CN114388257A - Transformer winding mould - Google Patents

Transformer winding mould Download PDF

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Publication number
CN114388257A
CN114388257A CN202210036391.7A CN202210036391A CN114388257A CN 114388257 A CN114388257 A CN 114388257A CN 202210036391 A CN202210036391 A CN 202210036391A CN 114388257 A CN114388257 A CN 114388257A
Authority
CN
China
Prior art keywords
fixed
transformer winding
driving motor
mold according
dust removal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210036391.7A
Other languages
Chinese (zh)
Inventor
朱夏鸣
李崇墨
项秉福
吴龙
张立敖
孙龙玉
叶全梯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Power Transformer Co ltd
Original Assignee
Zhejiang Power Transformer Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Power Transformer Co ltd filed Critical Zhejiang Power Transformer Co ltd
Priority to CN202210036391.7A priority Critical patent/CN114388257A/en
Publication of CN114388257A publication Critical patent/CN114388257A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F3/00Coiling wire into particular forms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/096Dispensing or feeding devices

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Prevention Of Fouling (AREA)

Abstract

The invention discloses a transformer winding die in the field of winding dies, which comprises a fixed groove, wherein supporting plates are respectively arranged on two sides of the upper end of the fixed groove, a dust removal box is arranged at the upper end of each supporting plate, a leakage net is arranged at the front end of each dust removal box, a connecting plate is arranged on each dust removal box, a rotating shaft is arranged at the front end of a left supporting plate, a driving motor is arranged on the left side of each rotating shaft and is rotatably connected with the corresponding rotating shaft, a fixed sleeve is arranged on the right side of each rotating shaft, a dismounting rod is arranged in each fixed sleeve, a collecting coil is arranged on the right side of each dismounting rod and is rotatably connected with the corresponding dismounting rod, and the fixed sleeves are rotatably connected with the corresponding dismounting rods; through operating on the control panel, driving motor starts, drives the pivot through the shaft coupling and rotates to drive and collect the book and rotate, collect the operation to the copper wire, practiced thrift the time of a large amount of operations, reduced the human cost, improved the efficiency of operation.

