CN114393797A - High-hardness gasket rapid manufacturing and forming integrated device and forming process thereof - Google Patents
High-hardness gasket rapid manufacturing and forming integrated device and forming process thereof Download PDFInfo
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- CN114393797A CN114393797A CN202210049094.6A CN202210049094A CN114393797A CN 114393797 A CN114393797 A CN 114393797A CN 202210049094 A CN202210049094 A CN 202210049094A CN 114393797 A CN114393797 A CN 114393797A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000008569 process Effects 0.000 title claims abstract description 15
- 238000007493 shaping process Methods 0.000 claims abstract description 19
- 238000012856 packing Methods 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 41
- 238000004804 winding Methods 0.000 claims description 24
- 238000001746 injection moulding Methods 0.000 claims description 21
- 239000000243 solution Substances 0.000 claims description 15
- 238000000465 moulding Methods 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 239000000498 cooling water Substances 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 4
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/64—Mould opening, closing or clamping devices
- B29C45/67—Mould opening, closing or clamping devices hydraulic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C2045/2683—Plurality of independent mould cavities in a single mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/709—Articles shaped in a closed loop, e.g. conveyor belts
- B29L2031/7096—Rings or ring-like articles
- B29L2031/7098—Washers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a high-hardness gasket rapid manufacturing and forming integrated device and a forming process thereof. This high rigidity packing ring makes integrative device of shaping fast and forming process thereof solves the integrative device of packing ring shaping and can only carry out the shaping one by one, can't realize a plurality of simultaneous shaping, in addition after the shaping, still can not realize automatic unloading, needs the manual work to get off, can reduce the effect of production to and the problem that artifical unloading still has certain harm.
Description
Technical Field
The invention relates to the technical field of gaskets, in particular to a high-hardness gasket rapid manufacturing and forming integrated device and a forming process thereof.
Background
The washer is a part which is padded between a connected piece and a nut, is generally a flat metal ring and is used for protecting the surface of the connected piece from being scratched by the nut and dispersing the pressure of the nut on the connected piece, and can be divided into a spherical washer, a conical washer, a square inclined washer for I-steel and the like. A
The integrated device for forming the gasket can only be used for forming one by one, a plurality of simultaneous forming can not be realized, automatic blanking can not be realized after forming, manual blanking is needed, the production effect can be reduced, and certain harm is caused by manual blanking.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a high-hardness gasket rapid manufacturing and forming integrated device and a forming process thereof, and solves the problems that the conventional gasket forming integrated device can only carry out one-by-one forming, cannot realize simultaneous forming of a plurality of gaskets, cannot realize automatic blanking after forming, needs manual blanking, can reduce the production effect, and has certain harm to the manual blanking.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a high rigidity packing ring makes integrative device of shaping fast, includes the mesa, the cabinet is stored to the bottom fixedly connected with of mesa, the top of mesa is provided with the integrative device of shaping, the integrative device of shaping comprises extruder and injection moulding mechanism.
The utility model discloses an injection molding machine, including injection molding mechanism, top fixedly connected with lower mould, the fixed cover in turning symmetry at base top has connect the bracing piece, the top fixedly connected with top cap of bracing piece, the fixed cover in top of top cap has connect the pneumatic cylinder, the last mould of output fixedly connected with of pneumatic cylinder, the pipe of moulding plastics that the inner chamber of going up the mould is fixed to be cup jointed each other and is linked together, the inner chamber of lower mould is fixed to be cup jointed the cooling tube, one side of top cap is provided with automatic unloading mechanism.
The automatic blanking mechanism comprises a linear slide rail, the surface of the linear slide rail is symmetrically provided with a fixed plate, the surface of the fixed plate is rotatably sleeved with a first cylinder through a rotating assembly, the bottom of the linear slide rail is symmetrically provided with a second cylinder, a sleeve plate is fixedly sleeved on the surface of the second cylinder, a double-head motor is fixedly connected on the surface of the sleeve plate, the output end of the double-head motor is fixedly connected with a first winding wheel, the bottoms of the second air cylinders are fixedly connected with connecting plates, one end of the connecting plate is rotatably connected with a mounting plate through a hinge, the top of the mounting plate is fixedly connected with air pipes which are mutually staggered, the surface of the air pipe is fixedly communicated with a connecting pipe, the bottom of the air pipe is symmetrically and fixedly provided with a suction mechanism, the side symmetry fixedly connected with second winding wheel of mounting panel, the inner chamber winding of second winding wheel and first winding wheel has wire rope.
