CN114406337A - Quick shearing device for cold roll forming workpiece - Google Patents

Quick shearing device for cold roll forming workpiece Download PDF

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Publication number
CN114406337A
CN114406337A CN202210226375.4A CN202210226375A CN114406337A CN 114406337 A CN114406337 A CN 114406337A CN 202210226375 A CN202210226375 A CN 202210226375A CN 114406337 A CN114406337 A CN 114406337A
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CN
China
Prior art keywords
fixedly connected
plates
cold
shearing
plate
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Pending
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CN202210226375.4A
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Chinese (zh)
Inventor
苗永刚
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Henan Yingbang Cold Bending Technology Co ltd
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Henan Yingbang Cold Bending Technology Co ltd
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Priority to CN202210226375.4A priority Critical patent/CN114406337A/en
Publication of CN114406337A publication Critical patent/CN114406337A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D15/00Shearing machines or shearing devices cutting by blades which move parallel to themselves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D15/00Shearing machines or shearing devices cutting by blades which move parallel to themselves
    • B23D15/12Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00Accessories for shearing machines or shearing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00Accessories for shearing machines or shearing devices
    • B23D33/02Arrangements for holding, guiding, and/or feeding work during the operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D35/00Tools for shearing machines or shearing devices; Holders or chucks for shearing tools
    • B23D35/005Adjusting the position of the cutting members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D15/00Shearing machines or shearing devices cutting by blades which move parallel to themselves
    • B23D2015/007Shearing machines or shearing devices cutting by blades which move parallel to themselves reciprocating horizontally

Abstract

The invention relates to the field of cold roll forming workpiece processing, in particular to a quick shearing device for a cold roll forming workpiece. The problems to be solved are that: the existing equipment has low shearing efficiency, and in the shearing process, cold roll forming workpieces are easy to deform and damage in different degrees. The technical scheme is as follows: a rapid shearing device for cold roll forming workpieces comprises a fixed mounting frame, an electric transmission roller and the like; and the fixed mounting frame is provided with a plurality of electric transmission rollers. The invention realizes the simultaneous shearing of two cold-bending formed workpieces, improves the shearing rate of the cold-bending formed workpieces, can be adjusted and changed at will according to the shearing length of the cold-bending formed workpieces, synchronously repairs the cold-bending formed workpieces according to the deformation generated when the cold-bending formed workpieces with different thicknesses are sheared in the shearing process, and carries out secondary righting and processing on the micro deformation and burrs generated at the shearing part, thereby ensuring the shearing efficiency and effectively improving the quality of the cold-bending formed workpieces.

Description

Quick shearing device for cold roll forming workpiece
Technical Field
The invention relates to the field of cold roll forming workpiece processing, in particular to a quick shearing device for a cold roll forming workpiece.
Background
With the development and progress of science and technology, the production and processing of cold-bending formed workpieces are rapid, and with the change of use requirements, the requirements on various aspects of the cold-bending formed workpieces are improved, meanwhile, the requirements on the cold-bending formed workpieces are greatly improved, so that the cold-bending formed workpieces need to be properly sheared according to the requirements, the existing equipment generally adopts two shearing modes of electric shearing and pneumatic shearing when shearing the cold-bending formed workpieces, only one cold-bending formed workpiece can be sheared at each time, the shearing efficiency is low, and in the shearing process, a certain force needs to be applied to cut the cold-bending formed workpieces through a cutter, but the cold-bending formed workpieces have certain deformation capacity, so that the shearing parts of the cold-bending formed workpieces can deform to different degrees during shearing to cause the damage of the cold-bending formed workpieces, the cold-bending forming workpiece needs to be adjusted manually and continuously, so that the cold-bending forming workpiece is ensured to be cut continuously and smoothly, the cutting efficiency is reduced, and meanwhile, the cut cold-bending forming workpiece has the quality defect;
therefore, in order to solve the above problems, a rapid shearing apparatus for cold roll formed workpieces is proposed.
Disclosure of Invention
The invention provides a rapid shearing device for cold-roll formed workpieces, aiming at overcoming the defects that the shearing efficiency of the existing equipment is low, and the cold-roll formed workpieces are easy to deform and damage to different degrees in the shearing process.
The technical scheme is as follows: a rapid shearing device for cold bending formed workpieces comprises a fixed mounting frame, an electric transmission roller, an electric conveying belt, a double-line shearing system and an anti-deformation system; the fixed mounting frame is provided with a plurality of electric transmission rollers; the electric conveying belt is arranged on the right side of the fixed mounting frame; the middle part of the upper side of the fixed mounting frame is provided with a double-line shearing system which is used for carrying out double-line shearing on the cold-bending forming workpiece to realize quick shearing and adjusting the shearing length according to the cold-bending forming workpiece requirement; the double-line shearing system is provided with an anti-deformation system which is used for preventing deformation and damage when a cold bending forming workpiece is sheared and assisting the double-line shearing system to shear.
Optionally, the fixed mounting frame is provided with a slope shape gradually decreasing from the middle to the two sides.
