CN114389513A - Redundant Self-locking Drive Control Device for Inverter of Cigarette Equipment - Google Patents
Redundant Self-locking Drive Control Device for Inverter of Cigarette Equipment Download PDFInfo
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 21
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
- H02H7/00—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
- H02H7/08—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors
- H02H7/0833—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors for electric motors with control arrangements
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Abstract
本发明公开了一种用于卷烟设备变频器的冗余自锁驱动控制装置,本发明的主要设计构思在于,由第二继电器、接触器及时间继电器并配合第一继电器,为变频器提供输出切断机制,具体地,接触器连接在变频器与电机之间,第二继电器线圈与变频器连接,时间继电器线圈与第一继电器线圈并联连接运行信号源,第一继电器的特定常开开关分别与供电源与接触器线圈连接,第二继电器和时间继电器的常开开关串联后与第一继电器的特定常开开关并联构成具有自锁机制的切断线路。本发明可以确保接触器的安全可靠断开,从而可以在特定场景中安全地将电机与变频器之间的通路可靠切断,尤其地,由时间继电器与第二继电器构成了安全冗余设计。
The invention discloses a redundant self-locking drive control device for a frequency converter of cigarette equipment. The main design concept of the present invention is that a second relay, a contactor and a time relay cooperate with the first relay to provide an output cut-off mechanism for the frequency converter , Specifically, the contactor is connected between the inverter and the motor, the second relay coil is connected to the inverter, the time relay coil is connected in parallel with the first relay coil to run the signal source, and the specific normally open switch of the first relay is connected to the power supply Connected with the contactor coil, the second relay and the normally open switch of the time relay are connected in series with the specific normally open switch of the first relay to form a cut-off circuit with a self-locking mechanism. The invention can ensure the safe and reliable disconnection of the contactor, so that the passage between the motor and the frequency converter can be safely and reliably cut off in a specific scenario, especially, the time relay and the second relay constitute a safety redundant design.
Description
技术领域technical field
本发明涉及卷烟制造设备领域,尤其涉及一种用于卷烟设备变频器的冗余自锁驱动控制装置。The invention relates to the field of cigarette manufacturing equipment, in particular to a redundant self-locking drive control device for a frequency converter of cigarette equipment.
背景技术Background technique
卷烟设备中需要用到大量的变频器来驱动用于多种场景的电机,因而,烟企所使用的数量较多的变频器其故障率会相对较大,而当变频器故障时,会直接关联到对应的设备电机的运行情况。Cigarette equipment needs to use a large number of inverters to drive motors used in various scenarios. Therefore, the failure rate of inverters used by tobacco companies is relatively high, and when the inverter fails, it will directly Associated with the operation of the corresponding equipment motor.
目前在实际应用中已经发生多起由于变频器故障导致对应的卷烟设备上的电机无法及时停止运行的问题,经分析,主要是由于上述器件故障后无法可靠断开变频器输出端与电机的通路。At present, there have been many problems in practical applications that the motor on the corresponding cigarette equipment cannot stop running in time due to the failure of the inverter. After analysis, the main reason is that the output of the inverter cannot be reliably disconnected after the failure of the motor. .
发明内容SUMMARY OF THE INVENTION
鉴于上述,本发明旨在提供一种用于卷烟设备变频器的冗余自锁驱动控制装置,以解决无法可靠为卷烟设备电机断电的问题。In view of the above, the present invention aims to provide a redundant self-locking drive control device for a frequency converter of a cigarette equipment, so as to solve the problem that the motor of the cigarette equipment cannot be powered off reliably.
