CN114405349A - A kind of degradable tableware production and processing stirring equipment - Google Patents
A kind of degradable tableware production and processing stirring equipment Download PDFInfo
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- 238000007599 discharging Methods 0.000 claims description 25
- 238000009434 installation Methods 0.000 claims description 9
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- 230000000694 effects Effects 0.000 abstract description 12
- 238000004886 process control Methods 0.000 abstract description 3
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Abstract
本发明属于可降解餐具生产设备技术领域,尤其是一种可降解餐具生产加工搅拌设备,包括支撑柱,三个所述支撑柱的顶部均固定连接有搅拌桶,所述搅拌桶的顶部螺纹连接有封盖。该可降解餐具生产加工搅拌设备,通过设置第一搅拌机构和第二搅拌机构达到了可降解餐具物料在生产加工搅拌时,利用离心桶旋转产生的离心力控制内部的可降解餐具物料物料快速混合搅拌,通过通过搅拌轴旋转带动搅拌杆搅拌产生搅拌力,且离心力与搅拌力相反进一步增强物料搅拌混合彻底均匀,以及搅拌过程中离心桶旋转控制离心桶内壁残留的物料经过刮板刮除干净,从而提高了生产的质量,避免了现有的搅拌不均匀、不彻底还易粘接在内壁导致无法清除干净的效果。
The invention belongs to the technical field of degradable tableware production equipment, in particular to a degradable tableware production, processing and stirring device, comprising support columns, and stirring barrels are fixedly connected to the tops of the three support columns, and the tops of the stirring barrels are screwed together Covered. The degradable tableware production and processing stirring equipment, by setting the first stirring mechanism and the second stirring mechanism, achieves the rapid mixing and stirring of the degradable tableware materials inside the degradable tableware materials by using the centrifugal force generated by the rotation of the centrifugal bucket when the degradable tableware materials are produced, processed and stirred. , The stirring force is generated by driving the stirring rod to stir through the rotation of the stirring shaft, and the centrifugal force is opposite to the stirring force to further enhance the thorough and uniform mixing of the materials, and the rotation of the centrifugal barrel during the stirring process controls the residual material on the inner wall of the centrifugal barrel to be scraped off by the scraper. The quality of production is improved, and the existing effects of uneven and incomplete stirring and easy adhesion to the inner wall, which cannot be cleaned up, are avoided.
Description
技术领域technical field
本发明涉及可降解餐具生产设备技术领域,尤其涉及一种可降解餐具生产加工搅拌设备。The invention relates to the technical field of degradable tableware production equipment, in particular to a degradable tableware production, processing and stirring device.
背景技术Background technique
可降解餐具是指可在自然环境微生物(细菌、霉菌、藻类)和酶作用下,发生生物化学反应,引起外观霉变到内在质量变化,最终形成二氧化碳和水的餐具。Degradable tableware refers to tableware that can undergo biochemical reactions under the action of microorganisms (bacteria, molds, algae) and enzymes in the natural environment, causing mildew in appearance to change in internal quality, and finally forms carbon dioxide and water.
在可降解餐具生产加工中,需要先对原料进行搅拌混合均匀,但现有的可降解餐具生产加工搅拌设备在搅拌过程中原料易残留在搅拌桶内壁造成粘粘的原料无法继续搅拌,导致混合不均匀,且现有的大多数都是采用一根搅拌杆进行搅拌操作,结构简单搅拌效果差,导致质量下降影响生产效率,所以需要一种可降解餐具生产加工搅拌设备。In the production and processing of degradable tableware, it is necessary to stir and mix the raw materials evenly first, but the existing mixing equipment for the production and processing of degradable tableware tends to leave the raw materials on the inner wall of the mixing barrel during the stirring process, causing the sticky raw materials to be unable to continue stirring, resulting in mixing. It is not uniform, and most of the existing ones use a stirring rod for stirring operation, and the structure is simple and the stirring effect is poor, resulting in a decrease in quality and affecting production efficiency. Therefore, a degradable tableware production and processing stirring equipment is required.
