CN114388198A - Welding process for parallel use of multiple cables - Google Patents

Welding process for parallel use of multiple cables Download PDF

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Publication number
CN114388198A
CN114388198A CN202210130522.8A CN202210130522A CN114388198A CN 114388198 A CN114388198 A CN 114388198A CN 202210130522 A CN202210130522 A CN 202210130522A CN 114388198 A CN114388198 A CN 114388198A
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CN
China
Prior art keywords
cables
glue
cable
welding
namely
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Pending
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CN202210130522.8A
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Chinese (zh)
Inventor
温丽容
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Shenzhen Haihongxin Technology Co ltd
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Shenzhen Haihongxin Technology Co ltd
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Priority to CN202210130522.8A priority Critical patent/CN114388198A/en
Publication of CN114388198A publication Critical patent/CN114388198A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0023Apparatus or processes specially adapted for manufacturing conductors or cables for welding together plastic insulated wires side-by-side
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0016Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/221Sheathing; Armouring; Screening; Applying other protective layers filling-up interstices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/30Drying; Impregnating

Abstract

The invention discloses a welding process for using a plurality of cables side by side, which comprises the following steps: s1, the cable is polished, the outer wall of a plurality of cables is subjected to deburring polishing work, the outer wall of the cable is made to be smooth and neat, S2, the cable is arranged, a plurality of polished cables obtained in the step S1 are arranged into a whole-row structure, S3 and cable glue injection are carried out, welding glue is injected into the position of a joint between the cables in the orderly-arranged structure obtained in the step S2, a single or a plurality of disordered cables can be welded together through the glue and welding process through the welding process, the disordered cables are welded together and used side by side, the constraint of a tank chain can be eliminated when the cables are used, the generation of friction in the motion process of the tank chain is avoided, foreign matters are generated, the product yield is influenced, the electric wires and the cables are broken in the motion process, the equipment is badly shut down, and the production is influenced, and the using effect is improved.

