CN114409888A - Method for preparing high molecular weight polyether polyol by using waste oil - Google Patents
Method for preparing high molecular weight polyether polyol by using waste oil Download PDFInfo
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- CN114409888A CN114409888A CN202210188515.3A CN202210188515A CN114409888A CN 114409888 A CN114409888 A CN 114409888A CN 202210188515 A CN202210188515 A CN 202210188515A CN 114409888 A CN114409888 A CN 114409888A
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- molecular weight
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- high molecular
- polyether polyol
- oil
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- 239000004721 Polyphenylene oxide Substances 0.000 title claims abstract description 100
- 229920000570 polyether Polymers 0.000 title claims abstract description 100
- 239000002699 waste material Substances 0.000 title claims abstract description 80
- 229920005862 polyol Polymers 0.000 title claims abstract description 63
- 150000003077 polyols Chemical class 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 46
- 238000006243 chemical reaction Methods 0.000 claims abstract description 116
- 239000002243 precursor Substances 0.000 claims abstract description 65
- 239000004519 grease Substances 0.000 claims abstract description 51
- 239000000203 mixture Substances 0.000 claims abstract description 39
- 238000001816 cooling Methods 0.000 claims abstract description 28
- 239000003054 catalyst Substances 0.000 claims abstract description 27
- 238000005886 esterification reaction Methods 0.000 claims abstract description 21
- 239000004593 Epoxy Substances 0.000 claims abstract description 20
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 19
- 239000011968 lewis acid catalyst Substances 0.000 claims abstract description 17
- 238000000967 suction filtration Methods 0.000 claims abstract description 16
- 150000005846 sugar alcohols Polymers 0.000 claims abstract description 7
- 238000004064 recycling Methods 0.000 claims abstract description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 52
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 39
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 27
- 229910052757 nitrogen Inorganic materials 0.000 claims description 26
- 239000003921 oil Substances 0.000 claims description 25
- 235000019198 oils Nutrition 0.000 claims description 25
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 15
- 239000002253 acid Substances 0.000 claims description 13
- 235000019197 fats Nutrition 0.000 claims description 12
- 239000003549 soybean oil Substances 0.000 claims description 11
- 235000012424 soybean oil Nutrition 0.000 claims description 11
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 10
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 9
- KZMGYPLQYOPHEL-UHFFFAOYSA-N Boron trifluoride etherate Chemical compound FB(F)F.CCOCC KZMGYPLQYOPHEL-UHFFFAOYSA-N 0.000 claims description 8
- 235000019482 Palm oil Nutrition 0.000 claims description 8
- 235000019484 Rapeseed oil Nutrition 0.000 claims description 8
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 8
- 239000004359 castor oil Substances 0.000 claims description 8
- 235000019438 castor oil Nutrition 0.000 claims description 8
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 8
- 239000002540 palm oil Substances 0.000 claims description 8
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 claims description 8
- 229910003074 TiCl4 Inorganic materials 0.000 claims description 7
- 150000003384 small molecules Chemical class 0.000 claims description 7
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 claims description 7
- 239000011592 zinc chloride Substances 0.000 claims description 7
- 235000019483 Peanut oil Nutrition 0.000 claims description 6
- 239000000312 peanut oil Substances 0.000 claims description 6
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 claims description 5
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 claims description 4
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims description 4
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 3
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 claims description 3
- 239000003240 coconut oil Substances 0.000 claims description 3
- 235000019864 coconut oil Nutrition 0.000 claims description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 3
- 239000000600 sorbitol Substances 0.000 claims description 3
- 239000004412 Bulk moulding compound Substances 0.000 claims description 2
- NWIBSHFKIJFRCO-WUDYKRTCSA-N Mytomycin Chemical compound C1N2C(C(C(C)=C(N)C3=O)=O)=C3[C@@H](COC(N)=O)[C@@]2(OC)[C@@H]2[C@H]1N2 NWIBSHFKIJFRCO-WUDYKRTCSA-N 0.000 claims description 2
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 claims description 2
- 239000011156 metal matrix composite Substances 0.000 claims description 2
- 238000009826 distribution Methods 0.000 abstract description 20
- 239000000047 product Substances 0.000 description 31
- 238000010438 heat treatment Methods 0.000 description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 22
- 230000032050 esterification Effects 0.000 description 16
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 13
- 239000007788 liquid Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- 238000002156 mixing Methods 0.000 description 11
- 239000000376 reactant Substances 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 7
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 238000006555 catalytic reaction Methods 0.000 description 4
- 239000012043 crude product Substances 0.000 description 4
- 239000002841 Lewis acid Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 150000007517 lewis acids Chemical class 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 235000005074 zinc chloride Nutrition 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- 229910015900 BF3 Inorganic materials 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 1
- 238000007171 acid catalysis Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- BDAWXSQJJCIFIK-UHFFFAOYSA-N potassium methoxide Chemical compound [K+].[O-]C BDAWXSQJJCIFIK-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2603—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen
- C08G65/2615—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen the other compounds containing carboxylic acid, ester or anhydride groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2642—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2642—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
- C08G65/2645—Metals or compounds thereof, e.g. salts
- C08G65/2654—Aluminium or boron; Compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2642—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
- C08G65/2645—Metals or compounds thereof, e.g. salts
- C08G65/2663—Metal cyanide catalysts, i.e. DMC's
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2642—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
- C08G65/2669—Non-metals or compounds thereof
- C08G65/2675—Phosphorus or compounds thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2696—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the process or apparatus used
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/584—Recycling of catalysts
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Toxicology (AREA)
- Polyethers (AREA)
Abstract
The invention provides a method for preparing high molecular weight polyether polyol by using waste grease, which comprises the following steps: s1, carrying out esterification reaction on the waste oil and the polyhydric alcohol under the action of a Lewis acid catalyst; s2, cooling to 70-80 ℃ after the reaction is finished, carrying out suction filtration to obtain a reaction precursor, and recovering and recycling the Lewis acid catalyst; s3, adding a catalyst into the reaction precursor filtered in the step S2, continuously introducing the EO/PO mixture at the reaction temperature of 140 ℃ and 145 ℃ for polymerization reaction, curing for 10min after the epoxy is introduced, and then cooling and removing moisture and micromolecules to obtain the waste grease high molecular weight polyether. The polyether prepared by the method has the advantages of high molecular weight, narrow distribution, high effective component content and the like.
Description
Technical Field
The invention relates to the technical field of polyether polyol preparation, and particularly relates to a method for preparing high molecular weight polyether polyol from waste grease.
Background
At present, polyether polyol is mainly prepared from petroleum nonrenewable resources and low molecular alcohols, and the production process is complex, so that the actual demand of polyether polyol in the market can not be met. The polyether polyol prepared by utilizing renewable resources such as waste grease and the like is a good relief to the shortage of petroleum, and the prepared polyether polyol can be used as a defoaming agent in textile assistants and papermaking assistants, as an additive in lubricating oil and lubricating grease, as a grinding assistant in coating, printing ink and dye, and the like. The waste grease polyether has the other advantages that the structure contains ester bonds, the waste grease polyether has good compatibility with a foaming agent and an auxiliary agent, and the waste grease polyether can be stored for a long time. Therefore, the waste grease polyether is an excellent direction for recycling waste oil, and has good social and economic benefits.
For example, chinese patent CN110951067A reports a method for preparing polyether polyol from high acid value waste oil, i.e. firstly, the high acid value waste oil and polyol are esterified and deacidified under the catalysis of Lewis acid to obtain a reaction precursor, and then the reaction precursor is polymerized with PO under the action of alkali catalyst to obtain a crude product of polyether polyol. Although the process has excellent effect on the high-acid-value waste oil raw material, the prepared polyether polyol has low molecular weight which is generally about 700-. In addition, in order to obtain refined waste grease polyether, acid and adsorbent post-treatment is needed to remove the alkali catalyst in the crude polyether product, so that the production cost is further increased, and the environment is not favorable.
Chinese patents CN104974340A and CN106700058A disclose a method for preparing polyether from waste grease by an acid-base two-step method, respectively, that is, polyether polyol is prepared by catalytic esterification with acid and catalytic polymerization with a base catalyst. However, the polyether polyol prepared by the method has the defect of low molecular weight (about 1500), a large amount of water is needed to wash the acid catalyst after esterification, the water resource loss is large, the production cost is further increased by treating waste acid water, and the method is also a threat to the environment.
Therefore, it is necessary to develop a preparation process of waste grease polyether polyol, which has the advantages of simple preparation process, stable production, high polyether molecular weight, safety and environmental protection.
Disclosure of Invention
In view of the background, it is desirable to provide a novel method for preparing high molecular weight polyether polyol from waste oil.
The purpose of the invention is realized by the following technical scheme:
a method for preparing high molecular weight polyether polyol by using waste grease comprises the following steps:
s1, carrying out esterification reaction on the waste oil and the polyhydric alcohol under the action of a Lewis acid catalyst;
s2, cooling to 70-80 ℃ after the reaction is finished, carrying out suction filtration to obtain a reaction precursor, and recovering and recycling the Lewis acid catalyst;
s3, adding a catalyst into the reaction precursor filtered in the step S2, continuously introducing the EO/PO mixture at the reaction temperature of 140 ℃ and 145 ℃ for polymerization, curing for 10min after the epoxy is introduced, and then cooling and removing water and small molecules to obtain the waste grease high molecular weight polyether polyol.
