CN114399400A - Manufacturing management method, manufacturing management system, manufacturing management apparatus, and storage medium - Google Patents

Manufacturing management method, manufacturing management system, manufacturing management apparatus, and storage medium Download PDF

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CN114399400A
CN114399400A CN202210035258.XA CN202210035258A CN114399400A CN 114399400 A CN114399400 A CN 114399400A CN 202210035258 A CN202210035258 A CN 202210035258A CN 114399400 A CN114399400 A CN 114399400A
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carrying
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陈康
顾龙云
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Wuxi Weiming Intelligent Technology Co ltd
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Wuxi Weiming Intelligent Technology Co ltd
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract

A manufacturing management method and system, a device and a storage medium, the method includes: carrying out on-line configuration on production resources to obtain production resource data, wherein the production resources comprise: the processing method comprises the following steps of processing a production material into a processed material, wherein the processing steps comprise one or more processing steps required by the processing of the production material into the processed material, a processing tool, a processing program and a processing device corresponding to each processing step, a carrying tool, a carrying device and a carrying program corresponding to the carrying tool, the production material and the processed material; obtaining a production plan based on the order information and the production resource data; based on the production plan, detecting and processing required resources, and detecting whether the resources corresponding to the production plan are all prepared, wherein the resources comprise any one or more of processing tools, carrying tools and process programs; when the resources are not completely prepared, resource allocation processing is carried out, and the resources corresponding to the production plan are suitable to be allocated; when resources are prepared, production execution processing is carried out, which is beneficial to realizing full-automatic production change and meeting the execution of different production modes.

Description

Manufacturing management method, manufacturing management system, manufacturing management apparatus, and storage medium
Technical Field
The embodiment of the invention relates to the field of machine manufacturing, in particular to a manufacturing management method, a manufacturing management system, manufacturing management equipment and a storage medium.
Background
Along with the popularization and application of industrial automation, the automation assembly line gradually occupies an important position in the manufacturing industry, the automation assembly line can reduce the execution of repetitive heavy physical work in severe environment, and the product quality is greatly improved while the enterprise cost is reduced.
Accordingly, a complete set of coherent manufacturing equipment and corresponding manufacturing management methods are gradually established for large-scale, low-variety production lines.
However, current manufacturing management methods do not allow for fully automated setup changes.
Disclosure of Invention
The embodiment of the invention aims to provide a manufacturing management method, a manufacturing management system, manufacturing management equipment and a storage medium, which are beneficial to realizing full-automatic production change and meeting the execution of different production modes.
To solve the above problem, an embodiment of the present invention provides a manufacturing management method, including: carrying out online configuration processing on production resources to obtain production resource data, wherein the production resources comprise: the processing method comprises the following steps of processing a production material into a processed material, wherein the processing steps comprise one or more processing steps required by the processing of the production material into the processed material, a processing tool, a processing program and a processing device corresponding to each processing step, a carrying tool matched with the processing tool, the production material and the processed material respectively for use, and a carrying device and a carrying program corresponding to the carrying device; the processing program comprises a technological program, and the carrying program comprises a feeding program and a discharging program; obtaining a production plan based on the order information and the production resource data; based on the production plan, detecting and processing required resources, wherein the resources are suitable for detecting whether the resources corresponding to the production plan are all prepared, and the resources comprise any one or more of processing tools, carrying tools and process programs; when the resources corresponding to the production plan are not prepared, performing resource allocation processing, and being suitable for allocating the resources corresponding to the production plan; when the resources required by the production plan are prepared, carrying out production execution processing, wherein the production execution processing comprises one or more production execution steps; each of the production execution steps includes: based on the loading program, the carrying equipment carries the production materials to idle processing equipment for loading processing; based on the process program, the processing equipment performs processing treatment on the production material to obtain a processed material; and based on the blanking program, the carrying equipment carries out blanking treatment on the processed material.
Correspondingly, an embodiment of the present invention further provides a manufacturing management system, including: the data configuration module is used for performing online configuration processing on production resources to obtain production resource data, wherein the production resources comprise: the processing method comprises the following steps of processing a production material into a processed material, wherein the processing steps comprise one or more processing steps required by the processing of the production material into the processed material, a processing tool, a processing program and a processing device corresponding to each processing step, a carrying tool matched with the processing tool, the production material and the processed material respectively for use, and a carrying device and a carrying program corresponding to the carrying device; the processing program comprises a technological program, and the carrying program comprises a feeding program and a discharging program; the scheduling module is used for obtaining a production plan based on the order information and the production resource data; the resource detection module is used for detecting and processing required resources based on the production plan, and is suitable for detecting whether the resources corresponding to the production plan are all prepared, wherein the resources comprise any one or more of processing tools, carrying tools and process programs; the resource allocation module is used for performing resource allocation processing when the resources corresponding to the production plan are not prepared, and is suitable for allocating the resources corresponding to the production plan; the production execution module is used for carrying out production execution processing when resources required by a production plan are prepared, and comprises one or more production execution subunits; each of the production execution subunits includes: the loading execution subunit is used for calling the loading program and driving the carrying equipment to carry the production materials to the idle processing equipment for loading processing; the processing subunit is used for calling the process program and driving the processing equipment to perform processing treatment on the production material to obtain a processed material; and the blanking subunit is used for calling the blanking program and driving the carrying equipment to carry out blanking processing on the processed materials.
Correspondingly, the embodiment of the present specification further provides an apparatus, including: the manufacturing management system comprises at least one memory and at least one processor, wherein the memory stores one or more computer instructions, and the one or more computer instructions are executed by the processor to realize the manufacturing management method provided by the embodiment.
Accordingly, embodiments of the present specification also provide a storage medium, including: the storage medium stores one or more computer instructions for implementing the manufacturing management method provided by the present embodiment.
Compared with the prior art, the technical scheme of the embodiment of the invention has the following advantages:
the manufacturing management method provided by the embodiment of the invention is used for carrying out online configuration processing on production resources to obtain production resource data, and detecting and processing required production resources based on the production plan, and is suitable for detecting whether the resources corresponding to the production plan are all prepared, wherein the resources comprise any one of processing tools, carrying tools and process programs; when the resources corresponding to the production plan are not prepared, resource allocation processing is carried out, the resources corresponding to the production plan are suitable for being allocated, so that the production resources are scheduled based on the production plan, and processing tools, carrying tools and process programs required by the production plan can be allocated, different processing tools, carrying tools and process programs can be automatically replaced correspondingly according to the production plan with different requirements, different types of products can be automatically produced, full-automatic production change can be further realized, execution of different production modes can be met, and the production flexibility and the production efficiency are further improved.
In the manufacturing management system provided in the embodiment of the present invention, the data configuration module performs online configuration processing on a production resource to obtain production resource data, and the resource detection module performs detection processing on a required production resource based on the production plan, and is adapted to detect whether resources corresponding to the production plan are all ready, where the resources include any one of a processing tool, a carrying tool, and a process program; when the resources corresponding to the production plan are not completely prepared, the resource preparation module performs resource preparation processing and is suitable for preparing the resources corresponding to the production plan, so that the manufacturing management system can schedule the production resources based on the production plan and prepare the processing tools, the carrying tools and the process programs required by the production plan, correspondingly, different processing tools, carrying tools and process programs can be automatically replaced according to the production plans with different requirements, different types of products can be automatically produced, full-automatic production change can be realized, execution of different production modes can be met, and production flexibility and production efficiency are improved.
Drawings
FIG. 1 is a flow chart of one embodiment of a manufacturing management method of the present invention;
FIG. 2 is a flowchart of one embodiment of the production execution step S6 of FIG. 1;
FIG. 3 is a flowchart of an embodiment of step S61 in FIG. 2;
FIG. 4 is a functional block diagram of an embodiment of a manufacturing management system of the present invention;
FIG. 5 is a functional block diagram of one embodiment of the production execution subunit of FIG. 4;
fig. 6 is a hardware configuration diagram of an apparatus according to an embodiment of the present invention.
Detailed Description
As known in the background art, the current manufacturing management method cannot realize full-automatic production change.
Specifically, one existing manufacturing management method includes: the carrying robot carries the material to be processed to the processing equipment; and after the processing equipment processes the material to be processed to generate a processed material, the carrying robot transports the processed material to the material rack.
The carrying robot is used for grabbing the materials to be processed and the processed materials through the paw, and the type of the paw needs to be matched with the materials to be processed and the processed materials. When different materials are processed, different types of paws need to be replaced, at present, the paws can only be replaced manually, and accordingly full-automatic production changing cannot be achieved, and production management of various production lines cannot be achieved.
Another existing manufacturing management method includes the steps of: carrying out configuration processing on production resources to obtain data of processing equipment, carrying equipment, a material rack and a processing program; the material rack is used for storing production materials and a processing tool, and the processing tool is used for being matched with the production equipment; obtaining a production plan based on the order information and the production resource data; based on the production plan, issuing the processing program to the processing equipment and the carrying equipment; the handling equipment is used for handling production materials between the material rack and the processing equipment based on the processing program; and the processing equipment processes the production materials based on the processing procedure.
The carrying equipment carries production materials between the material rack and the processing equipment based on the processing program, but the processing tools on the processing equipment cannot be automatically replaced, so that the processing equipment cannot process different types of products, and accordingly, full-automatic production replacement cannot be realized.
In order to solve the technical problem, an embodiment of the present invention provides a manufacturing management method. Referring to fig. 1, a flow diagram of a manufacturing management method is shown.
As an example, the manufacturing management method comprises the following basic steps:
step S1, carrying out on-line configuration processing on production resources to obtain production resource data, wherein the production resources comprise: the processing method comprises the following steps of processing a production material into a processed material, wherein the processing steps comprise one or more processing steps required by the processing of the production material into the processed material, a processing tool, a processing program and a processing device corresponding to each processing step, a carrying tool matched with the processing tool, the production material and the processed material respectively for use, and a carrying device and a carrying program corresponding to the carrying device; the processing program comprises a technological program, and the carrying program comprises a feeding program and a discharging program.
Step S2, obtaining a production plan based on the order information and the production resource data;
step S3, based on the production plan, detecting the needed production resources, and suitable for detecting whether the resources corresponding to the production plan are all ready, wherein the resources include any one of processing tools, carrying tools and process programs;
step S4, when the resources corresponding to the production plan are not prepared, performing resource allocation processing suitable for allocating the resources corresponding to the production plan;
step S5, when the resources required for the production plan are ready, a production execution process is performed, including one or more production execution steps S6.
Referring collectively to fig. 2, a flowchart of one embodiment of the production execution step S6 of fig. 1 is shown, each of which comprises: step S61, based on the feeding program, the carrying equipment carries the production materials to the idle processing equipment for feeding processing; step S62, based on the technical program, the processing equipment processes the production material to obtain a processed material; and step S63, based on the blanking program, the carrying equipment carries out blanking processing on the processed material.
By adopting the manufacturing management method, the online configuration processing is carried out on the production resources to obtain the production resource data, and the detection processing is carried out on the required production resources based on the production plan, so that the method is suitable for detecting whether the resources corresponding to the production plan are all prepared, wherein the resources comprise any one of processing tools, carrying tools and process programs; when the resources corresponding to the production plan are not prepared, resource allocation processing is carried out, the resources corresponding to the production plan are suitable for being allocated, so that the production resources are scheduled based on the production plan, and processing tools, carrying tools and process programs required by the production plan can be allocated, different processing tools, carrying tools and process programs can be automatically replaced correspondingly according to the production plan with different requirements, different types of products can be automatically produced, full-automatic production change can be further realized, execution of different production modes can be met, and the production flexibility and the production efficiency are further improved.
In order to make the aforementioned objects, features and advantages of the embodiments of the present invention comprehensible, specific embodiments accompanied with figures are described in detail below.
Referring to fig. 1, step S1 is executed to perform an online configuration process on the production resource, and obtain production resource data.
In this embodiment, the production resources include: the processing method comprises the following steps of processing a production material into a processed material, wherein the processing steps comprise one or more processing steps required by the processing of the production material into the processed material, a processing tool, a processing program and a processing device corresponding to each processing step, a carrying tool matched with the processing tool, the production material and the processed material respectively for use, and a carrying device and a carrying program corresponding to the carrying device; the processing program comprises a technological program, and the carrying program comprises a feeding program and a discharging program.
The production resource allocation is subjected to online allocation processing, so that production resource data are provided for subsequently obtained production plans, and the generation of practical and realizable production plans is facilitated; and, it is also beneficial to schedule and allocate the production resources based on the production resource data in the subsequent processes of resource allocation processing and production execution processing.
Wherein the production material is a material to be processed, and the raw material is processed subsequently to obtain a processed material. In this embodiment, the production material is a blank part.
Accordingly, in this embodiment, production resource data is constructed based on one or more processing operations required to process a production material into a processed material.
The processing equipment is used for processing the raw product material.
In this embodiment, the online configuration processing of the processing device includes: and managing station information, processing state signals, interaction signals, detection signals, associated processing procedures and the like of the processing equipment.
Wherein the machining state signal is used to indicate state information of the current machining device, such as: during processing, waiting for materials, finishing processing and the like; the interactive signal refers to a signal for information interaction between the processing equipment and the carrying equipment or other equipment; the associated processing procedure refers to a procedure type which is supported to be executed by the current processing equipment; the detection signal is used for indicating whether the current equipment is in operation, standby, position and alarming, so that the production is statistically analyzed, the production efficiency is improved, and abnormal problems are timely handled.
Accordingly, in this embodiment, the data of the processing device includes: basic data, state information and interaction information. Wherein the base data comprises: station information and associated manufacturing procedures, etc. Wherein the base data may include: station labels, station types, station name working condition parameters, associated equipment, station files, workbench lists and the like.
The processing tool is used for being matched with the processing equipment to execute corresponding processing procedures so as to realize processing of production materials.
In this embodiment, the online configuration processing of the processing tool includes: and acquiring the type, the position information and the number of the processing tools, the related conveying tools, the processing procedures of the processing equipment and the processing programs.
In specific implementation, the processing tools are stored in the material rack, the material rack is managed in the storage division areas, different types of processing tools are stored in different storage areas, each storage area corresponds to one storage area label, a plurality of storage positions are installed in each storage area, each storage position corresponds to one storage position label, and therefore the position of each processing tool can be obtained by recording the storage area labels and the storage position labels. Accordingly, the location information of the processing tool may be the library location index.
Wherein the handling tool associated with the processing tool refers to a handling tool matching the shape, size and clamping position of the processing tool so that the processing tool can be accessed by the handling tool; a machining device associated with a machining tool refers to a machining device that can be used in conjunction with the machining tool to execute a particular machining program; a machining process associated with a machining tool refers to a type of machining process that can be performed with the machining tool; the machining program related to the machining tool refers to a machining process that can be executed by the machining tool, and the machining program related to the machining process.
Accordingly, the data of the processing tool includes: position information, type, number of the processing tools, associated carrying tools and processing procedures, processing programs, and associated processing equipment.
In this embodiment, the processing tool includes: one or both of the clamp and the cutter. In other embodiments, the processing tool may further comprise a probe, or the like, which is used to check whether the quality is acceptable.
The fixture is used for fixing the production materials on the processing equipment.
The cutter is used for processing the raw product material. Specifically, the tool is used as a basis for executing machining, and when machining is performed, a blank part (i.e., production material) is machined by the tool to obtain a machined material part. In particular implementations, the tool may include turning tools, milling tools, boring tools, drills, and the like.
In this embodiment, the clamp and the tool are stored in the material rack, and the clamp and the tool are configured on line, so as to obtain the position information of the clamp and the tool, which is beneficial for the carrying tool to take and place the clamp and the tool according to the position information.
The machining program is used for instructing the machining equipment to perform specific operations.
In this embodiment, the processing procedure includes a process program, and the process program is used to instruct the processing equipment to perform a specific processing procedure, so as to implement processing on the production material.
In the field of production and manufacturing, a plurality of processing procedures are needed to be carried out for processing production materials to obtain target products, each processing procedure corresponds to a different process program, and the online configuration processing of the programs comprises the following steps: configuring a process program required by each procedure for processing the production material into the processed material, such as: the file or program number of the process program.
It should be noted that, in this embodiment, the processing program further includes a carrying interaction program, which is used to drive the processing equipment to perform information interaction with the carrying equipment when the carrying equipment performs the loading processing and the unloading processing, so that the processing equipment can loosen the material or clamp the material based on the signal feedback of the carrying equipment, and further enable the carrying equipment to implement the loading or unloading.
It should be further noted that the processing program further includes a tool replacement interactive program, and the tool replacement interactive program is used for driving the processing equipment and the carrying equipment to perform information interaction in the process of replacing the processing tool by the carrying equipment, so that the processing equipment can loosen or clamp the processing tool based on the signal feedback of the carrying equipment, and further realize replacement of the processing tool.
In this embodiment, the data of the tool replacement interactive program and the data of the tool transfer interactive program include: the corresponding program file or program number.
In this embodiment, the processing program may further include a main processing program, where the process program, the transport interaction program, and the tool change interaction program are used as subroutines, and the main processing program is used to invoke corresponding subroutines based on actual conditions.
In other embodiments, the main processing program may be omitted. Accordingly, the machining program may include only the process program, the handling interaction program, and the tool change interaction program.
The handling apparatus is used for handling production materials or processing tools.
In this embodiment, the handling apparatus includes: and a transfer robot. In a specific embodiment, the transfer robot includes: four-axis robots or six-axis robots. The four-axis robot consists of four rotating shafts, so that the carrying flexibility is improved; just on the base was located soon to the one end of four-axis robot support column, be favorable to dwindling four-axis robot's area, and increased four-axis robot's load weight. Six axis robot comprises six rotation axes, and the quantity of rotation axis is more, and the flexibility ratio of robot is higher, and then is favorable to improving the flexibility of transport.
In this embodiment, the online configuration processing of the handling equipment includes: and managing the carrying equipment to carry the interactive signals, the detection signals and the basic data.
The position of the carrying equipment can be obtained by managing the station information of the carrying equipment, so that the number of the carrying equipment is counted; the carrying interactive signal is used for representing carrying state information of current carrying equipment, such as loading and unloading, whether carrying is completed or not, and the like, so as to carry out production scheduling; the detection signal is used for detecting whether the current equipment is in operation, standby, position and alarming, so that the production is statistically analyzed, the production efficiency is improved and considered, and the abnormity is timely processed; the basic data is used for describing basic information of the equipment, such as load information, station information, equipment type and the like.
The handling tool is used for being matched with the handling equipment for use so as to realize the handling of production materials or processing tools.
In this embodiment, the handling device is a handling robot, and the handling tool used in cooperation with the handling robot is a gripper, and the gripper is installed at the end of the handling robot and is used for gripping a production material, a processed material, or a processing tool.
In this embodiment, the online configuration processing of the handling tool includes: and counting the type, position information and quantity of the carrying tools, associated production materials, processed materials and processing tools.
Specifically, in this embodiment, the handling tool is stored in the rack. Accordingly, the location information of the carrier may be a bin position number of the carrier within the rack.
In this embodiment, the production material associated with the carrying tool refers to a production material matched with the size, shape and clamping position of the carrying tool, so that the production material can be normally grabbed by the carrying tool; the object associated with the handling tool refers to the processed material matched with the size, shape and clamping position of the handling tool, so that the processed material can be normally grabbed by the handling tool; the processing tool associated with the carrier means a processing tool that matches the size, shape, and clamping position of the carrier so that the processing tool can be grasped by the carrier.
Accordingly, in this embodiment, the data of the handling tool includes: the type of handling tool, location information and quantity, associated production materials, processed materials and processing tools.
The carrying program is used for instructing the carrying equipment to execute specific carrying actions. The loading program is used for instructing the carrying equipment to carry out loading processing on the processing equipment, and the unloading program is used for instructing the carrying equipment to carry out unloading processing.
In this embodiment, the online configuration processing is performed on the transport program, and the obtained transport program data includes a file or a program number of the transport program.
In this embodiment, the transfer program further includes a transfer tool replacement program for instructing the transfer device to replace the transfer tool, and a processing tool replacement program for instructing the transfer device to replace the processing tool.
In some embodiments, the handling procedure may further include a handling main procedure, the handling tool changing procedure, the loading procedure, and the unloading procedure being used as the handling sub-procedures. The main conveying program calls a specific sub conveying program based on actual requirements and instructs the conveying equipment to execute specific conveying actions.
In other embodiments, the main carrying procedure may be omitted.
It should be further noted that, in this embodiment, the production resources further include: auxiliary equipment and corresponding auxiliary program. The auxiliary equipment is used for carrying out specific auxiliary processing procedures. For example: the auxiliary equipment comprises a cleaning machine and a detection machine. The cleaning machine is used for cleaning the processing equipment, and the detection machine is used for detecting the quality of the processed materials.
Correspondingly, in this embodiment, the online configuration processing is performed on the auxiliary device, and the obtained production resource data includes: basic data for managing auxiliary equipment, auxiliary status signals, interaction signals, auxiliary programs for detecting signal association and auxiliary tools.
Wherein the auxiliary status signal is used to indicate status information of the current auxiliary device, such as: during execution of auxiliary machining or in standby; the interaction signal is used for information interaction between the auxiliary equipment and other equipment; the detection signal is used for indicating whether the current equipment is in operation, standby, position and alarming, so that the production is statistically analyzed, the production efficiency is improved, and abnormal problems are timely treated; the auxiliary program is used for indicating the auxiliary equipment to complete a specific auxiliary processing procedure; the auxiliary tool is used for assisting the auxiliary equipment to perform a specific auxiliary machining process.
As an embodiment, when the auxiliary device is a detection machine, the auxiliary tool may include a probe, a probe head, a clamping tool, and the like, and the probe or the probe head is used for detecting whether the quality is qualified; when the auxiliary device is a washing machine, the auxiliary tool may comprise a gripping tool or the like.
In a specific implementation, the information of the processing equipment, the handling equipment, the auxiliary equipment and the material rack is obtained in real time to schedule the production execution.
With continued reference to FIG. 1, step S2 is executed to obtain a production plan based on the order information and the production resource data. And obtaining the production plan so as to carry out detection processing and production execution processing on the required production resources according to the production plan and correspondingly realize production scheduling.
In this embodiment, the order information includes: order priority and scheduled completion time.
Wherein, the order priority can be set based on actual conditions. Such as: a plurality of different order priorities can be set based on the urgency, importance, etc. of the order; the planned completion time is when the order is planned to be completed.
In this embodiment, the production plan includes: the process route (including the one or more processes) required to complete the processed material in the order information, and the type and number of processing equipment corresponding to each process, the type and number of processing tools, the process, and the type and number of handling equipment used in cooperation, the type and number of handling tools, and the handling procedure.
In this embodiment, the process route further includes an auxiliary processing procedure; the production plan may further include: the type and number of auxiliary devices corresponding to the auxiliary working process, the type and number of auxiliary tools, and an auxiliary program. In other embodiments, the process route may also include no secondary processing steps.
In this embodiment, the production plan may further include: the type and amount of production materials required to complete each work order, as well as the planned start-up time, the planned completion time, and the like.
In this embodiment, the step of obtaining a production plan based on the order information and the production resource data includes: determining the production sequence according to the order priority; and if the order priorities are the same, determining the production sequence according to the planned completion time.
And preferentially finishing the work orders with higher order priority according to the order priorities of the work orders, thereby reasonably planning the finishing sequence of the work orders and further being beneficial to improving the customer satisfaction.
And preferentially finishing the work orders with earlier planning completion time according to the planning completion time for finishing a plurality of work orders.
With continued reference to fig. 1, step S4 is executed to perform a detection process on the required production resources based on the production plan, and is adapted to detect whether the resources corresponding to the production plan are all ready, where the resources include any one of processing tools, handling tools, and process programs.
And detecting the required production resources so as to carry out resource allocation processing when the resources corresponding to the production plan are not prepared, thereby being beneficial to carrying out production execution processing based on the production plan subsequently.
In this embodiment, the resources include any one or more of a processing tool, a handling tool, and a process program.
The processing tool corresponding to the production plan is detected to be ready or not, so that resource allocation processing is performed on the processing tool in time, and then the processing equipment can be guaranteed to normally execute processing.
Specifically, when the resource is a processing tool, the step of performing detection processing on the required production resource includes: and judging whether the processing tool corresponding to the production plan is available or not, so that when the processing tool corresponding to the production plan is not available, the processing tool corresponding to the production plan is equipped, and accordingly, the processing tool can be used for executing the corresponding processing procedure in the subsequent production execution processing process.
As an embodiment, it is determined whether or not a processing tool corresponding to the production plan is provided on the rack and the processing device.
Whether the carrying tools corresponding to the production plan are equipped or not is detected, so that the carrying equipment can normally carry the production materials, the processed materials and the processing tools.
Specifically, when the resource is a handling tool, the detecting process for the required resource based on the production plan includes: whether or not a carrier matching the production material, the processed material, and the processing tool is provided is determined. As an embodiment, it is determined whether or not the material rack and the carrying device have carrying tools respectively matched with the production material, the processed material, and the processing tool.
By detecting whether the process program corresponding to the production plan is complete, the subsequent processing equipment can perform processing treatment on the raw material based on the process program.
In this embodiment, the processing program includes a main processing program and corresponding sub-processing programs, and the sub-processing programs include the process program, the transport interactive program, and the tool change interactive program. Correspondingly, the detection processing of the required resources comprises the following steps: whether the machining program corresponding to the production plan exists is detected, so that the main program and all the subprograms in the machining program can be issued at one time subsequently, and the steps are simplified.
In another embodiment, when the machining program does not include the main machining program, the step of performing detection processing on the required resource includes: and detecting whether the process program corresponding to the production plan exists or not, so that the required process program is issued only when needed subsequently.
In this embodiment, in the step of performing detection processing on the required resource based on the production plan, the resource further includes: a carrier replacement program corresponding to the production plan; the detection processing of the required resources further comprises: whether a carrying tool replacing program corresponding to a production plan is complete or not is detected, so that when the carrying tool replacing program is not complete, the carrying tool replacing program corresponding to the production plan can be issued to the carrying equipment subsequently, and accordingly the carrying tool replacing program can be called to replace a carrying tool.
In the step of performing the detection processing on the required resource based on the production plan, the resource further includes a machining tool replacement program; the detection processing of the required resources further comprises: and detecting whether a machining tool replacing program corresponding to the production plan is complete or not, so that when the machining tool replacing program is not complete, the machining tool replacing program corresponding to the production plan is issued to the carrying equipment subsequently, and the machining tool replacing program can be called subsequently to replace the machining tool.
Specifically, the detecting the required resource may include: and detecting whether the carrying program corresponding to the production plan is complete or not.
In other embodiments, after obtaining the production plan, the transportation program may be issued to the transportation device before performing the detection processing on the required production resource. And issuing the transport program to the transport equipment, so that the transport program is not required to be detected in the process of detecting the required resources, and the transport program can be called to replace the machining tool when the machining tool needs to be replaced in the subsequent resource allocation process.
It should be noted that, in some embodiments, when the process route further includes an auxiliary processing procedure, the production plan further includes the type and number of auxiliary devices, the type and number of auxiliary tools, and an auxiliary program corresponding to the auxiliary processing procedure; and in the process of detecting and processing the required resources based on the production plan, the resources further comprise auxiliary tools and auxiliary programs corresponding to the production plan.
Correspondingly, the step of performing detection processing on the required resource further includes: detecting whether the auxiliary equipment is provided with an associated auxiliary program; whether or not an auxiliary tool corresponding to the auxiliary machining process is provided is detected.
Whether the auxiliary equipment is provided with the associated auxiliary program is detected, so that the subsequent resource allocation processing can allocate the corresponding auxiliary program, and the auxiliary equipment can execute the auxiliary processing operation based on the auxiliary program in the subsequent production execution processing process.
Whether an auxiliary tool corresponding to the auxiliary processing procedure is provided or not is detected, so that the subsequent resource allocation processing can allocate the corresponding auxiliary tool, and the auxiliary equipment can utilize the auxiliary tool to execute specific auxiliary processing operation. Specifically, whether the auxiliary tool corresponding to the auxiliary machining process is arranged on the material rack and the auxiliary equipment or not is detected.
With continued reference to fig. 1, step S5 is executed to perform resource allocation processing adapted to allocate the resource corresponding to the production plan when the resource corresponding to the production plan is not fully prepared.
And performing resource allocation treatment to allocate the resources corresponding to the production plan, so that in the subsequent production execution treatment process, the carrying equipment can normally perform feeding treatment and discharging treatment, and the processing equipment can normally execute processing treatment on the production materials, thereby correspondingly ensuring the normal execution of production.
The manufacturing management method provided in this embodiment performs online configuration processing on production resources to obtain production resource data, and performs detection processing on required production resources based on the production plan, so as to be suitable for detecting whether resources corresponding to the production plan are all ready, where the resources include any one of a processing tool, a transport tool, and a process program; when the resources corresponding to the production plan are not prepared, resource allocation processing is carried out, the resources corresponding to the production plan are suitable for being allocated, so that the production resources are scheduled based on the production plan, and processing tools, carrying tools and process programs required by the production plan can be allocated, correspondingly, different processing tools, carrying tools and process programs can be automatically replaced according to the production plans with different requirements, different types of products can be produced, full-automatic production change can be further realized, execution of different production modes can be met, and the production flexibility and the production efficiency are further improved.
In this embodiment, when there is no machining tool corresponding to the production plan, the resource allocation process includes: and preparing a processing tool corresponding to the production plan.
In this embodiment, the manufacturing management method further includes: after resource allocation processing is carried out, before production execution processing is carried out, whether a processing tool installed on current processing equipment is matched with a current processing procedure is judged; and when the machining tool corresponding to the production plan is not available, replacing the machining tool matched with the current machining process for the machining equipment so that the machining equipment can execute the required machining process by using the machining tool.
In this embodiment, the step of replacing the machining tool for the machining apparatus includes: judging whether a carrying tool installed on the carrying equipment is matched with the processing tool or not; if not, replacing the carrying tool matched with the processing tool for the carrying equipment; and when the carrying tool installed on the carrying equipment is matched with the processing tool, the carrying equipment uses the carrying tool to replace the processing tool matched with the current processing procedure for the processing equipment.
By confirming that the carrying tool installed on the carrying equipment is the carrying tool matched with the processing tool, when the processing tool is not matched with the current processing procedure, the processing tool can be normally clamped by the carrying tool, and accordingly, the processing tool can be replaced.
In this embodiment, the step of replacing the transfer tool for the transfer apparatus includes: and calling the carrying tool replacing program to drive the carrying equipment to replace the carrying tool, so that the carrying tool can be automatically replaced.
The carrying equipment is a carrying robot, the carrying tool is a paw, the zero-point quick-change module is installed at the tail end of the carrying robot, the zero-point quick-change module is opened, the zero-point quick-change module can be separated from the current paw, the zero-point quick-change module is matched with the processing tool matched paw, the zero-point quick-change module is closed, the carrying robot can be automatically replaced by the paw, the halt replacement is not needed, the time for replacing the paw is saved, and the working efficiency and the production efficiency are improved.
Accordingly, as an embodiment, the processing tool replacing program controls the opening and the disengagement of the transfer robot for quick zero point replacement, so as to realize the automatic replacement of the gripper by the transfer robot.
Specifically, the gripper grips the machining tool and carries the machining tool to the machining device, so that the machining device replaces the machining tool.
It should be further noted that, in this embodiment, the step of replacing the processing tool for the processing apparatus includes: and calling the machining tool replacing program to drive the carrying equipment to replace the machining tool, so that the machining tool can be automatically replaced.
In addition, the step of performing resource allocation processing when the machining tool replacement program is not complete may further include: and issuing a machining tool replacement program corresponding to the production plan to the carrying equipment. Specifically, before a machining tool is replaced for a machining apparatus, a machining tool replacement program corresponding to the production plan is issued to the conveyance apparatus.
In addition, in the embodiment, during the resource allocation process, based on the actual production requirement, a spare machining tool may be further allocated, so that when an abnormality occurs in the machining tool or the life of the machining tool expires during the production execution process, the new machining tool is timely replaced. Specifically, a spare machining tool may be disposed on the stack.
When the machining tool is a cutter, the spare cutter can be arranged on the material rest and can be placed on the cutter tower. The tool turret refers to a tool magazine which is mounted on the machining equipment and used for storing various tools.
In this embodiment, the processing program includes a main processing program and corresponding sub-processing programs, and the sub-processing programs include a process program, a transport interaction program, and a tool change interaction program; the detection processing of the required resources comprises the following steps: detecting whether a processing program corresponding to the production plan is available; if not, the resource allocation processing comprises the following steps: acquiring the processing program; and issuing the processing program to processing equipment.
When the machining program corresponding to the production plan is not available, the resource allocation processing step includes: and acquiring the machining program and issuing the machining program to the machining equipment. In this embodiment, in the resource allocation process, the processing program is issued to the processing device at one time, so that the processing sub-program can be called through the main processing program without issuing a process program, a transport interaction program, and a tool replacement interaction program subsequently.
Correspondingly, in this embodiment, the processing main program calls the tool replacement interaction program, so as to drive the processing equipment and the carrying equipment to perform information interaction, thereby implementing replacement of the carrying tool.
As an embodiment, the tool change interactive program is used for controlling the processing equipment to open and close the processing equipment, so that the handling equipment can remove the processing tool from the processing equipment and place a new processing tool.
In other embodiments, when the machining program does not include the main machining program, the manufacturing management method further includes: and when detecting that the machining tool corresponding to the production plan is not available, issuing the tool replacement interactive program to the machining equipment, so that the machining equipment can interact with the carrying equipment based on the tool replacement interactive program, and accordingly, the machining tool can be replaced. Correspondingly, compared with the whole machining program, the storage space occupied by the carrying interactive program is smaller, and the storage space of the machining equipment is saved.
In this embodiment, when a transfer tool that matches any one of the production materials, processed materials, and processing tools is not provided, performing resource allocation processing includes: and providing a carrying tool matched with the production material, the processed material and the processing tool respectively so that the carrying tool can normally take and place the production material, the processed material and the processing tool.
Specifically, when a plurality of handling tools are needed, the plurality of handling tools can be placed on the rack so as to be replaced in time when needed.
In this embodiment, the step of replacing the carrying tool for the carrying apparatus includes: and calling the carrying tool replacing program to drive the carrying equipment to replace the carrying tool.
In addition, the step of performing the resource allocation process when the carrier exchange program is not complete may further include: and issuing a carrying tool replacing program corresponding to the production plan to the carrying equipment. Specifically, before a carrier is replaced for a carrier, a carrier replacement program corresponding to the production plan is issued to the carrier.
In the present embodiment, a description will be given taking an example in which a transfer tool replacement program and a processing tool replacement program corresponding to a production plan are issued to transfer devices, respectively.
In another embodiment, when the carrier exchange process is not complete, the step of performing resource allocation processing may further include: and issuing the carrying program corresponding to the production plan to the carrying equipment. The carrying program may include a main program and corresponding carrying subroutines, the subroutines include a carrying tool replacing program and a machining tool replacing program, and accordingly, the carrying tool replacing program or the machining tool replacing program may be called by the main program to replace the carrying tool or the machining tool.
In this embodiment, when the process program corresponding to the production plan is not available, the resource allocation processing includes: and acquiring the process program, and issuing the process program to the processing equipment. More specifically, the machining program is acquired and issued to the machining device.
In another embodiment, when the process program corresponding to the production plan is not available, performing the resource allocation process includes: data of the process is obtained. Acquiring data of the process program, and judging whether the processing equipment has the process program corresponding to the current processing procedure or not in the subsequent production execution step; and when the processing equipment does not have the process program corresponding to the current processing procedure, the process program is issued to the processing equipment. Correspondingly, compared with the whole processing program, the process program occupies a smaller storage space, and is beneficial to saving the storage space of the processing equipment.
It should be noted that, in some embodiments, when the process route further includes an auxiliary processing procedure, the step of performing detection processing on the required resource further includes: detecting whether the auxiliary equipment is provided with an associated auxiliary program; whether or not an auxiliary tool corresponding to the auxiliary machining process is provided is detected.
Correspondingly, when it is detected that the auxiliary device does not have the associated auxiliary program, the step of performing resource allocation processing further includes: and acquiring the auxiliary program, and issuing the auxiliary program to the auxiliary equipment.
In another embodiment, when detecting that the auxiliary device does not have an associated auxiliary program, the step of performing resource provisioning processing further includes: and acquiring the auxiliary program. Correspondingly, in the process of subsequent production execution processing, the auxiliary program is issued to the auxiliary equipment according to actual needs.
The resource allocation processing step, when detecting that there is no auxiliary tool corresponding to the auxiliary machining process, further includes: and providing an auxiliary tool corresponding to the auxiliary processing procedure.
For the description of the auxiliary tool corresponding to the auxiliary processing procedure, reference may be made to the corresponding description of the aforementioned auxiliary tool corresponding to the processing procedure, and details thereof are not repeated herein.
With continued reference to fig. 1, step S5 is performed, and at step S5, when the resources required for the production plan are completed, production execution processing is performed, including one or more production execution steps S6.
In this embodiment, based on the production plan, the production resources are scheduled, and the processing tools, the carrying tools, and the process programs required for completing the production plan can be provided, so that different processing tools, carrying tools, and process programs can be automatically replaced according to the production plans of different requirements, so as to automatically produce different types of products, thereby realizing full-automatic production change, satisfying execution of different production modes, and further improving production flexibility and production efficiency.
Referring collectively to fig. 2, a flowchart of one embodiment of the production execution step S6 of fig. 5 is shown, each of which includes:
and step S61, based on the loading program, the carrying equipment carries the production materials to the idle processing equipment for loading processing, so that loading is automatically realized, and the processing equipment executes processing on the production materials.
Referring to fig. 3 in combination, a flowchart of an embodiment of step S61 in fig. 2 is shown. Specifically, in this embodiment, the step S61 of the handling device handling the production materials to the idle processing device for loading processing includes:
as shown in fig. 3, in step S611, the loading program is called, and the serial number and the grasping position of the production material (e.g., the processing part) are transmitted to the handling device, and the handling device grasps the production material and feeds back the result. The handling equipment grabs the production materials and feeds back results, so that whether idle processing equipment exists or not can be determined subsequently based on the feedback results. Specifically, the conveying apparatus feeds back the conveying execution result.
As shown in fig. 3, in step S612, it is determined whether the current processing equipment is idle based on the feedback result.
As shown in fig. 3, in step S613, if the current processing apparatus is not idle, it is determined whether a processing apparatus having the same configuration is idle.
As shown in fig. 3, step S614 waits for the corresponding processing device to be idle if the processing device having the same configuration is not idle.
As shown in fig. 3, in step S615, when it is determined that there is an idle processing device, a loading process is performed on the idle processing device.
In this embodiment, in the process of performing loading processing by the transporting device, the processing main program calls the transporting interaction program to drive the processing device to perform information interaction with the transporting device, so that the processing device can cooperate with the transporting device to perform loading.
Specifically, the handling equipment and the processing equipment can communicate with each other through a bus or an IO interface.
In another embodiment, when the main processing program does not have the main processing program, and only the tool change interactive replacement program or the transport interactive replacement program is issued during the resource allocation process, the manufacturing management method further includes: and when the carrying equipment carries out feeding treatment or blanking treatment, the carrying interaction program is issued to the processing equipment. Correspondingly, the purpose of information interaction between the processing equipment and the conveying equipment can be achieved by calling the conveying interaction program.
With continued reference to fig. 2, step S62, based on the process program, the processing device performs processing on the production material to obtain a processed material.
In this embodiment, the processing device automatically executes processing based on a process program, thereby enabling automated production. Specifically, the processing equipment utilizes a processing tool to process the green product material.
As an example, when the machining process is a milling process, the machining tool may be a milling cutter, and the machining apparatus is a milling machine that performs milling on a green product material based on the process program; when the machining process is a hole machining process, the machining tool may be a boring cutter, and the machining device may be a boring machine, and based on the process, the boring machine performs hole machining on the green product material.
Specifically, in this embodiment, based on the process program, the step of processing the production material by the processing device includes: calling the process program by using the processing main program; and the process program drives the processing equipment to process the production materials.
In other embodiments, when the machining program does not include the main machining program, the production executing step further includes: after the carrying equipment carries the production materials to the idle processing equipment for loading processing, before the processing equipment carries out processing on the production materials, judging whether the processing equipment has a process program corresponding to the current processing procedure; and when the processing equipment does not have the process program corresponding to the current processing procedure, the process program is issued to the processing equipment. Therefore, the process program can be only issued to the processing equipment, and the memory of the processing equipment is saved.
With continued reference to fig. 2, in step S63, based on the blanking program, the handling device blanks the processed material. Specifically, the carrying device carries the processed material on the processing device by using the carrying tool, and places the processed material at the original position of the production material on the material rack.
In a specific implementation, after the processing equipment performs processing on the production material to obtain a processed material, the processing equipment feeds back a processing completion signal; and the carrying equipment carries out blanking processing on the processed material based on the processing completion signal.
In addition, after the carrying equipment carries out blanking processing on the processed materials, the carrying equipment feeds back blanking signals, so that the fact that the current materials are processed and blanking is completed is indicated.
It should be noted that, in this embodiment, the status information of the carrying device, the rack, and the processing device is obtained in real time, so that the production execution progress can be obtained in real time.
Wherein, specifically, the manufacturing management method further comprises: and modifying the processing state of the material on the material rack into a processed part state based on the blanking signal so as to conveniently acquire the material processing condition on the material rack in real time.
In addition, in this embodiment, the manufacturing management method further includes: in the step of performing production execution processing, determining whether a lifetime of the processing tool has expired or the processing tool is in an abnormal state; and if so, replacing the processing tool for the processing equipment.
And judging whether the service life of the processing tool is expired or whether the processing tool is in an abnormal state, so that whether the processing tool can be normally used or not can be judged, the processing of the production material by using the processing tool in the abnormal state is avoided, normal production is further ensured, and the production efficiency and the production yield are improved.
Specifically, a target number of uses is set for each of the machining tools as a service life; the processing tool is mounted on the processing equipment, the processing equipment can record the use times of the processing tool, and whether the service life of the processing tool is expired can be judged by judging whether the use times of the processing tool reaches the service life.
And the processing tool is mounted on the processing equipment, the processing equipment is provided with a corresponding sensor, and whether the processing tool is in an abnormal state or not is detected through the sensor. For example: when the machining tool is a cutter, the sensor detects whether an abnormal state such as cutter breakage occurs.
In the present embodiment, the machining tool is described as an example of a tool. Because the cutter belongs to a consumable product, the production yield and the production efficiency can be obviously improved by judging whether the service life of the cutter is expired or whether the cutter is in an abnormal state.
In this embodiment, the step of replacing the machining tool for the machining apparatus includes: judging whether a carrying tool installed on the carrying equipment is matched with the machining tool or not; if not, replacing the carrying tool matched with the processing tool for the carrying equipment; when a carrier mounted on the carrier is matched with the processing tool, the carrier replaces the processing tool for the processing tool with the carrier.
Specifically, the main transport program calls the machining tool replacement program to drive the transport device to replace the machining tool. In other embodiments, the main transporting program may be omitted, and the machining tool replacing program may be directly invoked to replace the machining tool by the transporting apparatus.
In this embodiment, in the process of replacing the processing tool by the carrying device, a tool replacement interaction program is also called to drive the processing device and the carrying device to perform information interaction. Specifically, in this embodiment, the processing main program calls the tool change interactive program, and the tool change interactive program drives the processing equipment and the conveying equipment to perform information interaction.
In other embodiments, the main carrying program can be omitted, and whether the machining equipment has a tool change interaction program or not can be detected; and if not, issuing a tool replacement interactive program to the processing equipment. Correspondingly, the tool replacement interactive program is directly called to drive the processing equipment and the carrying equipment to carry out information interaction.
In the present embodiment, the machining tool is described as an example of a tool.
Therefore, whether the carrying tool installed on the carrying equipment is matched with the cutter or not is judged; and if not, replacing the carrying tool matched with the cutter for the carrying equipment.
Specifically, a carrier replacement program may be invoked to cause the carrier apparatus to replace the carrier.
When a carrying tool mounted on the carrying device is matched with the tool, the carrying device uses the carrying tool to replace the tool for the processing device.
As an embodiment, after a gripper on a transfer robot is configured as a gripper matched with the tool by a zero-point quick-change module, position information of the tool with the same model as the tool is transmitted to the transfer robot, and the transfer robot grabs the tool by using the gripper and transports the tool to the processing equipment for replacement.
In specific implementation, the cutter is not only stored on the rack, but also can be stored in the turret. When the handling device replaces an abnormal tool on the machining device with a tool stored in the turret, the handling device may be caused to grasp the tool with the handling tool after moving the turret to a wide space.
In order to solve the technical problem, an embodiment of the present invention further provides a manufacturing management system. Referring to FIG. 4, a functional block diagram of an embodiment of a manufacturing management system of the present invention is shown. FIG. 5 is a functional block diagram of one embodiment of the production execution subunit of FIG. 4.
In this embodiment, the manufacturing management system includes: a data configuration module 10, configured to perform online configuration processing on production resources to obtain production resource data, where the production resources include: the processing method comprises the following steps of processing a production material into a processed material, wherein the processing steps comprise one or more processing steps required by the processing of the production material into the processed material, a processing tool, a processing program and a processing device corresponding to each processing step, a carrying tool matched with the processing tool, the production material and the processed material respectively for use, and a carrying device and a carrying program corresponding to the carrying device; the processing program comprises a technological program, and the carrying program comprises a feeding program and a discharging program; a scheduling module 20, configured to obtain a production plan based on the order information and the production resource data; a resource detection module 30, configured to perform detection processing on required resources based on the production plan, and adapted to detect whether resources corresponding to the production plan are all ready, where the resources include any one or more of a processing tool, a carrying tool, and a process program; a resource allocation module 40, configured to perform resource allocation processing when the resource corresponding to the production plan is not fully allocated, and adapted to allocate the resource corresponding to the production plan; a production execution module 50, configured to perform production execution processing when resources required by a production plan are complete, where the production execution module 50 includes one or more production execution subunits 60; each of the production execution subunits 60 includes: the loading execution subunit 61 is configured to invoke the loading program, and drive the handling equipment to carry the production materials to the idle processing equipment for loading processing; the processing subunit 62 is configured to invoke the process program, drive the processing device to perform processing on the production material, and obtain a processed material; and the blanking subunit 63 is configured to invoke the blanking program, and drive the handling equipment to perform blanking processing on the processed material.
In the manufacturing management system, a data configuration module 10 performs online configuration processing on production resources to obtain production resource data, and a resource detection module 30 performs detection processing on required production resources based on the production plan, and is suitable for detecting whether the resources corresponding to the production plan are all prepared, wherein the resources include any one of processing tools, carrying tools and process programs; when the resources corresponding to the production plan are not fully prepared, the resource preparation module 40 performs resource preparation processing suitable for preparing the resources corresponding to the production plan, so that the manufacturing management system can schedule the production resources based on the production plan and can prepare the processing tools, the carrying tools and the process programs required by the production plan, and accordingly, different processing tools, carrying tools and process programs can be automatically replaced according to the production plans with different requirements, so that different types of products can be automatically produced, full-automatic production change can be realized, execution of different production modes can be met, and production flexibility and production efficiency are improved.
And the data configuration module 10 is configured to perform online configuration processing on the production resources to obtain production resource data.
In this embodiment, the production resources include: the processing method comprises the following steps of processing a production material into a processed material, wherein the processing steps comprise one or more processing steps required by the processing of the production material into the processed material, a processing tool, a processing program and a processing device corresponding to each processing step, a carrying tool matched with the processing tool, the production material and the processed material respectively for use, and a carrying device and a carrying program corresponding to the carrying device; the processing program comprises a technological program, and the carrying program comprises a feeding program and a discharging program.
The data configuration module 10 performs online configuration processing on the production resource configuration, so as to provide production resource data for the production plan obtained by the production scheduling module 20, which is beneficial to generating an actually achievable production plan; and, it is also advantageous to schedule and allocate production resources based on production resource data during resource allocation processing by the resource allocation module 40 and production execution processing by the production execution module 50.
Wherein the production material is a material to be processed, and the raw material is processed subsequently to obtain a processed material. In this example, the production material was a blank part. Accordingly, in this embodiment, production resource data is constructed based on one or more processing operations required to process a production material into a processed material.
The processing equipment is used for processing the raw product material. In this embodiment, the online configuration processing of the processing device by the data configuration module 10 includes: and managing station information, processing state signals, interaction signals, detection signals, associated processing procedures and the like of the processing equipment.
Wherein the machining state signal is used to indicate state information of the current machining device, such as: during processing, waiting for materials, finishing processing and the like; the interactive signal refers to a signal for information interaction between the processing equipment and the carrying equipment or other equipment; the associated processing procedure refers to a procedure type which is supported to be executed by the current processing equipment; the detection signal is used for indicating whether the current equipment is in operation, standby, position and alarming, so that the production is statistically analyzed, the production efficiency is improved, and abnormal problems are timely handled.
Accordingly, in this embodiment, the data of the processing device includes: basic data, state information and interaction information. Wherein the base data comprises: station information and associated manufacturing procedures, etc. Wherein the base data may include: station labels, station types, station name working condition parameters, associated equipment, station files, workbench lists and the like.
The processing tool is used for being matched with the processing equipment to execute corresponding processing procedures so as to realize processing of production materials. In this embodiment, the data configuration module 10 performing online configuration processing on the processing tool includes: and acquiring the type, the position information and the number of the processing tools, the related conveying tools, the processing procedures of the processing equipment and the processing programs.
In specific implementation, the processing tools are stored in the material rack, the material rack is managed in the storage division areas, different types of processing tools are stored in different storage areas, each storage area corresponds to one storage area label, a plurality of storage positions are installed in each storage area, each storage position corresponds to one storage position label, and therefore the position of each processing tool can be obtained by recording the storage area labels and the storage position labels. Accordingly, the location information of the processing tool may be the library location index.
Wherein the handling tool associated with the processing tool refers to a handling tool matching the shape, size and clamping position of the processing tool so that the processing tool can be accessed by the handling tool; a machining device associated with a machining tool refers to a machining device that can be used in conjunction with the machining tool to execute a particular machining program; a machining process associated with a machining tool refers to a type of machining process that can be performed with the machining tool; the machining program related to the machining tool refers to a machining process that can be executed by the machining tool, and the machining program related to the machining process.
Accordingly, the data of the processing tool includes: position information, type, number of the processing tools, associated carrying tools and processing procedures, processing programs, and associated processing equipment.
In this embodiment, the processing tool includes: one or both of the clamp and the cutter.
The fixture is used for fixing the production materials on the processing equipment.
The cutter is used for processing the raw product material. Specifically, the tool is used as a basis for executing machining, and when machining is performed, a blank part (i.e., the production material) is machined by the tool to obtain a machined material part. In particular implementations, the tool may include turning tools, milling tools, boring tools, drills, and the like.
In this embodiment, the clamp and the tool are stored in the material rack, and the clamp and the tool are configured on line, so as to obtain the position information of the clamp and the tool, which is beneficial for the carrying tool to take and place the clamp and the tool according to the position information.
In other embodiments, the processing tool may further comprise a probe, or the like, which is used to check whether the quality is acceptable.
The machining program is used for instructing the machining equipment to perform specific operations. In this embodiment, the processing procedure includes a process program, and the process program is used to instruct the processing equipment to perform a specific processing procedure, so as to implement processing on the production material.
In the field of manufacturing, a plurality of processing procedures are required to be performed to process a production material to obtain a target product, each processing procedure corresponds to a different process program, and the data configuration module 10 performs online configuration processing on the program, including: configuring a process program required by each procedure for processing the production material into the processed material, such as: the file or program number of the process program.
It should be noted that, in this embodiment, the processing program further includes a carrying interaction program, which is used to drive the processing equipment to perform information interaction with the carrying equipment when the carrying equipment performs the loading processing and the unloading processing, so that the processing equipment can loosen the material or clamp the material based on the signal feedback of the carrying equipment, and further enable the carrying equipment to implement the loading or unloading.
It should be further noted that the processing program further includes a tool replacement interactive program, and the tool replacement interactive program is used for driving the processing equipment and the carrying equipment to perform information interaction in the process of replacing the processing tool by the carrying equipment, so that the processing equipment can loosen or clamp the processing tool based on the signal feedback of the carrying equipment, and further realize replacement of the processing tool.
In this embodiment, the data of the tool replacement interactive program and the data of the tool transfer interactive program include: the corresponding program file or program number.
In this embodiment, the processing program may further include a main processing program, where the process program, the transport interaction program, and the tool change interaction program are used as subroutines, and the main processing program is used to invoke corresponding subroutines based on actual conditions.
In other embodiments, the main processing program may be omitted. Accordingly, the machining program may include only the process program, the handling interaction program, and the tool change interaction program.
The handling apparatus is used for handling production materials or processing tools.
In this embodiment, the handling apparatus includes: and a transfer robot. In a specific embodiment, the transfer robot includes: four-axis robots or six-axis robots. The four-axis robot consists of four rotating shafts, so that the carrying flexibility is improved; just on the base was located soon to the one end of four-axis robot support column, be favorable to dwindling four-axis robot's area, and increased four-axis robot's load weight. Six axis robot comprises six rotation axes, and the quantity of rotation axis is more, and the flexibility ratio of robot is higher, and then is favorable to improving the flexibility of transport.
In this embodiment, the data configuration module 10 performing online configuration processing on the handling equipment includes: and managing the carrying equipment to carry the interactive signals, the detection signals and the basic data.
The position of the carrying equipment can be obtained by managing the station information of the carrying equipment, so that the number of the carrying equipment is counted; the carrying interactive signal is used for representing carrying state information of current carrying equipment, such as loading and unloading, whether carrying is completed or not, and the like, so as to carry out production scheduling; the detection signal is used for detecting whether the current equipment is in operation, standby, position and alarming, so that the production is statistically analyzed, the production efficiency is improved and considered, and the abnormity is timely processed; the basic data is used for describing basic information of the equipment, such as load information, station information, equipment type and the like.
The handling tool is used for being matched with the handling equipment for use so as to realize the handling of production materials or processing tools.
In this embodiment, the handling device is a handling robot, and the handling tool used in cooperation with the handling robot is a gripper, and the gripper is installed at the end of the handling robot and is used for gripping a production material, a processed material, or a processing tool.
In this embodiment, the online configuration processing of the carrying tool by the data configuration module 10 includes: statistics are taken of the type, location information and quantity of the handling tools, associated production materials, processed materials and processing tools.
Specifically, in this embodiment, the handling tool is stored in the rack. Accordingly, the location information of the carrier may be a bin position number of the carrier within the rack.
In this embodiment, the production material associated with the carrying tool refers to a production material matched with the size, shape and clamping position of the carrying tool, so that the production material can be normally grabbed by the carrying tool; the object associated with the handling tool refers to the processed material matched with the size, shape and clamping position of the handling tool, so that the processed material can be normally grabbed by the handling tool; the processing tool associated with the carrier means a processing tool that matches the size, shape, and clamping position of the carrier so that the processing tool can be grasped by the carrier.
Accordingly, in this embodiment, the data of the handling tool includes: the type of handling tool, location information and quantity, associated production materials, processed materials and processing tools.
The carrying program is used for instructing the carrying equipment to execute specific carrying actions. The loading program is used for instructing the carrying equipment to carry out loading processing on the processing equipment, and the unloading program is used for instructing the carrying equipment to carry out unloading processing.
In this embodiment, the data configuration module 10 performs online configuration processing on the transport program, and the obtained transport program data includes a file or a program number of the transport program.
In this embodiment, the transfer program further includes a transfer tool replacement program for instructing the transfer device to replace the transfer tool, and a processing tool replacement program for instructing the transfer device to replace the processing tool.
In some embodiments, the handling procedure may further include a handling main procedure, and the handling tool changing procedure, the loading procedure, and the unloading procedure are used as the handling sub-procedures. The carrying main program is used for calling a specific carrying sub-program based on actual requirements so as to instruct the carrying equipment to execute specific carrying actions. In other embodiments, the main transport program may be omitted.
It should be further noted that, in this embodiment, the production resources further include: auxiliary equipment and corresponding auxiliary program. The auxiliary equipment is used for carrying out specific auxiliary processing procedures. For example: the auxiliary equipment comprises a cleaning machine and a detection machine. The cleaning machine is used for cleaning the processing equipment, and the detection machine is used for detecting the quality of the processed materials.
Correspondingly, in this embodiment, the data configuration module 10 performs online configuration processing on the auxiliary device, and the obtained production resource data includes: basic data for managing the auxiliary devices, auxiliary status signals, interaction signals, detection signals and associated auxiliary programs, and auxiliary tools.
The auxiliary status signal is used to indicate status information of the current auxiliary device, such as: during execution of auxiliary machining or in standby; the interaction signal is used for information interaction between the auxiliary equipment and other equipment; the detection signal is used for indicating whether the current equipment is in operation, standby, position and alarming, so that the production is statistically analyzed, the production efficiency is improved, and abnormal problems are timely treated; the auxiliary program is used for indicating the auxiliary equipment to complete a specific auxiliary processing procedure; the auxiliary tool is used as a tool for performing a specific auxiliary machining process as the auxiliary equipment.
As an embodiment, when the auxiliary device is a detection machine, the auxiliary tool may include a probe, a probe head, a clamping tool, and the like, and the probe or the probe head is used for detecting whether the quality is qualified; when the auxiliary device is a washing machine, the auxiliary tool may comprise a gripping tool or the like.
In a specific implementation, the information of the processing equipment, the handling equipment, the auxiliary equipment and the material rack is obtained in real time to schedule the production execution.
And the scheduling module 20 is used for obtaining the production plan so as to perform detection processing and production execution processing on the required production resources according to the production plan and correspondingly realize production scheduling.
In this embodiment, the order information includes: order priority and scheduled completion time.
Wherein, the order priority can be set based on actual conditions. Such as: a plurality of different order priorities can be set based on the urgency, importance, etc. of the order; the planned completion time is when the order is planned to be completed.
In this embodiment, the production plan includes: the process route (including the one or more processes) required to complete the processed material in the order information, and the type and number of processing equipment corresponding to each process, the type and number of processing tools, the process, and the type and number of handling equipment used in cooperation, the type and number of handling tools, and the handling procedure.
In this embodiment, the process route further includes an auxiliary processing procedure; the production plan may further include: the type and number of auxiliary devices corresponding to the auxiliary working process, the type and number of auxiliary tools, and an auxiliary program. In other embodiments, the process route may also include no secondary processing steps.
In this embodiment, the production plan may further include: the type and amount of production materials required to complete each work order, as well as the planned start-up time, the planned completion time, and the like. In this embodiment, the scheduling module 20 determines the production sequence according to the order priority; if the order priorities are the same, the scheduling module 20 determines the production sequence according to the planned completion time.
And preferentially finishing the work orders with higher order priority according to the order priorities of the work orders, thereby reasonably planning the finishing sequence of the work orders and further being beneficial to improving the customer satisfaction.
And preferentially finishing the work orders with earlier planning completion time according to the planning completion time for finishing a plurality of work orders.
The resource detection module 30 performs detection processing on the required production resources, so that when the resources corresponding to the production plan are not fully prepared, resource allocation processing is performed, and further, production execution processing based on the production plan is performed in the following process.
In this embodiment, the resources include any one or more of processing tools, handling tools, and process sequences.
The resource detection module 30 detects whether the processing tool corresponding to the production plan is equipped or not, so that the resource allocation module 40 performs resource allocation processing on the processing tool in time, and then ensures that subsequent processing equipment can normally perform processing on the production material.
Specifically, when the resource is a machining tool, the resource detection module 30 determines whether or not a machining tool corresponding to the production plan is provided, so that when a machining tool corresponding to the production plan is not provided, the machining tool corresponding to the production plan is provided, thereby ensuring that the corresponding machining process can be performed by the machining tool during the production execution process performed by the production execution module 50.
As an embodiment, the resource detecting module 30 determines whether a processing tool corresponding to the production plan is provided on the rack and the processing device.
Whether the carrying tools corresponding to the production plan are equipped or not is detected, so that the carrying equipment can normally carry the production materials, the processed materials and the processing tools.
Specifically, when the resource is a carrier, the resource detection module 30 determines whether or not there is a carrier respectively matching the production material, the processed material, and the processing tool. By detecting whether the process program corresponding to the production plan is complete, the subsequent processing equipment can perform processing treatment on the raw material based on the process program. As an embodiment, the resource detecting module 30 determines whether or not the material rack and the transporting device have transporting tools respectively matching with the production material, the processed material, and the processing tool.
In this embodiment, the processing program includes a main processing program and corresponding sub-processing programs, and the sub-processing programs include the process program, the transport interactive program, and the tool change interactive program. Accordingly, the resource detection module 30 detects whether the processing program corresponding to the production plan is available, so that the resource allocation module 40 can issue the main program and all the sub-programs in the processing program at one time, which is beneficial to simplifying the steps.
In other embodiments, when the processing program does not include the main processing program, the resource detection module detects whether a process corresponding to the production plan is available, so that the required process is subsequently issued only when needed.
In this embodiment, the resources further include a carrier replacement program corresponding to the production plan; the resource detection module 30 also detects whether a carrier replacement program corresponding to the production plan is complete, so that when the carrier replacement program is not complete, the resource allocation module 40 can issue the carrier replacement program corresponding to the production plan to the carrier, and accordingly, can call the carrier replacement program to replace the carrier.
It should also be noted that the source also includes a process tool change program; the resource detection module 30 also detects whether a machining tool replacement program corresponding to the production plan is complete, so that when the machining tool replacement program is not complete, the resource allocation module 40 issues the machining tool replacement program corresponding to the production plan to the transport apparatus, so that the machining tool replacement program can be called to replace the machining tool.
Specifically, the resource allocation module 40 may detect whether a handler corresponding to the production plan is complete.
In other embodiments, the manufacturing management system may further include: and the carrying program issuing unit is used for issuing the carrying program to the carrying equipment based on the production plan output by the scheduling module.
And the carrying program is issued to the carrying equipment, so that the resource detection module does not need to detect the carrying program, and the carrying program can be called to replace the processing tool when the processing tool needs to be replaced in the resource allocation processing process of the resource allocation module.
It should be noted that, in some embodiments, when the process route further includes an auxiliary processing procedure, the production plan further includes the type and number of auxiliary devices, the type and number of auxiliary tools, and an auxiliary program corresponding to the auxiliary processing procedure; the resource detection module 30 also detects whether the auxiliary device has an associated auxiliary program, and detects whether an auxiliary tool corresponding to an auxiliary machining process is provided.
The resource detection module 30 detects whether the auxiliary equipment has the associated auxiliary program, so that the resource allocation module 40 can allocate the corresponding auxiliary program, so that the auxiliary equipment can perform the auxiliary processing operation based on the auxiliary program during the production execution process performed by the production execution module 50.
The resource detection module 30 detects whether or not an auxiliary tool corresponding to the auxiliary machining process is provided, so that the resource allocation module 40 can allocate the corresponding auxiliary tool so that the auxiliary equipment can perform a specific auxiliary machining operation using the auxiliary tool during the production execution process performed by the production execution module 50. Specifically, whether the auxiliary tool corresponding to the auxiliary machining process is arranged on the material rack and the auxiliary equipment or not is detected.
The resource allocation module 40 is configured to perform resource allocation processing when the resources corresponding to the production plan are not fully prepared, and is adapted to allocate the resources corresponding to the production plan so as to allocate the resources corresponding to the production plan, so that in the process of performing the production execution processing by the production execution module 50, the carrying device can perform the loading processing and the unloading processing normally, and the processing device can perform the processing on the raw material, thereby correspondingly ensuring the normal execution of the production.
The resource detection module 30 detects and processes the required production resources based on the production plan, and is suitable for detecting whether the resources corresponding to the production plan are all prepared, wherein the resources include any one of processing tools, carrying tools and process programs; when the resources corresponding to the production plan are not fully prepared, the resource preparation module 40 performs resource preparation processing suitable for preparing the resources corresponding to the production plan, so that the manufacturing management system can schedule the production resources based on the production plan and can prepare the processing tools, the carrying tools and the process programs required by the production plan, and accordingly, different processing tools, carrying tools and process programs can be automatically replaced according to the production plans with different requirements, so that different types of products can be automatically produced, full-automatic production change can be realized, execution of different production modes can be met, and production flexibility and production efficiency are improved.
In this embodiment, when the processing tool does not match the current processing procedure, the resource allocation module 40 allocates the processing tool corresponding to the production plan.
In this embodiment, the manufacturing management system further includes: a processing tool determination unit (not shown) configured to determine whether or not the processing tool installed on the current processing device matches the current processing procedure after the resource allocation processing is performed; when the machining tool corresponding to the production plan is not available, the machining tool determination unit replaces the machining tool matching the current machining process for the machining equipment so that the machining equipment can perform the required machining process using the machining tool.
In this embodiment, the processing tool determining unit determines whether the carrying tool mounted on the carrying apparatus is matched with the processing tool; if not, the processing tool judging unit replaces the carrying tool matched with the processing tool for the carrying equipment; and when the carrying tool installed on the carrying equipment is matched with the processing tool, the carrying equipment uses the carrying tool to replace the processing tool matched with the current processing procedure for the processing equipment.
By confirming that the carrying tool installed on the carrying equipment is the carrying tool matched with the processing tool, when the processing tool is not matched with the current processing procedure, the processing tool can be normally clamped by the carrying tool, and accordingly, the processing tool can be replaced.
In the present embodiment, the processing tool determination unit calls a carrier replacement program to drive the carrier to replace the carrier, thereby enabling automatic replacement of the carrier.
The carrying equipment is a carrying robot, the carrying tool is a paw, the zero-point quick-change module is installed at the tail end of the carrying robot, the zero-point quick-change module is opened, the zero-point quick-change module can be separated from the current paw, the zero-point quick-change module is matched with the processing tool matched paw, the zero-point quick-change module is closed, the carrying robot can be automatically replaced by the paw, the halt replacement is not needed, the time for replacing the paw is saved, and the working efficiency and the production efficiency are improved.
Accordingly, as an embodiment, the processing tool determining unit controls the opening and the disengagement of the transfer robot for the zero point quick change by using the processing tool replacing program, thereby realizing the automatic replacement of the gripper.
Specifically, the gripper grips the machining tool and carries the machining tool to the machining device, so that the machining device replaces the machining tool.
In addition, in this embodiment, the processing tool determination unit calls the processing tool replacement program to drive the conveyance device to replace the processing tool, so that the processing tool can be automatically replaced.
It should be noted that, when the processing tool replacement program is not complete, the resource allocation module 40 is further configured to issue the processing tool replacement program corresponding to the production plan to the transportation apparatus. Specifically, before replacing the machining tool for the machining apparatus, the resource allocation module 40 issues a machining tool replacement program corresponding to the production plan to the conveying apparatus.
In addition, in this embodiment, the resource allocation module 40 may also allocate a spare processing tool, so as to replace the processing tool with a new one in time when the processing tool is abnormal or the lifetime of the processing tool expires during the production execution process based on the actual production requirement. In particular, spare processing tools may be provided on the stack or on the processing device.
When the machining tool is a cutter, the spare cutter can be arranged on the material rest and can be placed on the cutter tower. The tool turret refers to a tool magazine which is mounted on the machining equipment and used for storing various tools.
In this embodiment, the processing program includes a main processing program and corresponding sub-processing programs, and the sub-processing programs include a process program, a transport interaction program, and a tool change interaction program; the resource allocation module 40 detects whether a processing program corresponding to the production plan is available; if not, the resource allocation module 40 acquires the processing program; and issuing the processing program to the processing equipment.
When the machining program corresponding to the production plan is not available, the resource allocation module 40 acquires the machining program and issues the machining program to the machining device. In this embodiment, the resource allocation module 40 issues the processing program to the processing device at one time, so that the corresponding processing subprogram can be called through the main processing program without respectively issuing a process program, a transport interaction program and a tool change interaction program.
Correspondingly, in this embodiment, the processing main program calls the tool replacement interaction program, so as to drive the processing equipment and the carrying equipment to perform information interaction, thereby implementing replacement of the carrying tool.
As an embodiment, the resource allocation module 40 controls the processing tool to open and close the processing tool by using the tool change interactive program, so that the handling device can remove the processing tool from the processing tool and place a new processing tool.
In another embodiment, when the machining program does not include the main machining program, and when the resource monitoring module detects that the machining tool corresponding to the production plan is not available, the resource allocation module issues the tool change interaction program to the machining device, so that the machining device can interact with the carrying device based on the tool change interaction program, and accordingly, the machining tool can be changed. Correspondingly, compared with the whole machining program, the storage space occupied by the carrying interactive program is smaller, and the storage space of the machining equipment is saved.
In this embodiment, when there is no carrying tool matching any one of the production materials, the processed materials and the processing tools, the resource allocation module 40 allocates the carrying tools matching the production materials, the processed materials and the processing tools respectively, so that the carrying tools can normally pick and place the production materials, the processed materials and the processing tools.
Specifically, when a plurality of handling tools are needed, the plurality of handling tools can be placed on the rack so as to be replaced in time when needed.
In this embodiment, the resource allocation module 40 calls the carrier replacement program to drive the transport equipment to replace the carrier.
It should be noted that, when the carrier exchange program is not complete, the resource allocation module 40 is further configured to issue the carrier exchange program corresponding to the production plan to the transport apparatus. Specifically, the resource allocation module 40 is configured to issue a carrier replacement program corresponding to the production plan to the transportation device before replacing the carrier for the transportation device.
In this embodiment, an example in which the resource allocation module 40 issues a transfer tool replacement program and a processing tool replacement program corresponding to the production plan to the transfer apparatus, respectively, is described.
In other embodiments, when the transfer tool replacement program is not complete, the resource allocation module may further issue the transfer program corresponding to the production plan to the transfer device. The carrying program may include a main program and corresponding carrying subroutines, the subroutines include a carrying tool replacing program and a machining tool replacing program, and accordingly, the carrying tool replacing program or the machining tool replacing program may be called by the main program to replace the carrying tool or the machining tool.
In this embodiment, when a process program corresponding to the production plan is not available, the resource allocation module 40 obtains the process program and issues the process program to the processing device. More specifically, the resource allocation module 40 obtains the machining program and issues the machining program to the machining device.
In other embodiments, the resource allocation module obtains data of the process when the process corresponding to the production plan is not available. The data of the technical program are acquired, so that the production execution subunit further comprises a judging subunit for judging whether the processing equipment has the technical program corresponding to the current processing procedure; when the processing equipment does not have the process program corresponding to the current processing procedure, the production execution subunit further comprises a process program issuing unit used for issuing the process program to the processing equipment. Correspondingly, compared with the whole processing program, the process program occupies a smaller storage space, and is beneficial to saving the storage space of the processing equipment.
It should be noted that, in some embodiments, when the process route further includes an auxiliary processing procedure, the resource detection module 30 is further configured to detect whether the auxiliary equipment has an associated auxiliary program and whether an auxiliary tool corresponding to the auxiliary processing procedure is provided.
Correspondingly, when it is detected that the auxiliary device does not have the associated auxiliary program, the resource allocation module 40 obtains the auxiliary program and issues the auxiliary program to the auxiliary device.
In other embodiments, upon detecting that the auxiliary device does not have an associated auxiliary program, the resource provisioning module 40 obtains the auxiliary program. Correspondingly, in the process of production execution processing, the auxiliary program is issued to the auxiliary equipment according to actual needs.
When it is detected that there is no auxiliary tool corresponding to the auxiliary processing step, the resource allocation module 40 allocates an auxiliary tool corresponding to the auxiliary processing step.
For the description of the auxiliary tool corresponding to the auxiliary processing procedure, reference may be made to the corresponding description of the aforementioned auxiliary tool corresponding to the processing procedure, and details thereof are not repeated herein.
The production execution module 50 is used to perform production execution processing when the resources required by the production plan are ready.
In this embodiment, the manufacturing management system schedules production resources based on a production plan, and can be equipped with machining tools, carrying tools, and process programs required for completing the production plan, and accordingly, different machining tools, carrying tools, and process programs can be automatically replaced according to production plans of different requirements, so as to automatically produce different types of products, thereby realizing full-automatic production change, satisfying execution of different production modes, and further improving production flexibility and production efficiency.
The production execution module 50 includes one or more production execution subunits 60 to complete the current production plan through sequential or multiple production executions.
Referring to fig. 5 in combination, in the present embodiment, each of the production execution subunits 60 includes: the loading execution subunit 61 is configured to invoke the loading program, and drive the handling equipment to carry the production materials to the idle processing equipment for loading processing; the processing subunit 62 is configured to invoke the process program, drive the processing device to perform processing on the production material, and obtain a processed material; and the blanking subunit 63 is configured to invoke the blanking program, and drive the handling equipment to perform blanking processing on the processed material.
The loading execution subunit 61, based on the loading program, transports the production materials to the idle processing equipment for loading processing, so as to automatically implement loading, so that the processing equipment can execute processing on the production materials.
Specifically, in this embodiment, the feeding execution subunit 61 includes: a material grabbing subunit (not shown) configured to invoke the loading program, transmit a serial number and a grabbing position of a production material (e.g., a machined part) to the handling device, and grab the production material and feed back a result; the first idle judging subunit is used for judging whether the current processing equipment is idle or not based on the feedback result; the second idle judging subunit is used for judging whether the processing equipment with the same configuration is idle or not when the current processing equipment is not idle; the waiting subunit is used for waiting for the idle of the corresponding processing equipment when the processing equipment with the same configuration is not idle; and the feeding subunit is used for feeding the idle processing equipment when judging that the idle processing equipment exists.
Specifically, the conveying equipment feeds back a conveying execution result.
In this embodiment, the processing main program calls the carrying interaction program to drive the processing equipment and the carrying equipment to perform information interaction, so that the processing equipment can cooperate with the carrying equipment to perform loading. Specifically, the handling equipment and the processing equipment can communicate with each other through a bus or an IO interface.
In another embodiment, when the main processing program does not have the main processing program, and the resource allocation module only issues the tool change exchange program or the transport exchange program, the production execution subunit further includes: and the transport interactive program issuing subunit is used for issuing the transport interactive program to the processing equipment. Correspondingly, the purpose of information interaction between the processing equipment and the conveying equipment can be achieved by calling the conveying interaction program.
The processing subunit 62 calls the process program to drive the processing equipment to perform processing on the production material, so as to obtain a processed material.
In this embodiment, the processing device automatically executes processing based on a process program, thereby enabling automated production. Specifically, the processing equipment processes the production material by using the processing tool.
As an example, when the machining process is a milling process, the machining tool may be a milling cutter, and the machining apparatus is a milling machine that performs milling on a green product material based on the process program; when the machining process is a hole machining process, the machining tool may be a boring cutter, and the machining device may be a boring machine, and based on the process, the boring machine performs hole machining on the green product material.
Specifically, in this embodiment, the processing subunit 62 calls the process program by using the processing main program, and the process program drives the processing device to perform processing on the production material.
In another embodiment, when the machining program does not include the main machining program, the production execution subunit further includes a determining subunit, configured to determine whether the machining apparatus has a process program corresponding to the current machining process after the transporting apparatus transports the production material to an idle machining apparatus for loading processing; when the processing equipment does not have the process program corresponding to the current processing procedure, the production execution subunit further comprises a process program issuing unit used for issuing the process program to the processing equipment. Therefore, the process program can be only issued to the processing equipment, and the memory of the processing equipment is saved.
And the blanking subunit 63 is configured to invoke the blanking program, and drive the handling equipment to perform blanking processing on the processed material. Specifically, the handling device uses the handling tool to handle the processed material located on the processing device, and places the processed material at the original position of the production material on the material rack.
In a specific implementation, after the processing equipment performs processing on the production material to obtain a processed material, the processing equipment feeds back a processing completion signal; and the carrying equipment carries out blanking processing on the processed material based on the processing completion signal.
In addition, after the carrying equipment carries out blanking processing on the processed materials, the carrying equipment feeds back blanking signals, so that the fact that the current materials are processed and blanking is completed is indicated.
In this embodiment, the manufacturing management system further includes: and the control module is used for acquiring the state information of the carrying equipment, the material rack and the processing equipment in real time, so that the production execution progress can be acquired in real time.
In this embodiment, the control module is further configured to modify the processing state of the material on the rack into a processed part state based on the blanking signal, so as to obtain a material processing status on the rack in real time.
It should be further noted that, in this embodiment, the production execution module further includes: a processing tool abnormality judgment subunit 70 configured to judge whether the life of the processing tool has expired or whether the processing tool is in an abnormal state; if so, the processing tool abnormality judgment subunit 70 is also configured to replace the processing tool for the processing apparatus.
The processing tool abnormality judgment subunit 70 judges whether the service life of the processing tool is expired or whether the processing tool is in an abnormal state, so as to judge whether the processing tool can be normally used, avoid processing the production material by using the processing tool in the abnormal state, further ensure normal production, and improve the production efficiency and the production yield.
Specifically, a target number of uses is set for each of the machining tools as a service life; the processing tool is mounted on the processing device capable of recording the number of times of use of the processing tool, and the processing tool abnormality judgment subunit 70 can judge whether the life of the processing tool has expired by judging whether the number of times of use of the processing tool has reached the service life.
The processing tool is mounted on the processing device, the processing device is provided with a corresponding sensor, and the processing tool abnormality determination subunit 70 detects whether the processing tool is in an abnormal state or not through the sensor. For example: when the machining tool is a cutter, the sensor detects whether an abnormal state such as cutter breakage occurs.
In the present embodiment, the machining tool is described as an example of a tool. Because the cutter belongs to a consumable product, the production yield and the production efficiency can be obviously improved by judging whether the service life of the cutter is expired or whether the cutter is in an abnormal state.
In this embodiment, the processing tool abnormality determining subunit 70 determines whether the current carrying tool mounted on the carrying apparatus matches with the processing tool; if not, the processing tool abnormality judgment subunit 70 is configured to replace the handling apparatus with a handling tool matched with the processing tool; when a carrier mounted on the carrier is matched with the processing tool, the carrier replaces the processing tool for the processing tool with the carrier.
Specifically, the processing tool abnormality determination subunit 70 calls the processing tool replacement program from the main transport program, and drives the transport device to replace the processing tool. In other embodiments, the main transporting program may be omitted, and the machining tool replacing program may be directly invoked to replace the machining tool by the transporting apparatus.
In this embodiment, in the process of replacing the processing tool by the carrying device, a tool replacement interaction program is also called to drive the processing device and the carrying device to perform information interaction. Specifically, in this embodiment, the processing main program calls the tool change interactive program, and the tool change interactive program drives the processing equipment and the conveying equipment to perform information interaction.
In other embodiments, the main carrying program may be omitted, and whether the machining equipment has a tool change interaction program or not may be detected; and if not, issuing a tool replacement interactive program to the processing equipment. Correspondingly, the tool replacement interactive program is directly called to drive the processing equipment and the carrying equipment to carry out information interaction.
In the present embodiment, the machining tool is described as an example of a tool.
Therefore, whether the carrying tool installed on the carrying equipment is matched with the cutter or not is judged; and if not, replacing the carrying tool matched with the cutter for the carrying equipment.
Specifically, a carrier replacement program may be invoked to cause the carrier apparatus to replace the carrier.
When a carrying tool mounted on the carrying device is matched with the tool, the carrying device uses the carrying tool to replace the tool for the processing device.
As an embodiment, after a gripper on a transfer robot is configured as a gripper matched with the tool by a zero-point quick-change module, position information of the tool with the same model as the tool is transmitted to the transfer robot, and the transfer robot grips the tool by using the gripper and transports the tool to the processing equipment for replacement.
In specific implementation, the cutter is not only stored on the rack, but also can be stored in the turret. When the handling device replaces an abnormal tool on the machining device with a tool stored in the turret, the handling device may be caused to grasp the tool with the handling tool after moving the turret to a wide space.
In order to solve the above problems, an embodiment of the present invention further provides a device, which can implement the manufacturing management method provided by the embodiment of the present invention by loading the manufacturing management method in a program form, thereby implementing full-automatic production change, meeting the execution of different production modes, and accordingly performing production management on multiple production lines.
An optional hardware structure of the device provided in the embodiment of the present invention may be as shown in fig. 6, including: the method comprises the following steps: at least one processor 01, at least one communication interface 02, at least one memory 03 and at least one communication bus 04.
In the embodiment of the present invention, the number of the processor 01, the communication interface 02, the memory 03 and the communication bus 04 is at least one, and the processor 01, the communication interface 02 and the memory 03 complete mutual communication through the communication bus 04;
alternatively, the communication interface 02 may be an interface of a communication module for performing network communication, such as an interface of a GSM module.
Alternatively, processor 01 may be a central processing unit CPU, or an Application Specific Integrated Circuit (ASIC), or one or more Integrated circuits configured to implement an embodiment of the present invention.
Optionally, the memory 03 may include a high-speed RAM memory, and may further include a non-volatile memory (non-volatile memory), such as at least one disk memory.
The memory 03 stores one or more computer instructions, which are executed by the processor 01 to implement the manufacturing management method provided by the embodiment of the present invention.
It should be noted that the above terminal device may further include other devices (not shown) that may not be necessary for the disclosure of the embodiment of the present invention; these other components may not be necessary to understand the disclosure of embodiments of the present invention, which are not individually described herein.
Correspondingly, the embodiment of the invention also provides a storage medium, wherein the storage medium stores one or more computer instructions, and the one or more computer instructions are used for realizing the manufacturing management method provided by the embodiment of the invention.
The storage medium is a computer-readable storage medium, and the storage medium may be a Read-Only Memory (ROM), a Random Access Memory (RAM), a usb disk, a removable hard disk, a magnetic disk or an optical disk, and various media capable of storing program codes.
The embodiments of the present invention described above are combinations of elements and features of the present invention. Unless otherwise mentioned, the elements or features may be considered optional. Each element or feature may be practiced without being combined with other elements or features. In addition, the embodiments of the present invention may be configured by combining some elements and/or features. The order of operations described in the embodiments of the present invention may be rearranged. Some configurations of any embodiment may be included in another embodiment, and may be replaced with corresponding configurations of the other embodiment. It is obvious to those skilled in the art that claims that are not explicitly cited in each other in the appended claims may be combined into an embodiment of the present invention or may be included as new claims in a modification after the filing of the present application.
Embodiments of the invention may be implemented by various means, such as hardware, firmware, software, or a combination thereof. In a hardware configuration, the method according to an exemplary embodiment of the present invention may be implemented by one or more Application Specific Integrated Circuits (ASICs), Digital Signal Processors (DSPs), Digital Signal Processing Devices (DSPDs), Programmable Logic Devices (PLDs), Field Programmable Gate Arrays (FPGAs), processors, controllers, micro-controllers, microprocessors, and the like.
In a firmware or software configuration, embodiments of the present invention may be implemented in the form of modules, procedures, functions, and the like. The software codes may be stored in memory units and executed by processors. The memory unit is located inside or outside the processor, and may transmit and receive data to and from the processor via various known means.
Although the present invention is disclosed above, the present invention is not limited thereto. Various changes and modifications may be effected therein by one skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (19)

1. A method of manufacturing management, comprising:
carrying out online configuration processing on production resources to obtain production resource data, wherein the production resources comprise: the processing method comprises the following steps of processing a production material into a processed material, wherein the processing steps comprise one or more processing steps required by the processing of the production material into the processed material, a processing tool, a processing program and a processing device corresponding to each processing step, a carrying tool matched with the processing tool, the production material and the processed material respectively for use, and a carrying device and a carrying program corresponding to the carrying device; the processing program comprises a technological program, and the carrying program comprises a feeding program and a discharging program;
obtaining a production plan based on the order information and the production resource data;
based on the production plan, detecting and processing required resources, wherein the resources are suitable for detecting whether the resources corresponding to the production plan are all prepared, and the resources comprise any one or more of processing tools, carrying tools and process programs;
when the resources corresponding to the production plan are not prepared, performing resource allocation processing, and being suitable for allocating the resources corresponding to the production plan;
when the resources required by the production plan are prepared, carrying out production execution processing, wherein the production execution processing comprises one or more production execution steps; each of the production execution steps includes: based on the loading program, the carrying equipment carries the production materials to idle processing equipment for loading processing; based on the process program, the processing equipment performs processing treatment on the production material to obtain a processed material; and based on the blanking program, the carrying equipment carries out blanking treatment on the processed material.
2. The manufacturing management method according to claim 1, wherein the order information includes: order priority and planned completion time;
the step of obtaining a production plan based on the order information and the production resource data comprises: determining the production sequence according to the order priority; and if the order priorities are the same, determining the production sequence according to the planned completion time.
3. The manufacturing management method of claim 1, wherein the resource is a processing tool;
the step of detecting the required resource comprises the following steps: judging whether a processing tool corresponding to the production plan is provided; when the machining tool corresponding to the production plan is not available, the resource allocation processing includes: preparing a processing tool corresponding to the production plan;
the manufacturing management method further includes: after resource allocation processing is carried out and before production execution processing is carried out, whether a processing tool installed on current processing equipment is matched with a current processing procedure is judged; and when the processing tool is not matched with the current processing procedure, replacing the processing tool matched with the current processing procedure for the processing equipment.
4. The manufacturing management method according to claim 3, wherein the step of replacing the processing tool for the processing device includes:
judging whether a carrying tool installed on the carrying equipment is matched with the processing tool or not;
if not, replacing the carrying tool matched with the processing tool for the carrying equipment;
and when the carrying tool installed on the carrying equipment is matched with the processing tool, the carrying equipment uses the carrying tool to replace the processing tool matched with the current processing procedure for the processing equipment.
5. The manufacturing management method according to claim 1, wherein the resource is a carrier; based on the production plan, the detection processing of the required resources comprises the following steps: judging whether a carrying tool matched with the production material, the processed material and the processing tool is provided or not;
when no handling tool is available that matches any of the production lot, processed lot, and processing tool, performing resource allocation processing includes: a handling tool is provided that is matched to the production material, the processed material and the processing tool, respectively.
6. The manufacturing management method according to claim 1, wherein the manufacturing management method further comprises: in the step of performing production execution processing, determining whether a lifetime of the processing tool has expired or the processing tool is in an abnormal state;
and if so, replacing the processing tool for the processing equipment.
7. The manufacturing management method according to claim 6, wherein the step of replacing the processing tool for the processing device includes: judging whether a carrying tool installed on the carrying equipment is matched with the machining tool or not;
if not, replacing the carrying tool matched with the processing tool for the carrying equipment;
when a carrier mounted on the carrier is matched with the processing tool, the carrier replaces the processing tool for the processing tool with the carrier.
8. The manufacturing management method according to claim 4, 5 or 7, wherein the carrying program further includes a carrying tool replacing program;
the manufacturing management method further includes: after the production plan is obtained, a carrying program corresponding to the production plan is issued to the carrying equipment before detection processing is carried out on the required production resources;
or, in the step of performing detection processing on the required resource based on the production plan, the resource further includes a carrier replacement program corresponding to the production plan; the detection processing of the required resources further comprises: detecting whether a carrying tool replacing program corresponding to the production plan is complete or not; the step of performing resource allocation processing when the carrier exchange program is not complete further includes: sending a carrying tool replacing program corresponding to the production plan to the carrying equipment;
the step of replacing a handling tool for said handling apparatus comprises: and calling the carrying tool replacing program to drive the carrying equipment to replace the carrying tool.
9. The manufacturing management method according to claim 4 or 7, wherein the handling program further includes a processing tool replacement program;
the manufacturing management method further includes: after the production plan is obtained, the carrying program corresponding to the production plan is issued to the carrying equipment before the required production resources are detected;
or, in the step of performing detection processing on the required resource based on the production plan, the resource further includes a processing tool replacement program; the detection processing of the required resources further comprises: detecting whether a machining tool replacing program corresponding to the production plan is complete; when the machining tool replacement program is not complete, the resource allocation processing step further includes: sending a machining tool replacement program corresponding to the production plan to the carrying equipment;
the step of replacing a machining tool for the machining apparatus comprises: and calling the machining tool replacing program to drive the carrying equipment to replace the machining tool.
10. The manufacturing management method according to claim 9, wherein the processing program further includes a tool change interactive program for driving information interaction between the processing equipment and the carrier equipment during the process of changing the processing tool by the carrier equipment;
the manufacturing management method further includes: and issuing the tool replacement interactive program to the processing equipment when detecting that the processing tool corresponding to the production plan is not available.
11. The manufacturing management method of claim 1, wherein the resource is a process; the step of detecting the required resource comprises the following steps: detecting whether a process program corresponding to the production plan is available;
when the process program corresponding to the production plan is not available, the resource allocation processing includes: acquiring data of a process program;
the production execution step further comprises: after the carrying equipment carries the production materials to the idle processing equipment for loading processing, before the processing equipment carries out processing on the production materials, judging whether the processing equipment has a process program corresponding to the current processing procedure; and when the processing equipment does not have the process program corresponding to the current processing procedure, the process program is issued to the processing equipment.
12. The manufacturing management method of claim 1, wherein the resource comprises a process; the detection processing of the required resources comprises the following steps: detecting whether a process program corresponding to the production plan is available;
when the process program corresponding to the production plan is not available, the resource allocation processing step includes: and acquiring the process program, and issuing the process program to the processing equipment.
13. The manufacturing management method of claim 12, wherein the resource is a process; the processing program also comprises a main processing program;
when the process program corresponding to the production plan is not available, the resource allocation processing step includes: acquiring the machining program and issuing the machining program to the machining equipment;
based on the process program, the step of processing the production material by the processing equipment comprises the following steps: calling the process program by using the processing main program; and the process program drives the processing equipment to process the production materials.
14. The manufacturing management method according to claim 1, wherein the processing program further includes a conveyance interactive program for driving the processing facility to perform information interaction with the conveyance facility when the conveyance facility performs the loading process and the unloading process;
the manufacturing management method further includes: when the carrying equipment carries out feeding processing or discharging processing, the carrying interaction program is issued to the processing equipment; alternatively, the first and second electrodes may be,
the processing program also comprises a processing main program and a carrying interactive program; the detection processing of the required resources comprises the following steps: detecting whether a processing program corresponding to the production plan is available;
if not, the resource allocation processing comprises the following steps: acquiring the processing program; issuing the processing program to the processing equipment;
and in the process of carrying out loading processing or unloading processing on the carrying equipment, calling the carrying interaction program by the processing main program to drive the processing equipment to carry out information interaction with the carrying equipment.
15. The manufacturing management method of claim 1, wherein the processing tool comprises: one or both of the clamp and the cutter.
16. The manufacturing management method according to claim 1, wherein the handling apparatus includes: and a transfer robot.
17. A manufacturing management system, comprising:
the data configuration module is used for performing online configuration processing on production resources to obtain production resource data, wherein the production resources comprise: the processing method comprises the following steps of processing a production material into a processed material, wherein the processing steps comprise one or more processing steps required by the processing of the production material into the processed material, a processing tool, a processing program and a processing device corresponding to each processing step, a carrying tool matched with the processing tool, the production material and the processed material respectively for use, and a carrying device and a carrying program corresponding to the carrying device; the processing program comprises a technological program, and the carrying program comprises a feeding program and a discharging program;
the scheduling module is used for obtaining a production plan based on the order information and the production resource data;
the resource detection module is used for detecting and processing required resources based on the production plan, and is suitable for detecting whether the resources corresponding to the production plan are all prepared, wherein the resources comprise any one or more of processing tools, carrying tools and process programs;
the resource allocation module is used for performing resource allocation processing when the resources corresponding to the production plan are not prepared, and is suitable for allocating the resources corresponding to the production plan;
the production execution module is used for carrying out production execution processing when resources required by a production plan are prepared, and comprises one or more production execution subunits; each of the production execution subunits includes: the loading execution subunit is used for calling the loading program and driving the carrying equipment to carry the production materials to the idle processing equipment for loading processing; the processing subunit is used for calling the process program and driving the processing equipment to perform processing treatment on the production material to obtain a processed material; and the blanking subunit is used for calling the blanking program and driving the carrying equipment to carry out blanking processing on the processed materials.
18. An apparatus comprising at least one memory and at least one processor, the memory storing one or more computer instructions, wherein the one or more computer instructions are executed by the processor to implement the manufacturing management method of any of claims 1-16.
19. A storage medium having stored thereon one or more computer instructions for implementing the manufacturing management method of any of claims 1-16.
CN202210035258.XA 2022-01-13 2022-01-13 Manufacturing management method, manufacturing management system, manufacturing management apparatus, and storage medium Pending CN114399400A (en)

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CN202210035258.XA CN114399400A (en) 2022-01-13 2022-01-13 Manufacturing management method, manufacturing management system, manufacturing management apparatus, and storage medium

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