CN114409863A - Trihydroxymethyl phosphine oxide modified isocyanate compound and synthesis method thereof - Google Patents

Trihydroxymethyl phosphine oxide modified isocyanate compound and synthesis method thereof Download PDF

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CN114409863A
CN114409863A CN202210109284.2A CN202210109284A CN114409863A CN 114409863 A CN114409863 A CN 114409863A CN 202210109284 A CN202210109284 A CN 202210109284A CN 114409863 A CN114409863 A CN 114409863A
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phosphine oxide
isocyanate compound
modified isocyanate
trihydroxymethyl
tris
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王磊
赵毅
韩延康
李坤
刘永亮
温晴锟
余郁
王耀西
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Wanhua Energy Saving Technology Yantai Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/38Low-molecular-weight compounds having heteroatoms other than oxygen
    • C08G18/3878Low-molecular-weight compounds having heteroatoms other than oxygen having phosphorus
    • C08G18/388Low-molecular-weight compounds having heteroatoms other than oxygen having phosphorus having phosphorus bound to carbon and/or to hydrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7614Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2101/00Manufacture of cellular products

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The invention relates to a trihydroxymethyl phosphine oxide modified isocyanate compound and a synthesis method thereof, belonging to the technical field of polyurethane materials. The invention uses the polymerization of the trihydroxymethyl phosphine oxide and TDI to obtain the trihydroxymethyl phosphine oxide modified isocyanate compound. The modified isocyanate compound contains P element, does not contain halogen, and can greatly improve the flame retardance of the polyurethane foam without reducing the environmental protection index of the foam. The modified isocyanate compound developed by the invention does not contain halogen, has small combustion smoke quantity, does not release corrosive or irritant hydrogen halide gas, does not generate toxic carcinogenic substances such as polybrominated dioxin and polybrominated dibenzofuran, and does not contain an environmental hormone substance such as a halogen organic substance, thereby avoiding the long-term influence of materials on the environment.

Description

Trihydroxymethyl phosphine oxide modified isocyanate compound and synthesis method thereof
Technical Field
The invention relates to a trihydroxymethyl phosphine oxide modified isocyanate compound and a synthesis method thereof, belonging to the technical field of polyurethane materials.
Background
The annual total production of global polyurethane is about 2000 million tons, the national production accounts for about 55 percent of the world production, the product which is most widely applied and has the largest use amount is a foam product and accounts for about 40 percent of the product. The polyurethane foam products with the largest consumption are soft sponges for seats of vehicles such as mattresses, sofas, automobiles and the like and hard foams for heat preservation of buildings such as refrigerators, refrigeration houses, houses and the like, and the polyurethane foams in many application fields need to have good flame retardant capability and good environmental protection performances such as smell and TVOC.
On the one hand, flame retardance has become a bottleneck problem of polyurethane foam used in the fields of refrigeration houses, passenger cars, trains, public homes and the like. Polyurethane foam is inherently flammable as a foam if a flame retardant is not added. The combustion characteristic of the GB38262-2019 passenger car interior material is implemented in 7-1.7.2020, and the horizontal combustion of the polyurethane seat is regulated to be A0 grade, and the vertical combustion is less than or equal to 100 mm/min; the polyurethane thermal insulation noise reduction material needs oxygen index to meet 25 percent and 28 percent besides horizontal/vertical combustion. In the field of trains: the oxygen indexes of the flame retardant performance of the seats in high-speed rail and common trains respectively meet the requirements of 28 percent (the technical conditions of flame retardant of the built-in material for the motor train unit 2010 TBT 3237-.
Polyurethane foam is formed by reacting isocyanate and polyol two components, and most of the research for improving the flame retardance of polyurethane foam plastics at present focuses on the polyol component, and the following methods are mainly adopted:
1. the problems of strong plasticizing effect, flame retardant migration and the like exist when a phosphorus or halogen liquid flame retardant is added into the polyol component;
2. the development of the polyhydric alcohol with flame retardant elements such as phosphorus, nitrogen, halogen and the like has the problems of poor physical properties, undesirable flame retardant effect and high cost;
3. the flame retardant is realized by adding solid flame retardants such as expandable graphite, aluminum hydroxide and the like, and the product and process range is narrow.
