CN114408675B - Copper wire pay-off rack wire disorder automatic alarm and stop device - Google Patents
Copper wire pay-off rack wire disorder automatic alarm and stop device Download PDFInfo
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- CN114408675B CN114408675B CN202210115146.5A CN202210115146A CN114408675B CN 114408675 B CN114408675 B CN 114408675B CN 202210115146 A CN202210115146 A CN 202210115146A CN 114408675 B CN114408675 B CN 114408675B
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- copper wire
- frame
- pay
- processing equipment
- automatic alarm
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 56
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 13
- 229910052751 metal Inorganic materials 0.000 claims abstract description 13
- 230000000694 effects Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000003754 machining Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000005457 optimization Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
- B65H63/024—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
- B65H63/028—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Warehouses Or Storage Devices (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
The invention discloses an automatic alarm stopping device for a wire of a copper wire pay-off rack, which relates to the technical field of copper wire production. According to the invention, the first guide wheel, the second guide wheel, the micro switch and the metal detection sensor are arranged, so that the copper wire body is twisted to pull the first guide wheel to move to trigger the micro switch, the emergency stop of the processing equipment body is realized, the copper wire body is prevented from being broken, and the aim of safe production is achieved.
Description
Technical Field
The invention relates to the technical field of copper wire production, in particular to an automatic alarm and stop device for a copper wire pay-off rack wire disorder.
Background
During copper wire production and processing, paying off is carried out by the pay-off rack, and the copper wire is conveyed to processing equipment for corresponding processing operation. In the process, the power for paying off the copper wire comes from processing equipment, and the processing equipment pulls the copper wire to pay off the copper wire from the pay-off rack, and the copper wire is guided into the processing equipment through the guide wheel. When the copper wire is drawn and paid out in the daily production process, the phenomenon of wire twisting can occur occasionally on the copper wire at the guide wheel position due to the fact that the radian difference between the copper wire on the pay-off rack and the copper wire at the guide wheel position is large, and the processing equipment is not stopped to pull the copper wire at the moment, so that the copper wire is broken once the wire twisting occurs, and serious safety accidents of hurting people and equipment can occur when the broken copper wire is thrown out. Therefore, in order to realize safe production and prevent the safety accident caused by the breaking of the copper wire, the automatic alarm stopping device for the wire disorder of the pay-off rack of the copper wire is provided.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an automatic alarm and stop device for the wire disorder of a copper wire pay-off rack, which is used for realizing safe production and avoiding safety accidents caused by the breaking of copper wires.
In order to solve the technical problems, the invention provides the following technical scheme:
the utility model provides a copper wire pay off rack wire disorder automatic alarm stop device, includes mount one, the guide pulley one of setting on mount one, the mount two of setting in mount below and the guide pulley two of setting on mount two, mount one and mount two all set up between pay off rack body and processing equipment body, the copper wire body of pay off rack body surface rolling walks around guide pulley two and guide pulley in proper order and carries the inside of getting into processing equipment body in the lump, be provided with micro-gap switch on the mount one, be provided with on the mount two with the corresponding position copper wire body just to metal detection sensor.
The micro switch and the metal detection sensor are connected with a controller in a signal mode, and the controller is connected with an industrial personal computer of the processing equipment body in a signal mode.
The movable groove I and the movable groove II are arranged on the fixed frame I along the horizontal direction, the wheel shaft of the guide wheel I is in sliding connection with the movable groove II, a movable frame is arranged on one side, close to the machining equipment body, of the surface of the wheel shaft, the microswitch corresponds to one side, close to the machining equipment body, of the movable frame, a support frame is arranged on one side, far away from the machining equipment body, of the surface of the wheel shaft, a movable plate is connected with the movable plate in a sliding manner, the movable plate penetrates through the fixed frame and is movably sleeved on the surface of the support frame in a sleeving manner, a hard spring is arranged on one side, far away from the wheel shaft, of the movable plate, an adjusting bolt is arranged on one side, far away from the machining equipment body, of the wheel shaft, of the fixed frame I, and the adjusting bolt is in threaded connection with the movable plate.
Preferably, the number of the second guide wheels is two, and the two second guide wheels are clamped on the surface of the copper wire body.
Preferably, the movable frame is located above the first fixed frame and corresponds to the position of the micro switch, two connecting rods of the movable frame are connected with the wheel shaft, and the two connecting rods are respectively connected with the front face and the back face of the inner wall of the first fixed frame in a sliding mode.
