CN114409998A - Honeycomb coffee carbon composite sound-insulation noise-reduction polypropylene material and preparation method thereof - Google Patents

Honeycomb coffee carbon composite sound-insulation noise-reduction polypropylene material and preparation method thereof Download PDF

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Publication number
CN114409998A
CN114409998A CN202111597506.1A CN202111597506A CN114409998A CN 114409998 A CN114409998 A CN 114409998A CN 202111597506 A CN202111597506 A CN 202111597506A CN 114409998 A CN114409998 A CN 114409998A
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Prior art keywords
polypropylene
coffee carbon
reduction
coffee
insulation noise
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CN202111597506.1A
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Inventor
周楠婷
张杨
巩祥壮
王溢
周炳
冯钰璐
张锴
蔡莹
蔡青
周文
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Shanghai Pret Composites Co Ltd
Zhejiang Pret New Materials Co Ltd
Chongqing Pret New Materials Co Ltd
Shanghai Pret Chemical New Materials Co Ltd
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Shanghai Pret Composites Co Ltd
Zhejiang Pret New Materials Co Ltd
Chongqing Pret New Materials Co Ltd
Shanghai Pret Chemical New Materials Co Ltd
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Priority to CN202111597506.1A priority Critical patent/CN114409998A/en
Publication of CN114409998A publication Critical patent/CN114409998A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene

Abstract

The invention relates to a honeycomb coffee carbon composite sound-insulation noise-reduction polypropylene material and a preparation method thereof, wherein the material comprises the following components in percentage by weight: 14-83 parts of polypropylene; 12-36 parts of coffee carbon master batch; 5-30 parts of talcum powder; 0-20 parts of a toughening agent; 0.1-part of antioxidant; 0.1-0.5 part of light stabilizer. The invention mainly introduces the coffee carbon master batch which takes coffee grounds as raw materials and is mainly subjected to high-temperature calcination, surface treatment and extrusion granulation into a polypropylene composite material system for automobile interior decoration, so that the powder crystalline phase and pores of the master batch present a honeycomb micropore structure, and the modified polypropylene material has excellent sound insulation and noise reduction performance by utilizing the special structure.