发明内容SUMMARY OF THE INVENTION
基于现有的技术问题,本发明提出了一种可降解餐具生产加工搅拌设备。Based on the existing technical problems, the present invention proposes a degradable tableware production, processing and stirring device.
本发明提出的一种可降解餐具生产加工搅拌设备,包括支撑柱,三个所述支撑柱的顶部均固定连接有搅拌桶,所述搅拌桶的顶部螺纹连接有封盖,所述封盖的顶部开设有进料孔,所述进料孔的内壁固定安装有进料罩,所述进料罩的表面呈漏斗形状,所述搅拌桶的内部分别设置有第一搅拌机构和第二搅拌机构,所述第一搅拌机构包括有离心桶,所述离心桶位于搅拌桶的内部,且离心桶的轴心与搅拌桶的轴心位于同一轴心;The present invention proposes a degradable tableware production, processing and stirring equipment, including support columns, a stirring barrel is fixedly connected to the tops of the three support columns, and a cover is threadedly connected to the top of the stirring barrel. The top is provided with a feeding hole, the inner wall of the feeding hole is fixedly installed with a feeding cover, the surface of the feeding cover is in the shape of a funnel, and the inside of the mixing barrel is respectively provided with a first stirring mechanism and a second stirring mechanism , the first stirring mechanism includes a centrifugal bucket, the centrifugal bucket is located inside the mixing bucket, and the axis of the centrifugal bucket and the axis of the mixing bucket are located on the same axis;
所述第二搅拌机构包括有出料框,所述出料框的两侧表面均固定连接有加强杆,两个所述加强杆的一端分别与两个所述支撑柱的相对表面固定连接。The second stirring mechanism includes a discharging frame, two side surfaces of the discharging frame are fixedly connected with reinforcing rods, and one ends of the two reinforcing rods are respectively fixedly connected with the opposite surfaces of the two supporting columns.
优选地,所述搅拌桶的内底壁中心通过轴承转动连接有出料管,所述出料管的顶端与离心桶的内底壁固定连通,所述离心桶的底端圆弧内壁固定连接有导向管,所述导向管的内壁呈圆锥形状,且导向管的内壁最小端出料口与出料管的进料端相对应。Preferably, a discharge pipe is rotatably connected to the center of the inner bottom wall of the mixing barrel through a bearing, the top of the discharge pipe is fixedly connected to the inner bottom wall of the centrifugal barrel, and the circular arc inner wall of the bottom end of the centrifugal barrel is fixedly connected There is a guide tube, the inner wall of the guide tube is in a conical shape, and the discharge port at the smallest end of the inner wall of the guide tube corresponds to the feed end of the discharge tube.
优选地,所述离心桶的顶部外侧圆弧表面固定连接有导向滑块,五个所述导向滑块在离心桶的外侧圆弧表面均以离心桶的轴心为圆心均匀等分排列分布。Preferably, guide sliders are fixedly connected to the outer arc surface of the top of the centrifugal bucket, and the five guide sliders are evenly distributed on the outer arc surface of the centrifugal bucket with the axis of the centrifugal bucket as the center of the circle.
优选地,所述搅拌桶的顶端内壁固定连接有限位环,所述限位环的内壁开设有导向滑槽,所述导向滑槽的内壁与导向滑块的表面滑动插接,所述导向滑槽的内顶壁开设有安装插接槽,五个所述安装插接槽在限位环的顶部均匀限位环的轴心为圆心均匀等分排列分布,且限位环的轴心和离心桶的轴心均位于同一轴心。Preferably, a limit ring is fixedly connected to the top inner wall of the mixing bucket, a guide chute is defined on the inner wall of the limit ring, the inner wall of the guide chute is slidably inserted with the surface of the guide slider, and the guide slider The inner top wall of the groove is provided with installation plug grooves, and the five installation plug grooves are evenly distributed on the top of the limit ring. The axes of the barrels are all located on the same axis.
