CN114405444A - Production equipment and process of traditional Chinese medicine antibacterial gel - Google Patents

Production equipment and process of traditional Chinese medicine antibacterial gel Download PDF

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Publication number
CN114405444A
CN114405444A CN202210126852.XA CN202210126852A CN114405444A CN 114405444 A CN114405444 A CN 114405444A CN 202210126852 A CN202210126852 A CN 202210126852A CN 114405444 A CN114405444 A CN 114405444A
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CN
China
Prior art keywords
shaft
reaction kettle
stirring disc
telescopic
insection
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CN202210126852.XA
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Chinese (zh)
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江前庆
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Jiuwei Beijing Biomedical Technology Co ltd
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Jiuwei Beijing Biomedical Technology Co ltd
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Priority to CN202210126852.XA priority Critical patent/CN114405444A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • B01D19/0073Degasification of liquids by a method not covered by groups B01D19/0005 - B01D19/0042
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/12Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
    • B01D45/16Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by the winding course of the gas stream, the centrifugal forces being generated solely or partly by mechanical means, e.g. fixed swirl vanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • B01J19/0066Stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/087Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers

Abstract

The invention discloses traditional Chinese medicine bacteriostatic gel production equipment and a process thereof, belonging to the technical field of bacteriostatic gel production mechanical equipment. According to the invention, by the designed stirring assembly and the horizontal driving assembly, two eddy currents can generate fluid convection on the basis of good stirring and mixing, the uniformity of the mixture can be further improved, the downward eddy current is matched with the upper-layer partition screen plate, the agglomerated mixture can be ground, the upward eddy current can back flush the mixture blocked on the upper-layer partition screen plate and the lower-layer partition screen plate, the permeability of the upper-layer partition screen plate and the lower-layer partition screen plate is effectively ensured, the conversion rate of the mixture for producing the traditional Chinese medicine bacteriostatic gel is effectively improved, and the yield of the traditional Chinese medicine bacteriostatic gel is improved.

Description

Production equipment and process of traditional Chinese medicine antibacterial gel
Technical Field
The invention belongs to the technical field of bacteriostatic gel production mechanical equipment, and particularly relates to traditional Chinese medicine bacteriostatic gel production equipment and a process thereof.
Background
In the production process of the traditional Chinese medicine antibacterial gel, a plurality of Chinese herbal medicines are added into a reaction kettle in sequence according to a formula table given in advance, then the required product is obtained by stirring and processing in the reaction kettle, general stirring equipment is a main factor directly determining whether the reaction is complete, at present, a stirring mechanism for the reaction kettle for preparing the traditional Chinese medicine antibacterial gel has some defects in the using process, the function is single, because the viscosity of the mixed traditional Chinese medicine for producing the traditional Chinese medicine antibacterial gel is low in the early stage, the fluidity is large, the viscosity of the mixed traditional Chinese medicine in the later stage is high, the fluidity is low, on the basis of considering energy consumption, the shaft diameter of the stirring equipment is usually smaller than the inner diameter of the reaction kettle, so that the mixed material is easy to adhere to the reaction kettle, the corrosion to the kettle body is accelerated, the heating uniformity of the mixed material is influenced, and the quality of the traditional Chinese medicine antibacterial gel product is also influenced, in addition, the fluidity of the mixture in the vertical direction and the horizontal direction cannot be realized by a simple working mode, so that the prior art at the present stage has some defects, and needs to be improved.
Disclosure of Invention
The invention aims to: the production equipment and the process of the traditional Chinese medicine antibacterial gel are provided for solving the problems that the existing stirring mechanism for the traditional Chinese medicine antibacterial gel preparation reaction kettle still has some defects in the using process, the function is single, the mixture for the traditional Chinese medicine antibacterial gel production is low in viscosity at the early stage, large in mobility, high in viscosity at the later stage and low in mobility, and on the basis of considering energy consumption, the shaft diameter of the stirring equipment is smaller than the inner diameter of the reaction kettle generally, so that the mixture is easy to adhere to the reaction kettle, the corrosion to the kettle body can be accelerated, the heating uniformity of the mixture and the quality of the traditional Chinese medicine antibacterial gel product can be influenced, and in addition, the mobility of the mixture in the vertical direction and the horizontal direction can not be realized by utilizing a simple working mode generally.
In order to achieve the purpose, the invention adopts the following technical scheme:
a traditional Chinese medicine bacteriostatic gel production device and a process thereof comprise a reaction kettle body and a reaction kettle cover detachably connected with the reaction kettle body, wherein a horizontal driving assembly is arranged in the reaction kettle body, a vertical driving assembly is arranged in the horizontal driving assembly, the horizontal driving assembly is also rotatably connected to the top of the inner side of the reaction kettle cover, a stirring assembly is also arranged on the surface of the horizontal driving assembly, and the horizontal driving assembly and the vertical driving assembly are used for controlling the running state of the stirring assembly;
the horizontal driving assembly comprises a telescopic rotating inner shaft, the top end of the telescopic rotating inner shaft is rotatably connected to the top of the inner side of the reaction kettle body, the surface of the telescopic rotating inner shaft is sleeved with a telescopic rotating outer barrel, the bottom end of the telescopic rotating outer barrel is fixedly connected with a telescopic switching inner shaft, the surface of the telescopic switching inner shaft is rotatably connected with a switching sleeve, and the switching outer barrel is sleeved at the position, corresponding to the switching sleeve, of the surface of the telescopic switching inner shaft;
the vertical driving component comprises a threaded rod, the threaded rod is connected in the telescopic rotating inner shaft in an embedded mode, a threaded cylinder is clamped on the inner side wall of the telescopic rotating outer cylinder, and the threaded cylinder is in threaded connection with the surface of the threaded rod;
the stirring assembly comprises an upper stirring disc, an upper segmentation screen plate, a lower segmentation screen plate and a lower stirring disc which are sequentially arranged from top to bottom.
As a further description of the above technical solution:
the sliding connection that sets up on the switching urceolus inside wall has the connecting seat that slides in the spread groove, the bottom of the connecting seat that slides passes through supporting spring and slides the inboard terminal surface fixed connection of spread groove, the opposite face fixed connection of connecting seat and switching cover slides.
As a further description of the above technical solution:
the top of threaded rod is still through the top fixed connection of locating rack and reation kettle cover, the first driven gear of the surperficial fixed connection of axle in the telescopic rotation, the surface toothing of first driven gear has first driving gear, first driving gear fixed connection is on electric motor's output shaft, the top fixed connection of shock pad and reation kettle cover is passed through to the bottom of electric motor fuselage.
As a further description of the above technical solution:
the utility model discloses a portable electric tool, including telescopic switching cover, upper stirring dish fixed connection, otter board fixed connection is cut apart to upper strata on the telescopic switching surface of rotating the urceolus, the position department that otter board fixed connection corresponds switching cover top in the telescopic switching of upper strata, otter board and the equal fixed connection of lower floor's stirring dish are cut apart to the lower floor on the surface of switching urceolus, equal fixedly connected with protruding rib on the opposite face of lower floor's stirring dish and upper stirring dish, the stirring dish of lower floor embeds there is the second driving gear, the surface of axle in telescopic switching is fixed connection to the second driving gear.
As a further description of the above technical solution:
the surface of the second driving gear is meshed with a second driven gear, the second driven gear is connected to the inner side wall of the lower-layer stirring disc in a rotating mode through a rotating disc on the rotating shaft, the top of the rotating disc is fixedly connected with a permanent magnet buckle, and the bottom of the lower-layer partition screen plate corresponds to the permanent magnet buckle and the position of the rotating disc is connected with a magnetic stirring piece in a rotating mode.