Description

Welding process for parallel use of multiple cables
Technical Field
The invention discloses a welding process for using a plurality of cables side by side, and belongs to the technical field of use of a plurality of cables.
Background
Cable is a generic term for optical cables, electrical cables, and the like. The cable has many purposes, is mainly used for controlling installation, connecting equipment, transmitting power and other multiple functions, and is a common and indispensable object in daily life. Because the cable is electrified, so the installation need be prudent very much, the cable is mainly twisted into the cable by the copper wire of pvc plastic particle processing sheath insulation and various specifications, current cable can use many cables simultaneously when using, need unify fixedly to it when many cables use, current use technique is fixed many cables through using the tank chain, make the motion of cable conductor follow the tank chain and go on, however this kind of mode is when using in practice, the tank chain can its inner wall can take place the friction with inside cable conductor in the motion process, after long-time the use, its inside easy production foreign matter cable conductor caused the damage easily after rubbing for a long time simultaneously, influence safety in utilization.
Disclosure of Invention
The invention aims to solve the defects and provide a welding process for using a plurality of cables side by side.
A welding process for using a plurality of cables side by side comprises the following steps:
s1, polishing the cables, namely performing deburring and polishing work on the outer walls of the cables to enable the outer walls of the cables to be smooth and tidy;
s2, arranging cables, namely arranging the plurality of polished cables obtained in the step S1 into an integral structure;
s3, injecting glue into the cables, and injecting welding glue into the joints between the cables of the orderly-arranged structure obtained in the step S2;
s4, performing preliminary compaction, namely performing compaction and close fitting on the glue at the joint between two adjacent cables by using an external pressing tool or manually on the cables after the glue is injected in the step S3;
s5, vulcanizing and preheating, turning on a hot vulcanization welding machine, and primarily preheating the hot vulcanization welding machine;
s6, cable placement, wherein the cable arrangement structure subjected to the preliminary compaction in the step S4 is placed in hot vulcanization welding;
s7, vulcanizing and heating, namely vulcanizing and heating the arranged cable structure by a hot vulcanization welding machine to enable the rubber vulcanization and sticking of the connection position of the cable structure injected with the rubber;
s8, cooling the cables, namely cooling the vulcanized and adhered arranged cables obtained in the step S7 to achieve the molding effect at normal temperature;
s9, filling the joints, namely filling glue into the joints of the arranged cables cooled in the step S8 to fill the joints, so that the joints are flush with the height of the cables;
and S10, flattening glue and drying, namely placing the cable which is obtained in the step S9 and is injected with the flattening glue in a normal temperature environment for drying and forming to form the cable structure of the tank chain.
Preferably, in the step S1, a deburring device is used for cable polishing, the rotating speed of a motor of the deburring device is not lower than 3500r/min, and the polishing time of each cable is not lower than 3 min.
Preferably, when the cable is subjected to glue injection in step S3, the viscosity of the welding glue is not lower than 60000(c.p.s), the solid content is not greater than 34%, the adaptive temperature range after curing is between-50 ℃ and +260 ℃, the complete curing time is not greater than 24H at normal temperature, and the bonding gap is not greater than 0.05 mm.
Preferably, in step S4, when the fusion glue is compacted and attached, there is glue extrusion that requires cleaning of the extruded fusion glue.
Preferably, in the step S7, the heating temperature of the hot vulcanization welder is not lower than 150 ℃, and the heating time is not lower than 10 min.
Preferably, in step S8, the cable cooling time is not less than 8 min.
Preferably, in S9, the height of the leveling glue is flush with the height of the flat cable, the total height difference is not greater than 1mm, and the height difference between two adjacent cable gaps is not greater than 0.5 mm.
Preferably, in step S10, the normal temperature environment is between 15 ℃ and 28 ℃, and the normal temperature environment is a windless environment.
Compared with the prior art, the invention has the following beneficial effects:
the process has the advantages that the welding process can be used for welding one or more disordered cables together by glue and welding process, so that the disordered cables can be used side by side, the constraint of a tank chain can be eliminated when the cables are used, the generation of friction in the motion process of the tank chain and the generation of foreign matters which affect the product yield and the production caused by the bad shutdown of equipment due to the abrasion of the cables in the motion process are avoided, the use effect is improved, the welded cables can move independently after being welded side by side, no foreign matters are generated in the motion process and are not damaged due to friction, the service life of the cables is effectively prolonged, the equipment safety is effectively improved, a large amount of production time for arranging the cables in the tank chain is saved in the production and use processes, the production efficiency is improved, and the problem is simply and conveniently checked in the terminal user side, and through filling and leveling the seam crossing between the cables, the dust can be effectively prevented from remaining, the cleaning and the cleaning are convenient, and the use performance is good.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A welding process for using a plurality of cables side by side comprises the following steps:
s1, polishing the cables, namely performing deburring and polishing work on the outer walls of the cables to enable the outer walls of the cables to be smooth and tidy;
s2, arranging cables, namely arranging the plurality of polished cables obtained in the step S1 into an integral structure;
s3, injecting glue into the cables, and injecting welding glue into the joints between the cables of the orderly-arranged structure obtained in the step S2;
s4, performing preliminary compaction, namely performing compaction and close fitting on the glue at the joint between two adjacent cables by using an external pressing tool or manually on the cables after the glue is injected in the step S3;
s5, vulcanizing and preheating, turning on a hot vulcanization welding machine, and primarily preheating the hot vulcanization welding machine;
s6, cable placement, wherein the cable arrangement structure subjected to the preliminary compaction in the step S4 is placed in hot vulcanization welding;
s7, vulcanizing and heating, namely vulcanizing and heating the arranged cable structure by a hot vulcanization welding machine to enable the rubber vulcanization and sticking of the connection position of the cable structure injected with the rubber;
s8, cooling the cables, namely cooling the vulcanized and adhered arranged cables obtained in the step S7 to achieve the molding effect at normal temperature;
s9, filling the joints, namely filling glue into the joints of the arranged cables cooled in the step S8 to fill the joints, so that the joints are flush with the height of the cables;
and S10, flattening glue and drying, namely placing the cable which is obtained in the step S9 and is injected with the flattening glue in a normal temperature environment for drying and forming to form the cable structure of the tank chain.
As an optimized technical scheme of the invention, in the step S1, the cables are ground by using a deburring device, the rotating speed of a motor of the deburring device is not lower than 3500r/min, and the grinding time of each cable is not lower than 3 min.
As an optimized technical scheme of the invention, when the cable is subjected to glue injection in the step S3, the viscosity of the welding glue is not lower than 60000(C.P.S), the solid content is not more than 34%, the adaptive temperature range after curing is between-50 ℃ and +260 ℃, the complete curing time is not more than 24H at normal temperature, and the bonding gap is not more than 0.05 mm.
As an optimized technical solution of the present invention, in the step S4, when the welding glue is compacted and attached, the extruded welding glue needs to be cleaned when the glue is extruded.
As an optimized technical scheme of the invention, in the step S7, the heating temperature of the hot vulcanization welder is not lower than 150 ℃, and the heating time is not lower than 10 min.
As an optimized technical solution of the present invention, in the step S8, the cooling time of the cable is not less than 8 min.
In the S9, the height of the leveling glue is equal to the height of the flat cable, the total height difference is not greater than 1mm, and the height difference between two adjacent cable gaps is not greater than 0.5 mm.
As an optimized technical solution of the present invention, in step S10, the temperature range of the normal temperature environment is between 15 ℃ and 28 ℃, and the normal temperature environment is a windless environment.
The first embodiment is as follows:
a welding process for using a plurality of cables side by side comprises the following steps:
s1, polishing the cables, namely performing deburring and polishing work on the outer walls of the cables to enable the outer walls of the cables to be smooth and tidy;
s2, arranging cables, namely arranging the plurality of polished cables obtained in the step S1 into an integral structure;
s3, injecting glue into the cables, and injecting welding glue into the joints between the cables of the orderly-arranged structure obtained in the step S2;
s4, performing preliminary compaction, namely performing compaction and close fitting on the glue at the joint between two adjacent cables by using an external pressing tool or manually on the cables after the glue is injected in the step S3;
s5, vulcanizing and preheating, turning on a hot vulcanization welding machine, and primarily preheating the hot vulcanization welding machine;
s6, cable placement, wherein the cable arrangement structure subjected to the preliminary compaction in the step S4 is placed in hot vulcanization welding;
s7, vulcanizing and heating, namely vulcanizing and heating the arranged cable structure by a hot vulcanization welding machine to enable the rubber vulcanization and sticking of the connection position of the cable structure injected with the rubber;
s8, cooling the cables, namely cooling the vulcanized and adhered arranged cables obtained in the step S7 to achieve the molding effect at normal temperature;
s9, filling the joints, namely filling glue into the joints of the arranged cables cooled in the step S8 to fill the joints, so that the joints are flush with the height of the cables;
and S10, flattening glue and drying, namely placing the cable which is obtained in the step S9 and is injected with the flattening glue in a normal temperature environment for drying and forming to form the cable structure of the tank chain.
In this embodiment, in step S1, the cables are ground by using a deburring device, the rotation speed of a motor of the deburring device is not lower than 3500r/min, and the grinding time of each cable is not lower than 3 min.
In this embodiment, when the cable is subjected to glue injection in step S3, the viscosity of the welding glue is not lower than 60000(c.p.s), the solid content is not greater than 34%, the adaptive temperature range after curing is between-50 ℃ and +260 ℃, the complete curing time is not greater than 24H at normal temperature, and the bonding gap is not greater than 0.05 mm.
In this embodiment, in step S4, when the fusion glue is compacted and attached, there is glue extrusion that requires cleaning of the extruded fusion glue.
In this embodiment, in step S7, the heating temperature of the hot vulcanization welder is not lower than 150 ℃, and the heating time is not lower than 10 min.
In this embodiment, in the step S8, the cable cooling time is not less than 8 min.
In this embodiment, in S9, the height of the leveling glue is flush with the height of the flat cable, the total height difference is not greater than 1mm, and the height difference between two adjacent cable gaps is not greater than 0.5 mm.
In this embodiment, in the step S10, the normal temperature environment is between 15 ℃ and 28 ℃, and the normal temperature environment is a windless environment.
Example two:
a welding process for using a plurality of cables side by side comprises the following steps:
s1, polishing the cables, namely performing deburring and polishing work on the outer walls of the cables to enable the outer walls of the cables to be smooth and tidy;
s2, arranging cables, namely arranging the plurality of polished cables obtained in the step S1 into an integral structure;
s3, injecting glue into the cables, and injecting welding glue into the joints between the cables of the orderly-arranged structure obtained in the step S2;
s4, performing preliminary compaction, namely performing compaction and close fitting on the glue at the joint between two adjacent cables by using an external pressing tool or manually on the cables after the glue is injected in the step S3;
s5, vulcanizing and preheating, turning on a hot vulcanization welding machine, and primarily preheating the hot vulcanization welding machine;
s6, cable placement, wherein the cable arrangement structure subjected to the preliminary compaction in the step S4 is placed in hot vulcanization welding;
s7, vulcanizing and heating, namely vulcanizing and heating the arranged cable structure by a hot vulcanization welding machine to enable the rubber vulcanization and sticking of the connection position of the cable structure injected with the rubber;
s8, cooling the cables, namely cooling the vulcanized and adhered arranged cables obtained in the step S7 to achieve the molding effect at normal temperature;
