CN114394394A - A kind of belt conveyor control system and control method - Google Patents

A kind of belt conveyor control system and control method Download PDF

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Publication number
CN114394394A
CN114394394A CN202210181224.1A CN202210181224A CN114394394A CN 114394394 A CN114394394 A CN 114394394A CN 202210181224 A CN202210181224 A CN 202210181224A CN 114394394 A CN114394394 A CN 114394394A
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Prior art keywords
tensioning
power frequency
motor
driving
feedback information
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闫旭
邬建雄
王亚军
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Shendong Coal Branch of China Shenhua Energy Co Ltd
Guoneng Shendong Coal Group Co Ltd
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Shendong Coal Branch of China Shenhua Energy Co Ltd
Guoneng Shendong Coal Group Co Ltd
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Priority to CN202210181224.1A priority Critical patent/CN114394394A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/02Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/24Gearing between driving motor and belt- or chain-engaging elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/44Belt or chain tensioning arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0266Control or detection relating to the load carrier(s)
    • B65G2203/0275Damage on the load carrier

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Multiple Motors (AREA)

Abstract

The invention discloses a control system and a control method of an adhesive tape machine. Sealing-tape machine control system includes: the driving controller is electrically connected with a driving motor of the driving system, controls the driving motor and sends the running information of the driving motor to the protection controller; the protection controller is used for being in communication connection with the driving controller and the tensioning combined frequency converter respectively, judging the driving state of the driving system according to the running information of the driving motor acquired from the driving controller and sending the driving state to the tensioning combined frequency converter; and the tensioning combined frequency converter is electrically connected with a tensioning motor of the tensioning system and a plurality of power frequency loop devices of the power frequency loop system, and controls the tensioning motor and/or the power frequency loop devices according to the driving state of the slave driving system, the feedback information of the tensioning motor and/or the feedback information of the power frequency loop devices. The invention integrates and controls the electric equipment scattered on site, and realizes the cooperative control of the power frequency loop system and the tensioning system.

Description

一种胶带机控制系统及控制方法A kind of belt conveyor control system and control method

技术领域technical field

本发明涉及煤矿相关技术领域,特别是一种胶带机控制系统及控制方法。The invention relates to the related technical field of coal mines, in particular to a control system and a control method of a belt conveyor.

背景技术Background technique

目前矿井胶带机控制系统布置设备较多,有驱动、张紧、卷带机、皮带机保护、冷却系统、水泵、照明、破碎机以及连锁控制设备。这样现场布置电气设备就需要多台移动变压器供电、一套组合开关控制、驱动、张紧等多套电气设备才能完成控制。At present, the control system of mine belt conveyor has many equipments, including drive, tension, belt conveyor, belt conveyor protection, cooling system, water pump, lighting, crusher and chain control equipment. In this way, the on-site arrangement of electrical equipment requires multiple sets of mobile transformers to supply power, a set of combined switch control, drive, tension and other sets of electrical equipment to complete the control.

目前设备工频回路由移动变压器供电结合组合开关分体式控制,张紧由移动变压器供电结合张紧控制器开关控制,设备各司其能。At present, the power frequency circuit of the equipment is controlled by the mobile transformer power supply combined with the combined switch split control, and the tension is controlled by the mobile transformer power supply combined with the tension controller switch, and the equipment can perform its own functions.

然而,现有的胶带机控制系统,各设备间的控制关系也相对复杂,驱动开关控制胶带机驱动变频器的启动、停止、加减速等,张紧开关控制皮带的张紧系统,组合开关控制冷却、卷带机、多重设备之间存在着紧密的控制逻辑,目前其通讯通过多根电缆连接实现。However, in the existing control system of the belt conveyor, the control relationship between the various equipment is relatively complicated. The drive switch controls the start, stop, acceleration and deceleration of the belt conveyor drive inverter, the tension switch controls the belt tensioning system, and the combination switch controls the There is a tight control logic between the cooling, the reeling machine, and the multiple devices, and their communication is currently achieved through multiple cable connections.

因此,现有的胶带机控制系统,存在如下缺点:Therefore, the existing tape machine control system has the following shortcomings:

第一,多个柜体占用安装空间较大。第二,工频回路和张紧之间存在逻辑控制,设备之间通过电缆传递控制信号,信息量有限且不稳定,因此造成胶带机控制方式升级的瓶颈。第三,分体式设备数目多,接线量、维护量相对较大、设备拆装不方便、占用空间多。First, multiple cabinets take up a lot of installation space. Second, there is a logic control between the power frequency circuit and the tensioning, and the control signals are transmitted between the devices through cables. The amount of information is limited and unstable, thus causing a bottleneck in the upgrading of the control mode of the tape machine. Third, the number of split-type equipment is large, the amount of wiring and maintenance is relatively large, the disassembly and assembly of equipment is inconvenient, and it takes up a lot of space.

发明内容SUMMARY OF THE INVENTION

基于此,有必要针对现有技术的胶带机控制系统,存在各设备之间连接信号多,缺少对胶带机的工频回路系统及张紧系统综合控制的技术问题,提供一种胶带机控制系统及控制方法。Based on this, it is necessary to provide a belt conveyor control system for the existing technical problems of the control system of the belt conveyor, which has many connection signals between various devices and lacks the comprehensive control of the power frequency loop system and the tensioning system of the belt conveyor. and control methods.

本发明提供一种胶带机控制系统,包括:张紧系统、驱动系统、工频回路系统,还包括:The invention provides a belt conveyor control system, including: a tensioning system, a driving system, a power frequency loop system, and also includes:

驱动控制器,用于与驱动系统的驱动电机电连接,控制驱动电机,并将驱动电机的运行信息发送到保护控制器;The drive controller is used to electrically connect with the drive motor of the drive system, control the drive motor, and send the operation information of the drive motor to the protection controller;

保护控制器,用于分别与所述驱动控制器以及所述张紧组合变频器通信连接,根据从驱动控制器获取的驱动电机的运行信息判断驱动系统的驱动状态,并将所述驱动状态发送到所述张紧组合变频器;The protection controller is used to communicate with the drive controller and the tensioning combination inverter respectively, judge the drive state of the drive system according to the operation information of the drive motor obtained from the drive controller, and send the drive state to the tensioning combination inverter;

张紧组合变频器,用于与张紧系统的张紧电机、以及工频回路系统的多个工频回路设备电连接,根据从所述保护控制器获取的驱动状态、张紧电机的反馈信息和/或工频回路设备的反馈信息,控制张紧电机和/或工频回路设备。The tensioning combined inverter is used for electrical connection with the tensioning motor of the tensioning system and a plurality of power frequency circuit devices of the power frequency circuit system, according to the driving state obtained from the protection controller and the feedback information of the tensioning motor And/or the feedback information of the power frequency circuit equipment, to control the tension motor and/or the power frequency circuit equipment.

进一步地,所述张紧组合变频器包括:张紧组合变频控制器、与所述张紧组合变频控制器电连接的变频回路、以及与所述张紧组合变频控制器电连接的工频开关回路,所述变频回路与所述张紧电机电连接,所述工频开关回路与所述工频回路设备电连接,所述张紧组合变频控制器与所述保护控制器通信连接。Further, the tensioning combined frequency converter includes: a tensioning combined variable frequency controller, a frequency conversion circuit electrically connected to the tensioning combined variable frequency controller, and a power frequency switch electrically connected to the tensioning combined variable frequency controller The frequency conversion circuit is electrically connected to the tensioning motor, the power frequency switch circuit is electrically connected to the power frequency circuit device, and the tensioning combined frequency conversion controller is communicatively connected to the protection controller.

进一步地,还包括变压器、驱动变频器,所述变压器的输出端分别与所述驱动变频器以及所述张紧组合变频器电连接,所述驱动变频器与所述驱动电机电连接。Further, it also includes a transformer and a drive inverter, the output ends of the transformer are respectively electrically connected with the drive inverter and the tensioning combination inverter, and the drive inverter is electrically connected with the drive motor.

进一步地,所述工频回路设备为卷带机,所述根据从所述保护控制器获取的驱动状态和/或工频回路设备的反馈信息,控制张紧电机和/或工频回路设备,具体包括:Further, the power frequency loop device is a tape reel, and the tension motor and/or the power frequency loop device are controlled according to the drive state obtained from the protection controller and/or the feedback information of the power frequency loop device, Specifically include:

响应于启动卷带模式,如果所述驱动状态为驱动系统停机,则控制张紧电机运行为卷带模式,控制张力在预设张力区间范围内;In response to starting the reeling mode, if the drive state is that the drive system is stopped, controlling the tensioning motor to operate in the reeling mode, and controlling the tension to be within a preset tension interval;

在预设张力区间范围内,控制卷带机开启。Within the preset tension range, control the winding machine to open.

进一步地,所述工频回路设备为液压支撑单元,所述根据从所述保护控制器获取的驱动状态和/或工频回路设备的反馈信息,控制张紧电机和/或工频回路设备,具体包括:Further, the power frequency circuit device is a hydraulic support unit, and the tension motor and/or the power frequency circuit device are controlled according to the driving state obtained from the protection controller and/or the feedback information of the power frequency circuit device, Specifically include:

在控制张紧电机执行张紧动作中,获取液压支撑单元的压力值;Obtain the pressure value of the hydraulic support unit when controlling the tensioning motor to perform the tensioning action;

如果所述压力值不在预设压力区间,则控制所述张紧电机停止。If the pressure value is not within a preset pressure range, the tensioning motor is controlled to stop.

进一步地,所述工频回路设备为冷却泵,所述根据从所述保护控制器获取的驱动状态和/或工频回路设备的反馈信息,控制张紧电机和/或工频回路设备,具体包括:Further, the power frequency circuit device is a cooling pump, and the tension motor and/or the power frequency circuit device are controlled according to the driving state obtained from the protection controller and/or the feedback information of the power frequency circuit device, specifically include:

获取带式输送带的冷却水温;Get the cooling water temperature of the belt conveyor;

当所述冷却水温大于等于预设高温阈值,则控制所述冷却泵开启;When the cooling water temperature is greater than or equal to a preset high temperature threshold, the cooling pump is controlled to be turned on;

当所述冷却水温小于等于预设低温阈值,则控制所述冷却泵停止。When the cooling water temperature is less than or equal to a preset low temperature threshold, the cooling pump is controlled to stop.

本发明提供一种如前所述的胶带机控制系统的控制方法,包括:The present invention provides a control method of the aforementioned tape machine control system, comprising:

从所述保护控制器获取驱动系统的驱动状态、从张紧电机获取反馈信息、从所述工频回路设备获取运行信息;Obtain the drive state of the drive system from the protection controller, obtain feedback information from the tensioning motor, and obtain operation information from the power frequency circuit device;

根据获取的驱动系统的驱动状态、张紧电机的反馈信息和/或工频回路设备的反馈信息,控制张紧电机和/或工频回路设备。According to the acquired drive state of the drive system, the feedback information of the tensioning motor and/or the feedback information of the power frequency loop device, the tension motor and/or the power frequency loop device are controlled.

进一步地,所述工频回路设备为卷带机,所述根据从所述保护控制器获取的驱动状态和/或工频回路设备的反馈信息,控制张紧电机和/或工频回路设备,具体包括:Further, the power frequency loop device is a tape reel, and the tension motor and/or the power frequency loop device are controlled according to the drive state obtained from the protection controller and/or the feedback information of the power frequency loop device, Specifically include:

响应于启动卷带模式,如果所述驱动状态为驱动系统停机,则控制张紧电机运行为卷带模式,控制张力在预设张力区间范围内;In response to starting the reeling mode, if the drive state is that the drive system is stopped, controlling the tensioning motor to operate in the reeling mode, and controlling the tension to be within a preset tension interval;

在预设张力区间范围内,控制卷带机开启。Within the preset tension range, control the winding machine to open.

进一步地,所述工频回路设备为液压支撑单元,所述根据从所述保护控制器获取的驱动状态和/或工频回路设备的反馈信息,控制张紧电机和/或工频回路设备,具体包括:Further, the power frequency circuit device is a hydraulic support unit, and the tension motor and/or the power frequency circuit device are controlled according to the driving state obtained from the protection controller and/or the feedback information of the power frequency circuit device, Specifically include:

在控制张紧电机执行张紧动作中,获取液压支撑单元的压力值;Obtain the pressure value of the hydraulic support unit when controlling the tensioning motor to perform the tensioning action;

如果所述压力值不在预设压力区间,则控制所述张紧电机停止。If the pressure value is not within a preset pressure range, the tensioning motor is controlled to stop.

进一步地,所述工频回路设备为冷却泵,所述根据从所述保护控制器获取的驱动状态和/或工频回路设备的反馈信息,控制张紧电机和/或工频回路设备,具体包括:Further, the power frequency circuit device is a cooling pump, and the tension motor and/or the power frequency circuit device are controlled according to the driving state obtained from the protection controller and/or the feedback information of the power frequency circuit device, specifically include:

获取带式输送带的冷却水温;Get the cooling water temperature of the belt conveyor;

当所述冷却水温大于等于预设高温阈值,则控制所述冷却泵开启;When the cooling water temperature is greater than or equal to a preset high temperature threshold, the cooling pump is controlled to be turned on;

当所述冷却水温小于等于预设低温阈值,则控制所述冷却泵停止。When the cooling water temperature is less than or equal to a preset low temperature threshold, the cooling pump is controlled to stop.

本发明把现场分散的电气设备进行整合控制,通过多功能张紧组合变频器,对工频回路系统和张紧系统进行一体化设计,实现对工频回路系统和张紧系统的协同控制。The invention integrates and controls the electrical equipment scattered on site, and integrates the design of the power frequency circuit system and the tensioning system through the multi-functional tensioning combined frequency converter, so as to realize the coordinated control of the power frequency circuit system and the tensioning system.

附图说明Description of drawings

图1为本发明一种胶带机控制系统的系统原理图;Fig. 1 is the system principle diagram of a kind of tape machine control system of the present invention;

图2为本发明最佳实施例一种胶带机控制系统的现场设备连接图;Fig. 2 is the field equipment connection diagram of a kind of tape machine control system of the preferred embodiment of the present invention;

图3为本发明最佳实施例一种胶带机控制系统控制关联示意图;3 is a schematic diagram of the control association of a belt conveyor control system according to the preferred embodiment of the present invention;

图4为本发明一实施例一种如前所述的胶带机控制系统的控制方法的工作流程图;FIG. 4 is a work flow diagram of a control method of the aforementioned tape machine control system according to an embodiment of the present invention;

图5为本发明一实施例,工频回路设备为卷带机的胶带机控制系统的控制方法的工作流程图;Fig. 5 is an embodiment of the present invention, the working flow chart of the control method of the tape machine control system in which the power frequency loop device is the tape tape machine;

图6为本发明一实施例,工频回路设备为液压支撑单元的胶带机控制系统的控制方法示意图;6 is a schematic diagram of a control method of a belt conveyor control system in which the power frequency circuit equipment is a hydraulic support unit according to an embodiment of the present invention;

图7为本发明一实施例,工频回路设备为冷却泵的胶带机控制系统的控制方法示意图。7 is a schematic diagram of a control method of a belt conveyor control system in which the power frequency circuit device is a cooling pump according to an embodiment of the present invention.

标记说明tag description

1-驱动控制器;2-保护控制器;3-张紧组合变频器;31-张紧组合变频控制器;32-变频回路;33-工频开关回路;34-低压回路;4-驱动电机;41-驱动变频器;42-数据采集箱;5-张紧电机;51-电磁制动器;6-工频回路设备;61-液压系统;7-变压器;8-水冷却风机;9-水冷泵风机;10-备用设备;11-皮带机保护装置;12-照明电源;13-工频回路系统;14-张紧就地控制箱;15-传张力感器;16-限位开关。1- drive controller; 2- protection controller; 3- tension combined inverter; 31- tension combined inverter controller; 32- frequency conversion circuit; 33- power frequency switch circuit; 34- low voltage circuit; 4- drive motor ;41-drive inverter;42-data acquisition box;5-tension motor;51-electromagnetic brake;6-power frequency circuit equipment;61-hydraulic system;7-transformer;8-water cooling fan;9-water cooling pump Fan; 10- Standby equipment; 11- Belt conveyor protection device; 12- Lighting power supply; 13- Power frequency circuit system; 14- Tension local control box; 15- Tension sensor; 16- Limit switch.

具体实施方式Detailed ways

下面结合附图来进一步说明本发明的具体实施方式。其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The specific embodiments of the present invention will be further described below with reference to the accompanying drawings. Wherein the same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "inner" and "outer" ” refer to directions towards or away from the geometric center of a particular part, respectively.

如图1所示为本发明一种胶带机控制系统的系统原理图,包括:As shown in Figure 1, it is the system principle diagram of a kind of tape machine control system of the present invention, including:

驱动控制器1,用于与驱动系统的驱动电机4电连接,控制驱动电机4,并将驱动电机4的运行信息发送到保护控制器2;The drive controller 1 is used to electrically connect with the drive motor 4 of the drive system, control the drive motor 4, and send the operation information of the drive motor 4 to the protection controller 2;

保护控制器2,用于分别与所述驱动控制器1以及所述张紧组合变频器3通信连接,根据从驱动控制器1获取的驱动电机4的运行信息判断驱动系统的驱动状态,并将所述驱动状态发送到所述张紧组合变频器3;The protection controller 2 is used for communicating with the drive controller 1 and the tensioning combination inverter 3 respectively, and judges the drive state of the drive system according to the operation information of the drive motor 4 obtained from the drive controller 1, and converts the The drive state is sent to the tensioning combination inverter 3;

张紧组合变频器3,用于与张紧系统的张紧电机5、以及工频回路系统的多个工频回路设备6电连接,根据从所述保护控制器2获取的驱动状态和/或工频回路设备6的反馈信息,控制张紧电机5和/或工频回路设备6。The tensioning combination inverter 3 is used for electrical connection with the tensioning motor 5 of the tensioning system and a plurality of power frequency circuit devices 6 of the power frequency circuit system, according to the driving state obtained from the protection controller 2 and/or The feedback information of the power frequency loop device 6 controls the tensioning motor 5 and/or the power frequency loop device 6 .

具体来说,本实施例中,将张紧系统的张紧变频器和工频回路系统组合开关设计到张紧组合变频器3内,并通过控制器控制张紧电机5和工频回路设备6,集中控制张紧系统和工频回路系统,实现无缝通讯连接,降低设备故障率。实现了控制张紧的同时,又可以控制原组合开关控制的工频回路设备6如:卷带机、除铁器、冷却电机、泵电机。优选地,还可以提供127V电源,为现场照明和皮带机保护供电。Specifically, in this embodiment, the tensioning inverter of the tensioning system and the combined switch of the power frequency circuit system are designed into the tensioning combined inverter 3, and the tensioning motor 5 and the power frequency circuit device 6 are controlled by the controller. , Centralized control of tensioning system and power frequency circuit system to achieve seamless communication connection and reduce equipment failure rate. While realizing the control of tension, it can also control the power frequency circuit equipment 6 controlled by the original combination switch, such as: tape winding machine, iron remover, cooling motor, pump motor. Preferably, a 127V power supply can also be provided to power on-site lighting and belt conveyor protection.

保护控制器2从驱动控制器1获取驱动电机4的运行信息,综合判断驱动系统的驱动状态,并将所述驱动状态发送到所述张紧组合变频器3。The protection controller 2 obtains the operation information of the drive motor 4 from the drive controller 1 , comprehensively judges the drive state of the drive system, and sends the drive state to the tensioning combination inverter 3 .

因此,本实施例在驱动变频、张紧变频、保护控制器、张紧开关之间建立了数据通讯,共享关键数据信号,通讯与硬接线相结合进行控制,实现控制的稳定和数据的共享。Therefore, this embodiment establishes data communication among the drive frequency conversion, tension frequency conversion, protection controller, and tension switch, shares key data signals, and combines communication and hard wiring for control to achieve control stability and data sharing.

本发明把现场分散的电气设备进行整合控制,通过多功能张紧组合变频器,对工频回路系统和张紧系统进行一体化设计,实现对工频回路系统和张紧系统的协同控制。The invention integrates and controls the electrical equipment scattered on site, and integrates the design of the power frequency circuit system and the tensioning system through the multi-functional tensioning combined frequency converter, so as to realize the coordinated control of the power frequency circuit system and the tensioning system.

在其中一个实施例中,所述张紧组合变频器3包括:张紧组合变频控制器31、与所述张紧组合变频控制器31电连接的变频回路32、以及与所述张紧组合变频控制器31电连接的工频开关回路33,所述变频回路32与所述张紧电机5电连接,所述工频开关回路33与所述工频回路设备6电连接,所述张紧组合变频控制器31与所述保护控制器2通信连接。In one embodiment, the tensioning combined frequency converter 3 includes: a tensioning combined frequency conversion controller 31 , a frequency conversion circuit 32 electrically connected to the tensioning combined frequency conversion controller 31 , and a tensioning combined frequency conversion controller 31 . The power frequency switch circuit 33 electrically connected to the controller 31, the frequency conversion circuit 32 is electrically connected to the tensioning motor 5, the power frequency switch circuit 33 is electrically connected to the power frequency circuit device 6, and the tensioning combination The frequency conversion controller 31 is connected in communication with the protection controller 2 .

具体来说,变频回路32用于对张紧电机5进行张紧变频控制。工频开关回路33包括多个组合开关,每个组合开关分别控制对应的工频回路设备6,通过工频开关回路33的各个组合开关控制不同的工频回路设备6开启或停止,同时获取反馈信息。其中的电连接包括供电连接以及通信线路连接。Specifically, the frequency conversion circuit 32 is used to perform tensioning and frequency conversion control of the tensioning motor 5 . The power frequency switch circuit 33 includes a plurality of combination switches, and each combination switch controls the corresponding power frequency circuit device 6 respectively, and controls different power frequency circuit devices 6 through each combination switch of the power frequency switch circuit 33. Turn on or stop, and obtain feedback at the same time information. The electrical connections include power supply connections and communication line connections.

本实施例将张紧变频和组合开关集成设计到张紧组合变频器中,张紧变频与张紧开关之间建立了数据通讯,共享关键数据信号,通讯与硬接线相结合进行控制,实现控制的稳定和数据的共享。In this embodiment, the tensioning frequency conversion and the combination switch are integrated into the tensioning combination inverter. Data communication is established between the tensioning frequency conversion and the tensioning switch, and key data signals are shared. The communication and hard wiring are combined for control to realize control. stability and data sharing.

在其中一个实施例中,还包括变压器7、驱动变频器41,所述变压器7的输出端分别与所述驱动变频器41以及所述张紧组合变频器3电连接,所述驱动变频器41与所述驱动电机4电连接。In one of the embodiments, it also includes a transformer 7 and a drive inverter 41. The output ends of the transformer 7 are electrically connected to the drive inverter 41 and the tensioning combination inverter 3 respectively. The drive inverter 41 It is electrically connected to the drive motor 4 .

具体来说,变压器7为移动变压器,通过驱动变频器41以及张紧组合变频器3分别为驱动电机4、张紧电机5、以及各工频回路设备6供电。Specifically, the transformer 7 is a mobile transformer, and supplies power to the drive motor 4 , the tension motor 5 , and each power frequency circuit device 6 through the drive inverter 41 and the tensioning combination inverter 3 respectively.

本实施例采用单一变压器为驱动电机、张紧电机以及工频回路设备6供电,减少现场设备,提高集成率。In this embodiment, a single transformer is used to supply power to the drive motor, the tension motor, and the power frequency circuit device 6, thereby reducing the number of field devices and improving the integration rate.

在其中一个实施例中,所述工频回路设备6为卷带机,所述根据从所述保护控制器2获取的驱动状态和/或工频回路设备6的反馈信息,控制张紧电机5和/或工频回路设备6,具体包括:In one embodiment, the power frequency circuit device 6 is a tape winding machine, and the tension motor 5 is controlled according to the driving state obtained from the protection controller 2 and/or the feedback information of the power frequency circuit device 6 . and/or power frequency loop equipment 6, specifically including:

响应于启动卷带模式,如果所述驱动状态为驱动系统停机,则控制张紧电机5运行为卷带模式,控制张力在预设张力区间范围内;In response to starting the reeling mode, if the drive state is that the drive system is stopped, the tensioning motor 5 is controlled to operate in the reeling mode, and the tension is controlled within a preset tension interval;

在预设张力区间范围内,控制卷带机开启。Within the preset tension range, control the winding machine to open.

具体来说,卷电机作为工频回路设备6,通过张紧组合变频器3控制并获取相应的反馈信息。Specifically, the coil motor is used as the power frequency circuit device 6, and is controlled by the tensioning combination inverter 3 and obtains corresponding feedback information.

本实施例通过张紧组合变频器集成控制张紧电机及卷电机,从而为张紧电机与卷电机之间的提供稳定的通信和数据共享。In this embodiment, the tensioning motor and the winding motor are integratedly controlled by the tensioning combined inverter, thereby providing stable communication and data sharing between the tensioning motor and the winding motor.

在其中一个实施例中,所述工频回路设备6为液压支撑单元,所述根据从所述保护控制器2获取的驱动状态和/或工频回路设备6的反馈信息,控制张紧电机5和/或工频回路设备6,具体包括:In one embodiment, the power frequency circuit device 6 is a hydraulic support unit, and the tension motor 5 is controlled according to the driving state obtained from the protection controller 2 and/or the feedback information of the power frequency circuit device 6 . and/or power frequency loop equipment 6, specifically including:

在控制张紧电机5执行张紧动作中,获取液压支撑单元的压力值;In controlling the tensioning motor 5 to perform the tensioning action, the pressure value of the hydraulic support unit is obtained;

如果所述压力值不在预设压力区间,则控制所述张紧电机5停止。If the pressure value is not within the preset pressure range, the tensioning motor 5 is controlled to stop.

具体来说,液压支撑单元作为工频回路设备6,通过张紧组合变频器3控制并获取相应的反馈信息。Specifically, the hydraulic support unit, as the power frequency circuit device 6, is controlled by the tensioning combination inverter 3 and obtains corresponding feedback information.

本实施例通过张紧组合变频器集成控制张紧电机及液压支撑单元,从而为张紧电机与液压支撑单元之间的提供稳定的通信和数据共享。In this embodiment, the tensioning motor and the hydraulic support unit are integrated and controlled by the tensioning combination inverter, thereby providing stable communication and data sharing between the tensioning motor and the hydraulic support unit.

在其中一个实施例中,所述工频回路设备6为冷却泵,所述根据从所述保护控制器2获取的驱动状态和/或工频回路设备6的反馈信息,控制张紧电机5和/或工频回路设备6,具体包括:In one embodiment, the power frequency circuit device 6 is a cooling pump, and the tension motor 5 and the power frequency circuit device 6 are controlled according to the driving state obtained from the protection controller 2 and/or the feedback information of the power frequency circuit device 6 . / or power frequency circuit equipment 6, specifically including:

获取带式输送带的冷却水温;Get the cooling water temperature of the belt conveyor;

当所述冷却水温大于等于预设高温阈值,则控制所述冷却泵开启;When the cooling water temperature is greater than or equal to a preset high temperature threshold, the cooling pump is controlled to be turned on;

当所述冷却水温小于等于预设低温阈值,则控制所述冷却泵停止。When the cooling water temperature is less than or equal to a preset low temperature threshold, the cooling pump is controlled to stop.

如果所述压力值不在预设压力区间,则控制所述张紧电机5停止。If the pressure value is not within the preset pressure range, the tensioning motor 5 is controlled to stop.

具体来说,冷却泵作为工频回路设备6,通过张紧组合变频器3控制并获取相应的反馈信息。Specifically, the cooling pump, as the power frequency circuit device 6, is controlled by the tensioning combination inverter 3 and obtains corresponding feedback information.

本实施例通过张紧组合变频器控制冷却泵,从而为冷却泵提供稳定的控制和数据共享。In this embodiment, the cooling pump is controlled by the tensioning combined frequency converter, thereby providing stable control and data sharing for the cooling pump.

如图2所示为本发明最佳实施例一种胶带机控制系统的现场设备连接图,包括:张紧组合变频器3、驱动电机4、张紧电机5、变压器7、驱动变频器41、水冷却风机8、水冷泵风机9、备用设备10、皮带机保护装置11、以及照明电源12。其中,张紧组合变频器3内设置有控制张紧电机5的变频回路32、控制工频回路设备6的工频开关回路33、为皮带机保护装置11以及照明电源12提供127V电源的低压回路34,以及分别控制变频回路32、工频开关回路33的张紧组合变频控制器31。工频开关回路33优选为高压回路。Figure 2 shows the connection diagram of the field equipment of a belt conveyor control system according to the preferred embodiment of the present invention, including: a tensioning combination inverter 3, a driving motor 4, a tensioning motor 5, a transformer 7, a driving inverter 41, Water cooling fan 8 , water cooling pump fan 9 , backup equipment 10 , belt conveyor protection device 11 , and lighting power source 12 . Among them, the tensioning combined inverter 3 is provided with a frequency conversion circuit 32 for controlling the tensioning motor 5, a power frequency switch circuit 33 for controlling the power frequency circuit equipment 6, and a low-voltage circuit for providing 127V power for the belt conveyor protection device 11 and the lighting power supply 12. 34, and the tensioning combined frequency conversion controller 31 that controls the frequency conversion circuit 32 and the power frequency switch circuit 33 respectively. The power frequency switch circuit 33 is preferably a high voltage circuit.

控制关联如图3所示,其中:The control association is shown in Figure 3, where:

保护控制器2,分别与所述驱动控制器1以及所述张紧组合变频器3通信连接,驱动控制器1通过数据采集箱42采集驱动电机4的运行信息,包括但不限于:电机、轴温、绕组温度等。同时,驱动控制器1向保护控制器2发送运行信息。保护控制器2根据从驱动控制器1获取的驱动电机4的运行信息,判断驱动系统的驱动状态,并将所述驱动状态发送到所述张紧组合变频器3。保护控制器2与驱动控制器1之间共享数据,包括但不限于:故障急停信号、起停信号、驱动健康信号、运行反馈信息、验带信号。保护控制器2与张紧组合变频器3之间共享数据,包括但不限于:起停信号、健康反馈信息。驱动控制器1还可以与张紧组合变频器之间共享信号,包括但不限于:张力或反馈信息、主驱动转矩、张紧力、张紧速度、主驱转速、主驱加速度、主驱设置速度等。The protection controller 2 is connected in communication with the drive controller 1 and the tensioning combination inverter 3 respectively. The drive controller 1 collects the operation information of the drive motor 4 through the data collection box 42, including but not limited to: the motor, the shaft temperature, winding temperature, etc. At the same time, the drive controller 1 sends the operation information to the protection controller 2 . The protection controller 2 judges the drive state of the drive system according to the operation information of the drive motor 4 obtained from the drive controller 1 , and sends the drive state to the tensioning combination inverter 3 . Data is shared between the protection controller 2 and the drive controller 1, including but not limited to: fault emergency stop signal, start-stop signal, drive health signal, running feedback information, and tape inspection signal. Data is shared between the protection controller 2 and the tensioning combined inverter 3, including but not limited to: start-stop signals and health feedback information. The drive controller 1 can also share signals with the tensioning combination inverter, including but not limited to: tension or feedback information, main driving torque, tensioning force, tensioning speed, main driving speed, main driving acceleration, main driving Set the speed, etc.

张紧组合变频器3从工频回路系统13获取工频回路设备6的反馈信息,包括但不限于:卷带机反馈信息、液压回路反馈信息、冷却反馈信息等。并根据从所述保护控制器2获取的驱动状态和/或工频回路设备6的反馈信息,控制张紧电机5和/或工频回路设备6。例如通过电磁制动器51控制张紧电机5或者控制水冷却风机8、水冷泵风机9、限位开关16(可跑偏代替)。同时工频回路系统13通过张紧就地控制箱14,从传张力感器15获取张力信息并反馈到张紧组合变频器3。The tensioning combined inverter 3 obtains the feedback information of the power frequency circuit device 6 from the power frequency circuit system 13 , including but not limited to: the feedback information of the reeling machine, the feedback information of the hydraulic circuit, the cooling feedback information, and the like. And according to the drive state obtained from the protection controller 2 and/or the feedback information of the power frequency circuit device 6, the tensioning motor 5 and/or the power frequency circuit device 6 are controlled. For example, the tension motor 5 is controlled by the electromagnetic brake 51, or the water cooling fan 8, the water cooling pump fan 9, and the limit switch 16 are controlled (the deviation can be replaced). At the same time, the power frequency circuit system 13 obtains the tension information from the tension sensor 15 through the tension local control box 14 and feeds it back to the tension combined inverter 3 .

本实施例将张紧与组合开关一体化设计,现场设备由原来的8台降低为5台,多功能张紧组合控制开关集成了组合开关和张紧变频器一体化设计,实现了控制张紧的同时,又可以控制原组合开关控制的工频回路设备6如:卷带机、除铁器、冷却电机、泵电机,以及提供127V电源,为现场照明和皮带机保护供电。本实施例在驱动变频、张紧变频、保护控制器、张紧开关之间建立了数据通讯,共享关键数据信号,通讯与硬接线相结合进行控制,实现控制的稳定和数据的共享。In this embodiment, the tensioning and combination switches are integrated into the design, and the field equipment is reduced from 8 to 5. The multi-functional tensioning combination control switch integrates the integrated design of the combination switch and the tensioning frequency converter to realize the control of tensioning. At the same time, it can control the power frequency circuit equipment 6 controlled by the original combination switch, such as: tape reel, iron remover, cooling motor, pump motor, and provide 127V power supply for on-site lighting and belt conveyor protection. This embodiment establishes data communication among the drive frequency conversion, tension frequency conversion, protection controller, and tension switch, shares key data signals, and combines communication and hard wiring for control to achieve control stability and data sharing.

本实施例将胶带机控制柜柜体由原来的多个,进行了大幅度的减少。减少了柜体之间的电缆、通讯线、控制线,降低设备故障率,从根本上开关之间的接线错误或工人擅自更改线路的问题。多个开关控制程序集成到一个PLC上,便于数据共享,便于控制程序的升级,减少了多个PLC的复杂连接和逻辑。集成一体化后,通过集中控制的整合技术,解决了现有技术每个开关功能单一的技术问题。通过进行全面控制,实现集成后的协同控制技术。In this embodiment, the control cabinets of the tape conveyor are greatly reduced from the original ones. Reduce the cables, communication lines and control lines between the cabinets, reduce the equipment failure rate, and fundamentally the wiring errors between switches or the problem of workers changing the lines without authorization. Multiple switch control programs are integrated into one PLC, which facilitates data sharing, facilitates the upgrading of control programs, and reduces the complex connection and logic of multiple PLCs. After the integration, through the integration technology of centralized control, the technical problem that each switch function is single in the existing technology is solved. Through comprehensive control, the integrated collaborative control technology is realized.

如图4所示为本发明一实施例一种如前所述的胶带机控制系统的控制方法的工作流程图,包括:FIG. 4 is a work flow diagram of a control method of the aforementioned tape machine control system according to an embodiment of the present invention, including:

步骤S401,从所述保护控制器2获取驱动系统的驱动状态、从张紧电机5获取反馈信息、从所述工频回路设备6获取运行信息;Step S401, obtain the drive state of the drive system from the protection controller 2, obtain feedback information from the tensioning motor 5, and obtain operation information from the power frequency circuit device 6;

步骤S402,根据获取的驱动系统的驱动状态、张紧电机5的反馈信息和/或工频回路设备6的反馈信息,控制张紧电机5和/或工频回路设备6。Step S402 , control the tensioning motor 5 and/or the power frequency circuit device 6 according to the acquired driving state of the drive system, the feedback information of the tensioning motor 5 and/or the feedback information of the power frequency circuit device 6 .

具体来说,本实施例为前述胶带机控制系统的控制方法。可以由前述的张紧组合变频器3的张紧组合变频控制器31执行控制方法。Specifically, this embodiment is the control method of the aforementioned tape machine control system. The control method can be performed by the tensioning combination inverter controller 31 of the aforementioned tensioning combination inverter 3 .

当执行步骤S401时从保护控制器2获取驱动系统的驱动状态,并从工频回路设备6获取运行信息。然后执行步骤S402,根据获取的驱动系统的驱动状态、张紧电机5的反馈信息和/或工频回路设备6的反馈信息,控制张紧电机5和/或工频回路设备6。由于张紧电机5与工频回路设备6的控制均集成到张紧组合变频器3,因此可以在张紧组合变频控制器31的内部直接进行处理,减少了信号传输,实现控制的稳定和数据的共享。When step S401 is performed, the drive state of the drive system is obtained from the protection controller 2 , and the operation information is obtained from the power frequency circuit device 6 . Step S402 is then executed to control the tension motor 5 and/or the power frequency loop device 6 according to the acquired drive state of the drive system, the feedback information of the tension motor 5 and/or the feedback information of the power frequency circuit device 6 . Since the control of the tensioning motor 5 and the power frequency circuit device 6 is integrated into the tensioning combination inverter 3, it can be directly processed in the tensioning combination inverter controller 31, which reduces the signal transmission and realizes the stability of the control and the data. of sharing.

本发明把现场分散的电气设备进行整合控制,通过多功能张紧组合变频器,对工频回路系统和张紧系统进行一体化设计,实现对工频回路系统和张紧系统的协同控制。The invention integrates and controls the electrical equipment scattered on site, and integrates the design of the power frequency circuit system and the tensioning system through the multi-functional tensioning combined frequency converter, so as to realize the coordinated control of the power frequency circuit system and the tensioning system.

在其中一个实施例中,所述工频回路设备6为卷带机,所述根据从所述保护控制器2获取的驱动状态和/或工频回路设备6的反馈信息,控制张紧电机5和/或工频回路设备6,具体包括:In one embodiment, the power frequency circuit device 6 is a tape winding machine, and the tension motor 5 is controlled according to the driving state obtained from the protection controller 2 and/or the feedback information of the power frequency circuit device 6 . and/or power frequency loop equipment 6, specifically including:

响应于启动卷带模式,如果所述驱动状态为驱动系统停机,则控制张紧电机5运行为卷带模式,控制张力在预设张力区间范围内;In response to starting the reeling mode, if the drive state is that the drive system is stopped, the tensioning motor 5 is controlled to operate in the reeling mode, and the tension is controlled within a preset tension interval;

在预设张力区间范围内,控制卷带机开启。Within the preset tension range, control the winding machine to open.

如图5所示为本发明一实施例,工频回路设备6为卷带机的胶带机控制系统的控制方法的工作流程图,建立驱动控制、张紧可控制、卷带回路三者之间的逻辑关系,保证系统安全运行和自动化连锁控制。方法包括:Figure 5 shows an embodiment of the present invention. The power frequency circuit device 6 is a working flow chart of the control method of the tape machine control system of the tape tape machine. The logical relationship ensures the safe operation of the system and automatic chain control. Methods include:

步骤S501,启动卷带模式后,PLC自动检索驱动运行状态,判断驱动是否为停机状态,停机状态为启动卷带机的必要条件。Step S501 , after starting the tape-reeling mode, the PLC automatically retrieves the drive running state, and determines whether the drive is in a stop state, and the stop state is a necessary condition for starting the tape-reeling machine.

步骤S502,启动卷带模式后,PLC自动控制张紧运行为卷带模式,释放系统张紧力,且张紧系统自动控制张力在[0,t]千牛(KN)区间范围内,合适的张力区间可以替代工人操作,保证皮带卷的松紧度。Step S502, after starting the reeling mode, the PLC automatically controls the tensioning operation to the reeling mode, releases the system tension, and the tensioning system automatically controls the tension within the range of [0, t] kilonewtons (KN), and the appropriate The tension range can replace the worker's operation to ensure the tightness of the belt roll.

步骤S503,可编程逻辑控制器(Programmable Logic Controller,PLC)检测上述条件都具备,按下启动按钮,控制卷带机回路卷带机。In step S503, the programmable logic controller (Programmable Logic Controller, PLC) detects that the above conditions are met, and presses the start button to control the loop reel of the reel.

在其中一个实施例中,所述工频回路设备6为液压支撑单元,所述根据从所述保护控制器2获取的驱动状态和/或工频回路设备6的反馈信息,控制张紧电机5和/或工频回路设备6,具体包括:In one embodiment, the power frequency circuit device 6 is a hydraulic support unit, and the tension motor 5 is controlled according to the driving state obtained from the protection controller 2 and/or the feedback information of the power frequency circuit device 6 . and/or power frequency loop equipment 6, specifically including:

在控制张紧电机5执行张紧动作中,获取液压支撑单元的压力值;In controlling the tensioning motor 5 to perform the tensioning action, the pressure value of the hydraulic support unit is obtained;

如果所述压力值不在预设压力区间,则控制所述张紧电机5停止。If the pressure value is not within the preset pressure range, the tensioning motor 5 is controlled to stop.

具体来说,如图6所示,为本发明一实施例,工频回路设备6为液压支撑单元的胶带机控制系统的控制方法示意图,其中:Specifically, as shown in FIG. 6 , which is an embodiment of the present invention, the power frequency circuit device 6 is a schematic diagram of the control method of the belt conveyor control system of the hydraulic support unit, wherein:

液压系统61的泵站由张紧组合一体机工频回路控制,张紧动作时需要监测带式输送机液压支撑单元的压力情况,压力值在[a,b]区间内,张紧方可动作,不然容易把压力不足的位置拉翻,不在该区间,不能动作,可控制泵站对液压系统进行补液动作。The pump station of the hydraulic system 61 is controlled by the power frequency circuit of the tensioning combination machine. During the tensioning action, the pressure of the hydraulic support unit of the belt conveyor needs to be monitored. Otherwise, it is easy to overturn the position with insufficient pressure. If it is not in this range, it cannot operate. The pump station can be controlled to perform fluid replenishment action on the hydraulic system.

在其中一个实施例中,所述工频回路设备6为冷却泵,所述根据从所述保护控制器2获取的驱动状态和/或工频回路设备6的反馈信息,控制张紧电机5和/或工频回路设备6,具体包括:In one embodiment, the power frequency circuit device 6 is a cooling pump, and the tension motor 5 and the power frequency circuit device 6 are controlled according to the driving state obtained from the protection controller 2 and/or the feedback information of the power frequency circuit device 6 . / or power frequency circuit equipment 6, specifically including:

获取带式输送带的冷却水温;Get the cooling water temperature of the belt conveyor;

当所述冷却水温大于等于预设高温阈值,则控制所述冷却泵开启;When the cooling water temperature is greater than or equal to a preset high temperature threshold, the cooling pump is controlled to be turned on;

当所述冷却水温小于等于预设低温阈值,则控制所述冷却泵停止。When the cooling water temperature is less than or equal to a preset low temperature threshold, the cooling pump is controlled to stop.

如图7所示,为本发明一实施例,工频回路设备6为冷却泵的胶带机控制系统的控制方法示意图,包括:As shown in FIG. 7 , which is an embodiment of the present invention, a schematic diagram of a control method of a belt conveyor control system in which the power frequency circuit device 6 is a cooling pump, including:

步骤S701,PLC实时对带式输送机的冷却水温进行监测;Step S701, the PLC monitors the cooling water temperature of the belt conveyor in real time;

步骤S702,温度判断,如果温度t≥高温阈值tmax,则启动冷却回来的冷却泵,如果温度t≤第五阈值tmin则停止冷却泵。Step S702, the temperature is determined, if the temperature t ≥ the high temperature threshold tmax, the cooling pump that has been cooled back is started, and if the temperature t ≤ the fifth threshold tmin, the cooling pump is stopped.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the patent of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

1. An adhesive tape machine control system comprising: tensioning system, actuating system, power frequency loop system, its characterized in that still includes:
the driving controller (1) is electrically connected with a driving motor (4) of the driving system, controls the driving motor (4) and sends the running information of the driving motor (4) to the protection controller (2);
the protection controller (2) is in communication connection with the driving controller (1) and the tensioning combined frequency converter (3) respectively, judges the driving state of a driving system according to the running information of the driving motor (4) acquired from the driving controller (1), and sends the driving state to the tensioning combined frequency converter (3);
and the tensioning combined frequency converter (3) is electrically connected with a tensioning motor (5) of the tensioning system and a plurality of power frequency loop devices (6) of the power frequency loop system, and controls the tensioning motor (5) and/or the power frequency loop devices (6) according to the driving state of the slave driving system, the feedback information of the tensioning motor (5) and/or the feedback information of the power frequency loop devices (6).
2. A tape machine control system according to claim 1, characterized in that the tension pack inverter (3) comprises: tensioning combination frequency conversion controller (31), with frequency conversion return circuit (32) that tensioning combination frequency conversion controller (31) electricity is connected and with power frequency switch return circuit (33) that tensioning combination frequency conversion controller (31) electricity is connected, frequency conversion return circuit (32) with tensioning motor (5) electricity is connected, power frequency switch return circuit (33) with power frequency return circuit equipment (6) electricity is connected, tensioning combination frequency conversion controller (31) with protection control ware (2) communication connection.
3. The control system of the belt conveyor according to claim 1, further comprising a transformer (7) and a drive frequency converter (41), wherein an output end of the transformer (7) is electrically connected with the drive frequency converter (41) and the tension combination frequency converter (3), respectively, and the drive frequency converter (41) is electrically connected with the drive motor (4).
4. The control system of tape machine according to claim 1, wherein the power frequency loop device (6) is a tape winder, and the control of the tensioning motor (5) and/or the power frequency loop device (6) according to the driving state of the slave driving system, the feedback information of the tensioning motor (5) and/or the feedback information of the power frequency loop device (6) specifically comprises:
responding to the starting of the winding mode, if the driving state is that the driving system stops, controlling the tensioning motor (5) to operate in the winding mode, and controlling the tension to be within the range of a preset tension interval;
and controlling the tape winder to open within a preset tension range.
5. The control system of belt conveyor according to claim 1, characterized in that the power frequency loop device (6) is a hydraulic support unit, and the control of the tensioning motor (5) and/or the power frequency loop device (6) according to the driving state of the slave drive system, the feedback information of the tensioning motor (5) and/or the feedback information of the power frequency loop device (6) specifically comprises:
acquiring a pressure value of the hydraulic support unit in the process of controlling the tensioning motor (5) to perform tensioning action;
and if the pressure value is not within the preset pressure interval, controlling the tensioning motor (5) to stop.
6. The control system of claim 1, wherein the industrial frequency loop device (6) is a cooling pump, and the control of the tensioning motor (5) and/or the industrial frequency loop device (6) is performed according to the driving state of the slave driving system, the feedback information of the tensioning motor (5) and/or the feedback information of the industrial frequency loop device (6), and specifically comprises:
acquiring the cooling water temperature of the belt conveyor belt;
when the temperature of the cooling water is greater than or equal to a preset high-temperature threshold value, controlling the cooling pump to be started;
and when the temperature of the cooling water is less than or equal to a preset low-temperature threshold value, controlling the cooling pump to stop.
7. A control method of a tape machine control system according to any one of claims 1 to 6, comprising:
acquiring the driving state of a driving system from the protection controller (2), acquiring feedback information from a tensioning motor (5), and acquiring operation information from the power frequency loop equipment (6);
and controlling the tensioning motor (5) and/or the power frequency loop equipment (6) according to the driving state of the driving system, the feedback information of the tensioning motor (5) and/or the feedback information of the power frequency loop equipment (6).
8. The control method of the tape machine control system according to claim 7, wherein the power frequency loop device (6) is a tape winding machine, and the controlling of the tension motor (5) and/or the power frequency loop device (6) according to the driving state of the slave driving system, the feedback information of the tension motor (5) and/or the feedback information of the power frequency loop device (6) specifically comprises:
responding to the starting of the winding mode, if the driving state is that the driving system stops, controlling the tensioning motor (5) to operate in the winding mode, and controlling the tension to be within the range of a preset tension interval;
and controlling the tape winder to open within a preset tension range.
9. The control method of the tape machine control system according to claim 7, wherein the power frequency loop device (6) is a hydraulic support unit, and the controlling of the tensioning motor (5) and/or the power frequency loop device (6) according to the driving state of the slave driving system, the feedback information of the tensioning motor (5) and/or the feedback information of the power frequency loop device (6) comprises:
acquiring a pressure value of the hydraulic support unit in the process of controlling the tensioning motor (5) to perform tensioning action;
and if the pressure value is not within the preset pressure interval, controlling the tensioning motor (5) to stop.
10. The control method of the tape machine control system according to claim 7, wherein the industrial frequency loop device (6) is a cooling pump, and the control of the tensioning motor (5) and/or the industrial frequency loop device (6) according to the driving state of the slave driving system, the feedback information of the tensioning motor (5) and/or the feedback information of the industrial frequency loop device (6) comprises:
acquiring the cooling water temperature of the belt conveyor belt;
when the temperature of the cooling water is greater than or equal to a preset high-temperature threshold value, controlling the cooling pump to be started;
and when the temperature of the cooling water is less than or equal to a preset low-temperature threshold value, controlling the cooling pump to stop.
CN202210181224.1A 2022-02-25 2022-02-25 A kind of belt conveyor control system and control method Pending CN114394394A (en)

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Application publication date: 20220426