The suction means is including absorbing the head, the fixed cover in surface of absorbing the head has connect the lantern ring, the bottom fixedly connected with rubber sleeve of the lantern ring, the fixed block of the fixed surface symmetry fixedly connected with of rubber sleeve and lantern ring, the one side fixedly connected with spring that the fixed block is relative.
Preferably, one side of the base is slidably sleeved with the collecting box through a strip-shaped sliding plate, and the upper die is slidably sleeved on the surface of the supporting rod.
Preferably, the linear slide rail comprises a driving seat, the inner cavity of the driving seat is respectively rotatably sleeved with a screw rod and two slide rods, sliding plates are arranged on the surfaces of the screw rod and the two slide rods, and one end of the driving seat is fixedly connected with a servo motor.
Preferably, the output end of the servo motor penetrates through one end of the driving seat and is fixedly connected with one end of the screw rod, and one end of the driving seat is rotatably connected to one side of the top cover through the hinge.
Preferably, the suction head is fixedly sleeved on the surface of the mounting plate and is fixedly communicated with the air pipe.
Preferably, one end of the first cylinder is rotatably sleeved on the top of the top cover.
Preferably, the fixed plate is fixedly connected to the surface of the driving seat, and the second cylinder is fixedly connected to the surface of the sliding plate.
The invention also discloses a rapid manufacturing and forming process of the high-hardness gasket, which specifically comprises the following steps:
s1, extruding materials: firstly, putting all prepared materials into an inner cavity of an extruder for heating and stirring to melt and convey the materials;
s2, integral forming: then starting the hydraulic cylinder, enabling the output end of the hydraulic cylinder to drive the upper die to slide on the surface of the supporting rod, enabling the upper die and the lower die to be mutually attached, then conveying the solution into an inner cavity of an injection molding pipe through an extruder head, extruding the solution into a plurality of die cavities between the upper die and the lower die through the injection molding pipe, stopping conveying the injection molding pipe when the inner cavities of the plurality of die cavities are completely full, and then conveying cooling water into the inner cavity of the cooling pipe to rapidly cool and form the solution in the die cavities, thereby realizing the forming of a plurality of gaskets;
s3, automatic blanking: the upper die is lifted by a hydraulic cylinder, then a first cylinder of an inner cavity of a rotating component is started, the first cylinder drives a linear slide rail to rotate, the linear slide rail is enabled to be mutually flush with the surface of a top cover, then a servo motor is started, an output end of the servo motor drives a sliding plate on the surface of a screw rod to move to the rightmost position, then a double-end motor is started, the double-end motor drives a first winding wheel to rotate, a steel wire rope in the inner cavity of the first winding wheel is loosened, the mounting plate can slowly descend, the mounting plate and a connecting plate are mutually flush, then a second cylinder drives the connecting plate to descend, after the double-end motor drives the first winding wheel to rotate, the mounting plate rotates reversely by the linear slide rail again after descending to a certain position, the mounting plate moves to the upper side of the lower die, an absorbing mechanism is aligned to a die cavity of the lower die, the absorbing mechanism continuously descends along with the second cylinder, and is enabled to be contacted with a formed gasket, sucking air into the inner cavity of the air pipe through the connecting pipe, sucking the gasket by the sucking mechanism, then ascending the second cylinder, taking the gasket out of the mold cavity, then drawing out the mounting plate to enable the mounting plate to be positioned above the collecting box, and then releasing the gasket sucked by the sucking mechanism to enable the gasket to enter the inner cavity of the collecting box for collection;
s4, gasket suction: when the suction mechanism descends, the rubber sleeve can be contacted on the surface of the gasket firstly, and meanwhile, the rubber sleeve can be retracted until the suction head sucks the surface of the gasket, and in addition, the spring on the surface of the fixing block can stabilize the state of the rubber sleeve.