Preferably, the two groups of the supporting frames are arranged in a front-back symmetrical mode by taking the first fixing frame and the adjusting bolt as the center.
Compared with the prior art, the invention has the following beneficial effects:
(1) According to the invention, the copper wire body is guided by the guide wheel I which can move left and right and the guide wheel II which is at a fixed position, and the micro switch and the metal detection sensor are respectively arranged at the corresponding positions of the guide wheel I and the guide wheel II, so that the copper wire body can pull the guide wheel I to move right to trigger the micro switch, the detection signal of the metal detection sensor disappears after the copper wire body is broken, the micro switch and the metal detection sensor are connected with the controller through signals, and the controller receives the signals and drives the industrial personal computer of the processing equipment body to respond, so that the emergency stop of the processing equipment body is realized, the problem that the copper wire body with the twisted wire is broken is avoided, and the safety accident caused by the breaking of the copper wire body is avoided, and the purpose of safe production is achieved.
(2) According to the invention, the position of the first guide wheel is regulated and controlled by arranging the support frame, the movable plate, the hard spring and the regulating bolt, and as the friction force applied to the first guide wheel is different when copper wire bodies with different components and different diameters enter the processing equipment body, the right pulling force applied to the first guide wheel is also different during normal conveying, in order to ensure that the micro switch is not touched during normal conveying of the copper wire bodies, the movable plate, the hard spring and the support frame are driven to move left and right by rotating the regulating bolt so as to regulate the left and right positions of the first guide wheel and the movable frame, so that the movable frame and the micro switch keep proper distances, the alarm effect can be realized on the disordered wires of the copper wire bodies with different components and different diameters, and the micro switch is convenient and simple to use and strong in practicability.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a front view of the holder of the present invention in a position;
FIG. 3 is a top view of a holder of the present invention in a position;
fig. 4 is a schematic diagram of the system of the present invention.
In the figure: 1. a first fixing frame; 101. a movable groove I; 102. a movable groove II; 2. a guide wheel I; 201. a wheel axle; 3. a second fixing frame; 4. a second guide wheel; 5. a pay-off rack body; 6. a processing equipment body; 601. an industrial personal computer; 7. a copper wire body; 8. a micro-switch; 9. a metal detection sensor; 10. a controller; 11. a movable frame; 1101. a connecting rod; 12. a support frame; 13. a movable plate; 14. a hard spring; 15. and (5) adjusting a bolt.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-4, the present invention provides a technical solution: the utility model provides a copper wire pay off rack wire disorder automatic alarm stop device, including mount 1, set up the first 2 of guide pulley on mount 1, set up the second 3 of mount below mount 1 and set up the second 4 of guide pulley on mount second 3, mount 1 and mount second 3 all set up between pay off rack body 5 and processing equipment body 6, the copper wire body 7 of pay off rack body 5 surface rolling is walked around the inside of guide pulley second 4 and guide pulley first 2 and conveying entering processing equipment body 6 in proper order, be provided with micro-gap switch 8 on mount 1, be provided with on mount second 3 with corresponding position copper wire body 7 just to metal detection sensor 9.
The micro switch 8 and the metal detection sensor 9 are both in signal connection with a controller 10, and the controller 10 is in signal connection with an industrial personal computer 601 of the processing equipment body 6.
The movable groove I101 and the movable groove II 102 are arranged on the fixed frame I1 along the horizontal direction, the wheel shaft 201 of the guide wheel I2 is in sliding connection with the movable groove II 102, the movable frame 11 is arranged on one side, close to the machining equipment body 6, of the surface of the wheel shaft 201, the microswitch 8 corresponds to one side, close to the machining equipment body 6, of the movable frame 11, the support frame 12 is arranged on one side, far away from the machining equipment body 6, of the surface of the wheel shaft 201, the movable plate 13 is connected with the movable plate 13 in a sliding manner, the movable plate 13 penetrates through the fixed frame I1 and is movably sleeved on the surface of the support frame 12, the hard spring 14 is arranged on the surface of the support frame 12, supported on one side, far away from the wheel shaft 201, of the movable plate 13, of the fixed frame I1, the side, far away from the machining equipment body 6, of the wheel shaft 201 is provided with the adjusting bolt 15, and the adjusting bolt 15 is in threaded connection with the movable plate 13.