In a preferred embodiment of the present invention, the mass ratio of the polyol to the waste oil and fat in step S1 is 1:1 to 10, and the amount of the Lewis acid catalyst added is 0.05% to 1% of the mass of the waste oil and fat.
In a preferred embodiment of the present invention, the acid value of the waste oil or fat in the step S1 is 0.5 to 1.0 mgKOH/g.
In a preferred embodiment of the present invention, the waste oil and fat in step S1 is one or a mixture of any two or more of rapeseed oil, peanut oil, palm oil, soybean oil, coconut oil, and castor oil.
In a preferred embodiment of the present invention, the polyol in step S1 is one or a mixture of two or more selected from ethylene glycol, propylene glycol, glycerol, diethylene glycol, triethylene glycol, 1, 4-butanediol, pentaerythritol, and sorbitol.
As a preferred embodiment of the present invention, the Lewis acid catalyst in step S1 is selected from one or a mixture of any two or more of AlCl3, ZnCl2, ZnO, TiCl4, zn (ac)2, SnCl 4.
In a preferred embodiment of the present invention, the mass ratio of the reaction precursor to the EO/PO mixture in step S3 is 1:10 to 20.
In a preferred embodiment of the present invention, the ratio of PO in the EO/PO mixture in step S3 is 50% to 100%.
In a preferred embodiment of the present invention, the amount of the catalyst added in step S3 is 0.05 to 2% by mass of the reaction precursor.
As a preferred embodiment of the present invention, the catalyst in step S3 is selected from one of DMC, MMC, boron trifluoride diethyl etherate, triphenylphosphine, etc.
Compared with the prior art, the invention has the beneficial effects that:
in the process of preparing polyether polyol, Lewis acid is adopted to catalyze the esterification reaction between the waste grease and the polyol. Compared with acid catalysts such as sulfuric acid and methyl benzenesulfonic acid, the Lewis acid catalyst is safer and more environment-friendly, can be directly recovered and recycled after suction filtration, does not need water to wash the catalyst and treat the generated waste acid water, further saves the production cost, and is safe and efficient.
And continuously polymerizing the reaction precursor obtained after esterification with an epoxy mixture under the action of catalysts such as DMC, MMC and the like to obtain the high-molecular-weight waste grease polyether. Compared with the conventional alkali catalysis process, the catalyst has higher reaction activity and selectivity, and can reduce the probability of isomerizing PO into allyl or allyl, so that the prepared polyether has high molecular weight, narrow distribution, high effective component content and less impurities.
In conclusion, the polyether prepared by the method has the advantages of high molecular weight, narrow distribution, high effective component content and the like.
In addition, the process has the advantages of low production cost, high efficiency, stable product, energy conservation, environmental protection and the like.
Detailed Description
In the description of the present invention, it is to be noted that those whose specific conditions are not specified in the examples are carried out according to the conventional conditions or the conditions recommended by the manufacturers. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.
The present invention will now be described in further detail with reference to specific examples, which are intended to be illustrative, but not limiting, of the invention.
A method for preparing high molecular weight polyether polyol by using waste grease comprises the following steps:
s1, carrying out esterification reaction on the waste oil and the polyhydric alcohol under a Lewis acid catalyst, placing nitrogen for 3 times, and then reacting for 0.5-1.5 h under the conditions that the reaction temperature is 150-180 ℃ and the vacuum degree is-0.08-0.098 MPa; wherein the acid value of the waste oil is 0.5-1.0 mgKOH/g; the mass ratio of the polyhydric alcohol to the waste oil is 1: 1-10, and the addition amount of the Lewis acid catalyst is 0.05-1% of the mass of the waste oil;
s2, cooling to 70-80 ℃ after the reaction is finished, carrying out suction filtration to obtain a reaction precursor, and recovering and recycling the Lewis acid catalyst;
s3, adding a catalyst into the reaction precursor filtered in the step S2, continuously introducing the EO/PO mixture at the reaction temperature of 140 ℃ and 145 ℃ for polymerization reaction, curing for 10min after the epoxy is introduced, and then cooling and removing moisture and micromolecules to obtain the waste grease high molecular weight polyether.
In the method, the waste oil in the step S1 is one or a mixture of more than two of rapeseed oil, peanut oil, palm oil, soybean oil, coconut oil and castor oil; the polyalcohol is one or mixture of more than two of ethylene glycol, propylene glycol, glycerol, diethylene glycol, triethylene glycol, 1, 4-butanediol, pentaerythritol and sorbitol; the Lewis acid catalyst is selected from AlCl3、ZnCl2、ZnO、TiCl4、Zn(AC)2、 SnCl4One or more ofA mixture of any two or more. The catalyst in the step S3 is selected from one of DMC, MMC, boron trifluoride ether, triphenylphosphine and the like, and the adding amount of the catalyst is 0.05-2 per mill of the mass of the reaction precursor; in the step S3, the mass ratio of the reaction precursor to the epoxy mixture is 1: 3-10, and the proportion of PO in the EO/PO mixture is 50% -100%.