Description

Transformer winding mould
Technical Field
The invention relates to the field of winding dies, in particular to a transformer winding die.
Background
A transformer is a device that changes an alternating voltage using the principle of electromagnetic induction, and main components are a primary coil, a secondary coil, and an iron core (magnetic core). The main functions are voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization (magnetic saturation transformer) and the like. In the manufacturing process of the transformer, winding is an important step, when the transformer is used for winding, a corresponding winding die needs to be used for winding the wire on the winding die, and the die is separated from the coil after winding is completed.
In the prior art, a transformer winding die needs to wind a copper wire on the die manually, so that a large amount of operation time is wasted, the labor cost is improved, and the operation efficiency is reduced; when the copper wire is wound, a large amount of dust adheres to the surface of the copper wire, so that a large amount of dust floats in the air during operation, and pollution is caused, so that the operation of operators is influenced; in the prior art, when the copper wire is required to be cut off by a cutter during operation, the cutter is held by a hand to carry out operation, which brings inconvenience and can generate great potential safety hazards.
Disclosure of Invention
The invention aims to provide a transformer winding mold to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a transformer wire winding mould, includes the fixed slot, the backup pad is all installed to fixed slot upper end both sides, the dust removal case is installed to the backup pad upper end, dust removal case front end is provided with leaks the net, install the connecting plate on the dust removal case, the left branch fagging front end is provided with the pivot, driving motor is installed in the pivot left side, driving motor rotates with the pivot to be connected, fixed cover is installed on the pivot right side, be provided with the dismounting rod in the fixed cover, the dismounting rod right side is installed and is collected the book, it rotates with the dismounting rod to collect the book and is connected, fixed cover rotates with the dismounting rod to be connected.
As a still further scheme of the invention: the bottom plate is all installed to fixed slot both sides wall lower part, the bottom plate upper end all is provided with two locking bolt, locking bolt all rotates with the bottom plate to be connected, rotates locking bolt, fixes the device, has improved the stability of device.
As a still further scheme of the invention: the dust removal case rear end mid-mounting has the fixed chamber, fixed chamber upper end mid-mounting has the filter screen, the sliding tray is installed to fixed chamber right side wall, sliding tray and the indoor side sliding connection of fixed chamber, be provided with the pull ring on the sliding tray, hold the pull ring, pull out the sliding tray, clear up the dust of inside, reduce dust pollution.
As a still further scheme of the invention: the collecting chamber is arranged on the lower portion of the inner side wall of the fixing groove and is connected with the inner side of the fixing groove in a sliding mode, a handle is arranged on the collecting chamber, the handle is pulled, the collecting chamber is pulled out, and storage of objects can be carried out in the collecting chamber, so that convenience is brought.
As a still further scheme of the invention: the link is installed to the backup pad front end, the cutting chamber is installed on the link right side, cutting chamber upper end mid-mounting has the cutter, cutter and cutting chamber sliding connection, the clamp plate is installed to the cutter upper end, presses the clamp plate downwards, drives the cutter downstream, cuts the copper wire, replaces to hold the cutter and carries out the operation, brings the facility, avoids producing great potential safety hazard.
As a still further scheme of the invention: the utility model discloses a copper wire take-up device, including link, rotation post, rotation wheel, copper wire and copper wire, link right side wall mid-mounting has the rotation post, install on the rotation post and rotate the wheel, rotate the wheel and rotate the post and rotate and be connected, put into the copper wire and rotate the wheel in, avoid the hand to take the copper wire.
As a still further scheme of the invention: control panel is installed to fixed slot right side wall lower part, control panel and driving motor electric connection, control panel control driving motor, conveniently carry out the operation.
As a still further scheme of the invention: the collecting roll is provided with the pulling block, the inner side of the pulling block is fixedly connected with the collecting roll, and the pulling block is convenient for pulling the collecting roll, so that convenience is provided.
As a still further scheme of the invention: install the fixing base on the driving motor, fixing base right side and backup pad fixed connection, the fixing base is fixed driving motor, reduces driving motor's vibrations, has improved driving motor's stability.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the control panel is operated, the driving motor is started, and the shaft coupling drives the rotating shaft to rotate, so that the collecting coil is driven to rotate, the copper wires are collected, a large amount of operation time is saved, the labor cost is reduced, and the operation efficiency is improved.
2. According to the dust collector, by starting the suction fan, dust passes through the dust removal box and enters the fixed chamber, air passes through the filter screen and is discharged to the outside of the dust collector, the dust falls into the sliding groove for storage, the pull ring is periodically held to pull out the sliding groove, the dust in the sliding groove is cleaned, pollution caused by a large amount of dust floating in the air is avoided, and operation of operators is not affected.
3. According to the invention, the pressing plate is pressed downwards to drive the cutter to move downwards to cut the copper wire, so that the cutter is held by hand to operate, convenience is brought, and great potential safety hazards are avoided.
Drawings
FIG. 1 is a schematic external view of the present invention;
FIG. 2 is a schematic external view of a collection roll of the present invention;
fig. 3 is an external view of the cutter of the present invention.
In the figure: 1. fixing grooves; 2. a support plate; 3. a pull ring; 4. a sliding groove; 5. a fixed chamber; 6. a filter screen; 7. a dust removal box; 8. a connecting plate; 9. a leakage net; 10. a control panel; 11. a drive motor; 12. a rotating shaft; 13. a fixed seat; 14. a connecting frame; 15. rotating the column; 16. a cutter; 17. a rotating wheel; 18. collecting the rolls; 19. a cutting chamber; 20. a handle; 21. a collection chamber; 22. a base plate; 23. locking the bolt; 24. pulling the block; 25. fixing a sleeve; 26. disassembling the rod; 27. and (7) pressing a plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 3, in an embodiment of the present invention, a transformer winding mold includes a fixing groove 1, support plates 2 are respectively installed on two sides of an upper end of the fixing groove 1, a dust removing box 7 is installed on an upper end of the support plates 2, a screen 9 is installed at a front end of the dust removing box 7, a connection plate 8 is installed on the dust removing box 7, a rotation shaft 12 is installed at a front end of the left support plate 2, a driving motor 11 is installed on a left side of the rotation shaft 12, the driving motor 11 is rotatably connected with the rotation shaft 12, a fixing sleeve 25 is installed on a right side of the rotation shaft 12, a dismounting rod 26 is installed in the fixing sleeve 25, a collecting coil 18 is installed on a right side of the dismounting rod 26, the collecting coil 18 is rotatably connected with the dismounting rod 26, and the fixing sleeve 25 is rotatably connected with the dismounting rod 26.
The lower parts of two side walls of the fixing groove 1 are respectively provided with a bottom plate 22, the upper end of each bottom plate 22 is provided with two locking bolts 23, the locking bolts 23 are rotatably connected with the bottom plates 22, the locking bolts 23 are rotated to fix the device, and the stability of the device is improved; a fixed chamber 5 is arranged in the middle of the rear end of the dust removal box 7, a filter screen 6 is arranged in the middle of the upper end of the fixed chamber 5, a sliding groove 4 is arranged on the right side wall of the fixed chamber 5, the sliding groove 4 is connected with the inner side of the fixed chamber 5 in a sliding mode, a pull ring 3 is arranged on the sliding groove 4, the pull ring 3 is held, the sliding groove 4 is pulled out, dust in the dust removal box is cleaned, and dust pollution is reduced; a collecting chamber 21 is arranged at the lower part of the inner side wall of the fixed groove 1, the collecting chamber 21 is connected with the inner side of the fixed groove 1 in a sliding way, a handle 20 is arranged on the collecting chamber 21, the handle 20 is pulled, the collecting chamber 21 is pulled out, and articles can be stored in the collecting chamber 21, so that convenience is provided; the connecting frame 14 is installed at the front end of the supporting plate 2, the cutting chamber 19 is installed on the right side of the connecting frame 14, the cutter 16 is installed in the middle of the upper end of the cutting chamber 19, the cutter 16 is connected with the cutting chamber 19 in a sliding mode, the pressing plate 27 is installed at the upper end of the cutter 16, the pressing plate 27 is pressed downwards to drive the cutter 16 to move downwards to cut the copper wire, the cutter 16 is held by hands to operate, convenience is brought, and great potential safety hazards are avoided; a rotating column 15 is arranged in the middle of the right side wall of the connecting frame 14, a rotating wheel 17 is arranged on the rotating column 15, the rotating wheel 17 is rotatably connected with the rotating column 15, a copper wire is placed in the rotating wheel 17, and the copper wire is prevented from being taken by a hand; a control panel 10 is installed on the lower portion of the right side wall of the fixing groove 1, the control panel 10 is electrically connected with a driving motor 11, and the control panel 10 controls the driving motor 11 to facilitate operation; the collecting roll 18 is provided with the pulling block 24, the inner side of the pulling block 24 is fixedly connected with the collecting roll 18, and the pulling block 24 is convenient for pulling the collecting roll 18, so that convenience is provided; install fixing base 13 on driving motor 11, fixing base 13 right side and 2 fixed connection of backup pad, fixing base 13 fixes driving motor 11, reduces driving motor 11's vibrations, has improved driving motor 11's stability.
The working principle of the invention is as follows: the device is placed at a place where operation is needed, the locking bolt 23 is rotated to fix the device, a copper wire is placed into the rotating wheel 17, the front end of the copper wire penetrates through the cutting chamber 19 and then is clamped on the collecting coil 18 to be operated on the control panel 10, the driving motor 11 is started, the rotating shaft 12 is driven to rotate through the coupler, the collecting coil 18 is driven to rotate, the copper wire is collected, the pressing plate 27 is pressed downwards to drive the cutter 16 to move downwards to cut the copper wire, when the winding operation is carried out, a large amount of dust is generated, the suction fan is started, the dust penetrates through the dust removal box 7 to enter the fixing chamber 5, air penetrates through the filter screen 6 to be discharged to the outside of the device, the dust falls into the sliding groove 4 to be stored, the pull ring 3 is periodically held to pull out the sliding groove 4 to clean the dust in the device, after the winding operation is completed, the dismounting rod 26 is screwed out from the fixing sleeve 25, the next winding operation of the collection roll 18 is carried out, the handle 20 is pulled, the collection chamber 21 is pulled out, the objects can be stored in the collection chamber 21, convenience is provided, the fixing seat 13 fixes the driving motor 11, vibration of the driving motor 11 is reduced, and stability of the driving motor 11 is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (9)