本发明采用的技术方案如下:The technical scheme adopted in the present invention is as follows:
一种用于卷烟设备变频器的冗余自锁驱动控制装置,包括:变频器、第一继电器,所述第一继电器的线圈与运行信号源连接,且所述第一继电器的第一常开开关以及第二常开开关分别与所述变频器连接,用于向所述变频器提供激活命令信号以及使能信号,其中,所述驱动控制装置还包括第二继电器、接触器以及时间继电器;A redundant self-locking drive control device for a frequency converter of cigarette equipment, comprising: a frequency converter, a first relay, a coil of the first relay is connected to a running signal source, and a first normally open switch of the first relay and The second normally open switches are respectively connected with the frequency converter, and are used for providing an activation command signal and an enabling signal to the frequency converter, wherein the drive control device further includes a second relay, a contactor and a time relay;
所述接触器的动力触点连接在所述变频器的输出端与电机之间;The power contact of the contactor is connected between the output end of the frequency converter and the motor;
所述第二继电器的线圈与所述变频器连接;the coil of the second relay is connected with the frequency converter;
所述时间继电器的线圈与所述运行信号源连接,且与所述第一继电器的线圈并联,所述时间继电器用于提供切断计时;The coil of the time relay is connected to the operating signal source and is connected in parallel with the coil of the first relay, and the time relay is used to provide cut-off timing;
所述第一继电器的第三常开开关的两端分别与供电源以及所述接触器的线圈连接;Both ends of the third normally open switch of the first relay are respectively connected with the power supply and the coil of the contactor;
所述第二继电器的常开开关以及所述时间继电器的常开开关串联为切断线路,所述切断线路的两端分别与所述供电源以及所述接触器的线圈连接,且所述第一继电器的第三常开开关与所述切断线路并联。The normally open switch of the second relay and the normally open switch of the time relay are connected in series to form a cut-off line, two ends of the cut-off line are respectively connected to the power supply and the coil of the contactor, and the first A third normally open switch of the relay is connected in parallel with the cut-off line.
在其中至少一种可能的实现方式中,所述接触器的常开开关设于所述切断线路中,并与所述第二继电器的常开开关以及所述时间继电器的常开开关串联。In at least one possible implementation manner, the normally open switch of the contactor is provided in the cut-off line, and is connected in series with the normally open switch of the second relay and the normally open switch of the time relay.
在其中至少一种可能的实现方式中,所述时间继电器为延时断开时间继电器。In at least one of the possible implementations, the time relay is a delayed disconnection time relay.
在其中至少一种可能的实现方式中,所述接触器、所述第二继电器以及所述时间继电器均为24V直流器件。In at least one possible implementation manner, the contactor, the second relay and the time relay are all 24V DC devices.
在其中至少一种可能的实现方式中,所述供电源为24VDC电源。In at least one possible implementation manner, the power supply is a 24VDC power supply.
在其中至少一种可能的实现方式中,所述接触器的动力触点的分断性能与所述电机的功率匹配。In at least one possible implementation manner, the breaking performance of the power contact of the contactor matches the power of the motor.
在其中至少一种可能的实现方式中,所述电机为三相交流电机。In at least one possible implementation manner, the motor is a three-phase AC motor.
在其中至少一种可能的实现方式中,所述第二继电器的线圈的两端分别与所述变频器的电流检测端子连接。In at least one possible implementation manner, both ends of the coil of the second relay are respectively connected to the current detection terminals of the frequency converter.
在其中至少一种可能的实现方式中,所述变频器具有最低速度设置功能。In at least one possible implementation manner, the frequency converter has a minimum speed setting function.
