B and 1.8 g/L of oil dispersant SAF, the temperature was controlled at 30 °C, after 40 min of rotation, 20 g/L of TWLZ tanning agent was added, rotated for 4 h, stopped for 1 h, rotated for 1 h, stopped for 0.5 h, and then repeated every The operation was rotated for 5 min for a total of 8 times per hour. After alkali extraction with magnesium oxide to pH 3.5, the temperature was raised to 35 °C, rotated for 2 h, stopped for 1 h, and drained;
(2)向转鼓中加入液比为13的水、0.5 g/L的油脂分散剂SAF和2 g/L的甲酸钠,控制浴液温度为42℃,用小苏打提高浴液pH至5.5,转动1.5 h,排液;加入液比为5的水,控制浴液温度为38℃,加入3.5 g/L的硫酸化加脂剂Kurtalin ABM和14 g/L的浅色荆树皮栲胶Supersol Light,转动4 h,停1 h,转动1.5 h,此后重复每小时转动10 min的操作3次,用甲酸调节浴液pH至3.8后,转动0.5 h,出皮,得到可高温染色的生态无铬鞣制裘皮。(2) Add water with a liquid ratio of 13, 0.5 g/L of oil dispersant SAF and 2 g/L of sodium formate to the drum, control the temperature of the bath to 42°C, and increase the pH of the bath to 5.5 with baking soda. Rotate for 1.5 h, drain; add water with a liquid ratio of 5, control the bath temperature to 38 °C, add 3.5 g/L sulfated fatliquoring agent Kurtalin ABM and 14 g/L light-colored wattle bark tannin extract Supersol Light, turn for 4 h, stop for 1 h, turn for 1.5 h, and then repeat the operation of turning 10 min every hour 3 times. After adjusting the pH of the bath solution to 3.8 with formic acid, turn it for 0.5 h, and peel off the skin to obtain an eco-free dye that can be dyed at high temperature. Chrome tanned fur.
经测定,鞣制裘皮的收缩温度为103.2℃,经高温染色后裘皮的得革率为99.2%、柔软度为7.2 mm,检测结果如表1所示。It was determined that the shrinkage temperature of the tanned fur was 103.2 °C, the leather yield of the fur after high temperature dyeing was 99.2%, and the softness was 7.2 mm. The test results are shown in Table 1.
对比例1Comparative Example 1
对比例1与实施例1的区别在于,对比例1仅采用20 g/L的TWLZ鞣剂进行鞣制,未采用栲胶进行鞣制,详细的工艺步骤为:The difference between Comparative Example 1 and Example 1 is that Comparative Example 1 only adopts the TWLZ tanning agent of 20 g/L to carry out tanning, and does not adopt tannin extract to carry out tanning, and the detailed processing steps are:
将按常规工艺得到的浸酸软化绵羊裘皮置于转鼓中,加入液比为5的水、50 g/L的氯化钠、1.2 g/L的非离子脱脂剂FG-B和1.8 g/L的油脂分散剂SAF,温度控制在30℃,转动40 min后,加入20 g/L的TWLZ鞣剂,转动4 h,停1 h,转动1 h,停0.5 h,此后重复每小时转动5 min的操作共8次,用氧化镁提碱至pH为3.5后,升温至35℃,转动2 h,停1 h,出皮,得到无铬鞣制裘皮。The pickling and softening sheep fur obtained by the conventional process was placed in a rotating drum, and water with a liquid ratio of 5, 50 g/L sodium chloride, 1.2 g/L nonionic degreaser FG-B and 1.8 g/L were added. L of oil dispersant SAF, the temperature was controlled at 30 °C, after 40 min of rotation, 20 g/L of TWLZ tanning agent was added, rotated for 4 h, stopped for 1 h, rotated for 1 h, stopped for 0.5 h, and then repeated every hour for 5 hours. The operation was carried out 8 times for min. After alkali extraction with magnesium oxide to pH 3.5, the temperature was raised to 35 °C, rotated for 2 h, stopped for 1 h, and the skin was extracted to obtain chrome-free tanned fur.
经测定,鞣制裘皮的收缩温度为81.4℃,经高温染色后裘皮的得革率为73.2%、柔软度为4.3 mm,检测结果如表1所示。It was determined that the shrinkage temperature of the tanned fur was 81.4 °C, the yield of the fur after high temperature dyeing was 73.2%, and the softness was 4.3 mm. The test results are shown in Table 1.
对比例2Comparative Example 2
对比例2与实施例1的区别在于,对比例2仅采用34 g/L的TWLZ鞣剂进行鞣制,未采用栲胶进行鞣制,详细的工艺步骤为:The difference between Comparative Example 2 and Example 1 is that Comparative Example 2 only adopts the TWLZ tanning agent of 34 g/L to carry out tanning, and does not adopt tannin extract to carry out tanning, and the detailed processing steps are:
将按常规工艺得到的浸酸软化绵羊裘皮置于转鼓中,加入液比为5的水、50 g/L的氯化钠、1.2 g/L的非离子脱脂剂FG-B和1.8 g/L的油脂分散剂SAF,温度控制在30℃,转动40 min后,加入34 g/L的TWLZ鞣剂,转动4 h,停1 h,转动1 h,停0.5 h,此后重复每小时转动5 min的操作共8次,用氧化镁提碱至pH为3.5后,升温至35℃,转动2 h,停1 h,出皮,得到无铬鞣制裘皮。The pickling and softening sheep fur obtained by the conventional process was placed in a rotating drum, and water with a liquid ratio of 5, 50 g/L sodium chloride, 1.2 g/L nonionic degreaser FG-B and 1.8 g/L were added. L of oil dispersant SAF, the temperature was controlled at 30 °C, after 40 min of rotation, 34 g/L of TWLZ tanning agent was added, rotated for 4 h, stopped for 1 h, rotated for 1 h, stopped for 0.5 h, and then repeated 5 rotations per hour. The operation was carried out 8 times for min. After alkali extraction with magnesium oxide to pH 3.5, the temperature was raised to 35 °C, rotated for 2 h, stopped for 1 h, and the skin was extracted to obtain chrome-free tanned fur.
经测定,鞣制裘皮的收缩温度为85.8℃,经高温染色后裘皮的得革率为74.3%、柔软度为4.5 mm,检测结果如表1所示。It was determined that the shrinkage temperature of the tanned fur was 85.8 °C, the yield of the fur after high temperature dyeing was 74.3%, and the softness was 4.5 mm. The test results are shown in Table 1.
对比例3Comparative Example 3
对比例3与实施例1的区别在于,对比例3仅采用14 g/L的栲胶进行鞣制,未采用TWLZ鞣剂进行鞣制,详细的工艺步骤为:The difference between Comparative Example 3 and Example 1 is that Comparative Example 3 only adopts the tannin extract of 14 g/L to carry out tanning, and does not adopt TWLZ tanning agent to carry out tanning, and the detailed processing steps are:
将按常规工艺得到的浸酸软化绵羊裘皮置于转鼓中,加入液比为13的水、0.5 g/L的油脂分散剂SAF和2 g/L的甲酸钠,控制浴液温度为42℃,用小苏打提高浴液pH至5.5,转动1.5 h,排液;加入液比为5的水,控制浴液温度为38℃,加入3.5 g/L的硫酸化加脂剂Kurtalin ABM和14 g/L的浅色荆树皮栲胶Supersol Light,转动4 h,停1 h,转动1.5 h,此后重复每小时转动10 min的操作3次,用甲酸调节浴液pH至3.8后,转动0.5 h,出皮,得到无铬鞣制裘皮。The pickled and softened sheep fur obtained by the conventional process was placed in a rotating drum, water with a liquid ratio of 13, 0.5 g/L of oil dispersant SAF and 2 g/L of sodium formate were added, and the temperature of the bath was controlled to be 42°C. Raise the pH of the bath solution to 5.5 with baking soda, turn it for 1.5 h, and drain; add water with a liquid ratio of 5, control the bath temperature to 38 °C, add 3.5 g/L sulfated fatliquoring agent Kurtalin ABM and 14 g/L L of light-colored wattle bark tannin extract Supersol Light, rotate for 4 h, stop for 1 h, rotate for 1.5 h, then repeat the operation of rotating 10 min per hour 3 times, adjust the pH of the bath with formic acid to 3.8, rotate for 0.5 h, The hides are removed to obtain chrome-free tanned furs.