Example 1:
a method for preparing high molecular weight polyether polyol by using waste grease comprises the following steps:
s1, mixing propylene glycol, soybean oil and ZnCl2According to the mass ratio of propylene glycol to soybean oil to ZnCl2Putting 100:500:0.05 into a reaction kettle, adding nitrogen for 3 times, heating, and esterifying for 1.5 hours at 150 ℃ under the vacuum degree of-0.08 to-0.098 MPa;
s2, after the esterification is finished, cooling the reactant to 70-80 ℃, and performing suction filtration to obtain a reaction precursor;
s3, putting the reaction precursor into a clean reaction kettle, adding a DMC catalyst with the mass of 0.06 per thousand of that of the reaction precursor, placing nitrogen for 3 times, heating, when the temperature is raised to 140 ℃, continuously introducing an EO/PO mixture according to the mass ratio of EO to PO of 500:750:750 as the reaction precursor to carry out polymerization reaction, controlling the pressure to be below 0.35MPa, after the epoxy mixture is introduced, keeping the temperature at 140 ℃ for continuous reaction for 10min, and finally cooling and removing water and micromolecules to obtain the waste grease high molecular weight polyether.
The product indexes of the polyether polyol prepared by the embodiment are as follows: appearance: a light yellow transparent liquid; hydroxyl value: 67.3 mgKOH/g; moisture content: 0.03 percent; polyether molecular weight: 2503 of a paper substrate; distribution coefficient: 1.12; the product yield is as follows: 96.5 percent.
Example 2:
a method for preparing high molecular weight polyether polyol by using waste grease comprises the following steps:
s1, mixing glycerol, palm oil and AlCl3According to the mass ratio of glycerol to palm oil to AlCl3Putting 100:800:0.1 into a reaction kettle, adding nitrogen for 3 times, heating, and esterifying for 1.0h at 180 ℃ and under the vacuum degree of-0.08 to-0.098 MPa;
s2, after the esterification is finished, cooling the reactant to 70-80 ℃, and performing suction filtration to obtain a reaction precursor;
s3, putting the reaction precursor into a clean reaction kettle, adding an MMC catalyst with the mass of 0.08 per thousand of that of the reaction precursor, placing nitrogen for 3 times, heating, when the temperature is raised to 143 ℃, continuously introducing an EO/PO mixture into the reaction precursor according to the mass ratio of EO to PO 300:600:1200 to perform polymerization reaction, controlling the pressure to be below 0.35MPa, after the epoxy mixture is introduced, keeping the temperature at 140 ℃ to continue the reaction for 10min, and finally cooling and removing water and micromolecules to obtain the waste grease high molecular weight polyether.
The product indexes of the polyether polyol prepared by the embodiment are as follows: appearance: a light yellow transparent liquid; hydroxyl value: 38.4 mgKOH/g; moisture content: 0.05 percent; polyether molecular weight: 4380; distribution coefficient: 1.16; the product yield is as follows: 97.4 percent.
Example 3:
a method for preparing high molecular weight polyether polyol by using waste grease comprises the following steps:
s1, mixing ethylene glycol, castor oil and ZnO according to the mass ratio of ethylene glycol: castor oil: putting 100:600:0.3 ZnO into a reaction kettle, adding nitrogen for 3 times, heating, and esterifying for 1.0h at 160 ℃ and under the vacuum degree of-0.08 to-0.098 MPa;
s2, after the esterification is finished, cooling the reactant to 70-80 ℃, and performing suction filtration to obtain a reaction precursor;
s3, putting the reaction precursor into a clean reaction kettle, adding a boron trifluoride diethyl etherate catalyst with the mass of 1.5 per mill of the reaction precursor, placing nitrogen for 3 times, heating, when the temperature is raised to 142 ℃, continuously introducing an EO/PO mixture into the reaction precursor according to the mass ratio of EO to PO 300:300:700 to perform polymerization reaction, controlling the pressure to be below 0.35MPa, after the epoxy mixture is introduced, keeping the temperature at 140 ℃ to continue the reaction for 10min, and finally cooling and removing water and small molecules to obtain the waste grease high molecular weight polyether.
The product indexes of the polyether polyol prepared by the embodiment are as follows: appearance: a light yellow transparent liquid; hydroxyl value: 63.9 mgKOH/g; moisture content: 0.03 percent; polyether molecular weight: 2630; distribution coefficient: 1.14; the product yield is as follows: 97.0 percent.