Advantageous effects
The invention provides a high-hardness gasket rapid manufacturing and forming integrated device and a forming process thereof. Compared with the prior art, the method has the following beneficial effects:
1. this high rigidity packing ring integrated device of rapid manufacturing shaping and forming process, through starting up the pneumatic cylinder, make the output of pneumatic cylinder drive and go up the mould and slide on the surface of bracing piece, make and go up mould and lower mould and laminate each other, then carry the solution through the extruder extrusion head in the inner chamber of moulding plastics the pipe, and through moulding plastics the pipe with solution crowded go into in a plurality of die cavities between mould and the lower mould, treat that the inner chamber of a plurality of die cavities is whole crowded to be full, stop the transport of moulding plastics the pipe, then carry the cooling water to the cooling tube inner chamber again, come to carry out rapid cooling shaping to the solution of die cavity, through the intercommunication of the pipe of moulding plastics that interlocks each other and die cavity, make solution can mould plastics a plurality of die cavities, thereby realize the shaping of a plurality of packing rings, solve current packing ring shaping integrated device and can only carry out the shaping of a plurality of, can't realize a plurality of simultaneous shaping.
2. The high-hardness gasket rapid manufacturing and forming integrated device and the forming process thereof have the advantages that an upper die is lifted through a hydraulic cylinder, a first cylinder drives a linear slide rail to rotate, then the linear slide rail is started to move, then a double-end motor drives a first winding wheel to rotate, a steel wire rope in an inner cavity of the first winding wheel is loosened, a mounting plate is slowly descended, then a second cylinder drives a connecting plate to descend, the mounting plate is reversely rotated through the linear slide rail again, the mounting plate is moved to the upper part of a lower die, an absorbing mechanism is aligned to a die cavity of the lower die and descends along with the continuous descending of the second cylinder, the absorbing mechanism is contacted with a formed gasket, air is sucked into an inner cavity of an air pipe through a connecting pipe, the gasket is absorbed through the absorbing mechanism, then the second cylinder ascends, the gasket is taken out of the die cavity, then the mounting plate is taken out, and the mounting plate is positioned on a collecting box, then the gasket sucked by the suction mechanism is released, so that the gasket enters the inner cavity of the collection box to be collected.
3. This high rigidity packing ring makes integrative device of shaping fast and forming process thereof, when descending through suction means, the rubber sleeve can contact on the surface of packing ring, the rubber sleeve can receive the indentation simultaneously, absorb the surface of packing ring until absorbing the head, in addition through the mode that the rubber sleeve surrounds, can reduce the outflow of absorbing the head gas, can make the more stable that absorbs the head, the state of rubber sleeve can be stabilized to the spring on fixed block surface in addition, avoid long-time the back of using, the problem of shape deformation can appear in the rubber sleeve.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of an injection molding mechanism according to the present invention;
FIG. 3 is a cross-sectional view of a structural upper mold of the present invention;
FIG. 4 is a schematic view of an automatic blanking mechanism of the present invention;
FIG. 5 is an enlarged view of a portion of the structure of FIG. 4;
FIG. 6 is a schematic view of a linear slide rail according to the present invention;
fig. 7 is a schematic view of the suction mechanism of the present invention.