Optionally, the double-line shearing system comprises a portal frame, a cylinder, a connecting frame, a first connecting plate, a polished rod, a bidirectional screw rod, a second connecting plate, a cutter, a motor, a first bevel gear and a second bevel gear; two bilaterally symmetrical portal frames are fixedly connected to the middle of the upper side of the fixed mounting frame; the middle parts of the upper sides of the two portal frames are respectively fixedly connected with an air cylinder; the two portal frames are both connected with an anti-deformation system; the output ends of the two cylinders are fixedly connected with a connecting frame; the left side and the right side of the connecting frame are respectively fixedly connected with a first connecting plate; the middle part of the connecting frame is provided with a motor; a polish rod is fixedly connected between the front side and the rear side of each first connecting plate; the middle part between the two first connecting plates is rotationally connected with a bidirectional screw rod; two second connecting plates which are symmetrical left and right are screwed on the bidirectional screw rod; a second bevel gear is fixedly connected to the middle part of the bidirectional screw rod; the two second connecting plates are in sliding connection with the two polished rods; the two second connecting plates are both connected with an anti-deformation system; the lower sides of the two second connecting plates are fixedly connected with a cutter respectively; the output end of the motor is fixedly connected with a first bevel gear; the first bevel gear engages the second bevel gear.
Optionally, both cutters are shaped to accommodate the shape of the cold roll formed workpiece to be cut.
Optionally, the deformation prevention system comprises a fixed plate, a third connecting plate, a translation plate, a first compression plate, a sliding rail, a sliding block, a square frame, a rack, a transmission shaft, a flat gear, a winding roller, a first L-shaped plate, a first round rod, a first elastic element and a second compression plate; two fixing plates which are symmetrical front and back are fixedly connected between the upper sides of the two portal frames; two third connecting plates are fixedly connected to the opposite sides of the two second connecting plates respectively; two translation plates are fixedly connected to the upper surfaces of the two second connecting plates respectively; the front side and the rear side of the two second connecting plates are respectively fixedly connected with a rack; the lower surfaces of the two fixed plates are fixedly connected with a sliding rail respectively; a first pressing plate is fixedly connected to the lower sides of the two third connecting plates on the left side; the other first pressing plate is fixedly connected to the lower sides of the two third connecting plates on the right side; two sliding blocks are respectively connected in the two sliding rails in a sliding manner; the lower surfaces of the four sliding blocks are fixedly connected with a square frame respectively; the middle parts of the inner sides of the four square frames are respectively rotatably connected with a transmission shaft; the lower sides of the four square frames are fixedly connected with a first round rod respectively; the lower sides of the four square frames are fixedly connected with a first elastic piece respectively, and the four first elastic pieces are sleeved on the adjacent first round rods; the outer surfaces of the four transmission shafts are fixedly connected with a flat gear respectively; the outer surfaces of the four transmission shafts are fixedly connected with a winding roller respectively, and the four winding rollers are provided with sliding ropes respectively; the four flat gears are respectively meshed with the adjacent racks; the upper ends of the four first elastic pieces are fixedly connected with a first L-shaped plate respectively; the four first L-shaped plates are respectively in sliding connection with the adjacent first round rods; the four first L-shaped plates are respectively connected with the adjacent wind-up rollers through sliding ropes; a second pressing plate is connected to the two first L-shaped plates positioned on the left in a sliding manner; and the other second pressing plate is connected to the two first L-shaped plates on the right in a sliding manner.
Optionally, the upper sides of the translation plates are both provided with a U shape, and the adjacent square frames are clamped.
Optionally, the first pressing plate and the second pressing plate are both shaped to adapt to the shape of the cold roll forming workpiece to be sheared.
Optionally, the deformation-preventing system is provided with a repairing system, and the repairing system comprises a second L-shaped plate, a first wedge-shaped block, a third L-shaped plate, a second wedge-shaped block, a fourth L-shaped plate, a fourth connecting plate, a second round rod, a second elastic element and a guide plate; two opposite sides of the two square frames positioned in front are fixedly connected with a second L-shaped plate respectively; a fourth L-shaped plate is fixedly connected to each of the four first L-shaped plates; a first wedge-shaped block is fixedly connected to the rear sides of the two second L-shaped plates; the middle part of the second L-shaped plate positioned on the left side is fixedly connected with a guide plate; the middle parts of the lower surfaces of the two second pressing plates are fixedly connected with a third L-shaped plate respectively; a second wedge-shaped block is fixedly connected to the lower sides of the two third L-shaped plates respectively; a second round rod is fixedly connected to each of the four fourth L-shaped plates; the four fourth L-shaped plates are fixedly connected with a second elastic element respectively, and the four second elastic elements are sleeved on the adjacent second round rods respectively; a fourth connecting plate is connected to each of the four second round rods in a sliding manner; the four fourth connecting plates are fixedly connected with the adjacent second elastic pieces respectively; two fourth connecting plates positioned on the left side are fixedly connected with the second compression plate on the left side; and the two fourth connecting plates positioned on the right side are fixedly connected with the second pressing plate on the right side.