优选地,一个所述支撑柱的一侧表面固定连接有安装板,所述安装板的顶部和底部均固定连接有驱动电机,一个所述驱动电机的顶端输出轴通过联轴器固定连接有第一齿轮轴,另一个所述驱动电机的底端输出轴通过联轴器固定连接有第二齿轮轴。Preferably, a mounting plate is fixedly connected to one side surface of the support column, a drive motor is fixedly connected to the top and bottom of the mounting plate, and a top output shaft of the drive motor is fixedly connected to a first output shaft through a coupling. A gear shaft and a second gear shaft are fixedly connected to the bottom output shaft of the other driving motor through a coupling.
优选地,所述第一齿轮轴的顶端固定连接有第一齿轮,所述出料管的底端圆弧表面固定连接有第三齿轮,所述第三齿轮的齿槽与第一齿轮的齿槽啮合,所述出料管的底端与出料框的顶部均通过轴承转动连接,且出料管的出料端与出料框的进料端固定连通。Preferably, a first gear is fixedly connected to the top of the first gear shaft, a third gear is fixedly connected to the arc surface of the bottom end of the discharge pipe, and the tooth grooves of the third gear are connected to the teeth of the first gear. The grooves are engaged, the bottom end of the discharge pipe and the top of the discharge frame are both rotatably connected by bearings, and the discharge end of the discharge pipe is in fixed communication with the feed end of the discharge frame.
优选地,所述第二齿轮轴的底端固定连接有第二齿轮,所述出料框的底端通过轴承转动连接有搅拌轴,所述搅拌轴的底端固定连接有第四齿轮,所述第四齿轮的齿槽与第二齿轮的齿槽啮合,所述搅拌轴的旋转方向与离心桶的旋转方向相反。Preferably, a second gear is fixedly connected to the bottom end of the second gear shaft, a stirring shaft is rotatably connected to the bottom end of the discharging frame through a bearing, and a fourth gear is fixedly connected to the bottom end of the stirring shaft, so The tooth slots of the fourth gear mesh with the tooth slots of the second gear, and the rotation direction of the stirring shaft is opposite to the rotation direction of the centrifugal bucket.
优选地,所述搅拌轴的顶端贯穿出料框的顶部并延伸至离心桶的内部,且搅拌轴的圆弧表面固定连接有搅拌杆,所述搅拌轴的圆弧表面与出料管的内壁活动套接,所述搅拌轴的圆弧表面固定连接有螺旋片,所述螺旋片的表面与出料管的内壁滑动插接。Preferably, the top of the stirring shaft penetrates the top of the discharge frame and extends to the interior of the centrifugal bucket, and the circular arc surface of the stirring shaft is fixedly connected with a stirring rod, and the circular arc surface of the stirring shaft is connected to the inner wall of the discharge pipe. In a movable sleeve connection, the circular arc surface of the stirring shaft is fixedly connected with a helical sheet, and the surface of the helical sheet is slidably inserted with the inner wall of the discharge pipe.
优选地,所述出料框的内底壁呈倾斜设置,所述出料框的一侧表面开设有控制槽,所述控制槽的一侧内壁铰接有控制门,所述出料框的倾斜内壁以控制槽的底端向出料框的内顶壁倾斜。Preferably, the inner bottom wall of the discharging frame is inclined, a control groove is formed on one side surface of the discharging frame, and a control door is hinged on one inner wall of the control groove, and the inclination of the discharging frame is The inner wall is inclined to the inner top wall of the discharge frame with the bottom end of the control groove.
优选地,所述搅拌桶的顶端内侧壁固定连接有刮板,所述刮板的表面呈L形状,所述刮板靠近离心桶内侧壁的一端表面呈圆弧形状,且刮板的圆弧表面与离心桶的内壁滑动插接,所述刮板刮除运动反向的一侧表面呈倾斜形状。Preferably, a scraper is fixedly connected to the inner side wall of the top end of the stirring bucket, the surface of the scraper is L-shaped, the surface of one end of the scraper close to the inner side wall of the centrifugal bucket is in the shape of an arc, and the arc of the scraper is in the shape of an arc. The surface is slidably plugged with the inner wall of the centrifugal bucket, and the surface on the side opposite to the scraping motion of the scraper is in an inclined shape.