In the figure: 1. a table top; 2. a storage cabinet; 3. forming an integrated device; 31. an extruder; 32. an injection molding mechanism; 321. a base; 322. a lower die; 323. a support bar; 324. a top cover; 325. a hydraulic cylinder; 326. an upper die; 327. an automatic blanking mechanism; 3271. a linear slide rail; 2711. a driving seat; 2712. a screw rod; 2713. a servo motor; 2714. a slide bar; 2715. a sliding plate; 3272. a fixing plate; 3273. a rotating assembly; 3274. a first cylinder; 3275. a second cylinder; 3276. sheathing; 3277. a double-headed motor; 3278. a first winding wheel; 3279. a connecting plate; 3280. mounting a plate; 3281. an air tube; 3283. a connecting pipe; 3284. a wire rope; 3285. a second winding wheel; 3286. a suction mechanism; 2861. a suction head; 2862. a fixed block; 2863. a collar; 2864. a rubber sleeve; 2865. a spring; 328. a collection box; 329. a cooling tube; 3210. and (5) injection molding of the pipe.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, an embodiment of the present invention provides a technical solution: the utility model provides a high rigidity packing ring makes integrative device of shaping fast, includes mesa 1, and the bottom fixedly connected with of mesa 1 stores cabinet 2, and the top of mesa 1 is provided with shaping integrative device 3, and shaping integrative device 3 comprises extruder 31 and injection moulding mechanism 32.
Referring to fig. 2-3, the injection molding mechanism 32 includes a base 321 fixedly connected to the top of the table top 1, a lower mold 322 is fixedly connected to the top of the base 321, a support bar 323 is symmetrically and fixedly sleeved to the corner of the top of the base 321, a top cover 324 is fixedly connected to the top of the support bar 323, a hydraulic cylinder 325 is fixedly sleeved to the top of the top cover 324, an upper mold 326 is fixedly connected to the output end of the hydraulic cylinder 325, an injection molding pipe 3210 communicated with each other is fixedly sleeved to the inner cavity of the upper mold 326, a cooling pipe 329 is fixedly sleeved to the inner cavity of the lower mold 322, an automatic blanking mechanism 327 is arranged on one side of the top cover 324, a collection box 328 is slidably sleeved to one side of the base 321 through a strip-shaped sliding plate, and the upper mold 326 is slidably sleeved to the surface of the support bar 323.
Referring to fig. 4-5, the automatic blanking mechanism 327 includes a linear slide rail 3271, fixed plates 3272 are symmetrically disposed on the surface of the linear slide rail 3271, a first cylinder 3274 is rotatably sleeved on the surface of each fixed plate 3272 through a rotating assembly 3273, second cylinders 3275 are symmetrically disposed at the bottom of the linear slide rail 3271, a sleeve plate 3276 is fixedly sleeved on the surface of each second cylinder 3275, a double-headed motor 3277 is fixedly connected to the surface of the sleeve plate 3276, an output end of the double-headed motor 3277 is fixedly connected to a first winding wheel 3278, a connecting plate 3279 is fixedly connected to the bottom of each second cylinder 3275, one end of the connecting plate 3279 is rotatably connected to a mounting plate 3280 through a hinge, the top of the mounting plate 3280 is fixedly connected to mutually staggered air pipes 3281, a connecting pipe 3283 is fixedly connected to the surface of the air pipe 3281, suction mechanisms 3286 are symmetrically and fixedly disposed at the bottom of the air pipe 3281, and a second winding wheel 3285 is symmetrically and fixedly connected to the side of the mounting plate 3280, the inner cavities of the second winding wheel 3285 and the first winding wheel 3278 are wound with a steel wire rope 3284, one end of a first cylinder 3274 is rotatably sleeved on the top of the top cover 324, a fixed plate 3272 is fixedly connected to the surface of the driving seat 2711, and a second cylinder 3275 is fixedly connected to the surface of the sliding plate 2715.
Referring to fig. 7, the suction mechanism 3286 includes a suction head 2861, a collar 2863 is fixedly sleeved on a surface of the suction head 2861, a rubber sleeve 2864 is fixedly connected to a bottom of the collar 2863, fixing blocks 2862 are symmetrically and fixedly connected to surfaces of the rubber sleeve 2864 and the collar 2863, a spring 2865 is fixedly connected to a surface opposite to the fixing block 2862, and the suction head 2861 is fixedly sleeved on a surface of the mounting plate 3280 and is fixedly communicated with the air pipe 3281.