Alternatively, the guide plate is provided in a downward slope shape as viewed from left to right.
Optionally, the two second pressing plates are respectively provided with a sliding groove for the two first L-shaped plates to slide.
Has the advantages that: the invention realizes the simultaneous shearing of two cold-bending formed workpieces, improves the shearing rate of the cold-bending formed workpieces, can be adjusted and changed at will according to the shearing length of the cold-bending formed workpieces, synchronously repairs the cold-bending formed workpieces according to the deformation generated when the cold-bending formed workpieces with different thicknesses are sheared in the shearing process, and carries out secondary righting and processing on the micro deformation and burrs generated at the shearing part, thereby ensuring the shearing efficiency and effectively improving the quality of the cold-bending formed workpieces.
Drawings
FIG. 1 is a schematic perspective view of a rapid shearing apparatus for cold roll formed workpieces according to the present invention;
FIG. 2 is a front view of a rapid shearing apparatus for cold roll formed workpieces according to the present invention;
FIG. 3 is a schematic perspective view of a first embodiment of the bi-linear shearing system of the present invention;
FIG. 4 is a schematic perspective view of a second embodiment of the bi-linear shearing system of the present invention;
FIG. 5 is a schematic view of a first three-dimensional structure of the deformation prevention system of the present invention;
FIG. 6 is a schematic view of a second three-dimensional structure of the deformation prevention system of the present invention;
FIG. 7 is a schematic view of a third three-dimensional structure of the deformation prevention system of the present invention;
FIG. 8 is a schematic perspective view of a first embodiment of the prosthetic system of the present invention;
FIG. 9 is a schematic perspective view of a second embodiment of the prosthetic system of the present invention;
fig. 10 is a schematic perspective view of a third embodiment of the prosthetic system of the present invention.
Reference numbers in the drawings: 1-fixed mounting frame, 2-electric transmission roller, 3-electric conveying belt, 4-cold roll forming workpiece, 201-portal frame, 202-air cylinder, 203-connecting frame, 204-first connecting plate, 205-polished rod, 206-bidirectional screw rod, 207-second connecting plate, 208-cutter, 209-motor, 2010-first bevel gear, 2011-second bevel gear, 301-fixed plate, 302-third connecting plate, 303-translation plate, 304-first pressing plate, 305-sliding rail, 306-sliding block, 307-square frame, 308-rack, 309-transmission shaft, 3010-flat gear, 3011-winding roller, 3012-first L-shaped plate, 3013-first round rod, 3014-first elastic element, 3015-second pressing plate, 401-a second L-shaped plate, 402-a first wedge-shaped block, 403-a third L-shaped plate, 404-a second wedge-shaped block, 405-a fourth L-shaped plate, 406-a fourth connecting plate, 407-a second round rod, 408-a second elastic element, 409-a guide plate.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings.
The first elastic member 3014 and the second elastic member 408 are springs.
Example 1
A rapid shearing device for cold roll forming workpieces is shown in figures 1-7 and comprises a fixed mounting frame 1, an electric transmission roller 2, an electric conveying belt 3, a double-line shearing system and an anti-deformation system; the fixed mounting frame 1 is provided with a plurality of electric transmission rollers 2; the electric conveyer belt 3 is arranged on the right side of the fixed mounting frame 1; the middle part of the upper side of the fixed mounting frame 1 is provided with a double-line shearing system; and the double-line shearing system is provided with an anti-deformation system.
The fixed mounting frame 1 is provided with a slope shape gradually decreasing from the middle to two sides.
The double-line shearing system comprises a portal frame 201, an air cylinder 202, a connecting frame 203, a first connecting plate 204, a polished rod 205, a bidirectional screw rod 206, a second connecting plate 207, a cutter 208, a motor 209, a first bevel gear 2010 and a second bevel gear 2011; two bilaterally symmetrical portal frames 201 are welded in the middle of the upper side of the fixed mounting frame 1; the middle parts of the upper sides of the two portal frames 201 are respectively fixedly connected with an air cylinder 202; the two portal frames 201 are both connected with an anti-deformation system; the output ends of the two cylinders 202 are fixedly connected with a connecting frame 203; the left side and the right side of the connecting frame 203 are respectively welded with a first connecting plate 204; the middle part of the connecting frame 203 is provided with a motor 209; a polish rod 205 is fixedly connected between the front side and the rear side of each first connecting plate 204; a bidirectional screw rod 206 is rotatably connected in the middle between the two first connecting plates 204; two bilaterally symmetrical second connecting plates 207 are screwed on the bidirectional screw rod 206; a second bevel gear 2011 is fixedly connected to the middle part of the bidirectional screw rod 206; the two second connecting plates 207 are connected with the two polish rods 205 in a sliding manner; the two second connecting plates 207 are both connected with an anti-deformation system; the lower sides of the two second connecting plates 207 are fixedly connected with a cutter 208 respectively; the output end of the motor 209 is fixedly connected with a first bevel gear 2010; first bevel gear 2010 engages second bevel gear 2011.