经测定,鞣制裘皮的收缩温度为73.4℃,经高温染色后裘皮的得革率为68.5%、柔软度为4.1 mm,检测结果如表1所示。It was determined that the shrinkage temperature of the tanned fur was 73.4 °C, the yield of the fur after high temperature dyeing was 68.5%, and the softness was 4.1 mm. The test results are shown in Table 1.
对比例4Comparative Example 4
对比例4与实施例1的区别在于,对比例2仅采用34 g/L的栲胶进行鞣制,未采用TWLZ鞣剂进行鞣制,详细的工艺步骤为:The difference between Comparative Example 4 and Example 1 is that Comparative Example 2 only adopts the tannin extract of 34 g/L to carry out tanning, and does not adopt TWLZ tanning agent to carry out tanning, and the detailed processing steps are:
将按常规工艺得到的浸酸软化绵羊裘皮置于转鼓中,加入液比为13的水、0.5 g/L的油脂分散剂SAF和2 g/L的甲酸钠,控制浴液温度为42℃,用小苏打提高浴液pH至5.5,转动1.5 h,排液;加入液比为5的水,控制浴液温度为38℃,加入3.5 g/L的硫酸化加脂剂Kurtalin ABM和14 g/L的浅色荆树皮栲胶Supersol Light,转动4 h,停1 h,转动1.5 h,此后重复每小时转动10 min的操作3次,用甲酸调节浴液pH至3.8后,转动0.5 h,出皮,得到无铬鞣制裘皮。The pickled and softened sheep fur obtained by the conventional process was placed in a rotating drum, water with a liquid ratio of 13, 0.5 g/L of oil dispersant SAF and 2 g/L of sodium formate were added, and the temperature of the bath was controlled to be 42°C. Raise the pH of the bath solution to 5.5 with baking soda, turn it for 1.5 h, and drain; add water with a liquid ratio of 5, control the bath temperature to 38 °C, add 3.5 g/L sulfated fatliquoring agent Kurtalin ABM and 14 g/L L of light-colored wattle bark tannin extract Supersol Light, rotate for 4 h, stop for 1 h, rotate for 1.5 h, then repeat the operation of rotating 10 min per hour 3 times, adjust the pH of the bath with formic acid to 3.8, rotate for 0.5 h, The hides are removed to obtain chrome-free tanned furs.
经测定,鞣制裘皮的收缩温度为77.3℃,经高温染色后裘皮的得革率为72.3%、柔软度为4.2 mm,检测结果如表1所示。It was determined that the shrinkage temperature of the tanned fur was 77.3°C, the leather yield of the fur after dyeing at high temperature was 72.3%, and the softness was 4.2 mm. The test results are shown in Table 1.
对比例5Comparative Example 5
对比例5与实施例1的区别在于,对比例5采用常规铝-锆鞣剂等量替换TWLZ鞣剂,其余操作与实施例1完全相同。对比例5详细的工艺步骤为:The difference between Comparative Example 5 and Example 1 is that in Comparative Example 5, a conventional aluminum-zirconium tanning agent was used to replace the TWLZ tanning agent in an equal amount, and the remaining operations were exactly the same as those in Example 1. The detailed process steps of Comparative Example 5 are:
(1)将按常规工艺得到的浸酸软化绵羊裘皮置于转鼓中,加入液比为5的水、50 g/L的氯化钠、1.2 g/L的非离子脱脂剂FG-B和1.8 g/L的油脂分散剂SAF,温度控制在30℃,转动40 min后,加入20 g/L的铝-锆鞣剂,转动4 h,停1 h,转动1 h,停0.5 h,此后重复每小时转动5 min的操作共8次,用氧化镁提碱至pH为3.5后,升温至35℃,转动2 h,停1 h,排液;(1) Put the pickled and softened sheep fur obtained by the conventional process in a rotating drum, add water with a liquid ratio of 5, 50 g/L sodium chloride, 1.2 g/L nonionic degreaser FG-B and 1.8 g/L oil dispersant SAF, the temperature is controlled at 30 °C, after rotating for 40 min, add 20 g/L aluminum-zirconium tanning agent, rotate for 4 h, stop for 1 h, rotate for 1 h, stop for 0.5 h, and then Repeat the operation of rotating for 5 min per hour for a total of 8 times. After alkali extraction with magnesium oxide to pH 3.5, the temperature is raised to 35 °C, rotated for 2 h, stopped for 1 h, and drained;
(2)向转鼓中加入液比为13的水、0.5 g/L的油脂分散剂SAF和2 g/L的甲酸钠,控制浴液温度为42℃,用小苏打提高浴液pH至5.5,转动1.5 h,排液;加入液比为5的水,控制浴液温度为38℃,加入3.5 g/L的硫酸化加脂剂Kurtalin ABM和14 g/L的浅色荆树皮栲胶Supersol Light,转动4 h,停1 h,转动1.5 h,此后重复每小时转动10 min的操作3次,用甲酸调节浴液pH至3.8后,转动0.5 h,出皮,得到可高温染色的生态无铬鞣制裘皮。(2) Add water with a liquid ratio of 13, 0.5 g/L of oil dispersant SAF and 2 g/L of sodium formate to the drum, control the temperature of the bath to 42°C, and increase the pH of the bath to 5.5 with baking soda. Rotate for 1.5 h, drain; add water with a liquid ratio of 5, control the bath temperature to 38 °C, add 3.5 g/L sulfated fatliquoring agent Kurtalin ABM and 14 g/L light-colored wattle bark tannin extract Supersol Light, turn for 4 h, stop for 1 h, turn for 1.5 h, and then repeat the operation of turning 10 min every hour 3 times. After adjusting the pH of the bath solution to 3.8 with formic acid, turn it for 0.5 h, and peel off the skin to obtain an eco-free dye that can be dyed at high temperature. Chrome tanned fur.
经测定,鞣制裘皮的收缩温度为92.0℃,经高温染色后裘皮的得革率为90.7%、柔软度为6.1 mm,检测结果如表1所示。It was determined that the shrinkage temperature of the tanned fur was 92.0 °C, the leather yield of the fur after high temperature dyeing was 90.7%, and the softness was 6.1 mm. The test results are shown in Table 1.