Referring to fig. 6, the linear sliding rail 3271 includes a driving seat 2711, a screw rod 2712 and two sliding rods 2714 are rotatably sleeved in an inner cavity of the driving seat 2711, sliding plates 2715 are disposed on surfaces of the screw rod 2712 and the two sliding rods 2714, one end of the driving seat 2711 is fixedly connected with a servo motor 2713, an output end of the servo motor 2713 penetrates through one end of the driving seat 2711 and is fixedly connected with one end of the screw rod 2712, and one end of the driving seat 2711 is rotatably connected to one side of the top cover 324 through a hinge.
The embodiment of the invention provides a technical scheme that: a rapid manufacturing and forming process for a high-hardness gasket specifically comprises the following steps:
s1, extruding materials: firstly, putting all prepared materials into an inner cavity of an extruder 31 for heating and stirring, so that the materials are melted and conveyed;
s2, integral forming: then, starting the hydraulic cylinder 325, enabling the output end of the hydraulic cylinder 325 to drive the upper die 326 to slide on the surface of the support rod 323, enabling the upper die 326 and the lower die 322 to be mutually attached, then conveying the solution into an inner cavity of an injection molding pipe 3210 through an extrusion head of the extruder 31, extruding the solution into a plurality of die cavities between the upper die 326 and the lower die 322 through the injection molding pipe 3210, stopping conveying the injection molding pipe 3210 after the inner cavities of the plurality of die cavities are completely extruded, and then conveying cooling water into an inner cavity of a cooling pipe 329 to quickly cool and mold the solution in the die cavities, thereby realizing the molding of a plurality of gaskets;
s3, automatic blanking: the upper die 326 is lifted by a hydraulic cylinder 325, then a first cylinder 3274 in the inner cavity of a rotating assembly 3273 is started, the first cylinder 3274 drives a linear slide rail 3271 to rotate, the linear slide rail 3271 is aligned with the surface of a top cover 324, then a servo motor 2713 is started, the output end of the servo motor 2713 drives a sliding plate 2715 on the surface of a screw 2712 to move to the rightmost position, then a double-head motor 3277 is started, the double-head motor 3277 drives a first winding wheel 3278 to rotate, a steel wire rope 3284 in the inner cavity of the first winding wheel 3278 is loosened, the mounting plate 3280 is slowly descended, the mounting plate 3280 is aligned with a connecting plate 3279, then the second cylinder 3275 drives the connecting plate 3279 to descend for a certain time, after descending to the position, the linear slide rail 3271 is reversed again, the mounting plate 3280 is moved to the upper side of a lower die 322, and a sucking mechanism 3286 is aligned with the die cavity of the lower die 322, as the second cylinder 3275 continues to descend, the suction mechanism 3286 is contacted with the formed gasket, the air is sucked into the inner cavity of the air pipe 3281 through the connecting pipe 3283, the gasket is sucked by the suction mechanism 3286, then the second cylinder 3275 ascends, the gasket is taken out of the mold cavity, then the mounting plate 3280 is drawn out, the mounting plate 3280 is positioned above the collecting box 328, and then the gasket sucked by the suction mechanism 3286 is released, so that the gasket enters the inner cavity of the collecting box 328 to be collected;
s4, gasket suction: when the suction mechanism 3286 descends, the rubber sleeve 2864 contacts the surface of the washer at first, and the rubber sleeve 2864 is retracted until the suction head 2861 sucks the surface of the washer, and the spring 2865 on the surface of the fixing block 2862 can stabilize the state of the rubber sleeve 2864.