Both cutters 208 are shaped to accommodate the shape of the cold roll formed workpiece 4 to be cut.
The deformation prevention system comprises a fixing plate 301, a third connecting plate 302, a translation plate 303, a first pressing plate 304, a sliding rail 305, a sliding block 306, a square frame 307, a rack 308, a transmission shaft 309, a flat gear 3010, a winding roller 3011, a first L-shaped plate 3012, a first round rod 3013, a first elastic element 3014 and a second pressing plate 3015; two fixing plates 301 which are symmetrical front and back are fixedly connected between the upper sides of the two portal frames 201; two third connecting plates 302 are fixedly connected to the opposite sides of the two second connecting plates 207; two translation plates 303 are fixedly connected to the upper surfaces of the two second connecting plates 207 respectively; the front side and the back side of the two second connecting plates 207 are respectively fixedly connected with a rack 308; the lower surfaces of the two fixing plates 301 are fixedly connected with a sliding rail 305 respectively; a first pressing plate 304 is fixedly connected to the lower sides of the two third connecting plates 302 on the left side; another first pressing plate 304 is fixedly connected to the lower sides of the two third connecting plates 302 on the right side; two sliding blocks 306 are respectively connected in the two sliding rails 305 in a sliding manner; the lower surfaces of the four sliding blocks 306 are fixedly connected with a square frame 307 respectively; the middle parts of the inner sides of the four square frames 307 are respectively connected with a transmission shaft 309 in a rotating way; a first round rod 3013 is fixedly connected to the lower sides of the four square frames 307; a first elastic piece 3014 is fixedly connected to the lower side of each of the four square frames 307, and the four first elastic pieces 3014 are sleeved on the adjacent first round bars 3013; the outer surfaces of the four transmission shafts 309 are fixedly connected with a flat gear 3010 respectively; the outer surfaces of the four transmission shafts 309 are fixedly connected with winding rollers 3011 respectively, and sliding ropes are arranged on the four winding rollers 3011; the four flat gears 3010 are respectively engaged with the adjacent racks 308; the upper ends of the four first elastic pieces 3014 are respectively fixedly connected with a first L-shaped plate 3012; the four first L-shaped plates 3012 are slidably connected to the adjacent first round bars 3013; the four first L-shaped plates 3012 are connected with the adjacent wind-up rollers 3011 through sliding ropes; a second pressing plate 3015 is connected to the two first L-shaped plates 3012 on the left side in a sliding manner; the two first L-shaped plates 3012 at the right are connected with another second pressing plate 3015 in a sliding manner.
The upper sides of the translation plates 303 are both provided in a U shape, and the adjacent square frames 307 are caught.
The first and second hold- down plates 304, 3015 are each shaped to accommodate the shape of the work piece 4 to be cut and cold-formed.
Before the preparation work, the cold-bending forming workpiece 4 is firstly placed on the electric conveying belt 3, the shape of the cold-bending forming workpiece 4 to be sheared is shown in the figure I, then the electric conveying belt 3 is controlled to work when the electric conveying belt 3 starts to drive the cold-bending forming workpiece 4 to gradually move from right to left, so that the cold-bending forming workpiece 4 smoothly passes through a space between two adjacent first pressing plates 304 and a second pressing plate 3015, meanwhile, according to the length of the cold-bending forming workpiece 4 to be sheared, the motor 209 is controlled to start to work, the motor 209 drives the first bevel gear 2010 to rotate, the first bevel gear 2010 drives the second bevel gear 2011 to rotate, then the two-way screw rod 206 is driven to rotate by the second bevel gear 2011, the two second connecting plates 207 are driven to move oppositely on the two polish rods 205 by the two-way screw rod 206, namely, the two cutters 208 are driven to move oppositely by the two second connecting plates 207, the distance between the two cutters 208 is consistent with the length of the cold-bending formed workpiece 4 to be cut, so that double-line cutting is realized, the original cutting rate is doubled, after the distance between the two cutters 208 is adjusted, the two cylinders 202 are controlled to start working, the two cylinders 202 drive the connecting frame 203 to move, the two second connecting plates 207 are driven by the connecting frame 203 to move, the two cutters 208 are further driven by the two second connecting plates 207 to cut the cold-bending formed workpiece 4, the cutting position of the cold-bending formed workpiece 4 is subjected to bending deformation due to stress on the cutting position of the cold-bending formed workpiece 4 in the cutting process, namely the cutting position of the cut cold-bending formed workpiece 4 is subjected to bending deformation, therefore, the cutting position of the cold-bending formed workpiece 4 needs to be limited and deformation prevention in the cutting process, and the thicknesses of the cold-bending formed workpiece 4 are different, during shearing, the two cutters 208 apply different forces to the shearing part of the cold roll forming workpiece 4, and the thickness of the cold roll forming workpiece 4 is different, so that the hardness of the cold roll forming workpiece 4 is different, and therefore, in the shearing process, when the shearing part of the cold roll forming workpiece 4 is limited, the pressure to be applied to the shearing part is different, the force is applied according to the stress capacity of the cold roll forming workpiece 4, and the shearing part of the cold roll forming workpiece 4 is ensured to be limited to prevent deformation.