The halogen flame retardant has large smoke quantity, the released hydrogen halide is corrosive or irritant, toxic carcinogenic substances such as polybrominated benzo-oxen and polybrominated dibenzofuran can be generated, most halogen organic substances are environmental hormone substances, and the organic substances can induce organism mutation to influence the immune system, the endocrine system and the reproductive system of a human body and influence the normal metabolism of the human body. The RoHS directive was implemented beginning on 7/1 of the european union 2006 to strictly limit the use of polybrominated diphenylether PBDE, polybrominated biphenylether PBB, and the requirements for the prohibition of the use of halogen flame retardants in electronic display housings and supports were issued on 12/5 of 2019.
On the other hand, environmental issues such as TVOC and odor are another bottleneck problem in polyurethane flame retardant foams for enclosed space applications such as in vehicles. For example, chinese article 2018.6.23 reports that "the rejuvenate number frequently suffers complaints of peculiar smell in the car, the medium-iron total: and (5) carrying out self-checking and strictly controlling raw material purchasing. Flame retardance and environmental protection are mutually contradictory indexes, and the flame retardant is one of the factors which have the greatest contribution to TVOC and smell.
The difficulty of the problem is that high flame retardance and low TVOC and low odor are two mutually contradictory indexes, because the physically added flame retardant is one of the factors which most contribute to the TVOC and odor of the flame-retardant soft foam.
Patents relating to flame retardant related modified isocyanates are: the invention discloses an invention patent with publication number CN105949435A, and relates to a self-flame-retardant waterborne polyurethane emulsion which is prepared from the following raw materials in parts by weight: 20-35 parts of polyester polyol or polyether polyol, 2-6 parts of dimethylolpropionic acid, 15-40 parts of isocyanate monomer containing halogen functional group, 2-10 parts of small molecular chain extender, 0.02-0.1 part of dibutyltin dilaurate, 2-5 parts of neutralizing agent triethylamine, 1-3 parts of organic amine chain extender and 80-150 parts of deionized water. Also provides a preparation method thereof: firstly, stirring, protecting with nitrogen, heating, adding a diluent, a micromolecular chain extender, dibutyltin dilaurate and the like to prepare a modified polyurethane prepolymer, then neutralizing, emulsifying and carrying out aqueous phase chain extension on the modified polyurethane prepolymer, and finally distilling the solvent under reduced pressure to obtain the self-flame-retardant waterborne polyurethane emulsion.
The invention patent application with publication number CN109970605A provides a bromine-containing diisocyanate with flame retardant properties, the structure name of which is 1-bromo-3, 5-diisocyanatobenzene, which can be applied to polyurea coatings as a flame retardant. The preparation method comprises the following steps: (1) reacting 5-bromo-isophthalic acid in SOCl2Refluxing, and then evaporating to remove SOCl under reduced pressure2To obtain 5-bromo-isophthaloyl dichloride; (2) 5-bromo-isophthaloyl chloride was dissolved in THF, followed by addition of NaN3Adding saturated NaHCO into the mixed solution3Extracting with toluene, drying the organic layer and evaporating under reduced pressure to obtain a toluene solution of 5-bromo-m-dibenzoyl diazide; (3) and refluxing the toluene solution of the 5-bromo-m-dibenzoyl diazide to remove toluene, thereby obtaining the 1-bromo-3, 5-diisocyanatobenzene.