本发明的主要设计构思在于,由第二继电器、接触器以及时间继电器并配合第一继电器,为变频器提供输出切断机制,具体地,接触器连接在变频器与电机之间,第二继电器线圈与变频器连接,时间继电器线圈与第一继电器线圈并联连接运行信号源,第一继电器的特定常开开关分别与供电源与接触器线圈连接,第二继电器和时间继电器的常开开关串联后与第一继电器的特定常开开关并联构成具有自锁机制的切断线路。本发明可以确保接触器的安全可靠断开,并同样会起到延长接触器寿命的作用,从而可以在特定场景中安全地将电机与变频器之间的通路可靠切断,尤其地,由时间继电器与第二继电器的安全冗余设计,可确保变频器与电机的驱动电路精准可靠断开。The main design concept of the present invention is that the second relay, the contactor and the time relay cooperate with the first relay to provide an output cut-off mechanism for the inverter. Specifically, the contactor is connected between the inverter and the motor, and the second relay coil Connected to the frequency converter, the time relay coil is connected in parallel with the first relay coil to run the signal source, the specific normally open switch of the first relay is respectively connected to the power supply and the contactor coil, the second relay and the normally open switch of the time relay are connected in series with The specific normally open switch of the first relay is connected in parallel to form a cut-off line with a self-locking mechanism. The invention can ensure the safe and reliable disconnection of the contactor, and can also play the role of prolonging the life of the contactor, so that the passage between the motor and the inverter can be safely and reliably cut off in a specific scenario, especially, the time relay The safety redundant design with the second relay can ensure accurate and reliable disconnection of the drive circuit between the inverter and the motor.
附图说明Description of drawings
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步描述,其中:In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be further described below in conjunction with the accompanying drawings, wherein:
图1为本发明实施例提供的用于卷烟设备变频器的冗余自锁驱动控制装置的示意图一;1 is a schematic diagram 1 of a redundant self-locking drive control device for a frequency converter of a cigarette equipment provided by an embodiment of the present invention;
图2为本发明实施例提供的用于卷烟设备变频器的冗余自锁驱动控制装置的示意图二。FIG. 2 is a second schematic diagram of a redundant self-locking drive control device for a frequency converter of a cigarette equipment according to an embodiment of the present invention.
具体实施方式Detailed ways
下面详细描述本发明的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but not to be construed as a limitation of the present invention.
本发明提出了一种用于卷烟设备变频器的冗余自锁驱动控制装置的实施例,具体来说,如图1和图2所示,其中包括:变频器100、第一继电器K1,所述第一继电器K1的线圈与运行信号源连接,且所述第一继电器K1的第一常开开关以及第二常开开关分别与所述变频器100连接,用于向所述变频器100提供激活命令信号以及使能信号,其中还包括第二继电器K3、接触器K2以及时间继电器K4;The present invention proposes an embodiment of a redundant self-locking drive control device for a frequency converter of a cigarette equipment. Specifically, as shown in FIG. 1 and FIG. 2 , it includes: a
所述接触器K2的动力触点连接在所述变频器100的输出端与电机之间;The power contact of the contactor K2 is connected between the output end of the
所述第二继电器K3的线圈与所述变频器100连接,所述第二继电器K3用于检测变频器100的输出电流;The coil of the second relay K3 is connected to the
所述时间继电器K4的线圈与所述运行信号源连接,且与所述第一继电器K1的线圈并联,所述时间继电器K4用于提供切断计时;The coil of the time relay K4 is connected to the operating signal source, and is connected in parallel with the coil of the first relay K1, and the time relay K4 is used to provide cut-off timing;
所述第一继电器K1的第三常开开关的两端分别与供电源以及所述接触器K2的线圈连接;Both ends of the third normally open switch of the first relay K1 are respectively connected with the power supply and the coil of the contactor K2;
所述第二继电器K3的常开开关以及所述时间继电器K4的常开开关串联为切断线路,所述切断线路的两端分别与供电源以及所述接触器K2的线圈连接,且所述第一继电器K1的第三常开开关与所述切断线路并联。The normally open switch of the second relay K3 and the normally open switch of the time relay K4 are connected in series to form a cut-off line, and both ends of the cut-off line are respectively connected to the power supply and the coil of the contactor K2, and the first The third normally open switch of a relay K1 is connected in parallel with the cut-off line.