Example 4:
a method for preparing high molecular weight polyether polyol by using waste grease comprises the following steps:
s1, mixing triethylene glycol, rapeseed oil and TiCl4Triethylene glycol according to the mass ratio: rapeseed oil: TiCl (titanium dioxide)4Putting 100:800:0.5 into a reaction kettle, adding nitrogen for 3 times, heating, and esterifying for 1.0h at 180 ℃ and under the vacuum degree of-0.08 to-0.098 MPa;
s2, after the esterification is finished, cooling the reactant to 70-80 ℃, and performing suction filtration to obtain a reaction precursor;
s3, putting the reaction precursor into a clean reaction kettle, adding a DMC catalyst with the mass of 0.07 thousandth of that of the reaction precursor, placing nitrogen for 3 times, heating, when the temperature is raised to 145 ℃, continuously introducing an EO/PO mixture into the reaction precursor according to the mass ratio of EO to PO (200: 400: 1600) to carry out polymerization reaction, controlling the pressure to be below 0.35MPa, after the epoxy mixture is introduced, keeping the temperature at 140 ℃ to continue the reaction for 10min, and finally cooling and removing water and micromolecules to obtain the waste grease high molecular weight polyether.
The product indexes of the polyether polyol prepared by the embodiment are as follows: appearance: a light yellow transparent liquid; hydroxyl value: 27.1 mgKOH/g; moisture content: 0.03 percent; polyether molecular weight: 6210; distribution coefficient: 1.19; the product yield is as follows: 96.0 percent.
Example 5:
a method for preparing high molecular weight polyether polyol by using waste grease comprises the following steps:
s1, mixing 1, 4-butanediol, peanut oil, Zn (AC)21, 4-butanediol by mass ratio: peanut oil: zn (AC) 2-100: 500:1.0 is put into a reaction kettle, nitrogen is put into the reaction kettle for 3 times, then the temperature is raised, and esterification is carried out for 1.5 hours under the conditions of 180 ℃ and the vacuum degree of-0.08 to-0.098 MPa;
s2, after the esterification is finished, cooling the reactant to 70-80 ℃, and performing suction filtration to obtain a reaction precursor;
s3, putting the reaction precursor into a clean reaction kettle, adding a triphenylphosphine catalyst with the mass of 2.0 per thousand of that of the reaction precursor, placing nitrogen for 3 times, heating, when the temperature is raised to 141 ℃, continuously introducing an EO/PO mixture into the reaction precursor according to the mass ratio of EO to PO (200: 0: 600) for polymerization reaction, controlling the pressure to be below 0.35MPa, after the epoxy mixture is introduced, keeping the temperature at 140 ℃ for continuous reaction for 10min, and finally cooling and removing water and micromolecules to obtain the waste grease high molecular weight polyether.
The product indexes of the polyether polyol prepared by the embodiment are as follows: appearance: a light yellow transparent liquid; hydroxyl value: 67.0 mgKOH/g; moisture content: 0.05 percent; polyether molecular weight: 2505 of a water-soluble polymer; distribution coefficient: 1.11; the product yield is as follows: 96.7 percent.
Example 6:
a method for preparing high molecular weight polyether polyol by using waste grease comprises the following steps:
s1, putting propylene glycol, rapeseed oil and ZnO into a reaction kettle according to the mass ratio of propylene glycol to soybean oil to ZnO of 100:500:0.25, adding nitrogen for 3 times, heating, and esterifying for 1.5 hours at 150 ℃ under the vacuum degree of-0.08 to-0.098 MPa;
s2, after the esterification is finished, cooling the reactant to 70-80 ℃, and performing suction filtration to obtain a reaction precursor;
s3, putting the reaction precursor into a clean reaction kettle, adding a DMC catalyst with the mass of 0.08 per thousand of that of the reaction precursor, placing nitrogen for 3 times, heating, when the temperature is raised to 144 ℃, continuously introducing an EO/PO mixture according to the mass ratio of EO to PO of 500:750:1250 as the reaction precursor to carry out polymerization reaction, controlling the pressure to be below 0.35MPa, after the epoxy mixture is introduced, keeping the temperature at 140 ℃ for continuous reaction for 10min, and finally cooling and removing water and micromolecules to obtain the waste grease high molecular weight polyether.
The product indexes of the polyether polyol prepared by the embodiment are as follows: appearance: a light yellow transparent liquid; hydroxyl value: 30.5 mgKOH/g; moisture content: 0.03 percent; polyether molecular weight: 5500; distribution coefficient: 1.09; the product yield is as follows: 97.5 percent.