The invention patent application with publication number CN112041364A relates to a two-component adhesive composition, useful for food packaging, pharmaceutical packaging and industrial lamination. The adhesive composition comprises (a) an isocyanate component and (B) an isocyanate-reactive component, wherein the isocyanate component (a) is based on a phosphate polyol modified isocyanate. And the adhesive composition is compatible with both conventional lamination techniques (i.e., pre-mixing the two components prior to application to the substrate) and relatively newer lamination techniques (i.e., applying the components to separate substrates and bringing the substrates together to mix the components).
The invention patent application with publication number CN112375207A provides a phosphorus-nitrogen modified isocyanate which can be directly used as a raw material to participate in the synthesis of a polyurethane material, and the preparation method comprises the following steps: (1) introducing inert gas, 27-35 parts of triallyl phosphate, 28-41 parts of hexamethyldisilazane (amine) alkane, 0.12-0.43 part of chloroplatinic acid and 220 parts of solvent, and heating and stirring to obtain silicon phosphate; (2) adding 180 parts of unsaturated isocyanate 100, 0.31-0.73 part of chloroplatinic acid and 2.5-4.5 parts of 1, 1' -bis (dimethylsilyl) ferrocene into silicon phosphate, and evaporating the solvent after reaction to obtain the phosphorus-nitrogen modified isocyanate.
The invention patent with publication number CN110184016A discloses a flame-retardant bi-component polyurethane adhesive for a new energy battery, which comprises A, B two components, wherein A comprises the following components: 55-85% of modified isocyanate prepolymer, 6-20% of flame retardant a, 8-22% of filler a and 1-3% of stabilizer; the composition of B: 30-75% of polyol, 3-10% of amine, 2-5% of coupling agent, 78-30% of flame retardant b10 and 25% of filler b 10. The weight ratio of the component A to the component B is 1: 1. The modified isocyanate prepolymer comprises the following components in parts by weight: 120-180 parts of isocyanate, 30-70 parts of dihydric alcohol, 60-100 parts of phosphorus flame retardant containing hydroxyl, 0.05-1 part of dibutyltin dilaurate and 0.05-5 parts of polymerization inhibitor; the flame retardant a and the flame retardant b are independently selected from one of cresyldiphenyl phosphate, isopropylated triphenyl phosphate, trixylenyl phosphate or tricresyl phosphate.
The invention discloses an invention patent with publication number CN109180924A, and relates to a preparation method of a reactive nitrogen-phosphorus flame retardant for waterborne polyurethane, which comprises the following steps: (1) adding 9, 10-dihydro-9-oxa-10-phospha-phenanthrene-10-oxide, dicarboxylic acid or anhydride with double bonds and a solvent A into a reaction vessel, uniformly mixing, carrying out addition reaction at 140-180 ℃ for 12-24 h, and carrying out vacuum drying to obtain a phosphorus-containing derivative; (2) adding the phosphorus-containing derivative, diethyl N, N-bis (2-hydroxyethyl) aminomethylene phosphonate, a water-carrying agent B and a catalyst C into a reaction vessel, uniformly mixing, carrying out esterification reaction at 140-160 ℃ for 12-24 h, and carrying out vacuum drying on the reaction mixture to obtain the reactive nitrogen-phosphorus flame retardant.
The invention patent with the publication number of CN103820070A relates to a water-based polyurethane pressure-sensitive adhesive and a preparation method thereof, wherein the pressure-sensitive adhesive consists of the following substances: polyether polyol, flame-retardant modified isocyanate, a compound chain extender and water. Wherein the flame-retardant modified isocyanate is polyol phosphate modified isocyanate, and the compound chain extender is a compound chain extender formed by mixing a polyol chain extender and a sulfonic acid chain extender. The preparation method of the pressure-sensitive adhesive comprises the following steps: (1) mixing the flame retardant and isocyanate for reaction to obtain flame-retardant modified isocyanate; (2) mixing flame-retardant modified isocyanate with polyether polyol, heating for a period of time, and adding one component of a compound chain extender to obtain a prepolymer; (3) adding another component of the compound chain extender into the prepolymer to obtain a polyurethane prepolymer; (4) mixing the polyurethane prepolymer with water to obtain a water-based polyurethane emulsion; (5) the aqueous polyurethane emulsion is applied to a film and dried.