对比例6Comparative Example 6
对比例6与实施例1的区别在于,对比例6采用合成鞣剂等量替换栲胶,其余操作与实施例1完全相同。对比例6详细的工艺步骤为:The difference between Comparative Example 6 and Example 1 is that in Comparative Example 6, the equivalent amount of synthetic tanning agent was used to replace tannin extract, and the remaining operations were exactly the same as in Example 1. The detailed process steps of Comparative Example 6 are:
(1)将按常规工艺得到的浸酸软化绵羊裘皮置于转鼓中,加入液比为5的水、50 g/L的氯化钠、1.2 g/L的非离子脱脂剂FG-B和1.8 g/L的油脂分散剂SAF,温度控制在30℃,转动40 min后,加入20 g/L的TWLZ鞣剂,转动4 h,停1 h,转动1 h,停0.5 h,此后重复每小时转动5 min的操作共8次,用氧化镁提碱至pH为3.5后,升温至35℃,转动2 h,停1 h,排液;(1) Put the pickled and softened sheep fur obtained by the conventional process in a rotating drum, add water with a liquid ratio of 5, 50 g/L sodium chloride, 1.2 g/L nonionic degreaser FG-B and 1.8 g/L of oil dispersant SAF, the temperature was controlled at 30 °C, after 40 min of rotation, 20 g/L of TWLZ tanning agent was added, rotated for 4 h, stopped for 1 h, rotated for 1 h, stopped for 0.5 h, and then repeated every The operation was rotated for 5 min for a total of 8 times per hour. After alkali extraction with magnesium oxide to pH 3.5, the temperature was raised to 35 °C, rotated for 2 h, stopped for 1 h, and drained;
(2)向转鼓中加入液比为13的水、0.5 g/L的油脂分散剂SAF和2 g/L的甲酸钠,控制浴液温度为42℃,用小苏打提高浴液pH至5.5,转动1.5 h,排液;加入液比为5的水,控制浴液温度为38℃,加入3.5 g/L的硫酸化加脂剂Kurtalin ABM和14 g/L的合成鞣剂,转动4h,停1 h,转动1.5 h,此后重复每小时转动10 min的操作3次,用甲酸调节浴液pH至3.8后,转动0.5 h,出皮,得到可高温染色的生态无铬鞣制裘皮。(2) Add water with a liquid ratio of 13, 0.5 g/L of oil dispersant SAF and 2 g/L of sodium formate to the drum, control the temperature of the bath to 42°C, and increase the pH of the bath to 5.5 with baking soda. Rotate for 1.5 h, drain; add water with a liquid ratio of 5, control the bath temperature to 38 °C, add 3.5 g/L sulfated fatliquor Kurtalin ABM and 14 g/L synthetic tanning agent, rotate for 4 h, stop For 1 h, rotate for 1.5 h, and then repeat the operation of rotating for 10 min every hour 3 times. After adjusting the pH of the bath solution to 3.8 with formic acid, rotate for 0.5 h, and the hides are produced to obtain ecological chrome-free tanned furs that can be dyed at high temperature.
经测定,鞣制裘皮的收缩温度为90.8℃,经高温染色后裘皮的得革率为90.2%、柔软度为5.9 mm,检测结果如表1所示。It was determined that the shrinkage temperature of the tanned fur was 90.8 °C, the yield of the fur after high temperature dyeing was 90.2%, and the softness was 5.9 mm. The test results are shown in Table 1.
对比例7Comparative Example 7
对比例7与实施例1的区别在于,对比例7采用两倍合成鞣剂用量替换栲胶,其余操作与实施例1完全相同。对比例7详细的工艺步骤为:The difference between Comparative Example 7 and Example 1 is that in Comparative Example 7, double the amount of synthetic tanning agent was used to replace tannin extract, and the remaining operations were exactly the same as in Example 1. The detailed process steps of Comparative Example 7 are:
(1)将按常规工艺得到的浸酸软化绵羊裘皮置于转鼓中,加入液比为5的水、50 g/L的氯化钠、1.2 g/L的非离子脱脂剂FG-B和1.8 g/L的油脂分散剂SAF,温度控制在30℃,转动40 min后,加入20 g/L的TWLZ鞣剂,转动4 h,停1 h,转动1 h,停0.5 h,此后重复每小时转动5 min的操作共8次,用氧化镁提碱至pH为3.5后,升温至35℃,转动2 h,停1 h,排液;(1) Put the pickled and softened sheep fur obtained by the conventional process in a rotating drum, add water with a liquid ratio of 5, 50 g/L sodium chloride, 1.2 g/L nonionic degreaser FG-B and 1.8 g/L of oil dispersant SAF, the temperature was controlled at 30 °C, after 40 min of rotation, 20 g/L of TWLZ tanning agent was added, rotated for 4 h, stopped for 1 h, rotated for 1 h, stopped for 0.5 h, and then repeated every The operation was rotated for 5 min for a total of 8 times per hour. After alkali extraction with magnesium oxide to pH 3.5, the temperature was raised to 35 °C, rotated for 2 h, stopped for 1 h, and drained;
(2)向转鼓中加入液比为13的水、0.5 g/L的油脂分散剂SAF和2 g/L的甲酸钠,控制浴液温度为42℃,用小苏打提高浴液pH至5.5,转动1.5 h,排液;加入液比为5的水,控制浴液温度为38℃,加入3.5 g/L的硫酸化加脂剂Kurtalin ABM和28 g/L的合成鞣剂,转动4h,停1 h,转动1.5 h,此后重复每小时转动10 min的操作3次,用甲酸调节浴液pH至3.8后,转动0.5 h,出皮,得到可高温染色的生态无铬鞣制裘皮。(2) Add water with a liquid ratio of 13, 0.5 g/L of oil dispersant SAF and 2 g/L of sodium formate to the drum, control the temperature of the bath to 42°C, and increase the pH of the bath to 5.5 with baking soda. Rotate for 1.5 h, drain; add water with a liquid ratio of 5, control the bath temperature to 38 °C, add 3.5 g/L sulfated fatliquoring agent Kurtalin ABM and 28 g/L synthetic tanning agent, rotate for 4 h, stop For 1 h, rotate for 1.5 h, and then repeat the operation of rotating for 10 min every hour 3 times. After adjusting the pH of the bath solution to 3.8 with formic acid, rotate for 0.5 h, and the hides are produced to obtain ecological chrome-free tanned furs that can be dyed at high temperature.
经测定,鞣制裘皮的收缩温度为95.9℃,经高温染色后裘皮的得革率为92.1%、柔软度为6.4 mm,检测结果如表1所示。It was determined that the shrinkage temperature of the tanned fur was 95.9 °C, the yield of the fur after high temperature dyeing was 92.1%, and the softness was 6.4 mm. The test results are shown in Table 1.