1. The utility model provides a transformer wire winding mould, includes fixed slot (1), its characterized in that: backup pad (2) are all installed to fixed slot (1) upper end both sides, dust removal case (7) are installed to backup pad (2) upper end, dust removal case (7) front end is provided with hourglass net (9), install connecting plate (8) on dust removal case (7), left support plate (2) front end is provided with pivot (12), driving motor (11) are installed in pivot (12) left side, driving motor (11) rotate with pivot (12) and are connected, fixed cover (25) are installed on pivot (12) right side, be provided with in fixed cover (25) and dismantle pole (26), it collects book (18) to dismantle pole (26) right side installation, it rotates with dismantlement pole (26) to collect book (18) and is connected, fixed cover (25) rotate with dismantlement pole (26) and are connected.
2. The transformer winding mold according to claim 1, wherein: bottom plate (22) are all installed to fixed slot (1) both sides wall lower part, bottom plate (22) upper end all is provided with two locking bolt (23), locking bolt (23) all rotate with bottom plate (22) and are connected.
3. The transformer winding mold according to claim 1, wherein: dust removal case (7) rear end mid-mounting has fixed chamber (5), fixed chamber (5) upper end mid-mounting has filter screen (6), sliding tray (4) are installed to fixed chamber (5) right side wall, sliding tray (4) and fixed chamber (5) inboard sliding connection, be provided with pull ring (3) on sliding tray (4).
4. The transformer winding mold according to claim 1, wherein: fixed slot (1) inside wall lower part is provided with collects room (21), collect room (21) and fixed slot (1) inboard sliding connection, be provided with handle (20) on collecting room (21).
5. The transformer winding mold according to claim 1, wherein: connecting frame (14) are installed to backup pad (2) front end, cutting room (19) are installed on connecting frame (14) right side, cutting room (19) upper end mid-mounting has cutter (16), cutter (16) and cutting room (19) sliding connection, clamp plate (27) are installed to cutter (16) upper end.
6. The transformer winding mold according to claim 1, wherein: the utility model discloses a swivel mount chair, including link (14), right side wall mid-mounting has rotation post (15), install on rotation post (15) and rotate wheel (17), it is connected with rotation post (15) to rotate wheel (17).
7. The transformer winding mold according to claim 1, wherein: control panel (10) are installed to fixed slot (1) right side wall lower part, control panel (10) and driving motor (11) electric connection.
8. The transformer winding mold according to claim 1, wherein: the collecting roll (18) is provided with a pulling block (24), and the inner side of the pulling block (24) is fixedly connected with the collecting roll (18).
9. The transformer winding mold according to claim 1, wherein: install fixing base (13) on driving motor (11), fixing base (13) right side and backup pad (2) fixed connection.
CN202210036391.7A 2022-01-11 2022-01-11 Transformer winding mould Pending CN114388257A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210036391.7A CN114388257A (en) 2022-01-11 2022-01-11 Transformer winding mould

