CN114409979A - NBR rubber plate with high laser engraving efficiency and preparation method thereof - Google Patents

NBR rubber plate with high laser engraving efficiency and preparation method thereof Download PDF

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Publication number
CN114409979A
CN114409979A CN202111480845.1A CN202111480845A CN114409979A CN 114409979 A CN114409979 A CN 114409979A CN 202111480845 A CN202111480845 A CN 202111480845A CN 114409979 A CN114409979 A CN 114409979A
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China
Prior art keywords
rubber
laser engraving
percent
nbr
high laser
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Inventor
张子阳
井垒
周国荣
苏怀生
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Jiangsu Guanlian New Materials Technology Co ltd
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Jiangsu Guanlian New Materials Technology Co ltd
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Priority to CN202111480845.1A priority Critical patent/CN114409979A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/02Copolymers with acrylonitrile
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Or Reproduction Of Printing Formes (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses an NBR rubber plate with high laser engraving efficiency, which comprises the following components in percentage by weight: 43-51% of nitrile rubber, 37.5-45.5% of reinforcing filler, 0.5-2.0% of anti-aging agent, 1.5-4.5% of plasticizer, 2.5-6.5% of other compounding agents and 2.0-5.0% of vulcanization accelerator. The product of the invention adopts a sulfur system, and has the advantages of high vulcanization speed, high elasticity, low compression permanent deformation, low power and high speed required by laser engraving, clear engraved patterns, low degree of ashing of engraved surfaces, little smoke and smell in the engraving process and the like.

Description

NBR rubber plate with high laser engraving efficiency and preparation method thereof
Technical Field
The invention relates to rubber, in particular to an NBR rubber plate with high laser engraving efficiency and a preparation method thereof.
Background
The rubber offset plate, the rubber seal member and the rubber stamp can be manufactured by the laser engraving method. Ablation technique using laserAs a light source for laser irradiation, there are usually used an excimer laser of 193, 248 or 308nm laser, an Nd-YAG laser emitting light of 1.06um in wavelength, and a CO laser emitting infrared light of 10.6um2A laser. During laser irradiation of the polymer, the absorbed radiant energy is converted to thermal energy, and the localized heat generation causes the polymer chains to break down and further generates low molecular species that ablate away, forming the desired pattern.
Laser engraving of slabs has several advantages over conventional molding slab technology: the traditional molding rubber plate has complicated molding process, wherein the etching process needs to use corrosive chemical substances, thereby not only bringing about safety problems, but also polluting the environment. In contrast, laser engraving is the direct etching of computer-generated patterns on rubber plates. Except for generating some volatile decomposition products in the engraving process, only a ventilation system and a waste gas filtering system are needed to be arranged, and other pollutants are not discharged, so that the method is convenient, safe and quick.
With laser engraving at a fixed power, the processing speed is completely dependent on the rubber formulation. Therefore, the quality of the rubber formula directly influences the engraving efficiency.
Therefore, the development of the NBR rubber plate with high laser engraving efficiency is urgently needed, the engraving efficiency is improved, and the NBR rubber plate has a wide development prospect.
Disclosure of Invention
The invention provides an NBR rubber plate with high laser engraving efficiency and a manufacturing method thereof aiming at the problems.
In order to achieve the purpose, the invention provides the following technical scheme: the NBR rubber plate with high laser engraving efficiency comprises the following components in percentage by weight:
nitrile rubber: 43 to 51 percent
37.5 to 45.5 percent of reinforcing filler
0.5 to 2.0 percent of anti-aging agent
1.5 to 4.5 percent of plasticizer
2.5 to 6.5 percent of other compounding agents
2.0-5.0% of a vulcanization accelerator;
as a further refinement of an embodiment of the present invention, the additional complexing agent is a mixture of zinc oxide, stearic acid, and a processing aid.
As a further improvement of the embodiment of the invention, the NBR rubber plate with high laser engraving efficiency comprises the following components in percentage by weight:
nitrile rubber: 46.5 to 48.5 percent
40.5 to 43.0 percent of reinforcing filler
0.5 to 1 percent of anti-aging agent
2.0 to 3.5 percent of plasticizer
3.5 to 5.0 percent of other compounding agents
3.0-4.3% of vulcanization accelerator.
Wherein the nitrile rubber is NANCAR 2845. The grade NBR rubber has good heat resistance and oil resistance, low Mooney viscosity and good processing property, and is suitable for filling a large amount of reinforcing filler without generating great adverse effect on the fluidity of rubber materials. The main rubber of the brand has lower acrylonitrile content, and is beneficial to improving the resilience of products.
The reinforcing filler is CZ500R carbon black and basic white carbon black SODASIL P95. The alkali white carbon black SODASIL P95 endows the rubber compound with good elasticity and low pressure change, and can promote the vulcanization of the rubber compound. The loose and porous structure can obviously improve the ablation rate of polymers and the like, reduce the required laser power at the same engraving speed and improve the definition of engraved patterns, and is one of key materials for improving the laser engraving efficiency. CZ500R is an environmentally friendly carbon black, and is used in a relatively small amount in the formula, and mainly plays a role in dyeing. The amount of CZ500R carbon black should not be too great, otherwise the definition of the engraved pattern is reduced due to continued ablation of the carbon black material under the laser.
The anti-aging agent is KY 845. The anti-aging agent has a lasting hot air aging protection effect, is resistant to hot oil extraction without frost spraying, and is beneficial to ensuring the appearance of a product.
The plasticizer is RS-107, is a polyester plasticizer, has good compatibility with sizing materials, is not easy to spray, can improve the heat resistance of the sizing materials, and can ensure good appearance of products.
The other compounding agents are zinc oxide, stearic acid, a release agent 935P and a processing aid WB16, the release agent 935P can reduce mold pollution and improve the surface cleanliness of the rubber plate, the processing aid WB16 can reduce the viscosity of sizing material, the sizing material filling is facilitated, the product defects are prevented, and the size precision of the rubber plate is improved.
The vulcanization accelerator is a mixture of S-80E, TMTD-75E, CBS-80E, TETD-80E and PVI.
On the other hand, the embodiment of the invention also provides a preparation method of the NBR rubber plate with high laser engraving efficiency, and the preparation steps are as follows according to the performance requirement characteristics of the formula.
(1) Preparing materials in the following sequence:
sequentially comprising nitrile rubber, an anti-aging agent, other accessory ingredients, a reinforcing agent filler, a plasticizer and a vulcanization accelerator;
(2) firstly, mixing, namely putting the nitrile rubber, the anti-aging agent and other ingredients into an internal mixer for mixing for 60 s; firstly, putting a reinforcing filler and a plasticizer into an internal mixer, mixing for 120-180 s, then cleaning an upper top plug, mixing for 60-90 s, then discharging and discharging a sheet to prepare a rubber compound A for later use;
(3) and (3) mixing the rubber compound A for 60-80 seconds, cleaning, mixing for 30-60 seconds again, and discharging the sheet for later use after sufficient mixing and dispersion.
According to the invention, NANCAR 2845 is used as a main rubber and is matched with other various auxiliaries, and the rubber has the characteristics of good elasticity and thermal aging resistance, and has the advantages of good surface cleanliness and low mold pollution. The most outstanding performance of the product is that on the premise of giving consideration to physical properties and oil resistance, the product has the advantages of good elasticity, good pressure-variable performance, high vulcanization efficiency, low mold pollution tendency, small laser engraving power, high speed, clear engraved patterns, low degree of ashing of engraved surfaces, less smoke in the engraving process, less smell and the like.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to achieve the purpose, the invention provides the following technical scheme: the NBR rubber plate with high laser engraving efficiency comprises the following components in percentage by weight:
nitrile rubber: 43 to 51 percent
37.5 to 45.5 percent of reinforcing filler
0.5 to 2.0 percent of anti-aging agent
1.5 to 4.5 percent of plasticizer
2.5 to 6.5 percent of other compounding agents
2.0-5.0% of a vulcanization accelerator;
in particular, the other complexing agent is a mixture of zinc oxide, stearic acid and a release agent 935P and a processing aid WB 16.
Preferably, the NBR rubber plate with high laser engraving efficiency comprises the following components in percentage by weight:
nitrile rubber: 46.5 to 48.5 percent
40.5 to 43.0 percent of reinforcing filler
0.5 to 1 percent of anti-aging agent
2.0 to 3.5 percent of plasticizer
3.5 to 5.0 percent of other compounding agents
3.0-4.3% of vulcanization accelerator.
The nitrile rubber is NANCAR 2845. The grade NBR rubber has good heat resistance and oil resistance, low Mooney viscosity and good processing property, and is suitable for filling a large amount of reinforcing filler without generating great adverse effect on the fluidity of rubber materials. The main rubber of the brand has lower acrylonitrile content, and is beneficial to improving the resilience of products.
The reinforcing filler is CZ500R carbon black and basic white carbon black SODASIL P95. The alkali white carbon black SODASIL P95 endows the rubber compound with good elasticity and low pressure change, and can promote the vulcanization of the rubber compound. The loose and porous structure can obviously improve the ablation rate of polymers and the like, reduce the required laser power at the same engraving speed and improve the definition of engraved patterns, and is one of key materials for improving the laser engraving efficiency. CZ500R is an environmentally friendly carbon black, and is used in a relatively small amount in the formula, and mainly plays a role in dyeing. The amount of CZ500R carbon black should not be too great, otherwise the definition of the engraved pattern is reduced due to continued ablation of the carbon black material under the laser.
The anti-aging agent is KY 845. The anti-aging agent has a lasting hot air aging protection effect, is resistant to hot oil extraction without frost spraying, and is beneficial to ensuring the appearance of a product.
The plasticizer is RS-107, is a polyester plasticizer, has good compatibility with sizing materials, is not easy to spray, can improve the heat resistance of the sizing materials, and can ensure good appearance of products.
The other compounding agents are zinc oxide, stearic acid, a release agent 935P and a processing aid WB16, the release agent 935P can reduce mold pollution and improve the surface cleanliness of the rubber plate, the processing aid WB16 can reduce the viscosity of sizing material, the sizing material filling is facilitated, the product defects are prevented, and the size precision of the rubber plate is improved.
The vulcanization accelerator is a mixture of S-80E, TMTD-75E, CBS-80E, TETD-80E and PVI.
The NBR rubber plate with high laser engraving efficiency is manufactured according to the following steps.
Preparing the glue, accurately weighing the raw materials in sequence according to the proportion in the table 1, and standing for later use.
Firstly, mixing, namely putting the nitrile rubber, the anti-aging agent and other ingredients into an internal mixer for mixing for 60 s; firstly, putting a reinforcing filler and a plasticizer into an internal mixer, mixing for 120-180 s, then cleaning an upper top plug, mixing for 60-90 s, then discharging and discharging a sheet to prepare a rubber compound A for later use;
and (3) mixing the rubber compound A for 60-80 seconds, cleaning, mixing for 30-60 seconds again, and discharging the sheet for later use after sufficient mixing and dispersion.
Table 1 shows the mixing ratios of the components in examples 1 to 4 in terms of mass fractions.
TABLE 1
Figure RE-GDA0003567369660000051
Table 2 shows the mixing ratios of the components in the other compounding agents of examples 1 to 4 in terms of the mass fractions thereof
TABLE 2
Figure RE-GDA0003567369660000052
Figure RE-GDA0003567369660000061