As can be seen from the published relevant documents, no relevant report exists at present for greatly improving flame retardance and avoiding reducing environmental protection indexes of polyurethane foam by using a flame retardant from modified isocyanate.
Disclosure of Invention
The invention aims to solve the defects of the prior art, and the environment-friendly index of the polyurethane foam is reduced by using the physical flame retardant from the modified isocyanate compound. The difficult problem that environmental protection indexes such as high flame retardance, low TVOC and low odor are mutually contradictory is solved.
One of the objects of the present invention is to provide a tris (hydroxymethyl) phosphine oxide-modified isocyanate compound, which is characterized in that: polymerizing trihydroxymethyl phosphine oxide and TDI to obtain a prepolymer, wherein the P content is 4.7%, the N content is 12.7%, the NCO% content is 19%, and the chemical structural formula is as follows:
Figure BDA0003494572980000041
preferably, the chemical structural formula of the tris (hydroxymethyl) phosphine oxide is as follows:
Figure BDA0003494572980000042
the second purpose of the invention is to provide a synthetic method of the trihydroxymethyl phosphine oxide modified isocyanate compound, which is characterized by comprising the following steps:
polymerizing the trihydroxymethyl phosphine oxide and TDI to obtain the trihydroxymethyl phosphine oxide modified isocyanate compound, wherein the reaction equation is as follows:
Figure BDA0003494572980000051
the specific synthesis method comprises the following steps:
1) heating the reaction kettle to 48-52 ℃;
2) according to the following tris (hydroxymethyl) phosphine oxide: adding all TDI with the molar ratio of (4-8) first, and then adding all the tris (hydroxymethyl) phosphine oxide at a constant speed;
3) heating the reaction kettle to 78-82 ℃, and then reacting for 1.9-2.2 h;
4) removing unreacted excessive TDI by using a thin film evaporator;
5) then cooling the reaction kettle to 48-52 ℃, taking out of the kettle and packaging to obtain a product with the P content of 4.7%, the N content of 12.7% and the NCO% content of 19%.
The invention also aims to provide the application of the tris (hydroxymethyl) phosphine oxide modified isocyanate compound in processing polyurethane foam.
The functionality of the trihydroxymethyl phosphine oxide modified isocyanate compound developed by the invention is 3, which is improved by 50 percent compared with the functionality 2, and the produced polyurethane foam product has better compression strength and dimensional stability.
In order to avoid the environmental protection index of polyurethane foam reduced by the flame retardant, the invention solves the problem by starting from the modified isocyanate compound. The modified isocyanate compound provided by the invention can be added with no or little flame retardant in the polyol component, so that the purpose of preventing the flame retardant from reducing the environmental protection index while greatly improving the flame retardance of polyurethane foam is realized. Meanwhile, the modified isocyanate compound developed by the invention does not contain halogen, has small combustion smoke amount, does not release corrosive or irritant hydrogen halide gas, does not generate toxic carcinogenic substances such as polybrominated dioxin and polybrominated dibenzofuran, and does not contain an environmental hormone substance such as a halogen organic substance, thereby avoiding the long-term influence of the material on the environment.
The foam produced by using the modified isocyanate compound developed by the invention is mainly used in the application fields of soft sponge for seats of transportation tools such as mattresses, sofas, automobiles and the like, hard foam for heat preservation of buildings such as refrigeration houses, houses and the like, which need polyurethane foam to have good flame retardant capability and good environmental protection performance such as smell and TVOC. The modified isocyanate compound developed by the invention does not contain halogen, has small combustion smoke quantity, does not release corrosive or irritant hydrogen halide gas, does not generate toxic carcinogenic substances of polybrominated dioxin and polybrominated dibenzofuran, and does not contain an environmental hormone substance of a halogen organic substance, thereby avoiding the long-term influence of materials on the environment.