Therefore, when the two cutters 208 shear the cold roll-formed workpiece 4, the two second connecting plates 207 synchronously drive the four third connecting plates 302 and the four racks 308 to move downwards, and further drive the two first pressing plates 304 to move downwards through the four third connecting plates 302, when the four racks 308 move downwards, based on the view from right to left, the four racks 308 drive the four flat gears 3010 to rotate clockwise, and further drive the four transmission shafts 309 to rotate clockwise through the four flat gears 3010, and then drive the four winding rollers 3011 to rotate clockwise through the four transmission shafts 309, when the four winding rollers 3011 rotate clockwise, the four winding rollers 3011 are connected with the adjacent first L-shaped plates 3012 through sliding ropes, when the four winding rollers 3011 rotate clockwise, the four sliding ropes are wound synchronously, when the four sliding ropes are wound, the four first L-shaped plates 3012 are synchronously pulled to slide upwards on the adjacent first round bars 3013, meanwhile, according to the difference in thickness of the cold-roll formed workpiece 4, the two first compression plates 304 and the two second compression plates 3015 exert different pressures on the two shearing portions of the cold-roll formed workpiece 4, that is, when the thickness of the cold-roll formed workpiece 4 is small, the pressures exerted on the two shearing portions of the cold-roll formed workpiece 4 by the two first compression plates 304 and the two second compression plates 3015 are small, and when the thickness of the cold-roll formed workpiece 4 is large, the pressures exerted on the two shearing portions of the cold-roll formed workpiece 4 by the two first compression plates 304 and the two second compression plates 3015 are large, thereby ensuring that the two shearing parts of the cold roll forming workpiece 4 can not be deformed and damaged.
Meanwhile, when the distance between the two cutters 208 is adjusted to meet the shearing requirement of the cold roll forming workpiece 4, the two second connecting plates 207 synchronously drive the four translation plates 303 to move through the two second connecting plates 207 in the moving process, and then the four square frames 307 are pushed to move through the four translation plates 303, namely the four sliding blocks 306 are driven by the four square frames 307 to slide in the two sliding rails 305, and the distance between the two cutters 208 is adjusted while the four sliding blocks slide.
When the cold roll forming workpiece 4 is sheared and reset, all parts are synchronously brought back to the original position, so that the two parts of the cold roll forming workpiece 4 sheared off by the two first pressing plates 304 and the two second pressing plates 3015 are automatically loosened, after the parts are loosened, under the action of gravity, the parts of the two cold roll forming workpieces 4 sheared off automatically fall to the fixed mounting frame 1, the fixed mounting frame 1 is set to be in a slope shape gradually reduced from the middle to two sides, the fixed mounting frame 1 is provided with the electric transmission rollers 2, the parts of the two cold roll forming workpieces 4 sheared off are separately transmitted through the electric transmission rollers 2, and then the cold roll forming workpieces are prevented from being accumulated, or the arrangement is messy, the manual work is required to be continuously coded, and the shearing speed is slowed down.
Example 2
On the basis of the embodiment 1, as shown in fig. 1, 8-10, the device further comprises a repair system, wherein the deformation prevention system is provided with the repair system, and the repair system comprises a second L-shaped plate 401, a first wedge-shaped block 402, a third L-shaped plate 403, a second wedge-shaped block 404, a fourth L-shaped plate 405, a fourth connecting plate 406, a second round rod 407, a second elastic element 408 and a guide plate 409; two opposite sides of the square frame 307 positioned in front are respectively connected with a second L-shaped plate 401 through bolts; a fourth L-shaped plate 405 is fixedly connected to each of the four first L-shaped plates 3012; a first wedge block 402 is fixedly connected to the rear sides of the two second L-shaped plates 401; a guide plate 409 is fixedly connected to the middle of the second L-shaped plate 401 positioned on the left; the middle parts of the lower surfaces of the two second pressing plates 3015 are respectively fixedly connected with a third L-shaped plate 403; a second wedge block 404 is fixedly connected to the lower side of each of the two third L-shaped plates 403; a second round bar 407 is fixedly connected to each of the four fourth L-shaped plates 405; a second elastic element 408 is fixedly connected to each of the four fourth L-shaped plates 405, and the four second elastic elements 408 are respectively sleeved on the adjacent second round bars 407; a fourth connecting plate 406 is connected to each of the four second round rods 407 in a sliding manner; the four fourth connecting plates 406 are respectively fixedly connected with the adjacent second elastic pieces 408; two fourth connecting plates 406 positioned on the left are fixedly connected with the second pressing plate 3015 on the left; the two fourth connecting plates 406 on the right are fixedly connected with the second pressing plate 3015 on the right.
The guide plate 409 is provided in a downward slope shape as viewed from left to right.
The two second pressing plates 3015 are respectively provided with a sliding slot for the two first L-shaped plates 3012 to slide.