s9, filling the joints, namely filling glue into the joints of the arranged cables cooled in the step S8 to fill the joints, so that the joints are flush with the height of the cables;
and S10, flattening glue and drying, namely placing the cable which is obtained in the step S9 and is injected with the flattening glue in a normal temperature environment for drying and forming to form the cable structure of the tank chain.
In this embodiment, in step S1, the cables are ground by using a deburring device, the rotation speed of a motor of the deburring device is not lower than 3500r/min, and the grinding time of each cable is not lower than 3 min.
In this embodiment, when the cable is subjected to glue injection in step S3, the viscosity of the welding glue is not lower than 60000(c.p.s), the solid content is not greater than 34%, the adaptive temperature range after curing is between-50 ℃ and +260 ℃, the complete curing time is not greater than 24H at normal temperature, and the bonding gap is not greater than 0.05 mm.
In this embodiment, in step S4, when the fusion glue is compacted and attached, there is glue extrusion that requires cleaning of the extruded fusion glue.
In this embodiment, in step S7, the heating temperature of the hot vulcanization welder is not lower than 150 ℃, and the heating time is not lower than 10 min.
In this embodiment, in the step S8, the cable cooling time is not less than 8 min.
In this embodiment, in S9, the height of the leveling glue is flush with the height of the flat cable, the total height difference is not greater than 1mm, and the height difference between two adjacent cable gaps is not greater than 0.5 mm.
In this embodiment, in the step S10, the normal temperature environment is between 15 ℃ and 28 ℃, and the normal temperature environment is a windless environment.
The process has the advantages that the welding process can be used for welding one or more disordered cables together by glue and welding process, so that the disordered cables can be used side by side, the constraint of a tank chain can be eliminated when the cables are used, the generation of friction in the motion process of the tank chain and the generation of foreign matters which affect the product yield and the production caused by the bad shutdown of equipment due to the abrasion of the cables in the motion process are avoided, the use effect is improved, the welded cables can move independently after being welded side by side, no foreign matters are generated in the motion process and are not damaged due to friction, the service life of the cables is effectively prolonged, the equipment safety is effectively improved, a large amount of production time for arranging the cables in the tank chain is saved in the production and use processes, the production efficiency is improved, and the problem is simply and conveniently checked in the terminal user side, and through filling and leveling the seam crossing between the cables, the dust can be effectively prevented from remaining, the cleaning and the cleaning are convenient, and the use performance is good.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides a many cables line use butt fusion technology side by side which characterized in that: the method comprises the following steps:
s1, polishing the cables, namely performing deburring and polishing work on the outer walls of the cables to enable the outer walls of the cables to be smooth and tidy;
s2, arranging cables, namely arranging the plurality of polished cables obtained in the step S1 into an integral structure;
s3, injecting glue into the cables, and injecting welding glue into the joints between the cables of the orderly-arranged structure obtained in the step S2;
s4, performing preliminary compaction, namely performing compaction and close fitting on the glue at the joint between two adjacent cables by using an external pressing tool or manually on the cables after the glue is injected in the step S3;
s5, vulcanizing and preheating, turning on a hot vulcanization welding machine, and primarily preheating the hot vulcanization welding machine;
s6, cable placement, wherein the cable arrangement structure subjected to the preliminary compaction in the step S4 is placed in hot vulcanization welding;
s7, vulcanizing and heating, namely vulcanizing and heating the arranged cable structure by a hot vulcanization welding machine to enable the rubber vulcanization and sticking of the connection position of the cable structure injected with the rubber;
s8, cooling the cables, namely cooling the vulcanized and adhered arranged cables obtained in the step S7 to achieve the molding effect at normal temperature;
s9, filling the joints, namely filling glue into the joints of the arranged cables cooled in the step S8 to fill the joints, so that the joints are flush with the height of the cables;
and S10, flattening glue and drying, namely placing the cable which is obtained in the step S9 and is injected with the flattening glue in a normal temperature environment for drying and forming to form the cable structure of the tank chain.
2. The fusion process of claim 1, wherein the plurality of cables are applied side-by-side, wherein: and in the step S1, the cables are ground by adopting a deburring device, the rotating speed of a motor of the deburring device is not lower than 3500r/min, and the grinding time of each cable is not lower than 3 min.
3. The fusion process of claim 1, wherein the plurality of cables are applied side-by-side, wherein: when the cable is subjected to glue injection in the step S3, the viscosity of welding glue is not lower than 60000(C.P.S), the solid content is not more than 34%, the adaptive temperature range is between-50 ℃ and +260 ℃ after curing, the complete curing time is not more than 24H at normal temperature, and the bonding gap is not more than 0.05 mm.
4. A fusion process for multiple cables in a side-by-side relationship as claimed in claim 3, wherein: in the step S4, when the welding glue is compacted and attached, the extruded welding glue needs to be cleaned when the glue is extruded.
5. The fusion process of claim 1, wherein the plurality of cables are applied side-by-side, wherein: in the step S7, the heating temperature of the hot vulcanization welder is not lower than 150 ℃, and the heating time is not lower than 10 min.
6. The fusion process of claim 1, wherein the plurality of cables are applied side-by-side, wherein: in the step S8, the cable cooling time is not less than 8 min.
7. The fusion process of claim 1, wherein the plurality of cables are applied side-by-side, wherein: in S9, the height of the filling glue is flush with the height of the whole cable, the total height difference is not more than 1mm, and the height difference between two adjacent cable gaps is not more than 0.5 mm.
8. The fusion process of claim 1, wherein the plurality of cables are applied side-by-side, wherein: in the step S10, the temperature range of the normal temperature environment is 15-28 ℃, and the normal temperature environment is a windless environment.
CN202210130522.8A 2022-02-11 2022-02-11 Welding process for parallel use of multiple cables Pending CN114388198A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210130522.8A CN114388198A (en) 2022-02-11 2022-02-11 Welding process for parallel use of multiple cables