The modified isocyanate compound may be an aromatic modified isocyanate containing P element obtained by a prepolymerization reaction of tris (hydroxymethyl) phosphine oxide with other aromatic isocyanates MDI, NDI, PPDI, XDI, TXDI, and dimers thereof. Or a prepolymer obtained by polymerization with aliphatic isocyanate such as IPDI (isophorone diisocyanate), HDI (hexamethylene diisocyanate), HMDI, CHDI, TMHDI and the like, and can be used in the fields of foams, coatings, elastomers and the like with yellowing resistance requirements. The modified isocyanate compound developed by the invention does not contain halogen, has small combustion smoke quantity, does not release corrosive or irritant hydrogen halide gas, does not generate toxic carcinogenic substances of polybrominated dioxin and polybrominated dibenzofuran, and does not contain an environmental hormone substance of a halogen organic substance, thereby avoiding the long-term influence of materials on the environment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The chemical structure of the tris-hydroxy phosphine oxide-modified isocyanate compound of this example is:
Figure BDA0003494572980000071
the synthesis method comprises the following steps:
Figure BDA0003494572980000072
the reference synthesis process comprises the following steps:
(1) heating the reaction kettle to 48-52 ℃;
(2) according to the following tris (hydroxymethyl) phosphine oxide (available from Hubei Xingsheng chemical group Ltd.): adding all TDI with the molar ratio of (4-8) first, and then adding all the tris (hydroxymethyl) phosphine oxide at a constant speed;
(3) heating the reaction kettle to 78-82 ℃, and then reacting for 1.9-2.2 h;
(4) removing unreacted excessive TDI by using a thin film evaporator;
(5) then cooling the reaction kettle to 48-52 ℃, taking out of the kettle and packaging to obtain a product with the P content of 4.7%, the N content of 12.7% and the NCO% content of 19%.
Test examples 1 to 5
The specific examples of the application of the modified isocyanate compound in the test example to polyurethane foam are as follows:
the formulation of the combined polyether polyol is as follows:
name (R) Weight percent of
F3135 (polyether polyol, Wanhua chemical group Co., Ltd.) 60
POP3081 (Polymer polyol, Shandong Lanxingdong Co., Ltd.) 35
Water (W) 3.5
B8715 Silicone oil (Silicone oil, Shanghai specialty Chemicals (Shanghai) Co., Ltd.) 0.6
A33 (CATALYST, Shanghai specialty Chemicals (Shanghai) Co., Ltd.) 0.3
cat8154 (catalyst, Shanghai specialty Chemicals (Shanghai) Co., Ltd.) 0.5
BL11 (catalyst, Shanghai specialty Chemicals (Shanghai) Co., Ltd.) 0.1
Total of 100
Using 100 parts of the above-mentioned combination polyether polyol and the total parts of the isocyanate component and the physical flame retardant component of each test example in the following table, a foamed article was produced by mixing and stirring.
The isocyanate component and the additive-type flame retardant component of each test example were:
Figure BDA0003494572980000081
the molar amounts of isocyanate groups (-NCO) in test examples 1, 2 and 3 were equal to each other in accordance with the formulation fractions shown in the above tables, and the molar amount of isocyanate groups (-OH) in 100 parts of the combined polyether polyol was 1.05:1, and a little more than 5% of isocyanate groups ensured sufficient reaction.
The flame retardant and environmental protection performance of each test example is tested as follows:
Figure BDA0003494572980000091
TVOC test standard: VDA277:1995, odor rating test criteria: VDA270:1992
In the above test examples 1, 2 and 3, the molar number of isocyanate groups (-NCO) in the reaction system was maintained by designing the isocyanate ratio: the ratio of the number of moles of hydroxyl (-OH) groups was 1.05: 1.