When the cold-roll formed workpiece 4 is conveyed between the two first pressing plates 304 and the two second pressing plates 3015, if the thickness of the cold-roll formed workpiece 4 is small, the cold-roll formed workpiece 4 is in a continuous conveying state, and the length of the cold-roll formed workpiece 4 to be cut is large, because the distance between the left end of the cold-roll formed workpiece 4 and the electric conveyor belt 3 is long, the left end of the cold-roll formed workpiece 4 automatically sinks under the action of gravity, so that the cold-roll formed workpiece 4 cannot smoothly pass through the space between the first pressing plate 304 and the second pressing plate 3015 on the left side, the device cannot rapidly and effectively cut the cold-roll formed workpiece 4 continuously, therefore, when the thickness of the cold-roll formed workpiece 4 is small and the length to be cut is large, the left end of the cold-roll formed workpiece 4 is in contact with the guide plate 409, so that the guide plate 409 is arranged in a downward slope shape when viewed from left to right, and then the cold-roll formed workpiece 4 is gradually supported by the guide plate 409, so that the left end of the cold-roll formed workpiece 4 smoothly passes through the space between the first pressing plate 304 and the second pressing plate 3015 on the left side, and the cold-roll formed workpiece 4 is continuously and efficiently sheared.
Meanwhile, when the cold roll forming workpiece 4 is sheared, burrs are generated at the sheared part of the cold roll forming workpiece 4, namely, a small-range deformation is generated, the burrs exist, if trimming is not performed after shearing, the burrs are easy to scratch workers, and extra cost and manpower are consumed for later processing, so in order to save cost, the workers are prevented from being scratched by the burrs at the sheared part of the cold roll forming workpiece 4, at the shearing moment of the cutter 208, the two second pressing plates 3015 synchronously move upwards, when the two second pressing plates 3015 move upwards, the two third L-shaped plates 403 are synchronously driven to move upwards, the two second wedge blocks 404 are driven to move upwards by the two third L-shaped plates 403, when the two second wedge blocks 404 move upwards, the two second wedge blocks 404 are extruded by the two first wedge blocks 402, so that the two second wedge blocks 404 are displaced, and then, the two third L-shaped plates 403 are driven to displace by the two second wedge-shaped blocks 404, that is, the two second pressing plates 3015 are driven by the two third L-shaped plates 403 to displace, when the two second pressing plates 3015 displace, the two second pressing plates 3015 simultaneously rub and remove burrs at two shearing positions of the cold-bending formed workpiece 4, and simultaneously trim the shearing positions to realize micro-shaping, so as to ensure that micro-deformation of the two shearing positions of the cold-bending formed workpiece 4 is reset, meanwhile, when the two second pressing plates 3015 displace, the two adjacent second round rods 407 synchronously slide on and stretch the adjacent second elastic elements 408, and when the two cutters 208 shear and complete resetting, the two second pressing plates 3015 automatically recover to the original positions under the resilience force of the four second elastic elements 408, so as to realize continuous deburring.
While the disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the disclosure as defined by the appended claims and their equivalents. Accordingly, the scope of the present disclosure should not be limited to the above-described embodiments, but should be defined not only by the appended claims, but also by equivalents thereof.

Claims (10)

1. A rapid shearing device for cold roll forming workpieces comprises a fixed mounting frame (1), an electric transmission roller (2) and an electric conveying belt (3); a plurality of electric transmission rollers (2) are arranged on the fixed mounting rack (1); an electric conveying belt (3) is arranged on the right side of the fixed mounting frame (1); the method is characterized in that: the device also comprises a double-line shearing system and an anti-deformation system; the middle part of the upper side of the fixed mounting frame (1) is provided with a double-line shearing system, the double-line shearing system is used for carrying out double-line shearing on the cold-bending formed workpiece (4) to realize quick shearing, and the shearing length is adjusted according to the requirement of the cold-bending formed workpiece (4); the double-line shearing system is provided with an anti-deformation system, the anti-deformation system is used for preventing deformation and damage when the cold bending forming workpiece (4) is sheared, and the double-line shearing system is assisted to shear.
2. A rapid shearing apparatus for cold roll formed workpieces as defined in claim 1, wherein: the fixed mounting frame (1) is in a slope shape gradually decreasing from the middle to two sides.
3. A rapid shearing apparatus for cold roll formed workpieces as defined in claim 1, wherein: the double-line shearing system comprises a portal frame (201), an air cylinder (202), a connecting frame (203), a first connecting plate (204), a polished rod (205), a bidirectional screw rod (206), a second connecting plate (207), a cutter (208), a motor (209), a first bevel gear (2010) and a second bevel gear (2011); two bilaterally symmetrical portal frames (201) are fixedly connected to the middle of the upper side of the fixed mounting frame (1); the middle parts of the upper sides of the two portal frames (201) are respectively fixedly connected with an air cylinder (202); the two portal frames (201) are both connected with an anti-deformation system; the output ends of the two cylinders (202) are fixedly connected with a connecting frame (203); the left side and the right side of the connecting frame (203) are respectively fixedly connected with a first connecting plate (204); the middle part of the connecting frame (203) is provided with a motor (209); a polish rod (205) is fixedly connected between the front side and the rear side of each first connecting plate (204); a bidirectional screw rod (206) is rotatably connected in the middle between the two first connecting plates (204); two second connecting plates (207) which are symmetrical left and right are screwed on the bidirectional screw rod (206); a second bevel gear (2011) is fixedly connected to the middle part of the bidirectional screw rod (206); the two second connecting plates (207) are in sliding connection with the two polish rods (205); the two second connecting plates (207) are connected with an anti-deformation system; the lower sides of the two second connecting plates (207) are fixedly connected with a cutter (208) respectively; the output end of the motor (209) is fixedly connected with a first bevel gear (2010); the first bevel gear (2010) engages the second bevel gear (2011).