本发明中的有益效果为:The beneficial effects in the present invention are:
通过设置第一搅拌机构和第二搅拌机构达到了可降解餐具物料在生产加工搅拌时,利用离心桶旋转产生的离心力控制内部的可降解餐具物料物料快速混合搅拌,通过通过搅拌轴旋转带动搅拌杆搅拌产生搅拌力,且离心力与搅拌力相反进一步增强物料搅拌混合彻底均匀,以及搅拌过程中离心桶旋转控制离心桶内壁残留的物料经过刮板刮除干净,从而提高了生产的质量,避免了现有的搅拌不均匀、不彻底还易粘接在内壁导致无法清除干净的效果。By setting the first stirring mechanism and the second stirring mechanism, when the degradable tableware materials are produced, processed and stirred, the centrifugal force generated by the rotation of the centrifugal bucket is used to control the rapid mixing and stirring of the internal degradable tableware materials, and the stirring rod is driven by the rotation of the stirring shaft. Stirring generates a stirring force, and the centrifugal force is opposite to the stirring force, which further enhances the thorough and uniform mixing of materials, and the rotation of the centrifugal barrel during the stirring process controls the residual material on the inner wall of the centrifugal barrel to be scraped off by the scraper, thereby improving the production quality and avoiding the occurrence of problems. Some mixing is uneven, incomplete and easy to stick to the inner wall, resulting in the effect of not being able to be cleaned.
附图说明Description of drawings
图1为一种可降解餐具生产加工搅拌设备的结构示意图;Fig. 1 is the structural representation of a kind of degradable tableware production processing stirring equipment;
图2为一种可降解餐具生产加工搅拌设备的爆炸图;Fig. 2 is an exploded view of a kind of degradable tableware production and processing stirring equipment;
图3为一种可降解餐具生产加工搅拌设备的搅拌桶结构剖视图;Figure 3 is a cross-sectional view of the mixing barrel structure of a degradable tableware production and processing mixing equipment;
图4为一种可降解餐具生产加工搅拌设备的导向管结构立体图;4 is a perspective view of a guide tube structure of a degradable tableware production, processing and stirring equipment;
图5为一种可降解餐具生产加工搅拌设备的出料管结构立体图;5 is a perspective view of a discharge pipe structure of a degradable tableware production, processing and stirring equipment;
图6为一种可降解餐具生产加工搅拌设备的图2中A处结构放大图。Fig. 6 is an enlarged view of the structure at A in Fig. 2 of a degradable tableware production and processing stirring device.