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Application Number Priority Date Filing Date Title
CN202210130522.8A CN114388198A (en) 2022-02-11 2022-02-11 Welding process for parallel use of multiple cables

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB213258A (en) * 1923-03-19 1925-09-18 Jean Charles Bongrand Improvements relating to the manufacture of rubber insulated electric wires and cables
CN106058599A (en) * 2016-05-12 2016-10-26 杭州航天电子技术有限公司 Electric connector cable outlet vulcanization sealing method
CN106098255A (en) * 2016-06-24 2016-11-09 安徽省浩辉电力技术有限公司 Production technology is connected in the middle of a kind of 10kV crosslinked cable shrinkage
CN107160666A (en) * 2017-07-20 2017-09-15 山东玲珑轮胎股份有限公司 Process method and tool for improving rubber adhesion
CN107464610A (en) * 2017-09-22 2017-12-12 安费诺电子装配(厦门)有限公司 A kind of parallel conductor layout
CN108321647A (en) * 2017-12-29 2018-07-24 安徽京鸿密封件技术有限公司 A kind of DC charging connecting rope forming method
CN109273956A (en) * 2018-09-20 2019-01-25 北京机械设备研究所 A kind of cable vulcanizing method
CN113871068A (en) * 2021-09-29 2021-12-31 深圳市金泰科环保线缆有限公司 Cable structure and production method thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB213258A (en) * 1923-03-19 1925-09-18 Jean Charles Bongrand Improvements relating to the manufacture of rubber insulated electric wires and cables
CN106058599A (en) * 2016-05-12 2016-10-26 杭州航天电子技术有限公司 Electric connector cable outlet vulcanization sealing method
CN106098255A (en) * 2016-06-24 2016-11-09 安徽省浩辉电力技术有限公司 Production technology is connected in the middle of a kind of 10kV crosslinked cable shrinkage
CN107160666A (en) * 2017-07-20 2017-09-15 山东玲珑轮胎股份有限公司 Process method and tool for improving rubber adhesion
CN107464610A (en) * 2017-09-22 2017-12-12 安费诺电子装配(厦门)有限公司 A kind of parallel conductor layout
CN108321647A (en) * 2017-12-29 2018-07-24 安徽京鸿密封件技术有限公司 A kind of DC charging connecting rope forming method
CN109273956A (en) * 2018-09-20 2019-01-25 北京机械设备研究所 A kind of cable vulcanizing method
CN113871068A (en) * 2021-09-29 2021-12-31 深圳市金泰科环保线缆有限公司 Cable structure and production method thereof

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