4. A rapid shearing device for cold roll formed workpieces as defined in claim 3, wherein: the shape of both cutters (208) is configured to accommodate the shape of the cold roll formed workpiece (4) to be cut.
5. A rapid shearing device for cold roll formed workpieces as claimed in claim 4, wherein: the deformation preventing system comprises a fixing plate (301), a third connecting plate (302), a translation plate (303), a first pressing plate (304), a sliding rail (305), a sliding block (306), a square frame (307), a rack (308), a transmission shaft (309), a flat gear (3010), a winding roller (3011), a first L-shaped plate (3012), a first round rod (3013), a first elastic piece (3014) and a second pressing plate (3015); two fixing plates (301) which are symmetrical in front and back are fixedly connected between the upper sides of the two portal frames (201); two third connecting plates (302) are fixedly connected to the opposite sides of the two second connecting plates (207) respectively; two translation plates (303) are fixedly connected to the upper surfaces of the two second connecting plates (207) respectively; the front side and the rear side of the two second connecting plates (207) are respectively fixedly connected with a rack (308); the lower surfaces of the two fixing plates (301) are respectively fixedly connected with a slide rail (305); a first pressing plate (304) is fixedly connected to the lower sides of the two third connecting plates (302) on the left side; the other first pressing plate (304) is fixedly connected to the lower sides of the two third connecting plates (302) on the right side; two sliding blocks (306) are respectively connected in the two sliding rails (305) in a sliding way; the lower surfaces of the four sliding blocks (306) are respectively fixedly connected with a square frame (307); the middle parts of the inner sides of the four square frames (307) are respectively connected with a transmission shaft (309) in a rotating way; a first round rod (3013) is fixedly connected to the lower sides of the four square frames (307); the lower sides of the four square frames (307) are fixedly connected with a first elastic piece (3014) respectively, and the four first elastic pieces (3014) are sleeved on the adjacent first round rods (3013); the outer surfaces of the four transmission shafts (309) are fixedly connected with a flat gear (3010) respectively; the outer surfaces of the four transmission shafts (309) are fixedly connected with a winding roller (3011), and sliding ropes are arranged on the four winding rollers (3011); the four flat gears (3010) are respectively meshed with the adjacent racks (308); the upper ends of the four first elastic pieces (3014) are respectively fixedly connected with a first L-shaped plate (3012); the four first L-shaped plates (3012) are respectively connected with the adjacent first round rods (3013) in a sliding manner; the four first L-shaped plates (3012) are connected with the adjacent winding rollers (3011) through sliding ropes; a second pressing plate (3015) is connected on the two first L-shaped plates (3012) on the left side in a sliding way; and the other second pressing plate (3015) is connected with the two first L-shaped plates (3012) on the right in a sliding way.
6. A rapid shearing device for cold roll formed workpieces as defined in claim 5, wherein: the upper sides of the translation plates (303) are all set to be U-shaped, and the adjacent square frames (307) are clamped.
7. A rapid shearing device for cold roll formed workpieces as defined in claim 5, wherein: the first pressing plate (304) and the second pressing plate (3015) are both set to be adaptive to the shape of the workpiece (4) to be cut and cold-bent.
8. A rapid shearing device for cold roll formed workpieces as defined in claim 7, wherein: the deformation-preventing device is characterized by further comprising a repairing system, wherein the repairing system is arranged on the deformation-preventing system and comprises a second L-shaped plate (401), a first wedge block (402), a third L-shaped plate (403), a second wedge block (404), a fourth L-shaped plate (405), a fourth connecting plate (406), a second round rod (407), a second elastic element (408) and a guide plate (409); two opposite sides of the two square frames (307) positioned in front are respectively fixedly connected with a second L-shaped plate (401); a fourth L-shaped plate (405) is fixedly connected to each of the four first L-shaped plates (3012); a first wedge-shaped block (402) is fixedly connected to the rear sides of the two second L-shaped plates (401); a guide plate (409) is fixedly connected to the middle of the second L-shaped plate (401) positioned on the left side; the middle parts of the lower surfaces of the two second pressing plates (3015) are fixedly connected with a third L-shaped plate (403) respectively; a second wedge-shaped block (404) is fixedly connected to the lower sides of the two third L-shaped plates (403) respectively; a second round rod (407) is fixedly connected to each of the four fourth L-shaped plates (405); a second elastic element (408) is fixedly connected to each of the four fourth L-shaped plates (405), and the four second elastic elements (408) are respectively sleeved on the adjacent second round rods (407); a fourth connecting plate (406) is connected to each of the four second round rods (407) in a sliding manner; the four fourth connecting plates (406) are fixedly connected with the adjacent second elastic pieces (408) respectively; two fourth connecting plates (406) positioned on the left are fixedly connected with a second pressing plate (3015) on the left; two fourth connecting plates (406) positioned on the right are fixedly connected with a second pressing plate (3015) on the right.