As a further description of the above technical solution:
still be provided with the circulation subassembly on the reation kettle cover, the circulation subassembly includes first ripple compensating pipe, the one end joint of first ripple compensating pipe is at the top of upper agitator disk, the other end joint of first ripple compensating pipe is on the toper face of a toper section of thick bamboo to first ripple compensating pipe joint is at the top of reation kettle cover, still the intercommunication has notes material pipe on the first ripple compensating pipe, the top fixedly connected with cyclone of a toper section of thick bamboo, cyclone's top is provided with the flange joint mouth.
As a further description of the above technical solution:
the cyclone separation chamber is characterized in that a second corrugated compensation pipe is clamped at the position of a cyclone inlet of the cyclone separation chamber, the other end of the second corrugated compensation pipe is clamped at the top of the upper-layer stirring disc, the second corrugated compensation pipe is further clamped at the top of the reaction kettle body, a valve is arranged on the material injection pipe, and a one-way valve is arranged on the second corrugated compensation pipe.
As a further description of the above technical solution:
the horizontal driving assembly further comprises a first built-in insection shaft, the bottom end of the first built-in insection shaft is rotatably connected with a second built-in insection shaft, a power transmission assembly is fixedly connected to the position, corresponding to the second built-in insection shaft, of the bottom of the inner side of the reaction kettle body, the power transmission assembly comprises a sleeve, a first penetrating connector is arranged on the position, corresponding to the first built-in insection shaft, of the inner side wall of the sleeve, a driven insection shaft is rotatably connected to the first penetrating connector, a power transmission insection face wheel is fixedly connected to the position, corresponding to the second built-in insection shaft, of the inner side wall of the sleeve, and opposite faces of the power transmission insection face wheel and the second built-in insection shaft are meshed with each other.
As a further description of the above technical solution:
the power transmission assembly further comprises a second passing connecting port, the second passing connecting port is formed in the position, corresponding to the power transmission toothed surface wheel, of the surface of the sleeve, a toothed panel is meshed on one surface, deviating from the second built-in toothed shaft, of the power transmission toothed surface wheel, and the toothed panel is connected in the second passing connecting port in a sliding mode.
As a further description of the above technical solution:
the positioning type ejector rod is fixedly connected to the outer arc surface of the insection panel and is also located in a positioning type clamping opening formed in the bottom of the supporting ring plate, the top end of the positioning type ejector rod is located at the bottom of the built-in insection sleeve barrel, the built-in insection sleeve barrel is sleeved on the surface of the sleeve barrel, an inner insection surface of the built-in insection sleeve barrel is meshed with an outer insection surface of the driven insection surface shaft, and the top end of the built-in insection sleeve barrel is fixedly connected to the bottom of the lower-layer stirring plate.
A production process of a traditional Chinese medicine bacteriostatic gel comprises the following steps:
step S1: the electric motor is controlled to operate, and an output shaft of the electric motor acts on the telescopic rotating inner shaft by utilizing the linkage effect between the first driving gear and the first driven gear in the working process, so that an upper layer stirring disc on the telescopic rotating outer cylinder and an upper layer partition screen plate on the telescopic rotating inner shaft can be driven to perform rotary stirring action;
step S2: meanwhile, the telescopic switching inner shaft can drive the lower stirring disc and the lower segmentation screen plate on the switching outer cylinder to perform rotary stirring action through the built-in insection sleeve by utilizing the linkage effect among the first built-in insection shaft, the driven insection surface shaft and the built-in insection sleeve, the rotating directions of the lower segmentation screen plate and the lower stirring disc are opposite to the rotating directions of the upper stirring disc and the upper segmentation screen plate, and the rotation directions of the telescopic switching inner shaft and the lower stirring disc are opposite to each other, so that when the telescopic switching inner shaft and the lower stirring disc are in relative motion relation, the torsion is transferred to the rotating disc by utilizing the linkage effect between the second driving gear and the second driven gear;
step S3: the permanent magnet buckles on the rotating disc are used for driving the magnetic stirring seeds arranged above the rotating disc to rotate in an accelerating manner, the mixture for producing the Chinese medicine bacteriostatic gel positioned on the upper layer part is driven by the upper stirring disc to generate vortex and accelerate the mixture to flow in the direction of the upper layer division screen plate, the mixture for producing the Chinese medicine bacteriostatic gel positioned on the lower layer part is driven by the lower stirring disc to generate vortex and accelerate the mixture to move in the direction of the lower layer division screen plate, on one hand, the two vortex flows can generate fluid convection to further improve the uniformity of the mixture on the basis of good stirring and mixing, on the other hand, the downward vortex flow is matched with the upper division screen plate, the conglomerated mixture can be ground, and the upward vortex can backwash the mixture blocked on the upper division screen plate and the lower division screen plate, the permeability of the upper layer division screen plate and the lower layer division screen plate is effectively ensured;
step S4: when the telescopic rotary outer cylinder rotates, the telescopic rotary outer cylinder can drive the threaded cylinder to rotate on the surface of the threaded rod, under the combined action effect of torque force and thread occlusion force and in cooperation with the periodic forward rotation action and reverse rotation action of the upper electric motor, on one hand, the telescopic rotary outer cylinder can directly drive the upper stirring disc and the upper segmentation screen plate to perform lifting action, on the other hand, the telescopic switching inner shaft can drive the second built-in insection shaft in the process of performing lifting action along the vertical direction, and under the linkage effect among the second built-in insection shaft, the power transmission insection face wheel and the insection panel, the lower stirring disc on the built-in insection sleeve is further pushed to perform corresponding lifting action through the positioning type ejector rod, namely, the moving directions of the lower stirring disc and the upper stirring disc are mutually reverse, and the relative motion relationship between the lower stirring disc and the upper stirring disc is utilized, the radiation range of the upper layer vortex and the lower layer vortex can be changed, the vortex generated by the magnetic stirrer in the rotating process can be matched by changing the form of the vortex, so that the inner side wall of the reaction kettle body can be more effectively influenced, the flow rate of the mixture around the inner wall of the reaction kettle body is accelerated, and the scraping action of the upper layer stirring disc and the lower layer stirring disc is matched, so that the mixture can be effectively prevented from being adhered to the inner side wall of the reaction kettle body for a long time;
step S5: when the upper stirring disc and the lower stirring disc move relatively along the vertical direction and approach each other, along with the enhancement of pressure, the generated secondary utilization gas and a small amount of mixture flowing along with the airflow can enter the cyclone separation chamber through the second corrugated compensation pipe, the secondary utilization gas can be discharged through the flange connector for recycling by utilizing the cyclone separation effect, the mixture enters the bottom of the conical cylinder along the inclined plane of the conical cylinder under the action of centrifugal force, when the mixture is away from each other, the pressure between the mixture and the conical cylinder is gradually reduced, and the mixture in the conical cylinder can be reintroduced into the reaction kettle body by utilizing the negative pressure drainage effect, so that the mixture proportioning accuracy of the mixture is effectively ensured, the quality of the prepared traditional Chinese medicine antibacterial gel is improved, and the upper stirring disc and the lower stirring disc move relatively, the high pressure and the negative pressure generated between the reaction kettle and the reaction kettle can effectively take out bubbles in the mixture, and chemical defoaming agents are not required to be added into the mixture, compared with the prior chemical defoaming agent adding technology, the influence on the subsequent processing of the traditional Chinese medicine antibacterial gel is avoided, the reaction kettle cover, the horizontal driving assembly connected with the reaction kettle cover and the stirring assembly are taken out from the inside of the reaction kettle body, the upper stirring disk and the lower stirring disk are utilized to jointly act, and then the traditional Chinese medicine antibacterial gel adhered to the inner wall of the reaction kettle body can be directly removed, so that the cleaning work of the inner wall of the reaction kettle body is simpler and faster, the manual cleaning is not required to be carried out in the reaction kettle body through workers, and the subsequent production reaction is facilitated.