As a technical optimization scheme of the invention, the number of the guide wheels II 4 is two, and the two guide wheels II 4 are clamped and arranged on the surface of the copper wire body 7.
As a technical optimization scheme of the invention, the movable frame 11 is positioned above the first fixed frame 1 and corresponds to the position of the micro switch 8, two connecting rods 1101 of the movable frame 11 are connected with the wheel shafts 201, and the two connecting rods 1101 are respectively connected with the front surface and the back surface of the inner wall of the first fixed frame 1 in a sliding manner.
As a technical optimization scheme of the invention, two groups of support frames 12 are provided, and the two groups of support frames 12 are symmetrically arranged around the first fixing frame 1 and the adjusting bolt 15.
Working principle: the adjusting bolt 15 is rotated, and the hard spring 14, the support frame 12, the first guide wheel 2, the wheel shaft 201 and the movable frame 11 are driven by the movable plate 13 to move to the leftmost side of the first fixed frame 1, so that the movable frame 11 is far away from the micro switch 8; the copper wire body 7 on the surface of the pay-off rack body 5 sequentially bypasses the guide wheel II 4 and the guide wheel I2 and finally is conveyed into the processing equipment body 6, the processing equipment body 6 is started to drive the pay-off rack body 5 to normally wire and pay off, the micro switch 8 is not touched, and the metal detection sensor 9 can detect signals; the adjusting bolt 15 is reversely rotated, the hard spring 14, the supporting frame 12, the first guide wheel 2, the wheel shaft 201 and the movable frame 11 are driven by the movable plate 13 to move rightwards, so that the movable frame 11 is close to the micro switch 8 but is not contacted with the micro switch 8, the distance between the hard spring and the movable frame is the buffer distance when the copper wire body 7 is twisted, the micro switch 8 is more easily touched when the distance is smaller, the alarm is more sensitive, and conversely, the alarm sensitivity is lower when the distance is larger, the time for the micro switch 8 to be touched is later; when the wire twisting occurs in the wire drawing and paying-off process of the pay-off rack body 5, the conveying speed of the copper wire body 7 suddenly drops, the copper wire body 7 is pulled to drive the guide wheel I2 to move rightwards, the guide wheel I2 drives the movable rack 11 to move rightwards through the wheel shaft 201 to trigger the micro switch 8, the controller 10 receives signals and drives the industrial personal computer 601 of the processing equipment body 6 to realize emergency stop, and the effects of automatically alarming and avoiding safety accidents caused by the fact that the copper wire body 7 is broken are achieved; after all pay-off of the copper wire body 7 on the pay-off rack body 5 is finished, the detection signal of the metal detection sensor 9 disappears, the controller 10 receives the signal and drives the processing equipment body 6 to stop, the automatic alarm effect is achieved, and a worker can restart to perform normal processing operation after adding the copper wire body 7.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a copper wire pay off rack automatic alarm stop device, its characterized in that: the automatic wire feeding device comprises a first fixing frame (1), a first guide wheel (2) arranged on the first fixing frame (1), a second fixing frame (3) arranged below the first fixing frame (1) and a second guide wheel (4) arranged on the second fixing frame (3), wherein the first fixing frame (1) and the second fixing frame (3) are arranged between a pay-off frame body (5) and a processing equipment body (6), a copper wire body (7) wound on the surface of the pay-off frame body (5) sequentially bypasses the second guide wheel (4) and the first guide wheel (2) and is conveyed into the processing equipment body (6), a micro switch (8) is arranged on the first fixing frame (1), and a metal detection sensor (9) opposite to the copper wire body (7) at a corresponding position is arranged on the second fixing frame (3);
the micro switch (8) and the metal detection sensor (9) are both in signal connection with the controller (10), and the controller (10) is in signal connection with the industrial personal computer (601) of the processing equipment body (6);
the movable groove I (101) and the movable groove II (102) are arranged on the fixed frame I (1) along the horizontal direction, an axle (201) of the guide wheel I (2) is in sliding connection with the movable groove II (102), a movable frame (11) is arranged on one side of the surface of the axle (201) close to the processing equipment body (6), a microswitch (8) corresponds to one side of the movable frame (11) close to the processing equipment body (6), a support frame (12) is arranged on one side of the surface of the axle (201) away from the processing equipment body (6), the inside sliding connection of movable groove one (101) has fly leaf (13), fly leaf (13) run through mount one (1) and the activity cup joints the surface at support frame (12), the surface of support frame (12) is provided with and supports hard spring (14) in fly leaf (13) one side of keeping away from shaft (201), be provided with adjusting bolt (15) on one side that shaft (201) kept away from processing equipment body (6) on mount one (1), adjusting bolt (15) and fly leaf (13) threaded connection.