9. A rapid shearing device for cold roll formed workpieces as defined in claim 8, wherein: the guide plate (409) is provided in a downward slope shape as viewed from left to right.
10. A rapid shearing device for cold roll formed workpieces as defined in claim 8, wherein: the two second pressing plates (3015) are respectively provided with a sliding chute for the two first L-shaped plates (3012) to slide.
CN202210226375.4A 2022-03-09 2022-03-09 Quick shearing device for cold roll forming workpiece Pending CN114406337A (en)

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CN202210226375.4A CN114406337A (en) 2022-03-09 2022-03-09 Quick shearing device for cold roll forming workpiece

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CN202210226375.4A CN114406337A (en) 2022-03-09 2022-03-09 Quick shearing device for cold roll forming workpiece

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CN114406337A true CN114406337A (en) 2022-04-29

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3239899A1 (en) * 1982-10-28 1984-05-03 Eumuco Aktiengesellschaft für Maschinenbau, 5090 Leverkusen METHOD AND DEVICE FOR OBTAINING EXACT LENGTHS ON SECTIONS RESULTING FROM SHEARING OF STEEL ROD AND STICK MATERIALS FOR USE AS ROLLING FOR SOLID FORMING
CA2638328A1 (en) * 2007-10-04 2009-04-04 Flat Rock Metal, Inc. Shear device
CN102601442A (en) * 2012-03-23 2012-07-25 厦门协成实业有限公司 Small-scale plate shearing machine
CN108213545A (en) * 2018-03-19 2018-06-29 安徽省星河重工科技有限公司 A kind of sheet-mill shears and its method for being exclusively used in flow line production
CN111774634A (en) * 2020-07-21 2020-10-16 苏强 Intelligent numerical control hydraulic plate shearing machine
CN111775203A (en) * 2020-07-10 2020-10-16 郭东东 Printed circuit board die cutting system
CN213916365U (en) * 2020-12-22 2021-08-10 苏州苏玛精密型钢有限公司 Cutting device for cold-drawn deformed steel
CN213969224U (en) * 2020-12-21 2021-08-17 南京斯伯克数控装备有限公司 Numerical control hydraulic gate type plate shearing machine
CN215199848U (en) * 2021-08-10 2021-12-17 武汉佳鸿鑫金属制品制造有限公司 Shearing machine for machining steel plate of goods shelf
CN113954135A (en) * 2021-11-02 2022-01-21 湖南品触光电科技有限公司 Film cutting device convenient to fixed position for production and processing of curved surface screen
CN114069021A (en) * 2021-10-20 2022-02-18 杨超强 Bidirectional expanding type trimming equipment for copper foil of lithium battery

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3239899A1 (en) * 1982-10-28 1984-05-03 Eumuco Aktiengesellschaft für Maschinenbau, 5090 Leverkusen METHOD AND DEVICE FOR OBTAINING EXACT LENGTHS ON SECTIONS RESULTING FROM SHEARING OF STEEL ROD AND STICK MATERIALS FOR USE AS ROLLING FOR SOLID FORMING
CA2638328A1 (en) * 2007-10-04 2009-04-04 Flat Rock Metal, Inc. Shear device
CN102601442A (en) * 2012-03-23 2012-07-25 厦门协成实业有限公司 Small-scale plate shearing machine
CN108213545A (en) * 2018-03-19 2018-06-29 安徽省星河重工科技有限公司 A kind of sheet-mill shears and its method for being exclusively used in flow line production
CN111775203A (en) * 2020-07-10 2020-10-16 郭东东 Printed circuit board die cutting system
CN111774634A (en) * 2020-07-21 2020-10-16 苏强 Intelligent numerical control hydraulic plate shearing machine
CN213969224U (en) * 2020-12-21 2021-08-17 南京斯伯克数控装备有限公司 Numerical control hydraulic gate type plate shearing machine
CN213916365U (en) * 2020-12-22 2021-08-10 苏州苏玛精密型钢有限公司 Cutting device for cold-drawn deformed steel
CN215199848U (en) * 2021-08-10 2021-12-17 武汉佳鸿鑫金属制品制造有限公司 Shearing machine for machining steel plate of goods shelf
CN114069021A (en) * 2021-10-20 2022-02-18 杨超强 Bidirectional expanding type trimming equipment for copper foil of lithium battery
CN113954135A (en) * 2021-11-02 2022-01-21 湖南品触光电科技有限公司 Film cutting device convenient to fixed position for production and processing of curved surface screen

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Application publication date: 20220429