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. in the invention, the rotation of the electric motor is controlled by the designed stirring component and the horizontal driving component, the output shaft of the electric motor utilizes the linkage effect between the first driving gear and the first driven gear to apply torsion on the telescopic rotating inner shaft in the working process, so that the upper stirring disc on the telescopic rotating outer cylinder and the upper segmentation screen plate on the telescopic switching inner shaft can be driven to carry out rotary stirring action, meanwhile, the telescopic switching inner shaft also utilizes the linkage effect among the first built-in insection shaft, the driven insection shaft and the built-in insection sleeve to drive the lower stirring disc and the lower segmentation screen plate on the switching outer cylinder to carry out rotary stirring action by the built-in insection sleeve, and the rotation directions of the lower segmentation screen plate and the lower stirring disc are opposite to the rotation directions of the upper stirring disc and the upper segmentation screen plate, because the rotation directions of the telescopic switching inner shaft and the lower stirring disc are mutually reverse, when the telescopic switching inner shaft and the lower stirring disc are in relative motion, the torque force is transferred to the rotating disc by utilizing the linkage effect between the second driving gear and the second driven gear, the magnetic stirring piece arranged above the rotating disc is driven by utilizing the permanent magnetic buckle on the rotating disc to perform accelerated rotation, the mixture for producing the Chinese medicinal bacteriostatic gel positioned on the upper layer part can generate vortex and accelerate the flow in the direction of the upper layer division screen plate in the rotating process of the upper stirring disc and the lower stirring disc, the mixture for producing the Chinese medicinal bacteriostatic gel positioned on the lower layer part can generate vortex and accelerate the movement in the direction of the lower layer division screen plate in the driving process of the lower stirring disc, on one hand, the vortex can generate fluid convection on the basis of good stirring and mixing, and further improve the uniformity of the mixture, on the other hand, the downward vortex is matched with the upper layer division screen plate, the agglomerated mixture can be ground, the upward vortex can backwash the mixture blocked on the upper layer division screen plate and the lower layer division screen plate, the permeability of the upper layer division screen plate and the lower layer division screen plate is effectively ensured, the conversion rate of the mixture for producing the traditional Chinese medicine antibacterial gel is effectively improved, and the yield of the traditional Chinese medicine antibacterial gel is improved.
2. In the invention, through the designed vertical driving component, the stirring component and the circulating component, the telescopic rotating outer cylinder can also drive the threaded cylinder to rotate on the surface of the threaded rod in the rotating process, under the combined effect of the torque force and the thread occlusion force, and the periodic forward rotation action and the reverse rotation action of the upper electric motor are matched, on one hand, the telescopic rotating outer cylinder can directly drive the upper layer stirring disc and the upper layer division screen plate to perform lifting action, on the other hand, the telescopic switching inner shaft can also drive the second built-in insection shaft in the lifting action along the vertical direction, and the lower layer stirring disc on the built-in insection sleeve can be pushed to perform corresponding lifting action through the positioning type ejector rod under the linkage effect among the second built-in insection shaft, the power transmission insection face wheel and the insection face plate, the moving direction that is lower floor's agitator disk and upper agitator disk is reciprocal promptly, utilize the relative motion relation between lower floor's agitator disk and the upper agitator disk between the two, can change upper vortex and lower floor's vortex radiation range between them, form through changing the vortex, cooperate the produced vortex of magnetic stirring son at the rotation in-process, and then can be more effectual influence on the inside wall of reation kettle body, through accelerating the mixture velocity of flow around the reation kettle body inner wall, cooperate the action of striking off of upper agitator disk and lower floor's agitator disk again, thereby just can prevent effectively that the long-term adhesion of mixture is on the inside wall of reation kettle body, the degree of consistency that the mixture is heated has been guaranteed, avoid partial mixture because of being heated the quality of the antibacterial gel of the traditional chinese medicine of excessively influencing.
3. In the invention, through the arranged circulating component, when the upper stirring disc and the lower stirring disc move relatively along the vertical direction and approach each other, along with the enhancement of pressure, the generated secondary utilization gas and a small amount of mixture flowing along with airflow enter the cyclone separation chamber through the second corrugated compensation pipe, the secondary utilization gas is discharged through the flange connector for recycling by utilizing the cyclone separation effect, the mixture enters the bottom of the conical cylinder along the inclined plane of the conical cylinder under the action of centrifugal force, when the mixture is away from each other, the pressure between the conical cylinder and the conical cylinder is gradually reduced, and the mixture in the conical cylinder can be reintroduced into the reaction kettle body by utilizing the negative pressure drainage effect, so that the mixture proportioning accuracy of the mixture is effectively ensured, and the quality of the prepared traditional Chinese medicine antibacterial gel is improved, and in the process of relative movement of the upper stirring disc and the lower stirring disc, high pressure and negative pressure are generated between the upper stirring disc and the lower stirring disc, so that bubbles in the mixture can be effectively taken out, a chemical defoaming agent is not required to be added into the mixture, and compared with the conventional technology of adding the chemical defoaming agent, the subsequent processing treatment of the Chinese medicinal bacteriostatic gel is prevented from being influenced.
4. According to the invention, through the designed stirring assembly and the horizontal driving assembly, after the reaction kettle cover, the horizontal driving assembly connected with the reaction kettle cover and the stirring assembly are taken out from the interior of the reaction kettle body, the traditional Chinese medicine antibacterial gel adhered to the inner wall of the reaction kettle body can be directly removed by utilizing the combined action of the upper stirring disc and the lower stirring disc, so that the cleaning work of the inner wall of the reaction kettle body is simpler and faster, the manual cleaning is not required to be carried out when workers enter the interior of the reaction kettle body, and the subsequent production reaction is facilitated.
Drawings
FIG. 1 is a schematic perspective view of a production apparatus and a process for a Chinese medicinal bacteriostatic gel provided by the invention;
FIG. 2 is a schematic view of a split structure of the production equipment and the process of the traditional Chinese medicine bacteriostatic gel provided by the invention;
FIG. 3 is a schematic view of a split structure of a horizontal driving assembly in the production equipment and process of the traditional Chinese medicine bacteriostatic gel provided by the invention;
FIG. 4 is a schematic structural view of the detachment of the telescopic adapter inner shaft and the adapter outer cylinder in the production equipment and the process of the bacteriostatic traditional Chinese medicine gel provided by the invention;
FIG. 5 is a schematic structural view of a lower stirring disc and a built-in insection sleeve in the production equipment of the traditional Chinese medicine bacteriostatic gel and the process thereof provided by the invention;
FIG. 6 is a schematic view of the three-dimensional structure of the lower layer partition net plate in the production equipment and the process of the bacteriostatic traditional Chinese medicine gel provided by the invention;
FIG. 7 is a schematic structural view of the interior of a lower stirring disc in the production equipment of the traditional Chinese medicine bacteriostatic gel and the process thereof provided by the invention;
FIG. 8 is a schematic view of a disassembled structure of a power transmission assembly in the production equipment and the process of the traditional Chinese medicine bacteriostatic gel provided by the invention;
fig. 9 is a schematic structural diagram of a traditional Chinese medicine bacteriostatic gel production device and a power transmission assembly in the process thereof.