图中:1、支撑柱;2、搅拌桶;3、封盖;4、进料孔;5、进料罩;6、离心桶;61、出料管;62、导向管;63、导向滑块;64、限位环;65、导向滑槽;66、安装插接槽;67、安装板;68、驱动电机;69、第一齿轮轴;610、第一齿轮;611、第三齿轮;7、出料框;71、第二齿轮轴;72、第二齿轮;73、搅拌轴;74、第四齿轮;75、搅拌杆;76、螺旋片;77、控制槽;78、控制门;79、刮板;8、加强杆。In the picture: 1. Support column; 2. Mixing bucket; 3. Cover; 4. Feed hole; 5. Feed cover; 6. Centrifugal bucket; 61, Discharge pipe; 62, Guide pipe; block; 64, limit ring; 65, guide chute; 66, installation socket; 67, mounting plate; 68, drive motor; 69, first gear shaft; 610, first gear; 611, third gear; 7. Discharge frame; 71, Second gear shaft; 72, Second gear; 73, Stirring shaft; 74, Fourth gear; 75, Stirring rod; 76, Spiral blade; 77, Control groove; 78, Control door; 79. Scraper; 8. Reinforcing rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
参照图1-6,一种可降解餐具生产加工搅拌设备,包括支撑柱1,三个支撑柱1的顶部均固定连接有搅拌桶2,搅拌桶2的顶部螺纹连接有封盖3,封盖3的顶部开设有进料孔4,进料孔4的内壁固定安装有进料罩5,进料罩5的表面呈漏斗形状,搅拌桶2的内部分别设置有第一搅拌机构和第二搅拌机构,第一搅拌机构包括有离心桶6,离心桶6位于搅拌桶2的内部,且离心桶6的轴心与搅拌桶2的轴心位于同一轴心。1-6, a degradable tableware production and processing stirring equipment, including a
搅拌桶2的顶端内侧壁固定连接有刮板79,刮板79的表面呈L形状,刮板79靠近离心桶6内侧壁的一端表面呈圆弧形状,且刮板79的圆弧表面与离心桶6的内壁滑动插接,刮板79刮除运动反向的一侧表面呈倾斜形状,进一步达到了,可降解餐具在离心桶6的内部搅拌时,通过刮板79进行对离心桶6的内壁进行刮除操作,防止搅拌过程中离心桶6的内壁粘接残留物而无法剔除干净的效果,通过刮板79的一侧表面圆弧设置和另一面倾斜设置达到了搅拌过程中缓解阻力,有助于增强刮板79刮除的彻底干净效果。The top inner side wall of the
搅拌桶2的内底壁中心通过轴承转动连接有出料管61,出料管61的顶端与离心桶6的内底壁固定连通,离心桶6的底端圆弧内壁固定连接有导向管62,导向管62的内壁呈圆锥形状,且导向管62的内壁最小端出料口与出料管61的进料端相对应,进一步达到了出料管61与搅拌桶2通过轴承转动连接,当出料管61转动时搅拌桶2静止的效果,以及导向管62的内壁圆锥形状设置便于出料时自动导向输出的效果,防止现有的平整面导致残留处理不干净的效果。The center of the inner bottom wall of the
离心桶6的顶部外侧圆弧表面固定连接有导向滑块63,五个导向滑块63在离心桶6的外侧圆弧表面均以离心桶6的轴心为圆心均匀等分排列分布,进一步达到了,五个导向滑块63在离心桶6的外侧圆弧表面均匀等分排列分布,便于离心桶6转动中旋转平稳不卡涩的效果;搅拌桶2的顶端内壁固定连接有限位环64,限位环64的内壁开设有导向滑槽65,导向滑槽65的内壁与导向滑块63的表面滑动插接,导向滑槽65的内顶壁开设有安装插接槽66,五个安装插接槽66在限位环64的顶部均匀限位环64的轴心为圆心均匀等分排列分布,且限位环64的轴心和离心桶6的轴心均位于同一轴心,进一步达到了,在安装导向滑块63与导向滑槽65配合滑动时,通过拿取离心桶6控制表面的五个导向滑块63放置在相对应的五个安装插接槽66的内部,在离心桶6自重的条件下来到导向滑槽65的内部,通过出料管61工作转动带动离心桶6旋转,从而带动五个导向滑块63的表面均在导向滑槽65的内壁滑动,从而增强了离心桶6旋转的平稳性,放置运动中离心力过大导致离心桶6顶部的表面撞击搅拌桶2的内壁效果。The outer arc surface of the top of the centrifugal bucket 6 is fixedly connected with a
一个支撑柱1的一侧表面固定连接有安装板67,安装板67的顶部和底部均固定连接有驱动电机68,一个驱动电机68的顶端输出轴通过联轴器固定连接有第一齿轮轴69,另一个驱动电机68的底端输出轴通过联轴器固定连接有第二齿轮轴71,进一步达到了,设置第一驱动电机68工作进行带动第一齿轮轴69旋转工作,第二驱动电机68进行带动第二齿轮轴71旋转工作的效果;第一齿轮轴69的顶端固定连接有第一齿轮610,出料管61的底端圆弧表面固定连接有第三齿轮611,第三齿轮611的齿槽与第一齿轮610的齿槽啮合,出料管61的底端与出料框7的顶部均通过轴承转动连接,且出料管61的出料端与出料框7的进料端固定连通,进一步达到了,第一齿轮轴69旋转带动第一齿轮610转动,通过啮合驱动第三齿轮611工作,第三齿轮611转动从而带动出料管61旋转,控制离心桶6旋转带动内部的可降解餐具物料进行在离心力的条件下混合搅拌,通过出料管61的底端与出料框7的顶端轴承转动连接,便于出料管61工作中出料框7静止的效果。One side surface of a