Description

Honeycomb coffee carbon composite sound-insulation noise-reduction polypropylene material and preparation method thereof
Technical Field
The invention relates to the technical field of modification of high polymer materials, in particular to a cellular coffee carbon composite sound-insulation noise-reduction polypropylene material and a preparation method thereof.
Background
The polypropylene material has the advantages of wide source, low price, good performance and the like, and is widely applied to automobile ornaments such as instrument panels, door panels, upright posts, bumpers and the like through a blending modification technology. The resonance with the car body caused by the inner cavity of the ornament and the wind noise caused by the gap of the ornament in high-speed running can cause more noise, and the experience of the passengers in the car is influenced.
At present, some reports are respectively provided for improving the sound insulation and noise reduction performance of a modified polypropylene material, for example, patent CN 102127266B discloses a light noise reduction modified polypropylene material and a preparation method thereof, inorganic filler of hollow particles is added into a formula, and the material has a certain noise reduction function by utilizing a hollow special structure; patent CN108148282A discloses a sound insulation polypropylene composition and a preparation method thereof, wherein sound insulation polypropylene is prepared by taking organic modified nano montmorillonite as nano sound insulation filler; CN109867864A discloses a low-density high-noise-reduction polypropylene nano composite material and a preparation method thereof, wherein nano filler consisting of organic modified montmorillonite and carbon nano tubes is adopted to improve the noise reduction performance of the material. Therefore, the above methods all require adding a large amount of inorganic filler to improve the sound insulation and noise reduction performance of the material. In an effort to relieve the greenhouse benefit and further reduce the total emission of carbon dioxide gas, a green filler needs to be developed to meet the requirements of sound insulation and noise reduction of materials.
Disclosure of Invention
The invention mainly aims to provide a honeycomb coffee carbon composite sound-insulation noise-reduction polypropylene material and a preparation method thereof. The method is mainly characterized in that coffee carbon master batches which are prepared from coffee grounds serving as raw materials and mainly subjected to high-temperature calcination, surface treatment and extrusion granulation are introduced into a polypropylene composite material system for automobile interior decoration, so that the powder crystalline phase and pores of the master batches are in a honeycomb micropore structure, and the special structure is mainly utilized to enable the modified polypropylene material to have excellent sound insulation and noise reduction performances.
The invention also aims to provide a preparation method of the sound-insulation noise-reduction green polypropylene composite material.
In order to achieve the purpose, the invention adopts the following technical scheme:
the cellular coffee carbon composite sound-insulation noise-reduction polypropylene material comprises the following components in percentage by weight:
Figure BDA0003430801460000021
in the cellular coffee carbon composite sound-insulation noise-reduction polypropylene material,
the polypropylene is one or more of homopolymerized polypropylene or copolymerized polypropylene, and the melt index is 30-60g/10 min.
The coffee carbon master batch is prepared from the following components in parts by weight: 50-70 parts of polypropylene, 30-50 parts of coffee carbon powder, 0.5-1.0 part of antioxidant and 3-5 parts of coupling agent.
The polypropylene is one or more of homo-polypropylene or co-polypropylene, and the melt index is 10-30g/10 min; the coffee carbon powder is derived from coffee grounds, and the mesh number of the coffee carbon powder is 80-200 meshes; the coupling agent is a silane coupling agent KH 550; the antioxidant consists of a main antioxidant and an auxiliary antioxidant which are mixed in any ratio, wherein the main antioxidant is pentaerythritol ester; the auxiliary antioxidant is at least one selected from tris (2, 4-di-tert-butylphenyl) phosphite and distearyl thiodipropionate.
The toughening agent is an elastomer and is selected from one or more of ethylene-hexene copolymer, ethylene-butene copolymer, ethylene-octene copolymer, ethylene-propylene-octene terpolymer and hydrogenated ethylene-butadiene-styrene copolymer.
The antioxidant consists of a main antioxidant and an auxiliary antioxidant which are mixed in any ratio, wherein the main antioxidant is pentaerythritol ester; the auxiliary antioxidant is at least one selected from tris (2, 4-di-tert-butylphenyl) phosphite and distearyl thiodipropionate.
The light stabilizer is at least one of p-octyl phenyl salicylate and 2, 4-di-tert-butyl phenyl 3, 5-di-tert-butyl-4-hydroxybenzoate.
The cellular coffee carbon composite sound-insulation noise-reduction polypropylene material comprises the following specific steps:
(1) preparing the coffee carbon master batch:
adding polypropylene, coffee carbon powder, an antioxidant and a coupling agent into a high-speed mixer together according to the weight components, mixing for 5-10min, then transferring into an internal mixer for internal mixing, transferring the internally mixed block material to a double-wrist feeding port for feeding, extruding, air cooling and granulating by using a single-screw extruder, and finally preparing the coffee carbon master batch. Wherein the banburying temperature is set at 180 ℃ and 200 ℃, the diameter of the single screw is 70mm, the length-diameter ratio is 12, and the temperature of each section of the single screw extruder is set at 180 ℃, 190 ℃ and 200 ℃ in turn.
(2) Sound-insulation noise-reduction green polypropylene composite material and preparation method thereof
Weighing polypropylene, talcum powder, a toughening agent, an antioxidant, a light stabilizer and the like in proportion, firstly putting the materials into a high-speed mixing machine for mixing for 5-10min, adding the materials into a double-screw extruder from a main feeding port, adding coffee carbon master batches into the double-screw extruder from a lateral feeding port, carrying out melt extrusion, bracing, cooling and granulation, and finally preparing the sound-insulation noise-reduction green polypropylene composite material. The processing temperature of the screw extrusion is 100-200 ℃, and the rotating speed of the main machine is 300-500 rpm.
Compared with the prior art, the invention has the following positive effects:
according to the invention, the coffee carbon powder is added on the basis of the basic formula of the traditional polypropylene composite material, the coffee residues are used as raw materials of the powder, the powder has wide sources and belongs to a low-carbon environment-friendly material, the crystalline phase and the pores of the coffee residues are in a cellular microporous structure after high-temperature calcination, the cellular microporous structure is kept by means of a lateral feeding process, and the structure can reflect sound waves, so that the prepared composite material has the performance of sound insulation and noise reduction. In addition, the surface modification of the coffee carbon powder by the silane coupling agent not only improves the interface bonding strength of the coffee carbon powder and the polypropylene resin and ensures that the mechanical property of the coffee carbon powder to the material is not influenced, but also the interface of the coffee carbon powder and the polypropylene resin forms a micro-constrained damping structure, so that the sound wave is transmitted and weakened at the interface, and the synergistic effect of sound insulation and noise reduction is achieved.
Detailed Description
The invention aims to provide a honeycomb coffee carbon composite sound-insulation noise-reduction polypropylene material and a preparation method thereof. The following are examples and comparative examples by which the technical solution of the present invention can be further understood. The invention is not to be so limited, and all equivalent and equivalent modifications are intended to be included within the scope of the present invention.
The starting materials used in examples 1-6 and comparative examples 1 and 2 were as follows:
organic montmorillonite: YH-1075.
Polypropylene 1: melt index 50, test conditions 230 ℃ 2.16kg, commercially available;
polypropylene 2: melt index 30, test conditions 230 ℃ 2.16kg, commercially available;
talc powder: 5000 mesh, commercially available;
elastomer: ethylene-hexene copolymers, commercially available;
the antioxidant formula comprises: octadecyl thiodipropionate pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ]: dioctadecyl pentaerythritol diphosphite ═ 1:2:1, commercially available;
light stabilizer: p-octylphenyl salicylate, commercially available;
coffee grounds: 80-200 mesh, commercially available;
silane coupling agent: KH550, commercially available.
The specific embodiments of examples 1-9 are developed as follows:
A. preparing the coffee carbon master batch: adding 35.5 parts of polypropylene, 60 parts of coffee carbon powder, 0.5 part of antioxidant and 4 parts of coupling agent into a high-speed mixer together according to the weight components, mixing for 10min, then transferring into an internal mixer for internal mixing, transferring the internally mixed blocky material to a double-wrist feeding port for feeding, extruding, air cooling and granulating by using a single-screw extruder, and finally preparing the coffee carbon master batch. Wherein the banburying temperature is set at 200 ℃, the diameter of the single screw is 70mm, the length-diameter ratio is 12, and the temperature of each section of the single screw extruder is set at 180 ℃, 190 ℃ and 200 ℃ in sequence.
B. The sound-insulation noise-reduction green polypropylene composite material and the preparation method thereof are as follows: weighing the first 6 components in the table 1 according to a proportion, firstly putting the components into a high-speed mixing machine for mixing for 10min, adding the components into a double-screw extruder from a main feeding port, adding the coffee carbon master batch into the double-screw extruder from a lateral feeding port according to a certain proportion, carrying out melt extrusion, bracing, cooling and granulation, and finally preparing the sound-insulating noise-reducing green polypropylene composite material. The processing temperature of screw extrusion is 180 ℃, and the rotating speed of a main machine is 400 rpm.
The specific implementation of comparative examples 1 to 3 was as follows: the components in the table 1 are weighed according to the proportion, firstly placed into a high-speed mixing machine to be mixed for 5-10min, added into a double-screw extruder from a main feeding port, and subjected to melt extrusion, bracing, cooling and granulation to finally prepare the polypropylene composite material. The processing temperature of screw extrusion is 180 ℃, and the rotating speed of a main machine is 400 rpm.
And (3) testing basic mechanical properties: the tensile strength is detected according to ISO527-2 standard, and the test speed is 5 mm/min; the flexural modulus is detected according to ISO178 standard, the span is 64mm, and the test speed is 2 mm/min; the impact strength of the notch of the simply supported beam is detected according to the ISO179-1 standard, and the notch of the sample strip is of an A type; the sound insulation performance test is carried out according to the GB/T18696.2 standard, the thickness of the sample is 3mm, and the sound source frequency is 400 Hz.
TABLE 1 compositions of modified Polypropylene materials and results of the dissipation factor test (in the table, the contents of the compositions are in weight percent)
Figure BDA0003430801460000061
Figure BDA0003430801460000071
TABLE 2 relevant test results for modified Polypropylene materials
Figure BDA0003430801460000072
Table 2 shows the test results of the sound-insulating and noise-reducing green polypropylene composite for automobiles. As can be seen from the table, after the coffee carbon powder with different proportions is added into the polypropylene composite material, compared with the organic montmorillonite modified polypropylene composite material (comparative example 1), the mechanical property of the material is basically kept unchanged, and the sound insulation quantity is greatly improved. When the filling amount of the talcum powder is 10 parts, the sound insulation amount of the material is increased from 15.5dB to 22.2dB along with the increase of the content of the coffee carbon; when the filling amount of the talc powder was 20 parts, the material showed a tendency to change in sound insulation amount in accordance with the case where the filling amount of the talc powder was 10 parts, and when the content of the coffee carbon powder was 7.2 parts, the material showed a sound insulation amount of 27.3dB and higher than that of comparative example 1. Therefore, the green polypropylene composite material with sound insulation and noise reduction performances can be prepared by introducing the coffee carbon master batch which takes coffee grounds as raw materials and is mainly subjected to high-temperature calcination, surface treatment and extrusion granulation into the polypropylene composite material system for automobile interior decoration.

Claims (10)

1. The utility model provides a compound polypropylene materials that makes an uproar that falls that gives sound insulation of honeycomb coffee charcoal which characterized in that: the paint comprises the following components in percentage by weight:
Figure FDA0003430801450000011
2. the cellular coffee carbon composite sound-insulation noise-reduction polypropylene material as claimed in claim 1, wherein: the polypropylene is one or more of homopolymerized polypropylene or copolymerized polypropylene, and the melt index is 30-60g/10 min.
3. The cellular coffee carbon composite sound-insulation noise-reduction polypropylene material as claimed in claim 1, wherein: the coffee carbon master batch is prepared from the following components in parts by weight: 50-70 parts of polypropylene, 30-50 parts of coffee carbon powder, 0.5-1.0 part of antioxidant and 3-5 parts of coupling agent.
4. The cellular coffee carbon composite sound-insulation noise-reduction polypropylene material as claimed in claim 1, wherein: the polypropylene is one or more of homo-polypropylene or co-polypropylene, and the melt index is 10-30g/10 min; the coffee carbon powder is derived from coffee grounds, and the mesh number of the coffee carbon powder is 80-200 meshes.
5. The cellular coffee carbon composite sound-insulation noise-reduction polypropylene material as claimed in claim 1, wherein: the coupling agent is a silane coupling agent KH 550.
6. The cellular coffee carbon composite sound-insulation noise-reduction polypropylene material as claimed in claim 1, wherein: the antioxidant consists of a main antioxidant and an auxiliary antioxidant which are mixed in any ratio, wherein the main antioxidant is pentaerythritol ester; the auxiliary antioxidant is at least one selected from tris (2, 4-di-tert-butylphenyl) phosphite and distearyl thiodipropionate.
7. The cellular coffee carbon composite sound-insulation noise-reduction polypropylene material as claimed in claim 1, wherein: the toughening agent is an elastomer and is selected from one or more of ethylene-hexene copolymer, ethylene-butene copolymer, ethylene-octene copolymer, ethylene-propylene-octene terpolymer and hydrogenated ethylene-butadiene-styrene copolymer.
8. The cellular coffee carbon composite sound-insulation noise-reduction polypropylene material as claimed in claim 1, wherein: the light stabilizer is at least one of p-octyl phenyl salicylate and 2, 4-di-tert-butyl phenyl 3, 5-di-tert-butyl-4-hydroxybenzoate.
9. The preparation method of the cellular coffee carbon composite sound-insulation noise-reduction polypropylene material of any one of claims 1 to 8 is characterized by comprising the following specific steps:
(1) preparing the coffee carbon master batch:
adding polypropylene, coffee carbon powder, an antioxidant and a coupling agent into a high-speed mixer together according to the weight components, mixing for 5-10min, then transferring into an internal mixer for internal mixing, transferring the internally mixed block material to a double-wrist feeding port for feeding, extruding, air cooling and granulating by using a single-screw extruder, and finally preparing the coffee carbon master batch. Wherein the banburying temperature is set at 180 ℃ and 200 ℃, the diameter of the single screw is 70mm, the length-diameter ratio is 12, and the temperature of each section of the single screw extruder is set at 180 ℃, 190 ℃ and 200 ℃ in sequence;
(2) the sound-insulation noise-reduction green polypropylene composite material and the preparation method thereof are characterized in that polypropylene, talcum powder, a toughening agent, an antioxidant, a light stabilizer and the like are weighed according to a proportion, are firstly put into a high-speed mixing machine to be mixed for 5-10min, are added into a double-screw extruder from a main feeding port, coffee carbon master batches are added into the double-screw extruder from a lateral feeding port, and are subjected to melt extrusion, bracing, cooling and granulation to finally prepare the sound-insulation noise-reduction green polypropylene composite material.
10. The method for preparing the cellular coffee carbon composite sound-insulation noise-reduction polypropylene material as claimed in claim 9, wherein the processing temperature of screw extrusion is 100-.
CN202111597506.1A 2021-12-24 2021-12-24 Honeycomb coffee carbon composite sound-insulation noise-reduction polypropylene material and preparation method thereof Pending CN114409998A (en)

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Publication number Priority date Publication date Assignee Title
CA2606587A1 (en) * 2005-05-25 2006-11-30 Roehm Gmbh The use of polymer mixtures for the production of coated pharmaceutical formulations and pharmaceutical formulation with mixed polymeric coating
WO2013072644A2 (en) * 2011-11-17 2013-05-23 Leger Jean-Christophe Carbo vegetabilis additive for polymer matrix or similar
CN103660516A (en) * 2013-11-26 2014-03-26 湖州立方实业有限公司 Method for machining composite leather material with implanted coffee carbon cashmere
CN103788503A (en) * 2012-10-31 2014-05-14 博富科技股份有限公司 Filler masterbatch containing plant charcoal and preparation method thereof
CN106700379A (en) * 2016-12-25 2017-05-24 合肥会通新材料有限公司 Highly filled low-density polypropylene composite material and preparation method thereof
CN113072772A (en) * 2021-04-06 2021-07-06 安徽农业大学 Sound-absorbing and heat-insulating automotive interior material and preparation method thereof

Patent Citations (6)

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Publication number Priority date Publication date Assignee Title
CA2606587A1 (en) * 2005-05-25 2006-11-30 Roehm Gmbh The use of polymer mixtures for the production of coated pharmaceutical formulations and pharmaceutical formulation with mixed polymeric coating
WO2013072644A2 (en) * 2011-11-17 2013-05-23 Leger Jean-Christophe Carbo vegetabilis additive for polymer matrix or similar
CN103788503A (en) * 2012-10-31 2014-05-14 博富科技股份有限公司 Filler masterbatch containing plant charcoal and preparation method thereof
CN103660516A (en) * 2013-11-26 2014-03-26 湖州立方实业有限公司 Method for machining composite leather material with implanted coffee carbon cashmere
CN106700379A (en) * 2016-12-25 2017-05-24 合肥会通新材料有限公司 Highly filled low-density polypropylene composite material and preparation method thereof
CN113072772A (en) * 2021-04-06 2021-07-06 安徽农业大学 Sound-absorbing and heat-insulating automotive interior material and preparation method thereof

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Title
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