Illustration of the drawings:
1. a reaction kettle body; 2. a reaction kettle cover; 3. a horizontal drive assembly; 301. an inner shaft is telescopically rotated; 302. a telescopic rotary outer cylinder; 303. an inner shaft is telescopically connected; 304. the outer cylinder is connected in a switching way; 305. a first internally-disposed insection shaft; 306. a second built-in insection shaft; 307. a transfer sleeve; 308. a sliding connection seat; 309. a support spring; 4. a vertical drive assembly; 401. a threaded rod; 402. a positioning frame; 403. a first driven gear; 404. a first drive gear; 405. an electric motor; 406. a threaded barrel; 5. a stirring assembly; 501. an upper layer stirring disc; 502. an upper layer division screen plate; 503. a lower layer is divided into screen plates; 504. a lower layer stirring disc; 505. a convex rib; 506. rotating the disc; 507. permanent magnet buckles; 508. a second driven gear; 509. a second driving gear; 510. magnetic stirring seeds; 6. a circulation component; 601. a first corrugated compensation pipe; 602. a tapered barrel; 603. a cyclonic separation chamber; 604. a material injection pipe; 605. a second corrugated compensation pipe; 606. a flange connection port; 7. a power transmission assembly; 701. a sleeve; 702. a driven insection face shaft; 703. a first traversing connection port; 704. a support ring disk; 705. a positioning type bayonet; 706. a second traversing connection port; 707. a positioning type ejector rod; 708. a insection panel; 709. a power transfer textured surface wheel; 710. the insection sleeve is arranged inside.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, the present invention provides a technical solution:
a traditional Chinese medicine bacteriostatic gel production device and a process thereof comprise a reaction kettle body 1 and a reaction kettle cover 2 detachably connected with the reaction kettle body 1, wherein a horizontal driving component 3 is arranged inside the reaction kettle body 1, a vertical driving component 4 is arranged in the horizontal driving component 3, the horizontal driving component 3 is also rotatably connected to the top of the inner side of the reaction kettle cover 2, a stirring component 5 is also arranged on the surface of the horizontal driving component 3, and the horizontal driving component 3 and the vertical driving component 4 are used for controlling the running state of the stirring component 5;
the horizontal driving component 3 comprises a telescopic rotating inner shaft 301, the top end of the telescopic rotating inner shaft 301 is rotatably connected to the top of the inner side of the reaction kettle body 1, the surface of the telescopic rotating inner shaft 301 is sleeved with a telescopic rotating outer cylinder 302, the bottom end of the telescopic rotating outer cylinder 302 is fixedly connected with a telescopic switching inner shaft 303, the surface of the telescopic switching inner shaft 303 is rotatably connected with a switching sleeve 307, and the surface of the telescopic switching inner shaft 303 is sleeved with a switching outer cylinder 304 at a position corresponding to the switching sleeve 307;
the vertical driving component 4 comprises a threaded rod 401, the threaded rod 401 is connected in the telescopic rotating inner shaft 301 in an embedded mode, a threaded cylinder 406 is clamped on the inner side wall of the telescopic rotating outer cylinder 302, and the threaded cylinder 406 is in threaded connection with the surface of the threaded rod 401;
the stirring assembly 5 comprises an upper stirring disc 501, an upper segmentation screen 502, a lower segmentation screen 503 and a lower stirring disc 504 which are arranged from top to bottom in sequence.
Specifically, as shown in fig. 4, a sliding connection base 308 is slidably connected to a sliding connection groove formed in an inner side wall of the adapter outer cylinder 304, a bottom end of the sliding connection base 308 is fixedly connected to an end surface of an inner side of the sliding connection groove through a support spring 309, and opposite surfaces of the sliding connection base 308 and the adapter sleeve 307 are fixedly connected.
The implementation mode is specifically as follows: utilize the relative motion relation between lower floor's agitator disk 504 and the upper agitator disk 501 both, can change upper vortex and lower floor's vortex radiation range between them, through the form that changes the vortex, cooperate the produced vortex of magnetic stirrer 510 at the rotation in-process, and then can be more effective influence to on the inside wall of reation kettle body 1.
Specifically, as shown in fig. 2, the top end of the threaded rod 401 is further fixedly connected with the top of the reaction kettle cover 2 through a positioning frame 402, a first driven gear 403 is fixedly connected to the surface of the telescopic rotating inner shaft 301, a first driving gear 404 is engaged with the surface of the first driven gear 403, the first driving gear 404 is fixedly connected to an output shaft of an electric motor 405, and the bottom of the body of the electric motor 405 is fixedly connected with the top of the reaction kettle cover 2 through a damping pad.
The implementation mode is specifically as follows: when the electric motor 405 is controlled to operate, the output shaft of the electric motor 405 will apply a torque force to the telescopic rotating inner shaft 301 by using the linkage effect between the first driving gear 404 and the first driven gear 403, so as to drive the upper layer stirring disc 501 on the telescopic rotating outer cylinder 302 and the upper layer separating mesh plate 502 on the telescopic transferring inner shaft 303 to perform a rotary stirring operation.
Specifically, as shown in fig. 2, the upper stirring disc 501 is fixedly connected to the surface of the telescopic rotating outer cylinder 302, the upper split screen 502 is fixedly connected to the surface of the telescopic adapting inner shaft 303 at a position corresponding to the position above the adapting sleeve 307, the lower split screen 503 and the lower stirring disc 504 are both fixedly connected to the surface of the adapting outer cylinder 304, the convex ribs 505 are both fixedly connected to the opposite surfaces of the lower stirring disc 504 and the upper stirring disc 501, the second driving gear 509 is arranged in the lower stirring disc 504, and the second driving gear 509 is fixedly connected to the surface of the telescopic adapting inner shaft 303.
The implementation mode is specifically as follows: in the process of rotation, the telescopic rotary outer cylinder 302 can also drive the threaded cylinder 406 to rotate on the surface of the threaded rod 401, under the combined effect of the torque force and the thread engagement force, and in cooperation with the periodic forward rotation action and the reverse rotation action of the upper electric motor 405, on one hand, the telescopic rotary outer cylinder 302 can directly drive the upper stirring disc 501 and the upper segmentation screen plate 502 to perform lifting action, on the other hand, the telescopic rotary inner shaft 303 can also drive the second built-in corrugated shaft 306 in the process of lifting action along the vertical direction, and by utilizing the linkage effect among the second built-in corrugated shaft 306, the power transmission corrugated surface wheel 709 and the corrugated panel 708, the lower stirring disc 504 on the built-in corrugated sleeve 710 can be further pushed to perform corresponding lifting action through the positioning type push rod 707.
Specifically, as shown in fig. 2, a second driven gear 508 is engaged with the surface of the second driving gear 509, the second driven gear 508 is rotatably connected to the inner sidewall of the lower stirring disc 504 through a rotating disc 506 on a rotating shaft, a permanent magnet buckle 507 is fixedly connected to the top of the rotating disc 506, and a magnetic stirring bar 510 is rotatably connected to the bottom of the lower partition screen 503 at a position corresponding to the permanent magnet buckle 507 and the rotating disc 506.
The implementation mode is specifically as follows: the telescopic adaptor inner shaft 303 further utilizes the linkage effect among the first built-in insection shaft 305, the driven insection shaft 702 and the built-in insection sleeve 710 to drive the lower stirring plate 504 and the lower split screen 503 on the adaptor outer cylinder 304 to perform the rotary stirring action through the built-in insection sleeve 710, and the rotation directions of the lower split screen 503 and the lower stirring plate 504 are opposite to the rotation directions of the upper stirring plate 501 and the upper split screen 502, because the rotation directions of the telescopic adaptor inner shaft 303 and the lower stirring plate 504 are opposite to each other, when the two are in a relative motion relationship, the torque is transferred to the rotating plate 506 by utilizing the linkage effect between the second driving gear 509 and the second driven gear 508, and the magnetic stirrer 510 arranged above the telescopic adaptor inner shaft is driven to perform the accelerated rotation action by utilizing the permanent magnetic button 507 on the rotating plate 506.
Specifically, as shown in fig. 2, a circulation assembly 6 is further arranged on the reaction kettle cover 2, the circulation assembly 6 includes a first corrugated compensation pipe 601, one end of the first corrugated compensation pipe 601 is clamped at the top of the upper stirring disc 501, the other end of the first corrugated compensation pipe 601 is clamped on the conical surface of the conical cylinder 602, the first corrugated compensation pipe 601 is clamped at the top of the reaction kettle cover 2, the first corrugated compensation pipe 601 is further communicated with a material injection pipe 604, the top of the conical cylinder 602 is fixedly connected with a cyclone separation chamber 603, and the top of the cyclone separation chamber 603 is provided with a flange connection port 606.
The implementation mode is specifically as follows: the upper stirring plate 501 and the lower stirring plate 504 are in the rotating process, the mixture for producing the traditional Chinese medicine bacteriostatic gel on the upper layer can generate vortex and accelerate the flow in the direction of the mesh plate 502 divided on the upper layer under the drive of the upper stirring plate 501, the mixture for producing the traditional Chinese medicine bacteriostatic gel on the lower layer can generate vortex and accelerate the movement in the direction of the mesh plate 503 divided on the lower layer under the drive of the lower stirring plate 504.
Specifically, as shown in fig. 2, a second corrugated compensation pipe 605 is clamped at a position of a cyclone inlet of the cyclone separation chamber 603, the other end of the second corrugated compensation pipe 605 is clamped at the top of the upper stirring disc 501, the second corrugated compensation pipe 605 is also clamped at the top of the reaction kettle body 1, a valve is arranged on the material injection pipe 604, and a check valve is arranged on the second corrugated compensation pipe 605.
The implementation mode is specifically as follows: in the process that the upper stirring disc 501 and the lower stirring disc 504 move relatively in the vertical direction, when the upper stirring disc 501 and the lower stirring disc 504 approach each other, along with the increase of pressure, the generated gas capable of being secondarily utilized and a small amount of mixture flowing along with airflow enter the cyclone separation chamber 603 through the second corrugated compensation pipe 605, and by utilizing the cyclone separation effect, the gas capable of being secondarily utilized is discharged through the flange connecting port 606 to be recycled.
Specifically, as shown in fig. 2, the horizontal driving assembly 3 further includes a first built-in insection shaft 305, a second built-in insection shaft 306 is rotatably connected to a bottom end of the first built-in insection shaft 305, a power transmission assembly 7 is fixedly connected to a position of the bottom inside the reaction kettle body 1 corresponding to the second built-in insection shaft 306, the power transmission assembly 7 includes a sleeve 701, a first passing connection port 703 is formed in a position of an inside wall of the sleeve 701 corresponding to the first built-in insection shaft 305, a driven insection shaft 702 is rotatably connected to the first passing connection port 703, a power transmission insection wheel 709 is fixedly connected to a position of the inside wall of the sleeve 701 corresponding to the second built-in insection shaft 306, and opposite surfaces of the power transmission insection wheel 709 and the second built-in insection shaft 306 are engaged with each other.
The implementation mode is specifically as follows: by utilizing the linkage effect among the second built-in insection shaft 306, the power transmission insection face wheel 709 and the insection panel 708, the positioning type ejector rod 707 pushes the lower stirring disc 504 on the built-in insection sleeve 710 to perform corresponding lifting actions, that is, the moving directions of the lower stirring disc 504 and the upper stirring disc 501 are opposite.
Specifically, as shown in fig. 2, the power transmission assembly 7 further includes a second passing connection port 706, the second passing connection port 706 is opened at a position corresponding to the power transmission corrugated surface wheel 709 on the surface of the sleeve 701, a corrugated surface plate 708 is engaged on a surface of the power transmission corrugated surface wheel 709 departing from the second built-in corrugated shaft 306, and the corrugated surface plate 708 is slidably connected in the second passing connection port 706.
Specifically, as shown in fig. 8, a positioning type ejector rod 707 is fixedly connected to an outer arc surface of the toothed panel 708, the positioning type ejector rod 707 is further located in a positioning type bayonet 705 formed at the bottom of the support ring plate 704, a top end of the positioning type ejector rod 707 is located at the bottom of the built-in toothed sleeve 710, the built-in toothed sleeve 710 is sleeved on the surface of the sleeve 701, an inner toothed surface of the built-in toothed sleeve 710 is meshed with an outer toothed surface of the driven toothed shaft 702, and a top end of the built-in toothed sleeve 710 is fixedly connected to the bottom of the lower stirring plate 504.
A production process of a traditional Chinese medicine bacteriostatic gel comprises the following steps:
step S1: controlling the electric motor 405 to operate, wherein an output shaft of the electric motor 405 will utilize a linkage effect between the first driving gear 404 and the first driven gear 403 to apply a torque force to the telescopic rotating inner shaft 301 during operation, so as to drive the upper layer stirring disc 501 on the telescopic rotating outer cylinder 302 and the upper layer partition screen 502 on the telescopic switching inner shaft 303 to perform a rotary stirring action;
step S2: meanwhile, the telescopic adaptor inner shaft 303 drives the lower stirring disc 504 and the lower split screen 503 on the adaptor outer cylinder 304 to perform a rotary stirring action through the built-in insection sleeve 710 by using the linkage effect among the first built-in insection shaft 305, the driven insection shaft 702 and the built-in insection sleeve 710, and the rotation directions of the lower split screen 503 and the lower stirring disc 504 are opposite to the rotation directions of the upper stirring disc 501 and the upper split screen 502, and the rotation directions of the telescopic adaptor inner shaft 303 and the lower stirring disc 504 are opposite to each other, so that when the two are in a relative motion relationship, the torsion is transferred to the rotating disc 506 by using the linkage effect between the second driving gear 509 and the second driven gear 508;
step S3: the permanent magnet button 507 on the rotating disk 506 is used for driving the magnetic stirring sub 510 arranged above the rotating disk to rotate in an accelerating way, in the rotating process of the upper-layer stirring disk 501 and the lower-layer stirring disk 504, the mixture for producing the Chinese medicine bacteriostatic gel positioned on the upper layer part can generate vortex and accelerate the flow in the direction of the upper-layer partition screen plate 502 under the driving of the upper-layer stirring disk 501, the mixture for producing the Chinese medicine bacteriostatic gel positioned on the lower layer part can generate vortex and accelerate the movement in the direction of the lower-layer partition screen plate 503 under the driving of the lower-layer stirring disk 504, on one hand, the two vortexes can generate fluid convection to further improve the uniformity of the mixture on the basis of good stirring and mixing, on the other hand, the downward vortex is matched with the upper-layer partition screen plate 502, the clustered mixture can be ground, and the upward vortex can backwash the mixture blocked on the upper-layer partition screen plate 502 and the lower-layer partition screen plate 503, the permeability of the upper layer division screen plate 502 and the lower layer division screen plate 503 is effectively ensured;
step S4: in the process of rotation, the telescopic rotary outer barrel 302 can also drive the threaded barrel 406 to rotate on the surface of the threaded rod 401, under the combined effect of the torque force and the thread engagement force, and in cooperation with the periodic forward rotation action and the reverse rotation action of the upper electric motor 405, on one hand, the telescopic rotary outer barrel 302 can directly drive the upper layer stirring disc 501 and the upper layer partition screen plate 502 to perform lifting action, on the other hand, the telescopic switching inner shaft 303 can also drive the second built-in corrugated shaft 306 in the process of lifting action along the vertical direction, and by utilizing the linkage effect among the second built-in corrugated shaft 306, the power transmission corrugated surface wheel 709 and the corrugated surface plate 708, the lower layer stirring disc 504 on the built-in corrugated sleeve 710 is further pushed to perform corresponding lifting action through the positioning type push rod 707, that is to say, the moving directions of the lower layer stirring disc 504 and the upper layer stirring disc 501 are mutually reverse, by utilizing the relative motion relationship between the lower-layer stirring disc 504 and the upper-layer stirring disc 501, the radiation range of the upper-layer vortex and the radiation range of the lower-layer vortex can be changed, the vortex generated by the magnetic stirrer 510 in the rotating process can be matched by changing the form of the vortex, so that the influence on the inner side wall of the reaction kettle body 1 can be more effectively realized, the flow rate of the mixture around the inner wall of the reaction kettle body 1 is accelerated, and the scraping action of the upper-layer stirring disc 501 and the lower-layer stirring disc 504 is matched, so that the mixture can be effectively prevented from being adhered to the inner side wall of the reaction kettle body 1 for a long time;
step S5: in the process that the upper stirring disc 501 and the lower stirring disc 504 move relatively along the vertical direction, when the upper stirring disc 501 and the lower stirring disc 504 approach each other, along with the enhancement of pressure, the generated secondary usable gas and a small amount of mixture flowing along with the airflow enter the cyclone separation chamber 603 through the second corrugated compensation pipe 605, the secondary usable gas is discharged through the flange connector 606 for recycling by using the cyclone separation effect, the mixture enters the bottom of the conical cylinder 602 along the inclined plane of the conical cylinder 602 under the action of centrifugal force, when the mixture is away from each other, the pressure between the conical cylinder 602 and the conical cylinder is gradually reduced, and by using the negative pressure drainage effect, the mixture in the conical cylinder 602 can be reintroduced into the reaction kettle body 1, so that the mixture proportioning accuracy of the mixture is effectively ensured, the quality of the prepared traditional Chinese medicine antibacterial gel is improved, and in the process that the upper stirring disc 501 and the lower stirring disc 504 move relatively, the high pressure and the negative pressure generated between the reaction kettle and the reaction kettle can effectively take out the bubbles in the mixture, and the chemical defoaming agent is not required to be added into the mixture, compared with the prior chemical defoaming agent adding technology, the influence on the subsequent processing treatment of the traditional Chinese medicine antibacterial gel is avoided, the reaction kettle cover 2, the horizontal driving component 3 connected with the reaction kettle cover 2 and the stirring component 5 are taken out from the inside of the reaction kettle body 1, the upper stirring disk 501 and the lower stirring disk 504 are utilized to jointly act, and then the traditional Chinese medicine antibacterial gel adhered to the inner wall of the reaction kettle body 1 can be directly removed, so that the cleaning work of the inner wall of the reaction kettle body 1 is simpler and faster, the manual cleaning is not required to be carried out in the reaction kettle body 1 through workers, and the subsequent production reaction is facilitated.
The working principle is as follows: when in use, the electric motor 405 is controlled to operate, the output shaft of the electric motor 405 will apply a torque force on the telescopic rotating inner shaft 301 by using the linkage effect between the first driving gear 404 and the first driven gear 403, so that the upper layer stirring disc 501 on the telescopic rotating outer cylinder 302 and the upper layer split screen 502 on the telescopic switching inner shaft 303 can be driven to perform a rotary stirring action, at the same time, the telescopic switching inner shaft 303 will drive the lower layer stirring disc 504 and the lower layer split screen 503 on the outer cylinder switching 304 to perform a rotary stirring action by using the linkage effect among the first built-in corrugated shaft 305, the driven corrugated shaft 702 and the built-in corrugated sleeve 710, and the rotation directions of the lower layer split screen 503 and the lower layer stirring disc 504 are opposite to the rotation directions of the upper layer stirring disc 501 and the upper layer split screen 502, because the rotation directions of the telescopic adapter inner shaft 303 and the lower stirring disc 504 are opposite to each other, when the two stirring discs move relatively, the torque is transferred to the rotating disc 506 by using the linkage effect between the second driving gear 509 and the second driven gear 508, and the magnetic stirrer 510 arranged above the rotating disc 506 is driven by the permanent magnet button 507 to perform an accelerated rotation action, during the rotation of the upper stirring disc 501 and the lower stirring disc 504, the mixture for producing bacteriostatic traditional Chinese medicine gel positioned on the upper layer will generate a vortex and accelerate the flow in the direction of the upper division screen plate 502 under the drive of the upper stirring disc 501, the mixture for producing bacteriostatic Chinese medicine gel positioned on the lower layer will generate a vortex and accelerate the movement in the direction of the lower division screen plate 503 under the drive of the lower stirring disc 504, on one hand, two vortexes can be well stirred and mixed, the produced fluid convection can further improve the uniformity of the mixture, on the other hand, the downward vortex is matched with the upper layer partition screen plate 502, the agglomerated mixture can be ground, the upward vortex can backwash the mixture blocked on the upper layer partition screen plate 502 and the lower layer partition screen plate 503, the permeability of the upper layer partition screen plate 502 and the lower layer partition screen plate 503 is effectively ensured, the conversion rate of the mixture for producing the Chinese medicine antibacterial gel is effectively improved, the yield of the Chinese medicine antibacterial gel is improved, the telescopic rotating outer cylinder 302 can drive the threaded cylinder 406 to rotate on the surface of the threaded rod 401 in the rotating process, under the combined effect of the torque force and the thread biting force, and the periodic forward rotation action and the reverse rotation action of the upper electric motor 405 are matched, on the one hand, the upper layer stirring disc 501 and the upper layer partition screen plate 502 can be directly driven to lift through the telescopic rotating outer cylinder 302, on the other hand, the telescopic inner switching shaft 303 drives the second built-in indented shaft 306 in the process of lifting in the vertical direction, and then the lower stirring disc 504 on the built-in indented sleeve 710 is pushed to perform corresponding lifting actions through the positioning type ejector rod 707 by utilizing the linkage effect among the second built-in indented shaft 306, the power transmission indented surface wheel 709 and the indented panel 708, that is, the moving directions of the lower stirring disc 504 and the upper stirring disc 501 are reversed, the radiation ranges of the upper vortex and the lower vortex can be changed by utilizing the relative motion relationship between the lower stirring disc 504 and the upper stirring disc 501, the vortex generated in the rotating process of the magnetic stirrer 510 can be matched by changing the form of the vortex, so that the inner side wall of the reaction kettle body 1 can be more effectively influenced, and the flow rate of the mixture around the inner wall of the reaction kettle body 1 can be accelerated, the scraping action of the upper stirring disc 501 and the lower stirring disc 504 is matched, so that the mixture can be effectively prevented from being adhered to the inner side wall of the reaction kettle body 1 for a long time, the uniformity of the mixture heated is ensured, the influence of excessive heating on the quality of the produced traditional Chinese medicine antibacterial gel is avoided, in the process that the upper stirring disc 501 and the lower stirring disc 504 move relatively along the vertical direction, when the upper stirring disc 501 and the lower stirring disc approach each other, along with the enhancement of pressure, the generated secondary utilization gas and a small amount of mixture flowing along with airflow can enter the cyclone separation chamber 603 through the second corrugated compensation pipe 605, by utilizing the cyclone separation effect, the secondary utilization gas can be discharged through the flange connecting port 606 for recycling, the mixture enters the bottom of the conical cylinder 602 along the inclined plane of the conical cylinder 602 under the action of centrifugal force, and when the mixture is away from each other, the pressure between the upper stirring disc 501 and the lower stirring disc 504 is gradually reduced, the negative pressure drainage effect is utilized, so that the mixture in the conical cylinder 602 can be reintroduced into the reaction kettle body 1, the mixture proportioning accuracy is effectively guaranteed, the quality of the prepared traditional Chinese medicine antibacterial gel is improved, high pressure and negative pressure generated between the upper stirring disc 501 and the lower stirring disc 504 can effectively take out bubbles in the mixture in the process of relative motion of the upper stirring disc 501 and the lower stirring disc 504, a chemical defoaming agent is not required to be added into the mixture, compared with the prior art of adding the chemical defoaming agent, the influence on the subsequent traditional Chinese medicine antibacterial gel processing treatment is avoided, the reaction kettle cover 2, the horizontal driving component 3 connected with the reaction kettle cover 2 and the stirring component 5 are taken out from the interior of the reaction kettle body 1, and the traditional Chinese medicine antibacterial gel adhered on the inner wall of the reaction kettle body 1 can be directly removed by utilizing the combined action of the upper stirring disc 501 and the lower stirring disc 504, make the cleaning work of reation kettle body 1 inner wall simple swift more, and need not to enter into the inside of reation kettle body 1 through the staff and carry out artifical clearance, the subsequent production reaction of being convenient for.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1. A traditional Chinese medicine bacteriostatic gel production device comprises a reaction kettle body (1) and a reaction kettle cover (2) detachably connected with the reaction kettle body (1), and is characterized in that a horizontal driving assembly (3) is arranged inside the reaction kettle body (1), a vertical driving assembly (4) is arranged in the horizontal driving assembly (3), the horizontal driving assembly (3) is further rotatably connected to the top of the inner side of the reaction kettle cover (2), a stirring assembly (5) is further arranged on the surface of the horizontal driving assembly (3), and the horizontal driving assembly (3) and the vertical driving assembly (4) are used for controlling the running state of the stirring assembly (5);
the horizontal type driving assembly (3) comprises a telescopic rotating inner shaft (301), the top end of the telescopic rotating inner shaft (301) is rotatably connected to the top of the inner side of the reaction kettle body (1), a telescopic rotating outer barrel (302) is sleeved on the surface of the telescopic rotating inner shaft (301), the bottom end of the telescopic rotating outer barrel (302) is fixedly connected with the telescopic switching inner shaft (303), a switching sleeve (307) is rotatably connected to the surface of the telescopic switching inner shaft (303), and a switching outer barrel (304) is sleeved on the surface of the telescopic switching inner shaft (303) at a position corresponding to the switching sleeve (307);
the vertical type driving assembly (4) comprises a threaded rod (401), the threaded rod (401) is connected in the telescopic rotating inner shaft (301) in an embedded mode, a threaded cylinder (406) is clamped on the inner side wall of the telescopic rotating outer cylinder (302), and the threaded cylinder (406) is in threaded connection with the surface of the threaded rod (401);
stirring subassembly (5) are including upper agitator disk (501), the upper strata that from top to bottom sets gradually cut apart otter board (502), otter board (503) and lower floor's agitator disk (504) are cut apart to the lower floor.
2. The traditional Chinese medicine bacteriostatic gel production equipment according to claim 1, wherein a sliding connection seat (308) is connected in a sliding connection groove formed in the inner side wall of the adapter outer cylinder (304) in a sliding manner, the bottom end of the sliding connection seat (308) is fixedly connected with the end surface of the inner side of the sliding connection groove through a support spring (309), and the opposite surfaces of the sliding connection seat (308) and the adapter sleeve (307) are fixedly connected.
3. The traditional Chinese medicine bacteriostatic gel production equipment according to claim 2, characterized in that the top end of the threaded rod (401) is further fixedly connected with the top of the reaction kettle cover (2) through a positioning frame (402), the surface of the telescopic inner rotating shaft (301) is fixedly connected with a first driven gear (403), the surface of the first driven gear (403) is meshed with a first driving gear (404), the first driving gear (404) is fixedly connected to the output shaft of an electric motor (405), and the bottom of the body of the electric motor (405) is fixedly connected with the top of the reaction kettle cover (2) through a shock pad.
4. The traditional Chinese medicine bacteriostatic gel production equipment according to claim 3, characterized in that the upper stirring disc (501) is fixedly connected to the surface of the telescopic rotating outer cylinder (302), the upper split screen (502) is fixedly connected to the surface of the telescopic switching inner shaft (303) at a position corresponding to the upper part of the switching sleeve (307), the lower split screen (503) and the lower stirring disc (504) are both fixedly connected to the surface of the switching outer cylinder (304), the opposite surfaces of the lower stirring disc (504) and the upper stirring disc (501) are both fixedly connected with convex ribs (505), a second driving gear (509) is arranged in the lower stirring disc (504), and the second driving gear (509) is fixedly connected to the surface of the telescopic switching inner shaft (303).
5. The traditional Chinese medicine bacteriostatic gel production equipment according to claim 4, characterized in that the surface of the second driving gear (509) is engaged with a second driven gear (508), the second driven gear (508) is rotatably connected to the inner side wall of the lower stirring disc (504) through a rotating disc (506) on a rotating shaft, the top of the rotating disc (506) is fixedly connected with a permanent magnetic buckle (507), and the bottom of the lower partition screen (503) is rotatably connected with a magnetic stirrer (510) at the position corresponding to the permanent magnetic buckle (507) and the rotating disc (506).
6. The traditional Chinese medicine bacteriostatic gel production equipment according to claim 5, characterized in that a circulation component (6) is further arranged on the reaction kettle cover (2), the circulation component (6) comprises a first corrugated compensation pipe (601), one end of the first corrugated compensation pipe (601) is clamped at the top of the upper stirring disc (501), the other end of the first corrugated compensation pipe (601) is clamped on the conical surface of the conical cylinder (602), the first corrugated compensation pipe (601) is clamped at the top of the reaction kettle cover (2), the first corrugated compensation pipe (601) is further communicated with a material injection pipe (604), the top of the conical cylinder (602) is fixedly connected with a cyclone separation chamber (603), and the top of the cyclone separation chamber (603) is provided with a flange connection port (606).
7. The traditional Chinese medicine bacteriostatic gel production equipment according to claim 6, characterized in that a second corrugated compensation pipe (605) is clamped at the position of the cyclone inlet of the cyclone separation chamber (603), the other end of the second corrugated compensation pipe (605) is clamped at the top of the upper stirring disc (501), the second corrugated compensation pipe (605) is also clamped at the top of the reaction kettle body (1), a valve is arranged on the injection pipe (604), and a one-way valve is arranged on the second corrugated compensation pipe (605).
8. The traditional Chinese medicine bacteriostatic gel production equipment according to claim 7, characterized in that the horizontal driving component (3) further comprises a first built-in insection shaft (305), the bottom end of the first built-in insection shaft (305) is rotatably connected with a second built-in insection shaft (306), the bottom of the inner side of the reaction kettle body (1) is fixedly connected with a power transmission component (7) at a position corresponding to the second built-in insection shaft (306), the power transmission component (7) comprises a sleeve (701), a first passing connecting port (703) is formed in the inner side wall of the sleeve (701) at a position corresponding to the first built-in insection shaft (305), a driven insection shaft (702) is rotatably connected in the first passing connecting port (703), a power transmission insection wheel (709) is fixedly connected at a position corresponding to the second built-in insection shaft (306) in the inner side wall of the sleeve (701), the opposite faces of the power transmission toothed face wheel (709) and the second internally toothed shaft (306) are intermeshed.