2. The automatic alarm and stop device for wire disorder of a copper wire pay-off rack according to claim 1, wherein the automatic alarm and stop device is characterized in that: the number of the second guide wheels (4) is two, and the two second guide wheels (4) are clamped on the surface of the copper wire body (7).
3. The automatic alarm and stop device for wire disorder of a copper wire pay-off rack according to claim 1, wherein the automatic alarm and stop device is characterized in that: the movable frame (11) is located above the first fixed frame (1) and corresponds to the microswitch (8), two connecting rods (1101) of the movable frame (11) are connected with the wheel shafts (201), and the two connecting rods (1101) are respectively connected with the front face and the back face of the inner wall of the first fixed frame (1) in a sliding mode.
4. The automatic alarm and stop device for wire disorder of a copper wire pay-off rack according to claim 1, wherein the automatic alarm and stop device is characterized in that: the two groups of the supporting frames (12) are arranged, and the two groups of the supporting frames (12) are symmetrically arranged around the first fixing frame (1) and the adjusting bolt (15) as the center.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210115146.5A CN114408675B (en) | 2022-02-04 | 2022-02-04 | Copper wire pay-off rack wire disorder automatic alarm and stop device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210115146.5A CN114408675B (en) | 2022-02-04 | 2022-02-04 | Copper wire pay-off rack wire disorder automatic alarm and stop device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114408675A CN114408675A (en) | 2022-04-29 |
| CN114408675B true CN114408675B (en) | 2023-06-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210115146.5A Active CN114408675B (en) | 2022-02-04 | 2022-02-04 | Copper wire pay-off rack wire disorder automatic alarm and stop device |
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| Country | Link |
|---|---|
| CN (1) | CN114408675B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010214405A (en) * | 2009-03-16 | 2010-09-30 | Kobe Steel Ltd | Welding wire winder |
| CN102825079A (en) * | 2012-08-30 | 2012-12-19 | 张家港市胜达钢绳有限公司 | Wire disorder preventer for wire paying-off |
| CN103056197A (en) * | 2013-02-05 | 2013-04-24 | 杭州三普机械有限公司 | Wire breaking alarm device for large wire drawing machine |
| CN214059471U (en) * | 2020-12-14 | 2021-08-27 | 苏州芙特康电线电缆有限公司 | A copper wire tension automatic regulating apparatus for tinned copper wire paying out machine constructs |
| CN215558037U (en) * | 2021-12-10 | 2022-01-18 | 山东华武电工有限公司 | Copper line disconnection alarm device |
-
2022
- 2022-02-04 CN CN202210115146.5A patent/CN114408675B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010214405A (en) * | 2009-03-16 | 2010-09-30 | Kobe Steel Ltd | Welding wire winder |
| CN102825079A (en) * | 2012-08-30 | 2012-12-19 | 张家港市胜达钢绳有限公司 | Wire disorder preventer for wire paying-off |
| CN103056197A (en) * | 2013-02-05 | 2013-04-24 | 杭州三普机械有限公司 | Wire breaking alarm device for large wire drawing machine |
| CN214059471U (en) * | 2020-12-14 | 2021-08-27 | 苏州芙特康电线电缆有限公司 | A copper wire tension automatic regulating apparatus for tinned copper wire paying out machine constructs |
| CN215558037U (en) * | 2021-12-10 | 2022-01-18 | 山东华武电工有限公司 | Copper line disconnection alarm device |
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| Publication number | Publication date |
|---|---|
| CN114408675A (en) | 2022-04-29 |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An automatic alarm and shutdown device for disordered copper wire in a copper wire laying frame Granted publication date: 20230623 Pledgee: Wuhu Changjiang Road sub branch of Huishang Bank Co.,Ltd. Pledgor: Wuhu Hongxin Copper Technology Co.,Ltd. Registration number: Y2024980006600 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |