CN114405365B - A kind of starch adhesive production process and its special mixing equipment - Google Patents

A kind of starch adhesive production process and its special mixing equipment Download PDF

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CN114405365B
CN114405365B CN202210069026.6A CN202210069026A CN114405365B CN 114405365 B CN114405365 B CN 114405365B CN 202210069026 A CN202210069026 A CN 202210069026A CN 114405365 B CN114405365 B CN 114405365B
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李博
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Henan Quanwang Machinery Technology Co ltd
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Henan Huiquan Biotechnology Co ltd
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Abstract

本发明涉及淀粉胶粘剂生产技术领域,且公开了一种淀粉类胶粘剂生产工艺及其专用混料设备,包括总控箱、主料混合制备釜、辅料混合制备釜以及总混釜,所述主料混合制备釜以及辅料混合制备釜上均设有第一电磁阀、自动配比投料机构以及浮动搅拌机构,所述总混釜上安装有总混机构以及粘度调节机构,所述主料混合制备釜、辅料混合制备釜以及总混釜上均设有水浴加热机构;本发明通过设置自动配比机构,总控箱对整体进行控制,主料混合制备釜和辅料混合制备釜利用自动配比投料机构完成各个原料的准确配比,再通过浮动搅拌机构加快搅拌效率,分别进行主料和辅料的分开混合制备,再利用总混釜完成总体的混合,有效提高搅拌,从而能够提高生产效率。

Figure 202210069026

The invention relates to the technical field of starch adhesive production, and discloses a starch adhesive production process and its special mixing equipment, including a master control box, a main material mixing preparation kettle, an auxiliary material mixing preparation kettle and a total mixing kettle. The mixing preparation kettle and the auxiliary material mixing preparation kettle are equipped with a first solenoid valve, an automatic proportioning feeding mechanism and a floating stirring mechanism. The mixing mechanism and a viscosity adjustment mechanism are installed on the mixing kettle. , auxiliary material mixing preparation kettle and total mixing kettle are equipped with a water bath heating mechanism; the present invention controls the whole by setting an automatic proportioning mechanism, and the main control box controls the whole, and the main material mixing preparation kettle and the auxiliary material mixing preparation kettle use an automatic proportioning feeding mechanism Complete the exact proportion of each raw material, and then use the floating stirring mechanism to speed up the stirring efficiency, separately mix and prepare the main material and auxiliary materials, and then use the total mixing tank to complete the overall mixing, effectively improve the stirring, so as to improve production efficiency.

Figure 202210069026

Description

一种淀粉类胶粘剂生产工艺及其专用混料设备A kind of starch adhesive production process and its special mixing equipment

技术领域technical field

本发明涉及淀粉胶粘剂生产技术领域,具体为一种淀粉类胶粘剂生产工艺及其专用混料设备。The invention relates to the technical field of starch adhesive production, in particular to a starch adhesive production process and special mixing equipment.

背景技术Background technique

淀粉胶粘剂是利用淀粉糊化或淀粉衍生物制成的粘合剂,其能将同种或两种或两种以上同质或异质的制件(或材料)连接在一起,固化后具有足够强度的一类物质,并且能够在生产过程中加入相应的增强剂来增强胶粘剂的某一项性能。Starch adhesive is an adhesive made of starch gelatinization or starch derivatives, which can connect the same kind or two or more homogeneous or heterogeneous parts (or materials) together, and has sufficient It is a kind of substance with high strength, and corresponding reinforcing agent can be added in the production process to enhance a certain performance of the adhesive.

在现有技术中,生产淀粉胶粘剂时将原料投入混料设备中进行混料,但是由于原料多为粉状,投入后会漂浮在水面上,难以快速溶解到水中,并且原料的配比不够准确,降低了生产的效率。In the prior art, when producing starch adhesives, the raw materials are put into the mixing equipment for mixing, but because most of the raw materials are powdery, they will float on the water surface after being put in, and it is difficult to quickly dissolve into the water, and the ratio of the raw materials is not accurate enough. , reducing production efficiency.

发明内容Contents of the invention

(一)解决的技术问题(1) Solved technical problems

针对现有技术的不足,本发明提供了一种淀粉类胶粘剂生产工艺及其专用混料设备,解决了由于原料多为粉状,投入后会漂浮在水面上,难以快速溶解到水中,并且原料的配比不够准确,降低了生产的效率的问题。Aiming at the deficiencies of the prior art, the present invention provides a starch adhesive production process and its special mixing equipment, which solves the problem that the raw materials are mostly powdery and will float on the water surface after being put in, making it difficult to quickly dissolve into the water, and the raw materials The proportioning ratio is not accurate enough, which reduces the problem of production efficiency.

(二)技术方案(2) Technical solutions

为实现上述目的,本发明提供如下技术方案:一种淀粉类胶粘剂生产专用混料设备,包括总控箱、主料混合制备釜、辅料混合制备釜以及总混釜,所述主料混合制备釜以及辅料混合制备釜上均设有第一电磁阀、自动配比投料机构以及浮动搅拌机构,所述总混釜上安装有总混机构以及粘度调节机构,所述主料混合制备釜、辅料混合制备釜以及总混釜上均设有水浴加热机构;In order to achieve the above object, the present invention provides the following technical solutions: a special mixing equipment for the production of starch adhesives, including a master control box, a main material mixing preparation kettle, an auxiliary material mixing preparation kettle and a total mixing kettle, the main material mixing preparation kettle And the auxiliary material mixing preparation kettle is equipped with a first electromagnetic valve, an automatic proportioning feeding mechanism and a floating stirring mechanism. The mixing mechanism and a viscosity adjustment mechanism are installed on the mixing kettle. Both the preparation kettle and the mixing kettle are equipped with water bath heating mechanisms;

所述自动配比投料机构包括多个支撑架,多个所述支撑架顶部安装有称重器,所述称重器顶部设有原料桶,所述原料桶底部安装有第二电磁阀,所述第二电磁阀底部设有送料管;The automatic proportioning and feeding mechanism includes a plurality of support frames, weighing devices are installed on the top of the plurality of support frames, a raw material barrel is arranged on the top of the weighing device, and a second electromagnetic valve is installed at the bottom of the raw material barrel. The bottom of the second solenoid valve is provided with a feeding pipe;

所述浮动搅拌机构包括导向架,所述导向架底端固定连接有悬浮座,所述导向架内部转动连接有储料筒,所述储料筒顶端固定连接有从动齿环,所述储料筒底端通过旋转接头连接有第一伸缩管,所述第一伸缩管与第一电磁阀相连接,所述主料混合制备釜以及辅料混合制备釜内部均固定连接有安装架,所述安装架底部转动连接有多个主动齿轮,安装架底部固定连接有搅拌立架,所述搅拌立架内部转动连接有搅拌转轴,所述搅拌转轴顶端固定连接有搅拌电机,所述搅拌转轴以及主动齿轮上均固定连接有传动链轮,多个所述传动链轮之间套接有传动链条,所述搅拌转轴底端固定连接有底层搅拌片,所述搅拌转轴上的顶部以及中部均固定连接有主动锥齿轮,所述搅拌立架的中部以及顶部上均转动连接有横向转轴,多个所述横向转轴处于搅拌立架内部的一端均固定连接有从动锥齿轮,处于顶部的多个所述横向转轴表面均固定连接有入水压勺,所述入水压勺上开设有内凹腔,处于中部的多个所述横向转轴表面均固定连接有中层搅拌片。The floating stirring mechanism includes a guide frame, the bottom end of the guide frame is fixedly connected with a suspension seat, the inside of the guide frame is rotatably connected with a storage tank, the top of the storage tank is fixedly connected with a driven gear ring, the storage tank The bottom end of the material barrel is connected with a first telescopic tube through a rotary joint, and the first telescopic tube is connected with the first electromagnetic valve. Both the main material mixing preparation kettle and the auxiliary material mixing preparation kettle are fixedly connected with mounting brackets inside. The bottom of the mounting frame is rotatably connected with a plurality of driving gears, the bottom of the mounting frame is fixedly connected with a stirring stand, the inside of the stirring stand is rotatably connected with a stirring shaft, the top of the stirring shaft is fixedly connected with a stirring motor, the stirring shaft and the active The gears are fixedly connected with transmission sprockets, and a transmission chain is sleeved between the plurality of transmission sprockets. The bottom end of the stirring shaft is fixedly connected with the bottom stirring piece, and the top and middle part of the stirring shaft are fixedly connected. There is an active bevel gear, the middle part and the top of the stirring stand are rotatably connected with horizontal rotating shafts, and one end of the multiple horizontal rotating shafts inside the stirring stand is fixedly connected with a driven bevel gear. The surfaces of the horizontal rotating shafts are all fixedly connected with water inlet pressure spoons, and the water inlet pressure spoons are provided with inner concave cavities, and the surfaces of the multiple horizontal rotating shafts in the middle are all fixedly connected with middle layer stirring plates.

优选的,所述主料混合制备釜、辅料混合制备釜与总混釜通过管道相连通,且所述第一电磁阀的数量设置为两个,两个所述第一电磁阀安装在管道内。Preferably, the main material mixing preparation kettle, the auxiliary material mixing preparation kettle and the total mixing kettle are connected through pipelines, and the number of the first electromagnetic valves is set to two, and the two first electromagnetic valves are installed in the pipelines .

优选的,所述导向架与主料混合制备釜和辅料混合制备釜内部滑动连接,所述储料筒与主料混合制备釜和辅料混合制备釜内壁之间留有空腔。Preferably, the guide frame is slidingly connected with the main material mixing preparation kettle and the auxiliary material mixing preparation kettle, and there is a cavity between the storage tank and the inner wall of the main material mixing preparation kettle and the auxiliary material mixing preparation kettle.

优选的,多个所述主动齿轮设置在从动齿环顶部外侧,且所述主动齿轮与从动齿环相啮合。Preferably, a plurality of the driving gears are arranged outside the top of the driven gear ring, and the driving gears are meshed with the driven gear ring.

优选的,所述水浴加热机构包括进水管、出水管、温度传感器以及电加热器,所述进水管以及出水管上均安装有第三电磁阀,所述总混釜内部设有内筒,所述内筒与总混釜之前设有水浴腔。Preferably, the water bath heating mechanism includes a water inlet pipe, a water outlet pipe, a temperature sensor and an electric heater, a third electromagnetic valve is installed on the water inlet pipe and the water outlet pipe, and an inner cylinder is arranged inside the mixing tank, so A water bath cavity is provided before the inner cylinder and the total mixing tank.

优选的,所述总控箱内部安装有可编程PLC。Preferably, a programmable PLC is installed inside the master control box.

优选的,所述总混机构包括总混架以及总混电机,所述粘度调节机构包括多个外壳,多个所述外壳内部固定连接有储液箱,所述储液箱一端连接有抽液管,所述抽液管内部安装有单向阀,所述抽液管端部固定连接有第二伸缩管,所述第二伸缩管底部连接有滴入管,所述第二伸缩管端部固定连接有活塞,所述活塞端部铰接有摇杆,所述摇杆端部铰接有转动盘,所述转动盘端部固定连接有抽液电机,所述总混釜底端设有排出管,所述排出管上设有第四电磁阀。Preferably, the blending mechanism includes a blending rack and a blending motor, and the viscosity adjustment mechanism includes a plurality of shells, and liquid storage tanks are fixedly connected inside the multiple shells, and one end of the liquid storage tank is connected to a pumping A one-way valve is installed inside the liquid suction pipe, a second telescopic tube is fixedly connected to the end of the liquid suction pipe, a drip tube is connected to the bottom of the second telescopic pipe, and the end of the second telescopic pipe A piston is fixedly connected, the end of the piston is hinged with a rocker, the end of the rocker is hinged with a rotating disk, the end of the rotating disk is fixedly connected with a pumping motor, and the bottom of the mixing tank is provided with a discharge pipe , the discharge pipe is provided with a fourth solenoid valve.

优选的,所述粘度调节机构还包括电动滑轨,所述电动滑轨上安装有检测箱,所述检测箱上安装有粘度计。Preferably, the viscosity adjustment mechanism further includes an electric slide rail, a detection box is installed on the electric slide rail, and a viscometer is installed on the detection box.

一种淀粉类胶粘剂生产工艺,包括以下步骤:A kind of starch adhesive production technology, comprises the following steps:

步骤一、制备主料,将淀粉、水、过氧化氢投入到混料设备中进行混合;Step 1, preparing main ingredients, putting starch, water and hydrogen peroxide into the mixing equipment for mixing;

步骤二、制备辅料,将交联剂、水、固化剂、阻燃剂、防老剂投入到混料设备中进行混合;Step 2, preparing auxiliary materials, putting crosslinking agent, water, curing agent, flame retardant, anti-aging agent into the mixing equipment for mixing;

步骤三、混合,将混合静置后的主料液下层进行释放、同时缓慢释放辅料;Step 3, mixing, releasing the lower layer of the main material liquid after mixing and standing still, and slowly releasing the auxiliary materials at the same time;

步骤四、粘稠度检测与调节,缓慢滴入糊化剂完成糊化,然后抽出样品进行粘度检测,再根据检测结果进行粘度调整;Step 4. Viscosity detection and adjustment, slowly drop in the gelatinizer to complete the gelatinization, then take out the sample for viscosity detection, and then adjust the viscosity according to the detection results;

步骤五、卸料和包装储存。Step five, unloading and packaging storage.

优选的,所述步骤一以及步骤二的混合温度均设置为60℃-70℃,所述步骤三和步骤四的温度设置为70℃-80℃。Preferably, the mixing temperatures of Step 1 and Step 2 are both set at 60°C-70°C, and the temperatures of Step 3 and Step 4 are set at 70°C-80°C.

(三)有益效果(3) Beneficial effects

本发明提供了一种淀粉类胶粘剂生产工艺及其专用混料设备,具备以下有益效果:The invention provides a starch adhesive production process and its special mixing equipment, which have the following beneficial effects:

(1)、本发明通过设置自动配比机构,总控箱对整体进行控制,主料混合制备釜和辅料混合制备釜利用自动配比投料机构完成各个原料的准确配比,再通过浮动搅拌机构加快搅拌效率,分别进行主料和辅料的分开混合制备,再利用总混釜完成总体的混合,有效提高搅拌,从而能够提高生产效率。(1) In the present invention, by setting an automatic proportioning mechanism, the master control box controls the whole. The main material mixing preparation kettle and the auxiliary material mixing preparation kettle use the automatic proportioning feeding mechanism to complete the accurate proportioning of each raw material, and then through the floating stirring mechanism Accelerate the stirring efficiency, separately mix and prepare the main materials and auxiliary materials, and then use the total mixing tank to complete the overall mixing, effectively improve the stirring, so as to improve the production efficiency.

(2)、本发明通过设置水浴加热机构,能够提高加热的均匀性,同时能够将温度稳定保持在合适的范围,从而能够提高混合制备效果。(2) The present invention can improve the uniformity of heating by providing a water bath heating mechanism, and at the same time can keep the temperature stably in an appropriate range, thereby improving the effect of mixing preparation.

(3)、本发明通过设置粘度调节机构,抽液电机带动转动盘转动,转动盘转动带动活塞移动,活塞移动带动第二伸缩管伸缩,将储液箱中的糊化剂或者稀释剂抽出,并由滴入管滴出,同时利用粘度计进行粘度检测,再利用可编程PLC进行流程控制,完成粘度调整,提高混料效果。(3) In the present invention, by setting a viscosity adjustment mechanism, the pumping motor drives the rotating disc to rotate, the rotating disc drives the piston to move, the piston moves to drive the second telescopic tube to expand and contract, and the gelatinizer or diluent in the liquid storage tank is drawn out, It is dripped out from the drip tube, and the viscosity is detected by a viscometer, and then the process is controlled by a programmable PLC to complete the viscosity adjustment and improve the mixing effect.

附图说明Description of drawings

图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;

图2为本发明主料混合制备釜结构示意图;Fig. 2 is the schematic diagram of the structure of the main material mixing preparation kettle of the present invention;

图3为本发明搅拌立架结构示意图;Fig. 3 is the structure schematic diagram of stirring stand of the present invention;

图4为本发明图3中A处结构放大图;Figure 4 is an enlarged view of the structure at A in Figure 3 of the present invention;

图5为本发明总混釜结构示意图;Fig. 5 is the structural representation of total mixing tank of the present invention;

图6为本发明抽液电机与活塞连接结构示意图;Fig. 6 is a schematic diagram of the connection structure between the pumping motor and the piston of the present invention;

图7为本发明工艺流程图。Fig. 7 is a process flow diagram of the present invention.

图中:1、主料混合制备釜;2、辅料混合制备釜;3、总混釜;4、自动配比投料机构;5、浮动搅拌机构;6、总混机构;7、粘度调节机构;8、水浴加热机构;9、支撑架;10、称重器;11、原料桶;12、第二电磁阀;13、送料管;14、导向架;15、悬浮座;16、储料筒;17、从动齿环;18、安装架;19、主动齿轮;20、搅拌立架;21、搅拌转轴;22、搅拌电机;23、传动链轮;24、传动链条;25、主动锥齿轮;26、从动锥齿轮;27、内凹腔;28、横向转轴;29、水浴腔;30、入水压勺;31、中层搅拌片;32、出水管;33、温度传感器;34、电加热器;35、总混架;36、外壳;37、滴入管;38、活塞;39、摇杆;40、转动盘;41、抽液电机;42、第二伸缩管;43、排出管;44、电动滑轨;45、检测箱。In the figure: 1. The main material mixing preparation kettle; 2. The auxiliary material mixing preparation kettle; 3. The total mixing kettle; 4. The automatic ratio feeding mechanism; 5. The floating stirring mechanism; 6. The total mixing mechanism; 7. The viscosity adjustment mechanism; 8. Water bath heating mechanism; 9. Support frame; 10. Weighing device; 11. Raw material barrel; 12. Second solenoid valve; 13. Feeding pipe; 14. Guide frame; 15. Suspension seat; 17. Driven gear ring; 18. Mounting frame; 19. Driving gear; 20. Stirring stand; 21. Stirring shaft; 22. Stirring motor; 23. Drive sprocket; 24. Drive chain; 25. Drive bevel gear; 26. Driven bevel gear; 27. Inner concave cavity; 28. Horizontal shaft; 29. Water bath cavity; 30. Water pressure spoon; 31. Middle stirring plate; 32. Outlet pipe; 33. Temperature sensor; 34. Electric heating Device; 35, mixing rack; 36, shell; 37, drip tube; 38, piston; 39, rocker; 40, rotating disc; 41, pumping motor; 42, second telescopic tube; 43, discharge tube; 44. Electric slide rail; 45. Detection box.

具体实施方式detailed description

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

如图1-7所示,本发明提供一种技术方案:一种淀粉类胶粘剂生产专用混料设备,包括总控箱、主料混合制备釜1、辅料混合制备釜2以及总混釜3,所述主料混合制备釜1以及辅料混合制备釜2上均设有第一电磁阀、自动配比投料机构4以及浮动搅拌机构5,所述总混釜3上安装有总混机构6以及粘度调节机构7,所述主料混合制备釜1、辅料混合制备釜2以及总混釜3上均设有水浴加热机构8,能够通过总控箱对整体进行控制,主料混合制备釜1和辅料混合制备釜2利用自动配比投料机构4完成各个原料的准确配比,再通过浮动搅拌机构5加快搅拌效率,分别进行主料和辅料的分开混合制备,再利用总混釜3完成总体的混合,并在混合制备过程中利用水浴加热机构8保证稳定的稳定,然后再通过粘度调节机构7完成粘度的调整,有效提高了生产的效率;As shown in Figures 1-7, the present invention provides a technical solution: a special mixing equipment for the production of starch adhesives, including a master control box, a main material mixing preparation kettle 1, an auxiliary material mixing preparation kettle 2 and a final mixing kettle 3, The main material mixing preparation kettle 1 and the auxiliary material mixing preparation kettle 2 are equipped with a first solenoid valve, an automatic proportioning feeding mechanism 4 and a floating stirring mechanism 5, and the mixing kettle 3 is equipped with a mixing mechanism 6 and a viscosity The adjustment mechanism 7, the main material mixing preparation kettle 1, the auxiliary material mixing preparation kettle 2 and the total mixing kettle 3 are all provided with a water bath heating mechanism 8, which can control the whole through the master control box, the main material mixing preparation kettle 1 and the auxiliary material The mixing preparation kettle 2 uses the automatic proportioning feeding mechanism 4 to complete the accurate proportioning of each raw material, and then uses the floating stirring mechanism 5 to speed up the stirring efficiency, separately mixes and prepares the main materials and auxiliary materials, and then uses the total mixing kettle 3 to complete the overall mixing , and use the water bath heating mechanism 8 to ensure stability during the mixing preparation process, and then complete the adjustment of the viscosity through the viscosity adjustment mechanism 7, which effectively improves the production efficiency;

所述自动配比投料机构4包括多个支撑架9,多个所述支撑架9顶部安装有称重器10,所述称重器10型号为PTS124-133G,所述称重器10顶部设有原料桶11,所述原料桶11底部安装有第二电磁阀12,所述第二电磁阀12底部设有送料管13,能够利用称重器10提高对原料的配比准确度;The automatic proportioning feeding mechanism 4 includes a plurality of support frames 9, and a weighing device 10 is installed on the top of a plurality of the supporting frames 9. The model of the weighing device 10 is PTS124-133G, and the top of the weighing device 10 is provided with There is a raw material barrel 11, a second electromagnetic valve 12 is installed at the bottom of the raw material barrel 11, and a feeding pipe 13 is arranged at the bottom of the second electromagnetic valve 12, and the weighing device 10 can be used to improve the proportioning accuracy of raw materials;

所述浮动搅拌机构5包括导向架14,所述导向架14底端固定连接有悬浮座15,使得能够在水浴用水通入后,悬浮座15能够向上浮动,将从动齿环17与主动齿轮19相啮合,所述导向架14内部转动连接有储料筒16,所述储料筒16顶端固定连接有从动齿环17,所述储料筒16底端通过旋转接头连接有第一伸缩管,所述第一伸缩管与第一电磁阀相连接,使得储料筒16在浮动后能够进行转动,所述主料混合制备釜1以及辅料混合制备釜2内部均固定连接有安装架18,所述安装架18底部转动连接有多个主动齿轮19,可通过主动齿轮19带动从动齿环17转动,从动齿环17转动带动储料筒16以反方向转动,提高搅拌效率,安装架18底部固定连接有搅拌立架20,所述搅拌立架20内部转动连接有搅拌转轴21,所述搅拌转轴21顶端固定连接有搅拌电机22,所述搅拌转轴21以及主动齿轮19上均固定连接有传动链轮23,多个所述传动链轮23之间套接有传动链条24,所述搅拌转轴21底端固定连接有底层搅拌片,能够对处于底层的原料进行搅拌,所述搅拌转轴21上的顶部以及中部均固定连接有主动锥齿轮25,所述搅拌立架20的中部以及顶部上均转动连接有横向转轴28,多个所述横向转轴28处于搅拌立架20内部的一端均固定连接有从动锥齿轮26,处于顶部的多个所述横向转轴28表面均固定连接有入水压勺30,所述入水压勺30上开设有内凹腔27,能够将漂浮在水面上的原料压入到水中,加快溶解效率,处于中部的多个所述横向转轴28表面均固定连接有中层搅拌片31,能够对处于中层的原料进行搅拌。The floating stirring mechanism 5 includes a guide frame 14, and the bottom end of the guide frame 14 is fixedly connected with a suspension seat 15, so that the suspension seat 15 can float upward after the water in the water bath enters, and the driven gear ring 17 and the driving gear 19, the guide frame 14 is rotatably connected with a storage tube 16, the top end of the storage tube 16 is fixedly connected with a driven gear ring 17, and the bottom end of the storage tube 16 is connected with a first telescopic ring through a rotary joint. The first telescopic tube is connected with the first solenoid valve, so that the material storage cylinder 16 can rotate after floating, and the inside of the main material mixing preparation kettle 1 and the auxiliary material mixing preparation kettle 2 are fixedly connected with a mounting frame 18 , the bottom of the mounting frame 18 is rotatably connected with a plurality of driving gears 19, which can drive the driven gear ring 17 to rotate through the driving gear 19, and the driven gear ring 17 rotates to drive the storage cylinder 16 to rotate in the opposite direction, so as to improve the stirring efficiency. The bottom of the frame 18 is fixedly connected with a stirring stand 20, the inside of the stirring stand 20 is rotatably connected with a stirring shaft 21, the top of the stirring shaft 21 is fixedly connected with a stirring motor 22, and the stirring shaft 21 and the driving gear 19 are all fixed A transmission sprocket 23 is connected, and a transmission chain 24 is sleeved between a plurality of the transmission sprockets 23. The bottom end of the stirring shaft 21 is fixedly connected with a bottom stirring piece, which can stir the raw materials at the bottom. The top and the middle part of the rotating shaft 21 are fixedly connected with a driving bevel gear 25, and the middle part and the top of the stirring stand 20 are rotatably connected with a horizontal rotating shaft 28, and a plurality of the horizontal rotating shafts 28 are located at one end of the stirring stand 20. All are fixedly connected with driven bevel gears 26, and the surfaces of a plurality of said horizontal rotating shafts 28 at the top are all fixedly connected with water-inlet pressure scoops 30, said water-inlet pressure scoops 30 are provided with inner concave cavities 27, which can float on The raw materials on the water surface are pressed into the water to speed up the dissolution efficiency, and the surfaces of the plurality of transverse rotating shafts 28 in the middle are all fixedly connected with middle layer stirring blades 31, which can stir the raw materials in the middle layer.

进一步的,所述主料混合制备釜1、辅料混合制备釜2与总混釜3通过管道相连通,且所述第一电磁阀的数量设置为两个,两个所述第一电磁阀安装在管道内,能够方便控制主料和辅料。Further, the main material mixing preparation kettle 1, the auxiliary material mixing preparation kettle 2 and the total mixing kettle 3 are connected through pipelines, and the number of the first solenoid valves is set to two, and the two first solenoid valves are installed In the pipeline, the main and auxiliary materials can be conveniently controlled.

进一步的,所述导向架14与主料混合制备釜1和辅料混合制备釜2内部滑动连接,所述储料筒16与主料混合制备釜1和辅料混合制备釜2内壁之间留有空腔,使得水浴用水能够进入到主料混合制备釜1和辅料混合制备釜2内部。Further, the guide frame 14 is slidingly connected with the main material mixing preparation kettle 1 and the auxiliary material mixing preparation kettle 2, and there is a space between the storage tank 16 and the main material mixing preparation kettle 1 and the auxiliary material mixing preparation kettle 2 inner walls. chamber, so that the water in the water bath can enter the main material mixing preparation kettle 1 and the auxiliary material mixing preparation kettle 2.

进一步的,多个所述主动齿轮19设置在从动齿环17顶部外侧,且所述主动齿轮19与从动齿环17相啮合,使得主动齿轮19能够带动从动齿环17以相反的方向转动。Further, a plurality of the driving gears 19 are arranged on the top outside of the driven gear ring 17, and the driving gears 19 are meshed with the driven gear ring 17, so that the driving gear 19 can drive the driven gear ring 17 in the opposite direction turn.

进一步的,所述水浴加热机构8包括进水管、出水管32、温度传感器33以及电加热器34,所述温度传感器33型号设置为DS18B20,所述进水管以及出水管32上均安装有第三电磁阀,所述总混釜3内部设有内筒,所述内筒与总混釜3之前设有水浴腔29,能够利用温度传感器33将水浴水温控制在合适的范围,从而能够提高混合制备效果。Further, the water bath heating mechanism 8 includes a water inlet pipe, a water outlet pipe 32, a temperature sensor 33 and an electric heater 34. The model of the temperature sensor 33 is set as DS18B20, and a third Electromagnetic valve, the inside of the total mixing kettle 3 is provided with an inner cylinder, and a water bath cavity 29 is provided before the inner cylinder and the total mixing kettle 3, and the temperature sensor 33 can be used to control the water temperature of the water bath in a suitable range, thereby improving the mixing and preparation process. Effect.

进一步的,所述总控箱内部安装有可编程PLC,能够对整体进行控制,提高自动化程度。Further, a programmable PLC is installed inside the master control box, which can control the whole and improve the degree of automation.

进一步的,所述总混机构6包括总混架35以及总混电机,所述粘度调节机构7包括多个外壳36,多个所述外壳36内部固定连接有储液箱,所述储液箱一端连接有抽液管,所述抽液管内部安装有单向阀,所述抽液管端部固定连接有第二伸缩管42,所述第二伸缩管42底部连接有滴入管37,所述第二伸缩管42端部固定连接有活塞38,所述活塞38端部铰接有摇杆39,所述摇杆39端部铰接有转动盘40,所述转动盘40端部固定连接有抽液电机41,所述总混釜3底端设有排出管43,所述排出管43上设有第四电磁阀,可通过抽液电机41带动转动盘40转动,转动盘40转动带动活塞38移动,活塞38移动带动第二伸缩管42伸缩,将储液箱中的糊化剂或者稀释剂抽出,并由滴入管37滴出,完成粘度调整。Further, the blending mechanism 6 includes a blending frame 35 and a blending motor, and the viscosity adjustment mechanism 7 includes a plurality of housings 36, and a plurality of housings 36 are fixedly connected with liquid storage tanks inside, and the liquid storage tanks One end is connected with a suction pipe, and a one-way valve is installed inside the liquid suction pipe. The end of the liquid suction pipe is fixedly connected with a second telescopic pipe 42, and the bottom of the second telescopic pipe 42 is connected with a drip pipe 37. The end of the second telescopic tube 42 is fixedly connected with a piston 38, the end of the piston 38 is hinged with a rocker 39, the end of the rocker 39 is hinged with a rotating disk 40, and the end of the rotating disk 40 is fixedly connected with a Pumping motor 41, the bottom end of the mixing tank 3 is provided with a discharge pipe 43, and the discharge pipe 43 is provided with a fourth electromagnetic valve, which can drive the rotating disk 40 to rotate through the liquid pumping motor 41, and the rotating disk 40 rotates to drive the piston 38 moves, and the movement of the piston 38 drives the second telescopic tube 42 to expand and contract, and the gelatinizer or diluent in the liquid storage tank is extracted, and dripped out by the dripping tube 37 to complete the viscosity adjustment.

进一步的,所述粘度调节机构7还包括电动滑轨44,所述电动滑轨44上安装有检测箱45,所述检测箱45上安装有粘度计,可通过粘度计对检测箱45中的样品进行粘度检测,并将检测数据传递给可编程PLC进行比对。Further, the viscosity adjustment mechanism 7 also includes an electric slide rail 44, a detection box 45 is installed on the electric slide rail 44, a viscometer is installed on the detection box 45, and the viscometer in the detection box 45 can be checked by the viscometer. The sample is tested for viscosity, and the detected data is transmitted to the programmable PLC for comparison.

一种淀粉类胶粘剂生产工艺,包括以下步骤:A kind of starch adhesive production technology, comprises the following steps:

步骤一、制备主料,将淀粉、水、过氧化氢投入到混料设备中进行混合;Step 1, preparing main ingredients, putting starch, water and hydrogen peroxide into the mixing equipment for mixing;

步骤二、制备辅料,将交联剂、水、固化剂、阻燃剂、防老剂投入到混料设备中进行混合;Step 2, preparing auxiliary materials, putting crosslinking agent, water, curing agent, flame retardant, anti-aging agent into the mixing equipment for mixing;

步骤三、混合,将混合静置后的主料液下层进行释放、同时缓慢释放辅料;Step 3, mixing, releasing the lower layer of the main material liquid after mixing and standing still, and slowly releasing the auxiliary materials at the same time;

步骤四、粘稠度检测与调节,缓慢滴入糊化剂完成糊化,然后抽出样品进行粘度检测,再根据检测结果进行粘度调整;Step 4. Viscosity detection and adjustment, slowly drop in the gelatinizer to complete the gelatinization, then take out the sample for viscosity detection, and then adjust the viscosity according to the detection results;

步骤五、卸料和包装储存。Step five, unloading and packaging storage.

进一步的,所述步骤一以及步骤二的混合温度均设置为60℃-70℃,所述步骤三和步骤四的温度设置为70℃-80℃。Further, the mixing temperature of Step 1 and Step 2 is set at 60°C-70°C, and the temperature of Step 3 and Step 4 is set at 70°C-80°C.

综上可得,本发明的工作流程:在实际使用本发明时,向主料混合制备釜1、辅料混合制备釜2以及总混釜3中通入水浴用水,然后电加热器34将水温控制在需要范围内,再打开第二电磁阀12将原料放入,并利用称重器10进行准确配比,在水浴用水通入后,悬浮座15能够向上浮动,将从动齿环17与主动齿轮19相啮合,搅拌电机22带动搅拌转轴21转动,搅拌转轴21转动带动底层搅拌片对底层原料进行搅拌,同时带动主动锥齿轮25转动,主动锥齿轮25转动带动从动锥齿轮26转动,从动锥齿轮26转动带动横向转轴28转动,横向转轴28转动带动入水压勺30以及中层搅拌片31转动,将漂浮在水面上的原料压入水中,并对中层的原料进行搅拌,并且搅拌电机22还通过传动链轮23和传动链条24带动主动齿轮19转动,主动齿轮19转动带动从动齿环17转动,从动齿环17带动储料筒16以相反的方向转动,提高搅拌效率,进入总混釜3中后,抽液电机41带动转动盘40转动,转动盘40转动带动活塞38移动,活塞38移动带动第二伸缩管42伸缩,将储液箱中的糊化剂或者稀释剂抽出,并由滴入管37滴出,同时利用粘度计进行粘度检测,再利用可编程PLC进行流程控制,完成粘度调整。In summary, the working process of the present invention: when the present invention is actually used, pass into the water bath water in the main material mixing preparation kettle 1, the auxiliary material mixing preparation kettle 2 and the total mixing kettle 3, and then the electric heater 34 controls the water temperature Within the required range, open the second solenoid valve 12 to put the raw materials in, and use the weighing device 10 to carry out accurate proportioning. After the water in the water bath is passed into, the suspension seat 15 can float upwards, and the driven gear ring 17 and the active The gears 19 are meshed, the stirring motor 22 drives the stirring shaft 21 to rotate, the stirring shaft 21 rotates to drive the bottom stirring plate to stir the bottom raw materials, and simultaneously drives the driving bevel gear 25 to rotate, and the driving bevel gear 25 rotates to drive the driven bevel gear 26 to rotate. The rotation of the movable bevel gear 26 drives the horizontal shaft 28 to rotate, and the rotation of the horizontal shaft 28 drives the water pressure spoon 30 and the middle layer stirring plate 31 to rotate, and the raw materials floating on the water surface are pressed into the water, and the raw materials in the middle layer are stirred, and the stirring motor 22 also drives the driving gear 19 to rotate through the transmission sprocket 23 and the transmission chain 24, and the rotation of the driving gear 19 drives the driven gear ring 17 to rotate, and the driven gear ring 17 drives the storage cylinder 16 to rotate in the opposite direction, so as to improve the stirring efficiency and enter After the total mixing kettle 3 is placed, the pumping motor 41 drives the rotating disk 40 to rotate, the rotating disk 40 rotates to drive the piston 38 to move, and the movement of the piston 38 drives the second telescopic tube 42 to expand and contract, and the gelatinizer or diluent in the liquid storage tank is drawn out , and drip out from the dripping tube 37, while using a viscometer for viscosity detection, and then using a programmable PLC for process control to complete viscosity adjustment.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. any such actual relationship or order exists between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (9)

1. The special mixing equipment for producing the starch adhesive is characterized in that: the device comprises a master control box, a main material mixing preparation kettle (1), an auxiliary material mixing preparation kettle (2) and a master mixing kettle (3), wherein the main material mixing preparation kettle (1) and the auxiliary material mixing preparation kettle (2) are respectively provided with a first electromagnetic valve, an automatic proportioning feeding mechanism (4) and a floating stirring mechanism (5), the master mixing kettle (3) is provided with a master mixing mechanism (6) and a viscosity adjusting mechanism (7), and the main material mixing preparation kettle (1), the auxiliary material mixing preparation kettle (2) and the master mixing kettle (3) are respectively provided with a water bath heating mechanism (8);
the automatic proportioning feeding mechanism (4) comprises a plurality of supporting frames (9), weighing devices (10) are mounted at the tops of the supporting frames (9), a raw material barrel (11) is arranged at the top of each weighing device (10), a second electromagnetic valve (12) is mounted at the bottom of each raw material barrel (11), and a feeding pipe (13) is arranged at the bottom of each second electromagnetic valve (12);
the floating stirring mechanism (5) comprises a guide frame (14), the bottom end of the guide frame (14) is fixedly connected with a suspension seat (15), the inside of the guide frame (14) is rotatably connected with a storage cylinder (16), the top end of the storage cylinder (16) is fixedly connected with a driven gear ring (17), the bottom end of the storage cylinder (16) is connected with a first telescopic pipe through a rotary joint, the first telescopic pipe is connected with a first electromagnetic valve, the insides of the main material mixing preparation kettle (1) and the auxiliary material mixing preparation kettle (2) are both fixedly connected with a mounting frame (18), the bottom of the mounting frame (18) is rotatably connected with a plurality of driving gears (19), the bottom of the mounting frame (18) is fixedly connected with a stirring vertical frame (20), the stirring vertical frame (20) is internally and rotatably connected with a stirring rotating shaft (21), the top end of the stirring rotating shaft (21) is fixedly connected with a stirring motor (22), the stirring rotating shaft (21) and the driving gear (19) are both fixedly connected with transmission chain wheels (23), a plurality of transmission chain wheels (23) are sleeved with transmission chains (24), the bottom end of the stirring rotating shaft (21) is fixedly connected with a bottom stirring sheet, the top and the middle of the stirring rotating shaft (21) are both fixedly connected with driving bevel gears (25), the middle and the top of the stirring vertical frame (20) are both rotatably connected with transverse rotating shafts (28), one end, positioned inside the stirring vertical frame (20), of each of the transverse rotating shafts (28) is fixedly connected with a driven bevel gear (26), the surface of each of the transverse rotating shafts (28) positioned at the top is fixedly connected with a water inlet pressure spoon (30), an inner concave cavity (27) is formed in each water inlet pressure spoon (30), and the surface of each of the transverse rotating shafts (28) positioned in the middle is fixedly connected with a middle stirring sheet (31);
the process for producing the starch adhesive by using the special mixing equipment comprises the following steps:
step one, preparing a main material, and putting starch, water and hydrogen peroxide into mixing equipment for mixing;
step two, preparing auxiliary materials, namely putting the cross-linking agent, water, the curing agent, the flame retardant and the anti-aging agent into mixing equipment for mixing;
step three, mixing, namely releasing the mixed and stood main material liquid lower layer and slowly releasing the auxiliary material;
step four, detecting and adjusting the viscosity, slowly dripping a gelatinizing agent to complete gelatinization, then extracting a sample for viscosity detection, and adjusting the viscosity according to a detection result;
and step five, unloading, packaging and storing.
2. The special mixing device for the production of the starch adhesives as claimed in claim 1, wherein: the main material mixing preparation kettle (1), the auxiliary material mixing preparation kettle (2) and the total mixing kettle (3) are communicated through a pipeline, the number of the first electromagnetic valves is two, and the first electromagnetic valves are installed in the pipeline.
3. The special mixing device for the production of the starch adhesives as claimed in claim 1, wherein: the guide frame (14) is connected with the main material mixing preparation kettle (1) and the auxiliary material mixing preparation kettle (2) in a sliding mode, and a cavity is reserved between the inner walls of the storage barrel (16) and the main material mixing preparation kettle (1) and the auxiliary material mixing preparation kettle (2).
4. The special mixing device for the production of the starch adhesives as claimed in claim 1, wherein: the driving gears (19) are arranged on the outer side of the top of the driven gear ring (17), and the driving gears (19) are meshed with the driven gear ring (17).
5. The special mixing device for producing the starch adhesive as claimed in claim 1, wherein the special mixing device comprises: water bath heating mechanism (8) include inlet tube, outlet pipe (32), temperature sensor (33) and electric heater (34), all install the third solenoid valve on inlet tube and outlet pipe (32), always mix cauldron (3) inside and be equipped with the inner tube, the inner tube is equipped with water bath chamber (29) before cauldron (3) is mixed with always.
6. The special mixing device for the production of the starch adhesives as claimed in claim 1, wherein: and a programmable PLC is installed in the master control box.
7. The special mixing device for the production of the starch adhesives as claimed in claim 1, wherein: mechanism (6) is mixed including always mixing frame (35) and the motor is mixed to the total, viscosity adjustment mechanism (7) are including a plurality of shells (36), and are a plurality of shell (36) inside fixedly connected with liquid reserve tank, liquid reserve tank one end is connected with the liquid suction pipe, liquid suction pipe internally mounted has the check valve, the flexible pipe (42) of liquid suction pipe tip fixedly connected with second, the flexible pipe (42) bottom of second is connected with instils into pipe (37), the flexible pipe (42) tip fixedly connected with piston (38) of second, piston (38) tip articulates there is rocker (39), rocker (39) tip articulates there is rolling disc (40), rolling disc (40) tip fixedly connected with liquid suction motor (41), the total cauldron (3) bottom of mixing is equipped with discharge pipe (43), be equipped with the fourth solenoid valve on discharge pipe (43).
8. The special mixing device for the production of the starch adhesives as claimed in claim 7, wherein: viscosity adjustment mechanism (7) still include electronic slide rail (44), install detection case (45) on electronic slide rail (44), install the viscometer on detection case (45).
9. The special mixing device for the production of the starch adhesives as claimed in claim 1, wherein: the mixing temperature of the first step and the second step is set to be 60-70 ℃, and the temperature of the third step and the fourth step is set to be 70-80 ℃.
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Denomination of invention: A Production Process and Special Mixing Equipment for Starch Adhesive

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