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210036391.7A CN114388257A (en) 2022-01-11 2022-01-11 Transformer winding mould

Publications (1)

Publication Number Publication Date
CN114388257A true CN114388257A (en) 2022-04-22

Family

ID=81201832

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210036391.7A Pending CN114388257A (en) 2022-01-11 2022-01-11 Transformer winding mould

Country Status (1)

Country Link
CN (1) CN114388257A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104851588A (en) * 2015-06-11 2015-08-19 合肥市菲力克斯电子科技有限公司 Full-automatic copper wire cutting and winding system
CN210366150U (en) * 2019-05-13 2020-04-21 长兴顺兴纺织有限公司 Chemical fiber cloth is silk raw materials preprocessing device for manufacturing
CN112635190A (en) * 2020-12-08 2021-04-09 浙江电力变压器有限公司 Coil winding equipment and process for transformer processing
CN214505255U (en) * 2021-02-04 2021-10-26 兴宁市磁力电子科技有限公司 Automatic winding device for electronic transformer coil

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104851588A (en) * 2015-06-11 2015-08-19 合肥市菲力克斯电子科技有限公司 Full-automatic copper wire cutting and winding system
CN210366150U (en) * 2019-05-13 2020-04-21 长兴顺兴纺织有限公司 Chemical fiber cloth is silk raw materials preprocessing device for manufacturing
CN112635190A (en) * 2020-12-08 2021-04-09 浙江电力变压器有限公司 Coil winding equipment and process for transformer processing
CN214505255U (en) * 2021-02-04 2021-10-26 兴宁市磁力电子科技有限公司 Automatic winding device for electronic transformer coil

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