根据实施例1及对比例1-7的测试结果可以看出,实施例1采用TWLZ搭配栲胶进行结合鞣制,鞣制裘皮的收缩温度高达103.2℃,经高温染色后几乎没有缩板,得革率为99.2%,染色裘皮也保持了良好的感官性能,柔软度高达7.2 mm;对比例1采用20 g/L的TWLZ进行鞣制,鞣制裘皮的收缩温度为81.4℃,经高温染色后得革率仅为73.2%,缩板明显且染色裘皮呈板硬状态,柔软度仅为4.3 mm;对比例2采用34 g/L的TWLZ进行鞣制,鞣制裘皮的收缩温度为85.8℃,经高温染色后得革率仅为74.3%,缩板明显且染色裘皮呈板硬状态,柔软度仅为4.5 mm;对比例3采用14 g/L的栲胶进行鞣制,鞣制裘皮的收缩温度为73.4℃,经高温染色后得革率仅为68.5%,缩板同样明显且染色裘皮呈板硬状态,柔软度仅为4.1 mm;对比例4采用34 g/L的栲胶进行鞣制,鞣制裘皮的收缩温度为77.3℃,经高温染色后得革率仅为72.3%,缩板同样明显且染色裘皮呈板硬状态,柔软度仅为4.2 mm;对比例5采用常规铝锆鞣剂搭配栲胶进行鞣制,鞣制裘皮的收缩温度为92.0℃,经高温染色后得革率为90.7%,染色裘皮的柔软度为6.1 mm;对比例6采用等量合成鞣剂替换栲胶同TWLZ进行结合鞣制,鞣制裘皮的收缩温度为90.8℃,经高温染色后得革率为90.2%,染色裘皮的柔软度为5.9 mm;对比例7采用2倍合成鞣剂替换栲胶同TWLZ进行结合鞣制,鞣制裘皮的收缩温度为95.9℃,经高温染色后得革率为92.1%,染色裘皮的柔软度为6.4 mm。According to the test results of Example 1 and Comparative Examples 1-7, it can be seen that in Example 1, TWLZ was used with tannin extract for combined tanning, and the shrinkage temperature of the tanned fur was as high as 103.2°C. After high-temperature dyeing, there was almost no shrinkage. It is 99.2%, and the dyed fur also maintains good sensory properties, and the softness is as high as 7.2 mm; in Comparative Example 1, 20 g/L TWLZ was used for tanning, and the shrinkage temperature of the tanned fur was 81.4 °C, and the leather yield after high-temperature dyeing was only It is 73.2%, the shrinkage is obvious, and the dyed fur is in a hard state, and the softness is only 4.3 mm; in Comparative Example 2, 34 g/L TWLZ was used for tanning, and the shrinkage temperature of the tanned fur was 85.8 °C, and the leather was obtained after high temperature dyeing. The rate is only 74.3%, the shrinkage is obvious and the dyed fur is in a stiff state, and the softness is only 4.5 mm; Comparative Example 3 was tanned with 14 g/L tannin extract, and the shrinkage temperature of the tanned fur was 73.4 ℃, and it was dyed at high temperature. The after-leather rate is only 68.5%, the shrinkage is also obvious, and the dyed fur is in a hard state, with a softness of only 4.1 mm; Comparative Example 4 was tanned with 34 g/L tannin extract, and the shrinkage temperature of the tanned fur was 77.3 °C , the leather yield after high temperature dyeing is only 72.3%, the shrinkage is also obvious, and the dyed fur is in a hard state, with a softness of only 4.2 mm; in Comparative Example 5, conventional aluminum zirconium tanning agent and tannin extract were used for tanning, and the tanned fur was The shrinkage temperature was 92.0 °C, the leather yield after high-temperature dyeing was 90.7%, and the softness of the dyed fur was 6.1 mm; in Comparative Example 6, the same amount of synthetic tanning agent was used to replace tannin extract and TWLZ for combined tanning, and the shrinkage temperature of the tanned fur was 90.8 ℃, the leather yield after high temperature dyeing was 90.2%, and the softness of the dyed fur was 5.9 mm; in Comparative Example 7, 2 times of synthetic tanning agent was used to replace tannin extract and combined tanning with TWLZ, the shrinkage temperature of the tanned fur was 95.9 ℃, After high temperature dyeing, the leather yield was 92.1%, and the softness of dyed fur was 6.4 mm.
浸酸软化绵羊裘皮的收缩温度为62.6℃,经过实施例1中20 g/L的TWLZ和14 g/L的栲胶的结合鞣制,鞣制裘皮的收缩温度达到103.2℃,说明“TWLZ+栲胶”的收缩温度增幅(ΔTs)为40.6℃。对比例1中20 g/L的TWLZ鞣制裘皮的收缩温度为81.4℃,ΔTs为18.8℃。对比例3中14 g/L的栲胶鞣制裘皮的收缩温度为73.4℃,ΔTs为10.8℃。由此可见,“TWLZ+栲胶”的ΔTs已超过了TWLZ和栲胶ΔTs的总和,即40.6℃>(18.8℃+10.8℃),说明本发明采用的“TWLZ+栲胶”结合鞣制工艺产生了显著的协同鞣制效果。对比例2中34 g/L的TWLZ鞣制裘皮的收缩温度为85.8℃,ΔTs为23.2℃。对比例4中34 g/L的栲胶鞣制裘皮的收缩温度为77.3℃,ΔTs为14.7℃。同样地,“TWLZ+栲胶”的ΔTs已超过了TWLZ和栲胶ΔTs的总和,即40.6℃>(23.2℃+14.7℃),说明在相同的鞣剂用量下,本发明采用的“TWLZ+栲胶”结合鞣制工艺仍产生了显著的协同鞣制效果。The shrinkage temperature of pickling and softening sheep fur is 62.6°C. After the combined tanning of 20 g/L TWLZ and 14 g/L tannin extract in Example 1, the shrinkage temperature of the tanned fur reaches 103.2°C, indicating that "TWLZ + tannin extract" The shrinkage temperature increase (ΔTs) was 40.6°C. The shrinkage temperature of the TWLZ tanned fur at 20 g/L in Comparative Example 1 was 81.4°C, and the ΔTs was 18.8°C. The shrinkage temperature of the tannin extract tanned fur at 14 g/L in Comparative Example 3 was 73.4°C, and the ΔTs was 10.8°C. It can be seen that the ΔTs of "TWLZ + tannin extract" has exceeded the sum of TWLZ and tannin extract ΔTs, that is, 40.6°C>(18.8°C+10.8°C), indicating that the combination of "TWLZ+ tannin extract" used in the present invention produces a significant effect on the tanning process. synergistic tanning effect. The shrinkage temperature of the 34 g/L TWLZ tanned fur in Comparative Example 2 was 85.8°C, and the ΔTs was 23.2°C. The shrinkage temperature of the tannin extract tanned fur at 34 g/L in Comparative Example 4 was 77.3°C, and the ΔTs was 14.7°C. Similarly, the ΔTs of “TWLZ+ tannin extract” has exceeded the sum of TWLZ and tannin extract ΔTs, that is, 40.6°C>(23.2°C+14.7°C), indicating that under the same amount of tanning agent, the “TWLZ+ tannin extract” used in the present invention "The combined tanning process still produced a significant synergistic tanning effect.
实施例1鞣制裘皮的收缩温度和耐温能力全方位优于对比例5,说明常规铝-锆鞣剂不能代替TWLZ鞣剂获得本发明中想要实现的收缩温度高、耐温能力强的技术效果。这主要是因为常规铝-锆鞣剂不含有改性多糖配体,故形成的配合物对胶原纤维的分散和固定能力不及TWLZ鞣剂,导致栲胶难于均匀渗透所致。此外,实施例1鞣制裘皮的收缩温度和耐温能力同样优于对比例6和7,说明即便采用了2倍用量的合成鞣剂亦不能代替栲胶获得本发明中想要实现的技术效果。这主要是因为合成鞣剂的分子量小、酚羟基少,与TWLZ配位后难于形成大分子交联网络结构所致。通过上述实施例和对比例的结果可以说明,本发明采用的“TWLZ+栲胶”的协同鞣制工艺同现有技术相比具有显著的进步,产生了意料之外的效果。The shrinkage temperature and temperature resistance of Example 1 tanned fur are better than Comparative Example 5 in all directions, illustrating that conventional aluminum-zirconium tanning agent can not replace TWLZ tanning agent to obtain the high shrinkage temperature and strong temperature resistance that want to be realized in the present invention. Effect. This is mainly because the conventional aluminum-zirconium tanning agent does not contain modified polysaccharide ligands, so the dispersing and fixing ability of the formed complex to collagen fibers is not as good as that of the TWLZ tanning agent, which makes the tannin extract difficult to penetrate uniformly. In addition, the shrinkage temperature and temperature resistance of the tanned fur of Example 1 are also better than those of Comparative Examples 6 and 7, indicating that even if the synthetic tanning agent of 2 times the amount is adopted, the technical effect desired to be achieved in the present invention cannot be obtained in place of tannin extract. This is mainly due to the fact that the synthetic tanning agent has a small molecular weight and few phenolic hydroxyl groups, and it is difficult to form a macromolecular cross-linked network structure after coordinating with TWLZ. From the results of the above examples and comparative examples, it can be shown that the synergistic tanning process of "TWLZ + tannin extract" adopted in the present invention has significant progress compared with the prior art, resulting in unexpected effects.
