CN114379256A - Power regulation method, device and equipment of UV lamp and storage medium - Google Patents

Power regulation method, device and equipment of UV lamp and storage medium Download PDF

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Publication number
CN114379256A
CN114379256A CN202011134722.8A CN202011134722A CN114379256A CN 114379256 A CN114379256 A CN 114379256A CN 202011134722 A CN202011134722 A CN 202011134722A CN 114379256 A CN114379256 A CN 114379256A
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Prior art keywords
printing
light source
power
printing area
distance
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CN114379256B (en
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任建平
陈艳
黄中琨
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Shenzhen Hansen Software Co.,Ltd.
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Shenzhen Hosonsoft Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B41J11/00212Controlling the irradiation means, e.g. image-based controlling of the irradiation zone or control of the duration or intensity of the irradiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B41J11/00214Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using UV radiation

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Ink Jet (AREA)

Abstract

The invention belongs to the technical field of printing, and particularly provides a power adjusting method, a power adjusting device, power adjusting equipment and a storage medium of a UV lamp. The method comprises the following steps: determining the printing ink amount of each printing area; determining a power weight for each light source for each print zone; the output power of the light source is determined according to the amount of printing ink of each printing area and the power weight of each light source for each printing area. The device comprises: a printing ink amount determination module; a power weight determination module; an output power determination module. According to the embodiment of the invention, the output power of the light source is determined through the printing ink amount of each printing area and the power weight of the light source to each printing area, so that the output power of the light source is better adapted to the printing ink amount of each printing area and the distance between the light source and each printing area, and the curing degree of the ink in each printing area can be close to the ideal degree to the maximum extent, so that the curing channel is inhibited, and the quality of a printed product is improved.