Example 7:
a method for preparing high molecular weight polyether polyol by using waste grease comprises the following steps:
s1, mixing propylene glycol, castor oil and ZnCl2Putting propylene glycol, soybean oil and ZnCl3 into a reaction kettle according to the mass ratio of 100:500:0.55, adding nitrogen for 3 times, heating, and esterifying for 1.5 hours at the temperature of 150 ℃ and the vacuum degree of-0.08 to-0.098 MPa;
s2, after the esterification is finished, cooling the reactant to 70-80 ℃, and performing suction filtration to obtain a reaction precursor;
s3, putting the reaction precursor into a clean reaction kettle, adding a boron trifluoride diethyl etherate catalyst with the mass of 0.1 per mill of the reaction precursor, placing nitrogen for 3 times, heating, when the temperature is raised to 144 ℃, continuously introducing an EO/PO mixture according to the mass ratio of EO to PO (500: 750: 1000) of the reaction precursor to carry out polymerization reaction, controlling the pressure below 0.35MPa, after the epoxy mixture is introduced, keeping the temperature at 140 ℃ for continuous reaction for 10min, and finally cooling and removing water and small molecules to obtain the waste grease high molecular weight polyether.
The product indexes of the polyether polyol prepared by the embodiment are as follows: appearance: a light yellow transparent liquid; hydroxyl value: 26.5 mgKOH/g; moisture content: 0.05 percent; polyether molecular weight: 6300; distribution coefficient: 1.08; the product yield is as follows: 97.7 percent.
Example 8:
a method for preparing high molecular weight polyether polyol by using waste grease comprises the following steps:
s1, mixing propylene glycol, peanut oil and TiCl4Putting propylene glycol, soybean oil and TiCl4 in a mass ratio of 100:500:0.75 into a reaction kettle, adding nitrogen for 3 times, heating, and esterifying for 1.5h at 150 ℃ and under the vacuum degree of-0.08 to-0.098 MPa;
s2, after the esterification is finished, cooling the reactant to 70-80 ℃, and performing suction filtration to obtain a reaction precursor;
s3, putting the reaction precursor into a clean reaction kettle, adding an MMC catalyst with the mass of 1.0 per mill of the reaction precursor, placing nitrogen for 3 times, heating, when the temperature is raised to 143 ℃, continuously introducing an EO/PO mixture into the reaction precursor according to the mass ratio of EO to PO of 500:750:1000 for polymerization reaction, controlling the pressure to be below 0.35MPa, after the epoxy mixture is introduced, keeping the temperature at 140 ℃ for continuous reaction for 10min, and finally cooling and removing water and small molecules to obtain the waste grease high molecular weight polyether.
The product indexes of the polyether polyol prepared by the embodiment are as follows: appearance: a light yellow transparent liquid; hydroxyl value: 32.7 mgKOH/g; moisture content: 0.04 percent; polyether molecular weight: 5100, adding water; distribution coefficient: 1.08; the product yield is as follows: 97.1 percent.
Example 9:
a method for preparing high molecular weight polyether polyol by using waste grease comprises the following steps:
s1, mixing propylene glycol, palm oil and SnCl4According to the mass ratio of propylene glycol to soybean oil to SnCl4Putting 100:500:0.50 into a reaction kettle, adding nitrogen for 3 times, heating, and esterifying for 1.5 hours at 150 ℃ under the vacuum degree of-0.08 to-0.098 MPa;
s2, after the esterification is finished, cooling the reactant to 70-80 ℃, and performing suction filtration to obtain a reaction precursor;
s3, putting the reaction precursor into a clean reaction kettle, adding an MMC catalyst with the mass of 0.5 per mill of the reaction precursor, placing nitrogen for 3 times, heating, when the temperature rises to 143 ℃, continuously introducing an EO/PO mixture into the reaction precursor according to the mass ratio of EO to PO of 500:550:1000 for polymerization reaction, controlling the pressure below 0.35MPa, after the epoxy mixture is introduced, keeping the temperature at 140 ℃ for continuous reaction for 10min, and finally cooling and removing water and micromolecules to obtain the waste grease high molecular weight polyether.
The product indexes of the polyether polyol prepared by the embodiment are as follows: appearance: a light yellow transparent liquid; hydroxyl value: 28.4 mgKOH/g; moisture content: 0.04 percent; polyether molecular weight: 5800; distribution coefficient: 1.10; the product yield is as follows: 97.6 percent.
Comparative example 1:
a method for preparing polyether polyol by using waste grease comprises the following steps:
s1, mixing triethylene glycol, castor oil and ZnCl2 in a mass ratio of triethylene glycol: castor oil: putting ZnCl 2-200: 500:0.5 into a four-neck flask, adding nitrogen for 3 times, heating, and esterifying for 2.5 hours at the temperature of 120-130 ℃ and the vacuum degree of-0.08-0.098 MPa;
s2, after the reaction is finished, cooling the reactant to 70-80 ℃, and performing suction filtration to obtain a reaction precursor;
s3, putting the reaction precursor into a reaction kettle, adding a potassium methoxide catalyst with the mass being 2 per thousand of that of the reaction precursor, placing nitrogen for 3 times, heating, keeping the reaction precursor EO and PO at 500:750:750 by mass ratio to perform polymerization reaction when the temperature is increased to 110-115 ℃, keeping the temperature of 115-120 ℃ after the propylene oxide is introduced until the pressure is lowest and does not change any more, continuing the reaction for 1 hour, and finally removing water and small molecules to obtain the crude product of the waste grease polyether polyol.