表1 测试结果Table 1 Test results
。 .
实施例2Example 2
可高温染色的生态裘皮无铬结合主鞣工艺:High temperature dyeable ecological fur chrome-free combined with main tanning process:
(1)将按常规工艺得到的浸酸软化羔羊裘皮置于划槽中,加入液比为13的水、80g/L的氯化钠、2 g/L的非离子脱脂剂DW和0.5 g/L的油脂分散剂SAF,温度控制在32℃,划动30 min后,加入10 g/L的TWLZ鞣剂,划动4.5 h,此后重复每小时划动5 min的操作共8次,用碳酸氢钠提碱至pH为4.0后,升温至42℃,划动1 h,排液;(1) The pickled and softened lamb fur obtained by the conventional process was placed in a groove, and water with a liquid ratio of 13, 80 g/L of sodium chloride, 2 g/L of nonionic degreaser DW and 0.5 g/L of water were added. L of oil dispersant SAF, the temperature was controlled at 32 °C, after 30 min of paddling, 10 g/L of TWLZ tanning agent was added, paddled for 4.5 h, and then repeated the operation of paddling 5 min every hour for a total of 8 times, with carbonic acid After alkaline extraction with sodium hydrogen to pH 4.0, the temperature was raised to 42 °C, paddled for 1 h, and drained;
(2)向划槽中加入液比为20的水、2 g/L的油脂分散剂SAF和1 g/L的甲酸钠,控制浴液温度为35℃,用小苏打提高浴液pH至5.0,划动2 h,排液;加入液比为20的水,控制浴液温度为32℃,加入2 g/L的硫酸化加脂剂Sintoil 88和20 g/L的塔拉栲胶TJ-R231,划动5h,此后重复每小时划动10 min的操作3次,用甲酸调节浴液pH至3.5后,划动0.8 h,出皮,得到可高温染色的生态无铬鞣制裘皮。(2) Add water with a liquid ratio of 20, 2 g/L of grease dispersant SAF and 1 g/L of sodium formate to the groove, control the temperature of the bath to 35°C, and increase the pH of the bath to 5.0 with baking soda. Swipe for 2 h, drain; add water with a liquid ratio of 20, control the bath temperature to 32 °C, add 2 g/L sulfated fatliquor Sintoil 88 and 20 g/L tara tannin extract TJ-R231 , paddling for 5 hours, and then repeated the operation of paddling for 10 min every hour 3 times. After adjusting the pH of the bath solution to 3.5 with formic acid, paddling for 0.8 hours, the leather was peeled, and the ecological chrome-free tanned fur that could be dyed at high temperature was obtained.
经测定,鞣制裘皮的收缩温度为99.7℃,经高温染色后裘皮的得革率为98.6%、柔软度为7.0 mm。It was determined that the shrinkage temperature of the tanned fur was 99.7℃, the leather yield of the fur after high temperature dyeing was 98.6%, and the softness was 7.0 mm.
实施例3Example 3
可高温染色的生态裘皮无铬结合主鞣工艺:High temperature dyeable ecological fur chrome-free combined with main tanning process:
(1)将按常规工艺得到的浸酸软化托斯卡纳羊裘皮置于转鼓中,加入液比为20的水、65 g/L的氯化钠、0.5 g/L的非离子脱脂剂TJ-A124和3 g/L的油脂分散剂SAF,温度控制在35℃,转动20 min后,加入30 g/L的TWLZ鞣剂,转动2 h,停0.5 h,转动2 h,停1 h,此后重复每小时转动5 min的操作共8次,用碳酸钠提碱至pH为3.8后,升温至38℃,转动3 h,停0.5h,排液;(1) Put the pickled and softened Tuscan sheep fur obtained by the conventional process in a rotating drum, add water with a liquid ratio of 20, 65 g/L sodium chloride, and 0.5 g/L nonionic degreaser TJ-A124 and 3 g/L oil dispersant SAF, the temperature was controlled at 35 °C, after rotating for 20 min, 30 g/L TWLZ tanning agent was added, rotating for 2 h, stopping for 0.5 h, rotating for 2 h, stopping for 1 h After that, the operation of rotating for 5 min per hour was repeated for a total of 8 times. After the pH was adjusted to 3.8 with sodium carbonate, the temperature was raised to 38 °C, rotated for 3 h, stopped for 0.5 h, and drained;
(2)向转鼓中加入液比为5的水、1.2 g/L的油脂分散剂SAF和3 g/L的甲酸钠,控制浴液温度为38℃,用小苏打提高浴液pH至6.0,转动1 h,排液;加入液比为13的水,控制浴液温度为35℃,加入5 g/L的硫酸化加脂剂Sintoil CH和8 g/L的浅色栗木栲胶DulcotanSpecial,转动2 h,停0.5 h,转动1 h,此后重复每小时转动10 min的操作3次,用甲酸调节浴液pH至4.0后,转动1 h,出皮,得到可高温染色的生态无铬鞣制裘皮。(2) Add water with a liquid ratio of 5, 1.2 g/L of oil dispersant SAF and 3 g/L of sodium formate to the drum, control the temperature of the bath to 38°C, and increase the pH of the bath to 6.0 with baking soda. Turn for 1 h, drain; add water with a liquid ratio of 13, control the bath temperature to 35 °C, add 5 g/L of sulfated fatliquoring agent Sintoil CH and 8 g/L of light-colored chestnut tannin extract DulcotanSpecial, rotate 2 h, stop for 0.5 h, rotate for 1 h, and then repeat the operation of rotating for 10 min every hour for 3 times. After adjusting the pH of the bath solution to 4.0 with formic acid, rotate for 1 h, and peel off the leather to obtain an ecological chrome-free tanned fur that can be dyed at high temperature. .
经测定,鞣制裘皮的收缩温度为105.9℃,经高温染色后裘皮的得革率为99.4%、柔软度为7.4 mm。It was determined that the shrinkage temperature of the tanned fur was 105.9℃, the leather yield of the fur after high temperature dyeing was 99.4%, and the softness was 7.4 mm.
实施例4Example 4
可高温染色的生态裘皮无铬结合主鞣工艺:High temperature dyeable ecological fur chrome-free combined with main tanning process:
(1)将按常规工艺得到的浸酸软化滩羊裘皮置于划槽中,加入液比为20的水、65g/L的氯化钠、1.2 g/L的非离子脱脂剂TJ-A126和0.5 g/L的油脂分散剂SAF,温度控制在30℃,划动20 min后,加入30 g/L的TWLZ鞣剂,划动4 h,停0.5 h,划动1 h,此后重复每小时划动5 min的操作共8次,用自动提碱剂MGO提碱至pH为3.8后,升温至38℃,划动3 h,停0.5 h,排液;(1) Put the pickled and softened tan sheep fur obtained according to the conventional process in a slot, and add water with a liquid ratio of 20, 65 g/L sodium chloride, 1.2 g/L nonionic degreaser TJ-A126 and 0.5 g/L of oil dispersant SAF, the temperature was controlled at 30 °C, after 20 min of paddling, 30 g/L of TWLZ tanning agent was added, paddled for 4 h, stopped for 0.5 h, paddled for 1 h, and repeated every hour thereafter The operation of paddling for 5 min was carried out 8 times in total. After alkali extraction with automatic alkali extraction agent MGO to pH 3.8, the temperature was raised to 38 °C, paddled for 3 hours, stopped for 0.5 hours, and drained;
(2)向划槽中加入液比为13的水、2 g/L的油脂分散剂SAF和2 g/L的甲酸钠,控制浴液温度为38℃,用小苏打提高浴液pH至5.5,划动1 h,排液;加入液比为20的水,控制浴液温度为38℃,加入3.5 g/L的硫酸化加脂剂Kurtalin ABM和14 g/L的浅色坚木栲胶IndusloAtd,划动3 h,此后重复每小时划动10 min的操作3次,用甲酸调节浴液pH至4.0后,划动1h,出皮,得到可高温染色的生态无铬鞣制裘皮。(2) Add water with a liquid ratio of 13, 2 g/L of oil dispersant SAF and 2 g/L of sodium formate to the scribing groove, control the temperature of the bath to 38°C, and increase the pH of the bath to 5.5 with baking soda. Swipe for 1 h, drain; add water with a liquid ratio of 20, control the bath temperature to 38 °C, add 3.5 g/L sulfated fatliquoring agent Kurtalin ABM and 14 g/L light-colored quercetin extract IndusloAtd , paddling for 3 h, and then repeated the operation of paddling for 10 min every hour for 3 times. After adjusting the pH of the bath solution to 4.0 with formic acid, paddling for 1 h, the skin was peeled, and the ecological chrome-free tanned fur that could be dyed at high temperature was obtained.
经测定,鞣制裘皮的收缩温度为107.5℃,经高温染色后裘皮的得革率为99.6%、柔软度为7.5 mm。It was determined that the shrinkage temperature of the tanned fur was 107.5℃, the leather yield of the fur after high temperature dyeing was 99.6%, and the softness was 7.5 mm.
实施例5Example 5
可高温染色的生态裘皮无铬结合主鞣工艺:High temperature dyeable ecological fur chrome-free combined with main tanning process:
(1)将按常规工艺得到的浸酸软化绵羊裘皮置于转鼓中,加入液比为13的水、80g/L的氯化钠、2 g/L的非离子脱脂剂FG-B和1.8 g/L的油脂分散剂SAF,温度控制在35℃,转动30 min后,加入10 g/L的TWLZ鞣剂,转动4.5 h,停1 h,此后重复每小时转动5 min的操作共8次,用自动提碱剂MO提碱至pH为4.0后,升温至42℃,转动1 h,排液;(1) Put the pickled and softened sheep fur obtained by the conventional process in a rotating drum, add water with a liquid ratio of 13, 80 g/L of sodium chloride, 2 g/L of nonionic degreaser FG-B and 1.8 g/L oil dispersant SAF, the temperature is controlled at 35 °C, after 30 min of rotation, add 10 g/L of TWLZ tanning agent, rotate for 4.5 h, stop for 1 h, and then repeat the operation of 5 min per hour for a total of 8 times , after alkali extraction with automatic alkali extraction agent MO to pH 4.0, the temperature was raised to 42 °C, rotated for 1 h, and the liquid was drained;
(2)向转鼓中加入液比为5的水、0.5 g/L的油脂分散剂SAF和1 g/L的甲酸钠,控制浴液温度为35℃,用小苏打提高浴液pH至5.0,转动2 h,排液;加入液比为5的水,控制浴液温度为32℃,加入2 g/L的硫酸化加脂剂Sintoil 88、4 g/L的塔拉栲胶TJ-R231和4 g/L的浅色栗木栲胶Dulcotan Special,转动3 h,停0.5 h,转动2 h,此后重复每小时转动10 min的操作3次,用甲酸调节浴液pH至3.5后,转动0.5 h,出皮,得到可高温染色的生态无铬鞣制裘皮。(2) Add water with a liquid ratio of 5, 0.5 g/L of oil dispersant SAF and 1 g/L of sodium formate to the drum, control the temperature of the bath to 35°C, and increase the pH of the bath to 5.0 with baking soda. Turn for 2 h, drain; add water with a liquid ratio of 5, control the bath temperature to 32 °C, add 2 g/L of sulfated fatliquoring agent Sintoil 88, 4 g/L of Tara tannin extract TJ-R231 and 4 g/L of light-colored chestnut tannin extract Dulcotan Special, rotate for 3 h, stop for 0.5 h, rotate for 2 h, then repeat the operation of rotating 10 min per hour 3 times, adjust the pH of the bath solution to 3.5 with formic acid, and rotate for 0.5 h , out of the hides to obtain ecological chrome-free tanned furs that can be dyed at high temperature.
经测定,鞣制裘皮的收缩温度为99.2℃,经高温染色后裘皮的得革率为98.3%、柔软度为6.8 mm。It was determined that the shrinkage temperature of the tanned fur was 99.2°C, the leather yield of the fur after high temperature dyeing was 98.3%, and the softness was 6.8 mm.
实施例6Example 6
可高温染色的生态裘皮无铬结合主鞣工艺:High temperature dyeable ecological fur chrome-free combined with main tanning process:
(1)将按常规工艺得到的浸酸软化羔羊裘皮置于划槽中,加入液比为5的水、50 g/L的氯化钠、0.5 g/L的非离子脱脂剂DW和3 g/L的油脂分散剂SAF,温度控制在32℃,划动40min后,加入20 g/L的TWLZ鞣剂,划动2 h,停1 h,划动2 h,停0.5 h,此后重复每小时划动5min的操作共8次,用自动提碱剂TJ-A511提碱至pH为3.5后,升温至35℃,划动2 h,停1 h,排液;(1) The pickled and softened lamb fur obtained by the conventional process was placed in a slot, and water with a liquid ratio of 5, 50 g/L of sodium chloride, 0.5 g/L of nonionic degreaser DW and 3 g of water were added. /L of oil dispersant SAF, the temperature was controlled at 32 °C, after 40min of paddling, 20 g/L of TWLZ tanning agent was added, paddled for 2 h, paused for 1 h, paddled for 2 h, paused for 0.5 h, and repeated every The operation of paddling for 5 minutes was carried out for 8 times per hour. After the pH was 3.5 with the automatic alkali extraction agent TJ-A511, the temperature was raised to 35 °C, paddling for 2 hours, stopped for 1 hour, and drained;
(2)向划槽中加入液比为20的水、1.2 g/L的油脂分散剂SAF和3 g/L的甲酸钠,控制浴液温度为42℃,用小苏打提高浴液pH至5.0,划动1 h,排液;加入液比为20的水,控制浴液温度为32℃,加入2 g/L的硫酸化加脂剂Sintoil CH、7 g/L的浅色坚木栲胶Indusol Atd和7 g/L的浅色荆树皮栲胶Supersol Light,划动2 h,停1 h,划动2 h,此后重复每小时划动10 min的操作3次,用甲酸调节浴液pH至3.8后,划动0.5 h,出皮,得到可高温染色的生态无铬鞣制裘皮。(2) Add water with a liquid ratio of 20, 1.2 g/L of oil dispersant SAF and 3 g/L of sodium formate to the scribing groove, control the temperature of the bath to 42°C, and increase the pH of the bath to 5.0 with baking soda. Swipe for 1 h, drain; add water with a liquid ratio of 20, control the temperature of the bath to 32 °C, add 2 g/L of sulfated fatliquoring agent Sintoil CH, and 7 g/L of light-colored quebratus tannin extract Indusol Atd and 7 g/L of light-colored wattle bark tannin extract Supersol Light, paddled for 2 h, stopped for 1 h, paddled for 2 h, then repeated the operation of paddling for 10 min every hour 3 times, adjusted the pH of the bath with formic acid After reaching 3.8, paddling for 0.5 h, peeled out the hide, and obtained the ecological chrome-free tanned fur that can be dyed at high temperature.
经测定,鞣制裘皮的收缩温度为99.4℃,经高温染色后裘皮的得革率为98.5%、柔软度为6.9 mm。It was determined that the shrinkage temperature of the tanned fur was 99.4℃, the leather yield of the fur after high temperature dyeing was 98.5%, and the softness was 6.9 mm.
实施例7Example 7
可高温染色的生态裘皮无铬结合主鞣工艺:High temperature dyeable ecological fur chrome-free combined with main tanning process:
(1)将按常规工艺得到的浸酸软化托斯卡纳羊裘皮置于转鼓中,加入液比为5的水、50 g/L的氯化钠、2 g/L的非离子脱脂剂TJ-A124和1.8 g/L的油脂分散剂SAF,温度控制在32℃,转动30 min后,加入10 g/L的TWLZ鞣剂,转动3 h,停1 h,转动2 h,停1 h,此后重复每小时转动5 min的操作共8次,用碳酸氢钠和氧化镁提碱至pH为3.5后,升温至35℃,转动1h,排液;(1) Put the pickled and softened Tuscan sheep fur obtained by the conventional process in a rotating drum, add water with a liquid ratio of 5, 50 g/L of sodium chloride, and 2 g/L of nonionic degreaser TJ-A124 and 1.8 g/L oil dispersant SAF, the temperature is controlled at 32 °C, after 30 min of rotation, add 10 g/L of TWLZ tanning agent, rotate for 3 h, stop for 1 h, rotate for 2 h, stop for 1 h After that, the operation of rotating for 5 min per hour was repeated for 8 times. After alkali extraction with sodium bicarbonate and magnesium oxide to pH 3.5, the temperature was raised to 35 °C, rotated for 1 h, and the liquid was drained;
(2)向转鼓中加入液比为5的水、1.2 g/L的油脂分散剂SAF和1 g/L的甲酸钠,控制浴液温度为42℃,用小苏打提高浴液pH至5.0,转动1 h,排液;加入液比为20的水,控制浴液温度为32℃,加入2 g/L的硫酸化加脂剂Kurtalin ABM、7 g/L的塔拉栲胶TJ-R231和7 g/L的浅色荆树皮栲胶Supersol Light,转动2 h,停1 h,转动2 h,此后重复每小时转动10 min的操作3次,用甲酸调节浴液pH至3.8后,转动0.5 h,出皮,得到可高温染色的生态无铬鞣制裘皮。(2) Add water with a liquid ratio of 5, 1.2 g/L of oil dispersant SAF and 1 g/L of sodium formate to the drum, control the temperature of the bath to 42°C, and increase the pH of the bath to 5.0 with baking soda. Turn for 1 h, drain; add water with a liquid ratio of 20, control the bath temperature to 32 °C, add 2 g/L sulfated fatliquor Kurtalin ABM, 7 g/L Tara tannin extract TJ-R231 and 7 g/L of light-colored wattle bark tannin extract Supersol Light, rotate for 2 h, stop for 1 h, rotate for 2 h, and then repeat the operation of rotating 10 min per hour 3 times, adjust the pH of the bath solution to 3.8 with formic acid, and rotate After 0.5 h, the hides were peeled to obtain ecological chrome-free tanned furs that could be dyed at high temperature.
经测定,鞣制裘皮的收缩温度为99.4℃,经高温染色后裘皮的得革率为98.5%、柔软度为6.9 mm。It was determined that the shrinkage temperature of the tanned fur was 99.4℃, the leather yield of the fur after high temperature dyeing was 98.5%, and the softness was 6.9 mm.
实施例8Example 8
可高温染色的生态裘皮无铬结合主鞣工艺:High temperature dyeable ecological fur chrome-free combined with main tanning process:
(1)将按常规工艺得到的浸酸软化滩羊裘皮置于划槽中,加入液比为13的水、80g/L的氯化钠、0.5 g/L的非离子脱脂剂TJ-A126和0.5 g/L的油脂分散剂SAF,温度控制在30℃,划动20 min后,加入20 g/L的TWLZ鞣剂,划动2 h,停0.5 h,划动1 h,停0.5 h,此后重复每小时划动5 min的操作共8次,用碳酸钠和氧化镁提碱至pH为3.8后,升温至38℃,划动2h,停0.5 h,排液;(1) Put the pickled and softened tan sheep fur obtained by the conventional process in a slot, add water with a liquid ratio of 13, 80 g/L sodium chloride, 0.5 g/L nonionic degreaser TJ-A126 and 0.5 g/L of oil dispersant SAF, the temperature was controlled at 30 °C, after 20 min of paddling, 20 g/L of TWLZ tanning agent was added, paddled for 2 h, paused for 0.5 h, paddled for 1 h, paused for 0.5 h, After that, the operation of paddling for 5 min every hour was repeated for a total of 8 times. After the pH was adjusted to 3.8 with sodium carbonate and magnesium oxide, the temperature was raised to 38 °C, paddled for 2 h, stopped for 0.5 h, and drained;
(2)向划槽中加入液比为20的水、2 g/L的油脂分散剂SAF和3 g/L的甲酸钠,控制浴液温度为35℃,用小苏打提高浴液pH至6.0,划动1.5 h,排液;加入液比为13的水,控制浴液温度为35℃,加入3.5 g/L的硫酸化加脂剂Sintoil 88、4 g/L的浅色栗木栲胶DulcotanSpecial和4 g/L的浅色荆树皮栲胶Supersol Light,划动3 h,停0.5 h,划动1 h,此后重复每小时划动10 min的操作3次,用甲酸调节浴液pH至3.5后,划动0.8 h,出皮,得到可高温染色的生态无铬鞣制裘皮。(2) Add water with a liquid ratio of 20, 2 g/L of oil dispersant SAF and 3 g/L of sodium formate to the scribing groove, control the temperature of the bath to 35°C, and increase the pH of the bath to 6.0 with baking soda. Swipe for 1.5 h, drain; add water with a liquid ratio of 13, control the bath temperature to 35 °C, add 3.5 g/L of sulfated fatliquoring agent Sintoil 88, 4 g/L of light-colored chestnut tannin extract DulcotanSpecial and 4 g/L of light-colored wattle bark tannin extract Supersol Light, paddled for 3 hours, stopped for 0.5 hours, paddled for 1 hour, and then repeated the operation of paddling for 10 minutes every hour 3 times, and adjusted the pH of the bath solution to 3.5 with formic acid After stroking for 0.8 h, the hides were peeled to obtain ecological chrome-free tanned furs that could be dyed at high temperature.
经测定,鞣制裘皮的收缩温度为101.9℃,经高温染色后裘皮的得革率为98.9%、柔软度为7.1 mm。It was determined that the shrinkage temperature of the tanned fur was 101.9℃, the leather yield of the fur after high temperature dyeing was 98.9%, and the softness was 7.1 mm.
实施例9Example 9
可高温染色的生态裘皮无铬结合主鞣工艺:High temperature dyeable ecological fur chrome-free combined with main tanning process:
(1)将按常规工艺得到的浸酸软化羔羊裘皮置于转鼓中,加入液比为20的水、65g/L的氯化钠、1.2 g/L的非离子脱脂剂FG-B和3 g/L的油脂分散剂SAF,温度控制在35℃,转动40 min后,加入30 g/L的TWLZ鞣剂,转动5.5 h,此后重复每小时转动5 min的操作共8次,用碳酸钠和自动提碱剂TJ-A511提碱至pH为4.0后,升温至42℃,转动3 h,停1 h,排液;(1) The pickling and softening lamb fur obtained by the conventional process is placed in a rotating drum, and water with a liquid ratio of 20, 65 g/L sodium chloride, 1.2 g/L nonionic degreaser FG-B and 3 are added. g/L of oil dispersant SAF, the temperature was controlled at 35 °C, after 40 min of rotation, 30 g/L of TWLZ tanning agent was added, and the operation was rotated for 5.5 h. After that, the operation of rotating 5 min per hour was repeated for 8 times. After alkaline extraction with automatic alkali extraction agent TJ-A511 to pH 4.0, the temperature was raised to 42 °C, rotated for 3 h, stopped for 1 h, and drained;
(2)向转鼓中加入液比为13的水、0.5 g/L的油脂分散剂SAF和2 g/L的甲酸钠,控制浴液温度为38℃,用小苏打提高浴液pH至5.5,转动2 h,排液;加入液比为5的水,控制浴液温度为38℃,加入5 g/L的硫酸化加脂剂Sintoil CH、7 g/L的浅色栗木栲胶DultosanSpecial、7 g/L的浅色坚木栲胶Indusol Atd和6 g/L的浅色荆树皮栲胶Supersol Light,转动5.5 h,此后重复每小时转动10 min的操作3次,用甲酸调节浴液pH至4.0后,转动1 h,出皮,得到可高温染色的生态无铬鞣制裘皮。(2) Add water with a liquid ratio of 13, 0.5 g/L of oil dispersant SAF and 2 g/L of sodium formate to the drum, control the temperature of the bath to 38°C, and increase the pH of the bath to 5.5 with baking soda. Turn for 2 h, drain; add water with a liquid ratio of 5, control the bath temperature to 38 °C, add 5 g/L sulfated fatliquoring agent Sintoil CH, 7 g/L light chestnut tannin extract DultosanSpecial, 7 g/L g/L light-colored quebrata tannin extract Indusol Atd and 6 g/L light-colored wattle bark tannin extract Supersol Light, rotate for 5.5 h, then repeat the operation of rotating 10 min per hour 3 times, adjust the pH of the bath with formic acid After reaching 4.0, turn it for 1 h to get the leather, and obtain the ecological chrome-free tanned fur that can be dyed at high temperature.
经测定,鞣制裘皮的收缩温度为108.4℃,经高温染色后裘皮的得革率为99.7%、柔软度为7.6 mm。It was determined that the shrinkage temperature of the tanned fur was 108.4°C, the leather yield of the fur after high temperature dyeing was 99.7%, and the softness was 7.6 mm.
实施例10Example 10
可高温染色的生态裘皮无铬结合主鞣工艺:High temperature dyeable ecological fur chrome-free combined with main tanning process:
(1)将按常规工艺得到的浸酸软化绵羊裘皮置于划槽中,加入液比为13的水、65g/L的氯化钠、2 g/L的非离子脱脂剂DW和3 g/L的油脂分散剂SAF,温度控制在35℃,划动40min后,加入30 g/L的TWLZ鞣剂,划动3 h,停0.5 h,划动1.5 h,停0.5 h,此后重复每小时划动5 min的操作共8次,用碳酸氢钠和自动提碱剂MGO提碱至pH为4.0后,升温至38℃,划动2h,停0.5 h,排液;(1) Place the pickled and softened sheep fur obtained by the conventional process in a groove, and add water with a liquid ratio of 13, 65 g/L sodium chloride, 2 g/L nonionic degreaser DW and 3 g/L L of oil dispersant SAF, the temperature was controlled at 35 °C, after 40 minutes of paddling, 30 g/L of TWLZ tanning agent was added, paddling for 3 h, paused for 0.5 h, paddled for 1.5 h, paused for 0.5 h, and repeated every hour thereafter. The operation of paddling for 5 min was carried out for 8 times. After the pH was 4.0 with sodium bicarbonate and the automatic alkali extraction agent MGO, the temperature was raised to 38 °C, paddling for 2 h, stopped for 0.5 h, and drained;
(2)向划槽中加入液比为13的水、1.2 g/L的油脂分散剂SAF和2 g/L的甲酸钠,控制浴液温度为38℃,用小苏打提高浴液pH至6.0,划动1 h,排液;加入液比为13的水,控制浴液温度为35℃,加入5 g/L的硫酸化加脂剂Sintoil 88、5 g/L的塔拉栲胶TJ-R231、5 g/L的浅色栗木栲胶Dulcotan Special、5 g/L的浅色荆树皮栲胶Supersol Light和5 g/L的浅色坚木栲胶Indusol Atd,划动3 h,停0.5 h,划动1 h,此后重复每小时划动10 min的操作3次,用甲酸调节浴液pH至3.8后,划动0.8 h,出皮,得到可高温染色的生态无铬鞣制裘皮。(2) Add water with a liquid ratio of 13, 1.2 g/L of oil dispersant SAF and 2 g/L of sodium formate into the scribed groove, control the temperature of the bath to 38°C, and increase the pH of the bath to 6.0 with baking soda. Swipe for 1 h, drain; add water with a liquid ratio of 13, control the bath temperature to 35 °C, add 5 g/L of sulfated fatliquor Sintoil 88, and 5 g/L of Tara tannin extract TJ-R231 , 5 g/L of light-colored chestnut tannin extract Dulcotan Special, 5 g/L of light-colored wattle bark tannin extract Supersol Light and 5 g/L of light-colored hardwood tannin extract Indusol Atd, paddling for 3 h, stopping for 0.5 h, paddled for 1 hour, and then repeated the operation of paddling for 10 min every hour 3 times. After adjusting the pH of the bath solution to 3.8 with formic acid, paddling for 0.8 h, the skin was peeled, and the ecological chrome-free tanned fur that could be dyed at high temperature was obtained.
经测定,鞣制裘皮的收缩温度为108.6℃,经高温染色后裘皮的得革率为99.7%、柔软度为7.6 mm。It was determined that the shrinkage temperature of the tanned fur was 108.6℃, the leather yield of the fur after high temperature dyeing was 99.7%, and the softness was 7.6 mm.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,但本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: It is still possible to modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. range.
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CN1760377A (en) * | 2005-11-04 | 2006-04-19 | 四川大学 | Composition of tanning agent containing modified tara mimosa extract, and bating method without chrome |
CN110628968A (en) * | 2019-10-26 | 2019-12-31 | 辛集市凌爵皮革有限责任公司 | Processing technology of chrome-free tanning of sheep leather, sheep white wet leather and sheep leather |
CN112941248A (en) * | 2021-02-01 | 2021-06-11 | 辛集市梅花皮业有限公司 | Sheep fur leather and processing technology of chrome-free tanning thereof |
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CN1760377A (en) * | 2005-11-04 | 2006-04-19 | 四川大学 | Composition of tanning agent containing modified tara mimosa extract, and bating method without chrome |
CN110628968A (en) * | 2019-10-26 | 2019-12-31 | 辛集市凌爵皮革有限责任公司 | Processing technology of chrome-free tanning of sheep leather, sheep white wet leather and sheep leather |
CN112941248A (en) * | 2021-02-01 | 2021-06-11 | 辛集市梅花皮业有限公司 | Sheep fur leather and processing technology of chrome-free tanning thereof |
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