Table 3 shows the mixing ratio of each component in the vulcanization accelerator in examples 1 to 4 in terms of the mass fraction thereof
TABLE 3
Figure RE-GDA0003567369660000062
Table 4 shows the kneading times of examples 1 to 4.
TABLE 4
Figure RE-GDA0003567369660000063
Table 5 shows the performance parameters of the NBR slabs with high laser engraving efficiency prepared in examples 1-4.
TABLE 5
Figure RE-GDA0003567369660000064
Figure RE-GDA0003567369660000071
As can be seen from table 5, the NBR slab with high laser engraving efficiency of the present invention has the following characteristics: firstly, NANCAR 2845 is used as main rubber and matched with other various auxiliary agents, and the rubber has the characteristics of good elasticity and thermal aging resistance, and has the advantages of good surface cleanliness and low mold pollution. The most outstanding performance of the product is that the product has good elasticity, good pressure-variable performance, high vulcanization efficiency and low mold pollution tendency on the premise of giving consideration to physical properties and oil resistance; the laser engraving machine has the advantages of small engraving power, high engraving speed, clear engraved patterns, low ashing degree of engraved surfaces, less smoke in the engraving process, small smell and the like.
The four formulas of the embodiment all meet the requirements of technical parameters of products, and the formula of the embodiment 3 has the optimal performance, because the rubber content is moderate, and the vulcanization system and the protection system are properly matched, the four formulas not only meet the requirements of the technical parameters of the products, but also have better performance advantages. On the premise of meeting other physical property requirements, a matching scheme with optimal cost performance can be reasonably selected according to the price change of the reinforcing filler and the softening agent.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1. The NBR rubber plate with high laser engraving efficiency is characterized by comprising the following components in percentage by weight:
43 to 51 percent of nitrile rubber
37.5 to 45.5 percent of reinforcing filler
0.5 to 2.0 percent of anti-aging agent
1.5 to 4.5 percent of plasticizer
2.5 to 6.5 percent of other compounding agents
2.0-5.0% of a vulcanization accelerator;
the other compounding agent is a mixture of zinc oxide, stearic acid and a processing aid.
2. The NBR slab rubber with high laser engraving efficiency as claimed in claim 1, which is characterized by comprising the following components by weight percentage:
46.5 to 48.5 percent of nitrile rubber
40.5 to 43.0 percent of reinforcing filler
0.5 to 1 percent of anti-aging agent
2.0 to 3.5 percent of plasticizer
3.5 to 5.0 percent of other compounding agents
3.0-4.3% of vulcanization accelerator.
3. The NBR slab rubber with high laser engraving efficiency of claim 1, wherein the nitrile rubber is NANCAR 2845.
4. The NBR slab rubber with high laser engraving efficiency as claimed in claim 1, wherein the reinforcing agent is a mixture of CZ500R carbon black and silica soda SODASIL P95.
5. The NBR slab rubber with high laser engraving efficiency as claimed in claim 1, wherein the anti-aging agent is KY 845.
6. The NBR slab rubber with high laser engraving efficiency as claimed in claim 1, wherein the plasticizer is RS-107.
7. The NBR slab rubber with high laser engraving efficiency as claimed in claim 1, wherein the other compounding agent is a combination of zinc oxide, stearic acid, mold release agent 935P, processing aid WB 16.
8. The NBR slab rubber with high laser engraving efficiency as claimed in claim 1, wherein the vulcanization accelerator is a mixture of S-80E, TMTD-75E, CBS-80E, TETD-80E and PVI.
9. The preparation method of the NBR rubber plate with high laser engraving efficiency as claimed in any one of claims 1 to 8, wherein the preparation method comprises the following steps: the method sequentially comprises the following steps:
(1) preparing materials in the following sequence:
sequentially comprising nitrile rubber, an anti-aging agent, other accessory ingredients, a reinforcing agent filler, a plasticizer and a vulcanization accelerator;
(2) firstly, mixing, namely putting the nitrile rubber, the anti-aging agent and other ingredients into an internal mixer for mixing for 60 s; firstly, putting a reinforcing filler and a plasticizer into an internal mixer, mixing for 120-180 s, then cleaning an upper top plug, mixing for 60-90 s, then discharging and discharging a sheet to prepare a rubber compound A for later use;
(3) and (3) mixing the rubber compound A for 60-80 seconds, cleaning, mixing for 30-60 seconds again, and discharging the sheet for later use after sufficient mixing and dispersion.
CN202111480845.1A 2021-12-06 2021-12-06 NBR rubber plate with high laser engraving efficiency and preparation method thereof Pending CN114409979A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130101834A1 (en) * 2011-10-20 2013-04-25 Dana Barshishat Laser-imageable flexographic printing precursors and methods of imaging
CN104211996A (en) * 2014-06-11 2014-12-17 中国印刷科学技术研究所 Rubber composite material for laser engraving

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130101834A1 (en) * 2011-10-20 2013-04-25 Dana Barshishat Laser-imageable flexographic printing precursors and methods of imaging
CN104211996A (en) * 2014-06-11 2014-12-17 中国印刷科学技术研究所 Rubber composite material for laser engraving

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
KERN W等: "Laser engraving or rubbers-The influence of fillers on the engraving process" *

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Application publication date: 20220429