9. The traditional Chinese medicine bacteriostatic gel production equipment according to claim 8, wherein the power transmission assembly (7) further comprises a second passing connection port (706), the second passing connection port (706) is arranged at a position on the surface of the sleeve (701) corresponding to the power transmission toothed surface wheel (709), one surface of the power transmission toothed surface wheel (709) departing from the second built-in toothed shaft (306) is engaged with a toothed panel (708), the toothed panel (708) is slidably connected in the second passing connection port (706), a positioning push rod (707) is fixedly connected to the outer arc surface of the toothed panel (708), the positioning push rod (707) is also positioned in a positioning bayonet (705) arranged at the bottom of the support ring plate (704), the top end of the positioning push rod (707) is positioned at the bottom of the built-in toothed sleeve (710), and the built-in toothed sleeve (710) is sleeved on the surface of the sleeve (701), the inner threaded surface of the built-in threaded sleeve (710) is meshed with the outer threaded surface of the driven threaded shaft (702), and the top end of the built-in threaded sleeve (710) is fixedly connected to the bottom of the lower stirring disc (504).
10. A production process of a traditional Chinese medicine bacteriostatic gel by adopting the production equipment of the traditional Chinese medicine bacteriostatic gel as claimed in any one of claims 1 to 9, which is characterized by comprising the following steps:
step S1: controlling an electric motor (405) to operate, wherein an output shaft of the electric motor (405) utilizes a linkage effect between a first driving gear (404) and a first driven gear (403) to apply torsion on the telescopic rotating inner shaft (301) in the working process, so that an upper layer stirring disc (501) on the telescopic rotating outer cylinder (302) and an upper layer partition screen plate (502) on the telescopic switching inner shaft (303) can be driven to perform rotary stirring action;
step S2: meanwhile, the telescopic adapter inner shaft (303) drives the lower stirring disc (504) and the lower partition screen plate (503) on the adapter outer cylinder (304) to perform rotary stirring action through the built-in insection sleeve (710) by utilizing the linkage effect among the first built-in insection shaft (305), the driven insection surface shaft (702) and the built-in insection sleeve (710), the rotating directions of the lower partition screen plate (503) and the lower stirring disc (504) are opposite to the rotating directions of the upper stirring disc (501) and the upper partition screen plate (502), and the rotation directions of the telescopic adapter inner shaft (303) and the lower stirring disc (504) are opposite to each other, so that when the telescopic adapter inner shaft (303) and the lower stirring disc (504) generate relative motion relation, the torsion is transferred to the rotating disc (506) by utilizing the linkage effect between the second driving gear (509) and the second driven gear (508);
step S3: and the permanent magnet button (507) on the rotating disk (506) is used for driving the magnetic stirring sub (510) arranged above the rotating disk to rotate in an accelerating way, in the rotating process of the upper stirring disk (501) and the lower stirring disk (504), the mixture for producing the Chinese medicine bacteriostatic gel positioned on the upper layer can generate vortex and accelerate the flow in the direction of the upper layer division screen plate (502) under the driving of the upper layer stirring disk (501), the mixture for producing the Chinese medicine bacteriostatic gel positioned on the lower layer can generate vortex and accelerate the movement in the direction of the lower layer division screen plate (503) under the driving of the lower layer stirring disk (504), on one hand, the two vortices can further improve the uniformity of the mixture on the basis of good stirring and mixing, on the other hand, the downward vortex is matched with the upper layer division screen plate (502) to grind the agglomerated mixture, the upward vortex can backwash the mixture blocked on the upper layer division screen plate (502) and the lower layer division screen plate (503), so that the permeability of the upper layer division screen plate (502) and the lower layer division screen plate (503) is effectively ensured;
step S4: the telescopic rotating outer cylinder (302) can drive the threaded cylinder (406) to rotate on the surface of the threaded rod (401) in the rotating process, under the combined effect of the torque force and the thread engagement force and in cooperation with the periodic forward rotation action and the reverse rotation action of the upper electric motor (405), on one hand, the telescopic rotating outer cylinder (302) can directly drive the upper stirring disc (501) and the upper segmentation screen plate (502) to perform lifting action, on the other hand, the telescopic switching inner shaft (303) can drive the second built-in insection shaft (306) in the lifting action process along the vertical direction, and the lower stirring disc (504) on the built-in insection sleeve (710) can be pushed to perform corresponding lifting action by the positioning ejector rod (707) by utilizing the linkage effect among the second built-in insection shaft (306), the power transmission insection face wheel (709) and the insection face plate (708), the moving directions of the lower stirring disc (504) and the upper stirring disc (501) are mutually reversed, the relative motion relation between the lower stirring disc (504) and the upper stirring disc (501) is utilized, the radiation ranges of the upper vortex and the lower vortex can be changed, the vortex generated by the magnetic stirrer (510) in the rotating process is matched by changing the shape of the vortex, the inner side wall of the reaction kettle body (1) can be more effectively influenced, the flow rate of the mixture around the inner wall of the reaction kettle body (1) is accelerated, and the scraping action of the upper stirring disc (501) and the lower stirring disc (504) is matched, so that the mixture can be effectively prevented from being adhered to the inner side wall of the reaction kettle body (1) for a long time;
step S5: when the upper stirring disc (501) and the lower stirring disc (504) move relatively along the vertical direction and approach each other, along with the enhancement of pressure, the generated secondary usable gas and a small amount of mixture flowing along with airflow can enter the cyclone separation chamber (603) through the second corrugated compensation pipe (605), the secondary usable gas can be discharged through the flange connector (606) for recycling by using the cyclone separation effect, the mixture enters the bottom of the conical cylinder (602) along the inclined plane of the conical cylinder (602) under the action of centrifugal force, when the mixture is away from each other, the pressure between the two is gradually reduced, and by using the negative pressure drainage effect, the mixture in the conical cylinder (602) can be reintroduced into the reaction kettle body (1), the mixture proportioning accuracy is effectively ensured, and the quality of the prepared bacteriostatic gel of the traditional Chinese medicine is improved, and the upper stirring disc (501) and the lower stirring disc (504) can effectively take out bubbles in the mixture without adding a chemical defoaming agent in the process of relative movement, compared with the prior art of adding the chemical defoaming agent, the subsequent processing treatment of the Chinese medicinal bacteriostatic gel is prevented from being influenced, the reaction kettle cover (2), the horizontal driving component (3) and the stirring component (5) which are connected with the reaction kettle cover (2) are taken out from the inner part of the reaction kettle body (1), and then the Chinese medicinal bacteriostatic gel adhered on the inner wall of the reaction kettle body (1) can be directly removed by utilizing the combined action of the upper stirring disc (501) and the lower stirring disc (504), so that the cleaning work of the inner wall of the reaction kettle body (1) is simpler and faster, and the manual cleaning is not required to enter the reaction kettle body (1) through a worker, facilitating the subsequent production reaction.
CN202210126852.XA 2022-02-11 2022-02-11 Production equipment and process of traditional Chinese medicine antibacterial gel Withdrawn CN114405444A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114870677A (en) * 2022-05-30 2022-08-09 扬州金丽生物科技有限公司 Heparin sodium that intelligence adjusted temperature draws equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114870677A (en) * 2022-05-30 2022-08-09 扬州金丽生物科技有限公司 Heparin sodium that intelligence adjusted temperature draws equipment

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Application publication date: 20220429