第二搅拌机构包括有出料框7,出料框7的两侧表面均固定连接有加强杆8,两个加强杆8的一端分别与两个支撑柱1的相对表面固定连接。The second stirring mechanism includes a discharging
第二齿轮轴71的底端固定连接有第二齿轮72,出料框7的底端通过轴承转动连接有搅拌轴73,搅拌轴73的底端固定连接有第四齿轮74,第四齿轮74的齿槽与第二齿轮72的齿槽啮合,搅拌轴73的旋转方向与离心桶6的旋转方向相反,进一步达到了,第二齿轮轴71工作带动第二齿轮72旋转,在啮合的条件下驱动第四齿轮74工作,从而带动搅拌轴73旋转工作,且搅拌轴73的旋转方向与离心桶6的旋转方向相反,使得离心桶6控制可降解餐具物料产生离心力和搅拌轴73搅拌的方向相反,从而控制内部的可降解餐具物料进行通过离心力和搅拌力且相反的方向进行控制混合,增强可降解餐具物料搅拌均匀彻底的效果。A
搅拌轴73的顶端贯穿出料框7的顶部并延伸至离心桶6的内部,且搅拌轴73的圆弧表面固定连接有搅拌杆75,搅拌轴73的圆弧表面与出料管61的内壁活动套接,搅拌轴73的圆弧表面固定连接有螺旋片76,螺旋片76的表面与出料管61的内壁滑动插接,进一步达到了,搅拌轴73旋转工作带动搅拌杆75旋转,同时带动螺旋片76旋转工作,当需要排出物料时,通过螺旋片76旋转增强物料排出力,从而能快速排出物料防止堵塞的效果。The top of the stirring
出料框7的内底壁呈倾斜设置,出料框7的一侧表面开设有控制槽77,控制槽77的一侧内壁铰接有控制门78,出料框7的倾斜内壁以控制槽77的底端向出料框7的内顶壁倾斜,进一步达到了,出料框7的内壁倾斜设置,增强物料经过出料管61进入到出料框7的内部快速排出的效果,当需要排出物料时,通过打开控制门78即可快速排出物料的效果。The inner bottom wall of the discharging
通过设置第一搅拌机构和第二搅拌机构达到了可降解餐具物料在生产加工搅拌时,利用离心桶6旋转产生的离心力控制内部的可降解餐具物料物料快速混合搅拌,通过通过搅拌轴73旋转带动搅拌杆75搅拌产生搅拌力,且离心力与搅拌力相反进一步增强物料搅拌混合彻底均匀,以及搅拌过程中离心桶6旋转控制离心桶6内壁残留的物料经过刮板79刮除干净,从而提高了生产的质量,避免了现有的搅拌不均匀、不彻底还易粘接在内壁导致无法清除干净的效果。By setting the first stirring mechanism and the second stirring mechanism, when the degradable tableware materials are produced and stirred, the centrifugal force generated by the rotation of the centrifugal bucket 6 is used to control the rapid mixing and stirring of the degradable tableware materials inside, and the stirring
工作原理:搅拌混合时,拿取可降解餐具物料物料经过进料罩5投入到离心桶6的内壁,控制第一驱动电机68和第二驱动电机68工作,第一驱动电机68工作带动第一齿轮轴69旋转,从而带动第一齿轮610转动通过啮合进行驱动第三齿轮611转动,从而带动离心桶6旋转操作,离心桶6旋转时控制刮板79对离心桶6的内壁铲除;Working principle: When stirring and mixing, take the degradable tableware material and put it into the inner wall of the centrifugal bucket 6 through the feeding
第二驱动电机68工作带动第二齿轮轴71旋转,从而带动第二齿轮72转动,在啮合的条件下控制第四齿轮74旋转,带动搅拌轴73旋转工作,搅拌轴73旋转工作带动搅拌杆75对内部的可降解餐具物料进行搅拌混合;The
当搅拌混合后需要排出时,通过打开控制门78,在搅拌轴73转动的同时带动螺旋片76旋转,从而控制离心桶6内部的物料排出到出料框7的内部掉入到清洗表面使之快速排出。When it needs to be discharged after stirring and mixing, the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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