Further, the surface of the injection pipe 3210 is provided with a valve that can be closed.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a high rigidity packing ring makes shaping integrated device fast, includes mesa (1), cabinet (2), its characterized in that are stored to the bottom fixedly connected with of mesa (1): the top of the table top (1) is provided with a forming integrated device (3), and the forming integrated device (3) consists of an extruder (31) and an injection molding mechanism (32);
the injection molding mechanism (32) comprises a base (321) fixedly connected to the top of the table board (1), the top of the base (321) is fixedly connected with a lower die (322), supporting rods (323) are symmetrically and fixedly sleeved at corners of the top of the base (321), a top cover (324) is fixedly connected to the top of the supporting rods (323), a hydraulic cylinder (325) is fixedly sleeved at the top of the top cover (324), an upper die (326) is fixedly connected to an output end of the hydraulic cylinder (325), an inner cavity of the upper die (326) is fixedly sleeved with mutually communicated injection molding pipes (3210), an inner cavity of the lower die (322) is fixedly sleeved with a cooling pipe (329), and an automatic blanking mechanism (327) is arranged on one side of the top cover (324);
the automatic blanking mechanism (327) comprises a linear sliding rail (3271), a fixed plate (3272) is symmetrically arranged on the surface of the linear sliding rail (3271), a first cylinder (3274) is rotatably sleeved on the surface of the fixed plate (3272) through a rotating assembly (3273), a second cylinder (3275) is symmetrically arranged at the bottom of the linear sliding rail (3271), a sleeve plate (3276) is sleeved on the surface of the second cylinder (3275), a double-end motor (3277) is fixedly connected on the surface of the sleeve plate (3276), a first winding wheel (3278) is fixedly connected at the output end of the double-end motor (3277), a connecting plate (3279) is fixedly connected at the bottom of the second cylinder (3275), a mounting plate (3280) is rotatably connected at one end of the connecting plate (3279) through a hinge, air pipes (3281) which are mutually staggered are fixedly connected at the top of the mounting plate (3280) are fixedly connected, and a connecting pipe (3283) is fixedly connected on the surface of the connecting pipe (3281), the bottom of the air pipe (3281) is symmetrically and fixedly provided with a suction mechanism (3286), the side surface of the mounting plate (3280) is symmetrically and fixedly connected with a second winding wheel (3285), and inner cavities of the second winding wheel (3285) and the first winding wheel (3278) are wound with steel wire ropes (3284);
suction means (3286) including absorbing head (2861), the fixed surface of absorbing head (2861) has cup jointed lantern ring (2863), the bottom fixedly connected with rubber sleeve (2864) of lantern ring (2863), the surface symmetry fixedly connected with fixed block (2862) of rubber sleeve (2864) and lantern ring (2863), the one side fixedly connected with spring (2865) that fixed block (2862) are relative.
2. The integrated device for rapid manufacturing and molding of the high-hardness gasket as claimed in claim 1, wherein: one side of the base (321) is sleeved with a collecting box (328) through a strip-shaped sliding plate in a sliding mode, and the upper die (326) is sleeved on the surface of the supporting rod (323) in a sliding mode.
3. The integrated device for rapid manufacturing and molding of the high-hardness gasket as claimed in claim 1, wherein: the linear sliding rail (3271) comprises a driving seat (2711), the inner cavity of the driving seat (2711) is respectively rotatably sleeved with a screw rod (2712) and two sliding rods (2714), sliding plates (2715) are arranged on the surfaces of the screw rod (2712) and the two sliding rods (2714), and one end of the driving seat (2711) is fixedly connected with a servo motor (2713).
4. The integrated device for rapid manufacturing and molding of the high-hardness gasket as claimed in claim 3, wherein: the output end of the servo motor (2713) penetrates through one end of the driving seat (2711) and is fixedly connected with one end of the screw rod (2712), and one end of the driving seat (2711) is rotatably connected to one side of the top cover (324) through a hinge.
5. The integrated device for rapid manufacturing and molding of the high-hardness gasket as claimed in claim 1, wherein: the suction head (2861) is fixedly sleeved on the surface of the mounting plate (3280) and is fixedly communicated with the air pipe (3281).
6. The integrated device for rapid manufacturing and molding of the high-hardness gasket as claimed in claim 1, wherein: one end of the first air cylinder (3274) is rotatably sleeved on the top of the top cover (324).
7. The integrated device for rapid manufacturing and molding of the high-hardness gasket as claimed in claim 1, wherein: the fixed plate (3272) is fixedly connected to the surface of the driving seat (2711), and the second cylinder (3275) is fixedly connected to the surface of the sliding plate (2715).
8. A rapid manufacturing and forming process for implementing the high-hardness gasket according to any one of claims 1 to 7, wherein: the method specifically comprises the following steps:
s1, extruding materials: firstly, putting all prepared materials into an inner cavity of an extruder (31) for heating and stirring to melt and convey the materials;
s2, integral forming: then starting the hydraulic cylinder (325), enabling the output end of the hydraulic cylinder (325) to drive the upper die (326) to slide on the surface of the support rod (323), enabling the upper die (326) and the lower die (322) to be mutually attached, then conveying the solution into an inner cavity of an injection molding pipe (3210) through an extrusion head of the extruder (31), extruding the solution into a plurality of die cavities between the upper die (326) and the lower die (322) through the injection molding pipe (3210), stopping conveying the injection molding pipe (3210) when the inner cavities of the plurality of die cavities are completely extruded, and then conveying cooling water into an inner cavity of a cooling pipe (329) to rapidly cool and mold the solution in the die cavities, so that molding of a plurality of gaskets is realized;
s3, automatic blanking: an upper die (326) is lifted through a hydraulic cylinder (325), then a first air cylinder (3274) in an inner cavity of a rotating assembly (3273) is started, the first air cylinder (3274) drives a linear slide rail (3271) to rotate, the linear slide rail (3271) is enabled to be parallel and level with the surface of a top cover (324), then a servo motor (2713) is started, an output end of the servo motor (2713) drives a sliding plate (2715) on the surface of a screw rod (2712) to move to the rightmost position, then a double-head motor (3277) is started, the double-head motor (3277) drives a first winding wheel (3278) to rotate, a steel wire rope (3284) in the inner cavity of the first winding wheel (3278) is loosened, a mounting plate (3280) can slowly descend, the mounting plate (3280) is enabled to be parallel and level with a connecting plate (3279), and then the connecting plate (3279) is driven to descend through a second air cylinder (3275), after the mounting plate is lowered to a certain position, the mounting plate (3280) is turned over through the linear sliding rail (3271) again, the mounting plate (3280) is moved to the upper part of the lower die (322), the suction mechanism (3286) is aligned to the die cavity of the lower die (322), the suction mechanism (3286) is contacted with the formed gasket along with the continuous lowering of the second cylinder (3275), the air is sucked into the inner cavity of the air pipe (3281) through the connecting pipe (3283), the gasket is sucked through the suction mechanism (3286), then the second cylinder (3275) is lifted, the gasket is taken out of the die cavity, the mounting plate (3280) is pulled out, the mounting plate (3280) is positioned above the collecting box (328), and then the gasket sucked by the suction mechanism (3286) is released to enter the inner cavity of the collecting box (328) for collection;
s4, gasket suction: when the suction mechanism (3286) descends, firstly the rubber sleeve (2864) can contact the surface of the gasket, and simultaneously the rubber sleeve (2864) can be retracted until the suction head (2861) sucks the surface of the gasket, and in addition, the spring (2865) on the surface of the fixing block (2862) can stabilize the state of the rubber sleeve (2864).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210049094.6A CN114393797B (en) | 2022-01-17 | 2022-01-17 | High-hardness gasket rapid manufacturing and forming integrated device and forming process thereof |
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| CN202210049094.6A CN114393797B (en) | 2022-01-17 | 2022-01-17 | High-hardness gasket rapid manufacturing and forming integrated device and forming process thereof |
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| WO2022000561A1 (en) * | 2020-07-02 | 2022-01-06 | 苏州金伟博精密机械科技有限公司 | Injection mold having high yield |
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| CN205978016U (en) * | 2016-06-29 | 2017-02-22 | 东台市江龙金属制造有限公司 | Novel circular packing ring of taking location structure |
| US20180207848A1 (en) * | 2017-01-25 | 2018-07-26 | Lotes Co., Ltd. | Injection molding machine and pneumatic support mechanism |
| CN210282569U (en) * | 2019-06-23 | 2020-04-10 | 大连实宏塑胶制品有限公司 | Rubber washer stamping forming equipment |
| WO2022000561A1 (en) * | 2020-07-02 | 2022-01-06 | 苏州金伟博精密机械科技有限公司 | Injection mold having high yield |
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| CN114393797B (en) | 2023-08-29 |
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