进一步地,所述接触器K2的常开开关设于所述切断线路中,并与所述第二继电器K3的常开开关以及所述时间继电器K4的常开开关串联。Further, the normally open switch of the contactor K2 is arranged in the cut-off circuit, and is connected in series with the normally open switch of the second relay K3 and the normally open switch of the time relay K4.
进一步地,所述时间继电器K4为延时断开时间继电器。Further, the time relay K4 is a delayed disconnection time relay.
进一步地,所述接触器K2、所述第二继电器K3以及所述时间继电器K4均为24V直流器件,可以理解地,所述第一继电器K1也为24V直流继电器。Further, the contactor K2, the second relay K3 and the time relay K4 are all 24V DC devices, and it is understandable that the first relay K1 is also a 24V DC relay.
进一步地,所述供电源为24VDC电源,如开关电源等。Further, the power supply is a 24VDC power supply, such as a switching power supply and the like.
进一步地,在选型时,所述接触器K2的动力触点的分断性能与所述电机的功率匹配。Further, during model selection, the breaking performance of the power contact of the contactor K2 matches the power of the motor.
进一步地,所述第二继电器K3的线圈两端分别与变频器100的电流检测端子连接。Further, both ends of the coil of the second relay K3 are respectively connected to the current detection terminals of the
进一步地,所述变频器100具有最低速度(最低输出频率,与K3检测的电流相关)设置功能。Further, the
进一步地,所述电机为三相交流电机。Further, the motor is a three-phase AC motor.
这里结合前文提及的各实施例将本发明的工作原理进行示意性介绍:Here, the working principle of the present invention will be schematically introduced in conjunction with the above-mentioned embodiments:
(1)当运行信号源为高电平(24VDC)时,K1线圈得电,其第三常开开关闭合使K2线圈得电,K2的常开动力触点闭合接通变频器100输出端与电机的通路,电机处于驱动状态;此时K1的第一、第二常开开关也会闭合,为变频器100提供命令信号及使能信号,此时电机可按照工艺要求的速度运行,可以说明的是,K1的各组常开开关动作时间差小于30ms,可理解为是同时闭合与断开。(1) When the operating signal source is high level (24VDC), the K1 coil is energized, the third normally open switch is closed to make the K2 coil energized, and the normally open power contact of K2 is closed to connect the output end of the
由于可以将变频器100输出的最低速度手动设置大于0(如0.2—0.5HZ,即变频器100受控对电机进行驱动的过程中的最小电流不为0),因而K3的线圈会得电,其常开开关闭合,与此同时,前述运行信号源使时K4线圈得电,其常开开关也会闭合,在前述切断线路中两个主要常开开关(来自K3及K4)均闭合,使得24VDC供电源此时分别经由所述切断线路以及K1的第三常开开关共同为K2线圈供电,实现电路自锁。Since the minimum speed output by the
(2)当运行信号源为低电平时,K1线圈失电,此时K4的设定时间T开始计时(本发明不限定延时时间T的设置,但可以考虑结合实际场景所需,将T值设为大于变频器100从预设最高速制动至零速的时间,例如5-15S);K1常开开关同时断开,变频器100处于无控制信号输入状态,且当K1的第三常开开关断开后,使接触器K2的自锁电路(即所述切断线路)处于解锁状态;(2) When the operating signal source is at a low level, the K1 coil is de-energized, and the set time T of K4 starts timing at this time (the present invention does not limit the setting of the delay time T, but it can be considered in combination with the actual scene needs, T The value is set to be greater than the time that the
随着变频器100控制电机减速,且当变频器100输出电流为零时,K3线圈失电,切断线路中K3的常开开关断开,K2线圈失电,其常开动力触点断开,从而切断变频器100与电机间的电气通路;而如果出现某些故障,导致变频器100输出电流不为0或者K3本身故障,无法使K3的常开开关断开,那么在K4的设定时间T到达后,所述切断线路中的K4的常开开关断开,同样会断开K2线圈供电,确保电机不再有被变频器100驱动的可能,这样就为整个电机驱动电路增加了安全冗余。As the
综上所述,本发明的主要设计构思在于,由第二继电器、接触器以及时间继电器并配合第一继电器,为变频器提供输出切断机制,具体地,接触器连接在变频器与电机之间,第二继电器线圈与变频器连接,时间继电器线圈与第一继电器线圈并联连接运行信号源,第一继电器的特定常开开关分别与供电源与接触器线圈连接,第二继电器和时间继电器的常开开关串联后与第一继电器的特定常开开关并联构成具有自锁机制的切断线路。本发明可以确保接触器的安全可靠断开,并同样会起到延长接触器寿命的作用,从而可以在特定场景中安全地将电机与变频器之间的通路可靠切断,尤其地,由时间继电器与第二继电器的安全冗余设计,可确保变频器与电机的驱动电路精准可靠断开。