Experimental example 2 on the basis of the experimental example 1, the physical flame retardant component TCPP is added, all the other things are unchanged, the oxygen index is increased from 20.2% of non-flame-retardant property to 25.7% of flame-retardant property, but at the same time, the TVOC is increased from 38 mu gC/g to 291 mu gC/g, the odor grade (80 ℃) is increased from 3.5 to 4, and the environmental protection property of the material is seriously influenced while the foam flame-retardant property is increased by the physical flame retardant component TCPP. In the case that the index of the experimental example 3 and the index of the experimental example 1 are kept unchanged (the index is 1.05, namely the ratio of the index to the number of moles of hydroxyl (-OH) of the number of moles of isocyanate (-NCO)), the oxygen index is increased from 20.2% of non-flame-retardant to 26.3% of flame-retardant without adding a physical flame retardant, the TVOC is 38 mu gC/g and 34 mu gC/g respectively, and the odor grade (80 ℃) is 3.5 and 3.5 respectively, so that the change is not large, which shows that the trihydroxymethyl phosphine oxide modified isocyanate compound developed by the invention can realize the purposes of improving the flame retardance of polyurethane foam and avoiding the reduction of the environmental protection index of the flame retardant. The difficult problem that environmental protection indexes such as high flame retardance, low TVOC and low odor are mutually contradictory is solved. Experimental example 3 index and experimental example 2 in the case where the system index was maintained (index of 1.05), experimental examples 3 and 2 improved the foam flame retardance to an oxygen index comparable by modifying the isocyanate compound with trimethylol phosphine oxide and adding the physical flame retardant component TCPP, respectively, but the TVOCs of experimental examples 3 and 2 were 34 μ g c/g and 291 μ g c/g, respectively, and the odor grades (80 ℃) were 3.5 and 4, respectively. In particular, TVOC is changed by orders of magnitude, which shows that the use of the tris (hydroxymethyl) phosphine oxide modified isocyanate compound for improving flame retardance has obvious advantages in environmental protection compared with the use of a physical flame retardant component TCPP.
In each of the above test examples 3, 4 and 5, 114 parts of isocyanate was used by keeping the amount of isocyanate constant.
Experimental example 5 on the basis of the experimental example 4, the physical flame retardant component TCPP is added, all the other things are unchanged, the oxygen index is increased from 20.5% of non-flame-retardant property to 26.1% of flame-retardant property, but at the same time, the TVOC is increased from 31 mu gC/g to 343 mu gC/g, the odor grade (80 ℃) is increased from 3.5 to 4, and the environmental protection property of the material is seriously influenced while the flame-retardant property of the foam is increased by the physical flame retardant component TCPP. Under the condition that the indexes of example 3 and example 4 are 114 parts of cyanate ester, the oxygen index is increased from 20.5% of non-flame-retardant to 26.3% of flame-retardant without adding a physical flame retardant, the TVOC is 34 mu gC/g and 31 mu gC/g respectively, and the odor grade (80 ℃) is 3.5 and 3.5 respectively, so that the change is not large, and the purpose of simultaneously improving the flame retardance of polyurethane foam and avoiding the reduction of environmental protection indexes by the flame retardant can be realized by the trihydroxymethyl phosphine oxide modified isocyanate compound developed by the invention. The difficult problem that environmental protection indexes such as high flame retardance, low TVOC and low odor are mutually contradictory is solved. Experimental example 3 index and experimental example 5 in the case where the amount of isocyanate was maintained to be 114 parts, experimental examples 3 and 5 improved the foam flame retardance to an oxygen index comparable by modifying the isocyanate compound with trimethylol phosphine oxide and adding the physical flame retardant component TCPP, respectively, but the TVOCs of experimental examples 3 and 5 were 34 μ g c/g, 343 μ g c/g, respectively, and the odor grades (80 ℃) were 3.5, 4, respectively. Particularly, the TVOC is changed by orders of magnitude, which shows that the flame retardance is improved by using the trihydroxymethyl phosphine oxide modified isocyanate compound, and the TVOC has obvious advantages in environmental protection compared with the physical flame retardant component TCPP.