The product indexes of the polyether polyol prepared by the comparative example are as follows: appearance: a light yellow transparent liquid; hydroxyl value: 127.5 mgKOH/g; moisture content: 0.1 percent; polyether molecular weight: 1320; distribution coefficient: 1.23; the product yield is as follows: 85.9 percent.
Comparative example 2:
a method for preparing polyether polyol by using waste grease comprises the following steps:
s1, mixing glycerol, rapeseed oil, palm oil and TiCl4 in a mass ratio of glycerol: rapeseed oil: palm oil: putting TiCl 4-200: 250:1.5 into a four-neck flask, adding nitrogen for 3 times, heating, and esterifying for 2.5h at 120-130 ℃ under the vacuum degree of-0.08-0.098 MPa;
s2, after the esterification is finished, cooling the reactant to 70-80 ℃, and performing suction filtration to obtain a reaction precursor;
s3, putting the reaction precursor into a reaction kettle, adding a NaOH catalyst with the mass of 3.5 per mill of the reaction precursor, placing nitrogen for 3 times, heating, and heating to 115-120 ℃ according to the mass ratio of EO to PO of the reaction precursor to 500: 400: and (2) continuously introducing propylene oxide into the reactor 400 for polymerization reaction, controlling the pressure to be below 0.35MPa, keeping the temperature of 120-125 ℃ after the propylene oxide is introduced, reacting for 1 hour after the pressure is lowest and is not changed any more, and finally removing water and small molecules to obtain the crude product of the waste grease polyether polyol.
The product indexes of the polyether polyol prepared by the comparative example are as follows: appearance: a light yellow transparent liquid; hydroxyl value: 103.2 mgKOH/g; moisture content: 0.04 percent; polyether molecular weight: 1630; distribution coefficient: 1.26; the product yield is as follows: 87.4 percent.
Comparative example 3:
a method for preparing polyether polyol by using waste grease comprises the following steps:
s1, mixing glycerol, soybean oil and concentrated sulfuric acid in a mass ratio of glycerol: soybean oil: putting concentrated sulfuric acid at a ratio of 200:500:2.5 into a four-neck flask, adding nitrogen for 3 times, heating, and esterifying at 240 ℃ and under the vacuum degree of-0.08 to-0.098 MPa for 5 hours;
s2, washing the substance after the S1 reaction to be neutral by a large amount of deionized water, and removing water at 110-115 ℃ to obtain a reaction precursor.
S3, 200g of reaction precursor and 2.5g of potassium hydroxide are put into a reaction kettle, nitrogen is placed for 3 times, and then the temperature is raised. When the temperature reaches 140 ℃, 500g of ethylene oxide and 500g of propylene oxide are introduced in an equivalent circulation manner, and after each time of epoxy introduction, the reaction is carried out for 40min under the conditions of 140 ℃ and 0.8MP until the reaction is finished after the epoxy introduction. The reaction was stopped and evacuated. And (3) vacuumizing under reduced pressure at the temperature of 110 ℃/10mmHg for 30min to obtain a crude product of the fatty acid polyether polyol.
The product indexes of the polyether polyol prepared by the comparative example are as follows: appearance: a light yellow transparent liquid; hydroxyl value: 146.2 mgKOH/g; moisture content: 0.06 percent; polyether molecular weight: 1150; distribution coefficient: 1.29; the product yield is as follows: 73.5 percent.
TABLE 1
Hydroxyl value (mgKOH/g) | Water content% | Molecular weight | Coefficient of distribution | The product yield is% | |
Example 1 | 67.3 | 0.03 | 2503 | 1.12 | 96.5 |
Example 2 | 38.4 | 0.05 | 4380 | 1.16 | 97.4 |
Example 3 | 63.9 | 0.03 | 2630 | 1.14 | 97.0 |
Example 4 | 27.1 | 0.03 | 6210 | 1.19 | 96.0 |
Example 5 | 67.0 | 0.05 | 2505 | 1.11 | 96.7 |
Example 6 | 30.5 | 0.03 | 5500 | 1.09 | 97.5 |
Example 7 | 26.5 | 0.05 | 6300 | 1.08 | 97.7 |
Example 8 | 32.7 | 0.04 | 5100 | 1.08 | 97.1 |
Example 9 | 28.4 | 0.04 | 5800 | 1.10 | 97.6 |
Comparative example 1 | 127.5 | 0.1 | 1320 | 1.23 | 85.9 |
Comparative example 2 | 103.2 | 0.04 | 1630 | 1.26 | 87.4 |
Comparative example 3 | 146.2 | 0.06 | 1150 | 1.29 | 73.5 |
From the comparison of the data of examples 1 to 5 with comparative examples 1 to 2, it can be found that: the reaction precursor is obtained by using Lewis acid for catalysis and esterification, and then the reaction precursor is further polymerized with the epoxy mixture to obtain the waste grease polyether, and the yield of the polyether is about 10 percent higher than that of the waste grease polyether obtained by using an alkali-catalyzed epoxy polymerization process; the molecular weight of the obtained polyether is 2500-6200, which is higher than that of the alkali-catalyzed polymerization process, and the polyether has the advantages of small distribution coefficient, narrow product distribution and high effective component.