In summary, the main design concept of the present invention is that the second relay, the contactor and the time relay cooperate with the first relay to provide an output cut-off mechanism for the inverter. Specifically, the contactor is connected between the inverter and the motor. , the second relay coil is connected to the frequency converter, the time relay coil is connected in parallel with the first relay coil to run the signal source, the specific normally open switch of the first relay is connected to the power supply and the contactor coil respectively, the second relay and the time relay are normally After the open switch is connected in series, it is connected in parallel with the specific normally open switch of the first relay to form a cut-off circuit with a self-locking mechanism. The invention can ensure the safe and reliable disconnection of the contactor, and can also play the role of prolonging the life of the contactor, so that the passage between the motor and the inverter can be safely and reliably cut off in a specific scenario, especially, by the time relay The safety redundancy design with the second relay can ensure accurate and reliable disconnection of the drive circuit between the inverter and the motor.
本发明实施例中,“至少一个”是指一个或者多个,“多个”是指两个或两个以上。“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示单独存在A、同时存在A和B、单独存在B的情况。其中A,B可以是单数或者复数。字符“/”一般表示前后关联对象是一种“或”的关系。“以下至少一项”及其类似表达,是指的这些项中的任意组合,包括单项或复数项的任意组合。例如,a,b和c中的至少一项可以表示:a,b,c,a和b,a和c,b和c或a和b和c,其中a,b,c可以是单个,也可以是多个。In the embodiments of the present invention, "at least one" refers to one or more, and "multiple" refers to two or more. "And/or", which describes the association relationship of the associated objects, means that there can be three kinds of relationships, for example, A and/or B, which can indicate the existence of A alone, the existence of A and B at the same time, and the existence of B alone. where A and B can be singular or plural. The character "/" generally indicates that the associated objects are an "or" relationship. "At least one of the following" and similar expressions refer to any combination of these items, including any combination of single or plural items. For example, at least one of a, b, and c may represent: a, b, c, a and b, a and c, b and c or a and b and c, where a, b, c may be single, or Can be multiple.
以上依据图式所示的实施例详细说明了本发明的构造、特征及作用效果,但以上仅为本发明的较佳实施例,需要言明的是,上述实施例及其优选方式所涉及的技术特征,本领域技术人员可以在不脱离、不改变本发明的设计思路以及技术效果的前提下,合理地组合搭配成多种等效方案;因此,本发明不以图面所示限定实施范围,凡是依照本发明的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本发明的保护范围内。The structure, features, and effects of the present invention have been described in detail above according to the embodiments shown in the drawings, but the above are only preferred embodiments of the present invention. Features, those skilled in the art can reasonably combine and match into a variety of equivalent solutions without departing from or changing the design ideas and technical effects of the present invention; therefore, the present invention does not limit the scope of implementation as shown in the drawings, Any changes made in accordance with the concept of the present invention, or modifications to equivalent embodiments with equivalent changes, shall fall within the protection scope of the present invention if they do not exceed the spirit covered by the description and drawings.
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