It should be noted that the above-mentioned embodiments are only preferred embodiments of the present invention, and the present invention is not limited thereto, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and equivalents can be made in the technical solutions described in the foregoing embodiments, or equivalents thereof. Although the present invention has been described with reference to the specific embodiments, it should be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.

Claims (5)

1. The trihydroxymethyl phosphine oxide modified isocyanate compound is characterized in that: polymerizing trihydroxymethyl phosphine oxide and TDI to obtain a prepolymer, wherein the P content is 4.7%, the N content is 12.7%, the NCO% content is 19%, and the chemical structural formula is as follows:
Figure FDA0003494572970000011
2. the tris-hydroxy phosphine oxide-modified isocyanate compound according to claim 1, wherein the tris-hydroxy phosphine oxide has the following chemical structural formula:
Figure FDA0003494572970000012
3. the method for synthesizing a tris (hydroxymethyl) phosphine oxide-modified isocyanate compound according to any one of claims 1 to 2, characterized by comprising the steps of:
polymerizing the trihydroxymethyl phosphine oxide and TDI to obtain the trihydroxymethyl phosphine oxide modified isocyanate compound, wherein the reaction equation is as follows:
Figure FDA0003494572970000021
4. the method for synthesizing the tris (hydroxymethyl) phosphine oxide-modified isocyanate compound according to claim 3, characterized in that the specific synthesis method is as follows:
1) heating the reaction kettle to 48-52 ℃;
2) according to the following tris (hydroxymethyl) phosphine oxide: adding all TDI with the molar ratio of (4-8) first, and then adding all the tris (hydroxymethyl) phosphine oxide at a constant speed;
3) heating the reaction kettle to 78-82 ℃, and then reacting for 1.9-2.2 h;
4) removing unreacted excessive TDI by using a thin film evaporator;
5) then cooling the reaction kettle to 48-52 ℃, taking out of the kettle and packaging to obtain a product with the P content of 4.7%, the N content of 12.7% and the NCO% content of 19%.
5. Use of the trishydroxymethylphosphine oxide-modified isocyanate compound according to claim 1 for processing polyurethane foam.
CN202210109284.2A 2022-01-28 2022-01-28 Trihydroxymethyl phosphine oxide modified isocyanate compound and synthesis method thereof Withdrawn CN114409863A (en)

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CN114805742A (en) * 2022-05-31 2022-07-29 中国科学技术大学 Preparation method of degradable high-strength polyurethane elastomer
CN115232287A (en) * 2022-08-08 2022-10-25 南京金栖化工集团有限公司 Flame-retardant slow-rebound polyurethane sponge and preparation method thereof
CN116082736A (en) * 2023-02-13 2023-05-09 重庆日鑫包装制品有限公司 High-toughness environment-friendly pearl cotton section bar for packaging and preparation method thereof

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CN102050836A (en) * 2010-12-20 2011-05-11 武汉金磷化工科技有限责任公司 Phosphorus-containing polyisocyanate and preparation method thereof
CN110483578A (en) * 2019-08-29 2019-11-22 北京理工大学 A kind of response type phosphor nitrogen combustion inhibitor and preparation method thereof

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CN114805742A (en) * 2022-05-31 2022-07-29 中国科学技术大学 Preparation method of degradable high-strength polyurethane elastomer
CN114805742B (en) * 2022-05-31 2023-12-12 中国科学技术大学 Preparation method of degradable high-strength polyurethane elastomer
CN115232287A (en) * 2022-08-08 2022-10-25 南京金栖化工集团有限公司 Flame-retardant slow-rebound polyurethane sponge and preparation method thereof
CN116082736A (en) * 2023-02-13 2023-05-09 重庆日鑫包装制品有限公司 High-toughness environment-friendly pearl cotton section bar for packaging and preparation method thereof

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