As can be seen from the comparison of the data of examples 1-5 with the data of comparative example 3: the invention not only has the product yield 25 percent higher than that of the acid catalysis esterification-alkali catalysis polymerization process, but also has the polyether with excellent molecular weight and distribution. In addition, the Lewis acid catalyst used in the process can be directly recycled and reused after being filtered, so that the cost can be saved, the generation of waste acid water in acid catalytic esterification is avoided, the cost can be further reduced, and the process is more environment-friendly.
In conclusion, the polyether prepared by the method has the advantages of high molecular weight, narrow distribution, high effective component content and the like. In addition, the process has the advantages of low production cost, high efficiency, stable product, energy conservation, environmental protection and the like.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (10)
1. A method for preparing high molecular weight polyether polyol by using waste grease is characterized by comprising the following steps:
s1, carrying out esterification reaction on the waste oil and the polyhydric alcohol under the action of a Lewis acid catalyst;
s2, cooling to 70-80 ℃ after the reaction is finished, carrying out suction filtration to obtain a reaction precursor, and recovering and recycling the Lewis acid catalyst;
s3, adding a catalyst into the reaction precursor filtered in the step S2, continuously introducing the EO/PO mixture at the reaction temperature of 140 ℃ and 145 ℃ for polymerization reaction, curing after the epoxy is introduced till the epoxy reaction is complete, and then cooling and removing moisture and small molecules to obtain the waste grease high molecular weight polyether.
2. The method for preparing the high molecular weight polyether polyol by using the waste oil and fat according to claim 1, wherein the mass ratio of the polyol to the waste oil and fat in the step S1 is 1: 1-10, and the addition amount of the Lewis acid catalyst is 0.05-1% of the mass of the waste oil and fat.
3. The method for preparing high molecular weight polyether polyol from waste oil and fat according to claim 1, wherein the acid value of the waste oil and fat in the step S1 is 0.5 to 1.0mgKOH/g, and the method for measuring the acid value is GB 5009.229-2016.
4. The method for preparing polyether polyol with high molecular weight using waste oil and fat according to claim 3, wherein the waste oil and fat in step S1 is one or a mixture of any two or more of rapeseed oil, peanut oil, palm oil, soybean oil, coconut oil and castor oil.
5. The method for preparing high molecular weight polyether polyol using waste oil and fat according to claim 1, wherein the polyol in the step S1 is one or a mixture of two or more of ethylene glycol, propylene glycol, glycerol, diethylene glycol, triethylene glycol, 1, 4-butanediol, pentaerythritol, and sorbitol.
6. The method for preparing polyether polyol with high molecular weight by using waste grease as claimed in any one of claims 1 to 5, wherein the Lewis acid catalyst in the step S1 is selected from AlCl3、ZnCl2、ZnO、TiCl4、Zn(AC)2、SnCl4One or a mixture of any two or more of them.
7. The method for preparing high molecular weight polyether polyol from waste grease as claimed in claim 1, wherein the S1 specifically comprises: waste grease, polyhydric alcohol and a Lewis acid catalyst are put into a reaction kettle, nitrogen is replaced for 3 times, and then the reaction is carried out for 1 to 1.5 hours under the conditions that the reaction temperature is 150 to 180 ℃ and the vacuum degree is minus 0.08 to minus 0.098 MPa.
8. The method for preparing high molecular weight polyether polyol by using waste grease as claimed in claim 1, wherein the mass ratio of the reaction precursor to the EO/PO mixture in the step S3 is 1: 10-20; the PO accounts for 50 to 100 percent of the EO/PO mixture.
9. The method for preparing high molecular weight polyether polyol from waste grease as claimed in claim 1, wherein the amount of the catalyst added in the step S3 is 0.05 to 2% by mass of the reaction precursor.
10. The method for preparing high molecular weight polyether polyol using waste grease as claimed in claim 9, wherein the catalyst in the step S3 is one selected from DMC, MMC, boron trifluoride diethyl etherate, triphenylphosphine, etc.
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