Description

Power regulation method, device and equipment of UV lamp and storage medium
Technical Field
The invention relates to the technical field of printing, in particular to a power adjusting method, a power adjusting device, power adjusting equipment and a storage medium of a UV lamp.
Background
The UV Printer (Ultraviolet LED Inkjet Printer) performs printing by adopting UV (Ultraviolet, UV for short), UV ink is cured under the radiation of Ultraviolet light emitted by a UV lamp, and the obtained printing product has the advantages of clean plate surface, saturated color, delicate image, high glossiness, particular suitability for high-speed printing, and good adsorption performance and mechanical performance for various printing media. Therefore, UV printing is widely used today.
In the prior art, a UV lamp is usually used to perform undifferentiated irradiation on UV ink on a printing medium, that is, all light sources on the UV lamp use the same power to perform irradiation on the UV ink on the whole printing medium, but because the ink amount of each printing area on the printing medium is different, the technical scheme of undifferentiated irradiation causes different degrees of curing of the UV ink, so that the image quality on the printing medium is not uniform, that is, there is a technical problem of a curing channel.
Disclosure of Invention
In view of the above, embodiments of the present invention provide a method, an apparatus, a device and a storage medium for adjusting power of a UV lamp, so as to solve the technical problem of the curing track in the prior art to a certain extent.
In a first aspect, an embodiment of the present invention provides a power adjustment method for a UV lamp, the UV lamp including a plurality of light sources, the UV lamp being configured to illuminate at least 1 printing area, the method including:
s10: acquiring printing parameters, and determining the printing ink amount of each printing area according to the printing parameters;
s20: determining a power weight of each light source to each printing area according to a distance between each light source and each printing area;
s30: and determining the output power of each light source according to the power weight of each light source to each printing area and the printing ink amount of each printing area.
The embodiment of the invention determines the printing ink amount of each printing area through the printing parameters, determines the power weight of the light source to the printing area according to the distance between the light source and the printing area, and finally determines the output power of each light source according to the printing ink amount and the power weight. Because the printing ink amount of each printing area is different, the output power of each light source of the UV lamp is adjusted according to the printing ink amount of each printing area in the embodiment of the invention, and the printing areas with different printing ink amounts are cured by adopting different output powers in the curing process, so that although the printing ink amount of each printing area is different, the output power of each light source of the UV lamp can be mutually matched with the printing ink amount of each printing area, and thus, each printing area is cured accurately, the curing degree of the printing ink of each printing area can be close to the ideal degree to the maximum extent, the curing channel is inhibited, and the quality of a printed product is greatly improved. In addition, because the distances between the light sources and the printing areas are different, the output power of each light source of the UV lamp in the embodiment of the invention is adjusted according to the distance between each light source and the printing area, and the printing areas with different distances from the light sources are cured by adopting different output powers in the curing process, so that although the distances between the light sources and the printing areas are different, the output power of each light source of the UV lamp can be matched with the distance between each printing area and the light source, and thus, each printing area is cured accurately, the curing degree of the ink in each printing area can be close to the ideal degree to the maximum extent, the curing channel is inhibited, and the quality of the printed products and the like are greatly improved.
Preferably, in S20, the method further includes:
s21: acquiring a weight threshold;
s22: comparing the power weight to the weight threshold in magnitude;
s23: adjusting the power weight less than or equal to the weight threshold to zero.
As described above, the power weight of the light source with respect to the printing area is different depending on the distance between the light source and the printing area, and in general, the longer the distance between the light source and a certain printing area is, the smaller the power weight of the light source with respect to the printing area is, and when the power weight is equal to or less than the weight threshold value, the longer the distance between the printing area and the light source is, that is, when curing is performed, the radiation effect of the light source with respect to the printing area is weak, and when the determination of the output power is performed by introducing the printing area, it is determined that the obtained output power has a large error with respect to the other printing areas. Therefore, in order to avoid the large influence of the printing area on the determination of the output power of the light source, the embodiment of the invention compares the power weight with the weight threshold value, and adjusts the power weight smaller than or equal to the weight threshold value to zero, so that the output power of the light source is determined without introducing the printing area, and the error of the output power relative to other printing areas is reduced.
Preferably, in S20, the method further includes:
s24: obtaining a distance threshold;
s25: comparing the distance between each light source and each printing area with the distance threshold value in size;
s26: if the distance between the light source and the printing area is smaller than the distance threshold, determining the power weight according to the distance; and if the distance between the light source and the printing area is larger than or equal to the distance threshold value, skipping the step of determining the power weight according to the distance.
As described above, if the distance between the printing area and the light source is long, the radiation effect of the light source on the printing area is weak, and if the output power is determined by introducing the printing area, the determined output power has a large error with respect to other printing areas. Therefore, the embodiment of the invention compares the distance between the light source and the printing area with the distance threshold value, and when the distance between the light source and the printing area is greater than or equal to the distance threshold value, the step of determining the power weight according to the distance is skipped, so that the output power of the light source is determined without introducing the printing area, and the error of the output power relative to other printing areas is reduced. Meanwhile, the process of determining the power weight by the distance is reduced, and the efficiency is improved.
Preferably, the UV lamp includes n light sources, the UV lamp is used to illuminate m printing areas, n and m are positive integers, and in S20, the power weight satisfies a first conversion formula:
Figure BDA0002736289580000031
wherein, WijRepresenting the power weight of the jth light source for the ith print zone, dijAnd the distance between the jth light source and the ith printing area is expressed, A and k are positive real numbers, k is more than or equal to 1, i and j are positive integers, i is more than or equal to 1 and less than or equal to m, and j is more than or equal to 1 and less than or equal to n.
According to the embodiment of the invention, the power weight is determined according to the distance between the light source and the printing area through the first conversion formula, so that different distances are ensured to correspond to different power weights, and in the subsequent processing, the output power determined according to the power weight has more accurate adaptation degree to the distance between the light source and the printing area, so that the curing channel is further inhibited, and the printing effect is improved.
Preferably, the UV lamp includes n light sources, the UV lamp is used to irradiate m printing areas, n and m are positive integers, and in S30, the output power of the light source satisfies a second conversion formula:
Figure BDA0002736289580000041
wherein, PjDenotes the output power of the jth light source, DiIndicating the amount of printing ink, W, of the ith printing regionijAnd the power weight of the jth light source to the ith printing area is represented, i and j are positive integers, i is more than or equal to 1 and less than or equal to m, and j is more than or equal to 1 and less than or equal to n.
According to the embodiment of the invention, the output power of the light source is determined by the power weight of the light source to m printing areas and the printing ink amount of the m printing areas through a second conversion formula, so that the output power of the light source is determined by the m printing areas together (when the power weight of the light source to the m printing areas is not 0), and the output power of the light source can be better adapted to the m printing areas, so that the curing channel is further inhibited, and the printing effect is improved.
Preferably, the UV lamp includes n light sources, n being a positive integer, and in S30, the output power of the light sources satisfies a third conversion formula:
Pj=Dj_near*Wj_near
wherein, PjDenotes the output power of the jth light source, Dj_nearIndicating the amount of printing ink, W, of the printing area nearest to the jth light sourcej_nearAnd j is a positive integer and is more than or equal to 1 and less than or equal to n.
As mentioned previously, the light source has the strongest radiation effect on the print area closest to it during curing. In other words, the curing effect of a certain printed area depends mainly on the output power of the light source closest thereto. Therefore, the embodiment of the invention determines the output power of the light source by the printing area closest to the light source through the third conversion formula, so that the output power of each light source is determined by the printing area closest to the light source, the output power of each light source is better adapted to the printing ink amount of the printing area closest to the light source, the curing degree of the ink in each printing area can be close to the ideal degree to the maximum extent, the curing channel is inhibited, and the quality of the printed product is greatly improved.
Preferably, in S10, the method includes:
s11: fitting the printing ink amount of each printing area to obtain a fitting curve or a fitting straight line;
s12: and re-determining the printing ink amount of each printing area according to the fitted curve or the fitted straight line.
The embodiment of the invention obtains a fitted curve or a fitted straight line by fitting the printing ink amount of each printing area, redetermines the printing ink amount of each printing area according to the fitted curve or the fitted straight line, and determines the output power according to the redetermined printing ink amount in subsequent processing, so that the determined output power can be well adapted to different printing areas with larger printing ink amount difference, thereby further inhibiting the curing channel and improving the printing effect.
In a second aspect, an embodiment of the present invention provides a power adjustment apparatus for a UV lamp, the UV lamp including a plurality of light sources, the UV lamp being configured to illuminate at least 1 print area, the apparatus including:
the printing ink amount determining module is used for acquiring printing parameters and determining the printing ink amount of each printing area according to the printing parameters;
a power weight determination module for determining a power weight of each of the light sources for each of the printing areas according to a distance between each of the light sources and each of the printing areas;
an output power determination module for determining an output power of each of the light sources based on a power weight of each of the light sources for each of the printing areas and an amount of printing ink of each of the printing areas.
In a third aspect, an embodiment of the present invention provides a printing apparatus, further comprising at least one processor, at least one memory, and computer program instructions stored in the memory, which when executed by the processor implement any of the methods of the first aspect described above.
In a fourth aspect, an embodiment of the present invention provides a storage medium having stored thereon computer program instructions, which when executed by a processor, implement any of the methods described in the first aspect above.
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In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below, and for those skilled in the art, without any creative effort, other drawings may be obtained according to the drawings, and these drawings are all within the protection scope of the present invention.
FIG. 1 is a schematic illustration of curing ink on a print medium according to an embodiment of the present invention.
Fig. 2 is a schematic flow chart of a power adjustment method of a UV lamp according to an embodiment of the present invention.
Fig. 3A is a schematic diagram of determining an amount of printing ink according to an embodiment of the present invention.
Fig. 3B is a schematic diagram of another method for determining the amount of printing ink according to an embodiment of the present invention.
Fig. 4 is a flowchart illustrating a method for determining power weights according to an embodiment of the present invention.
Fig. 5 is a flowchart illustrating another method for determining power weights according to an embodiment of the present invention.
Fig. 6 is a flowchart illustrating a method for determining an amount of printing ink according to an embodiment of the present invention.
Fig. 7A is a schematic diagram of a straight line fitting of the printing ink amount according to an embodiment of the present invention.
Fig. 7B is a schematic diagram of curve fitting of the amount of printing ink according to an embodiment of the present invention.
Fig. 8 is a schematic structural diagram of a power regulating device of a UV lamp according to an embodiment of the present invention.
Fig. 9 is a schematic structural diagram of a printing apparatus according to an embodiment of the present invention.
Detailed Description
Features and exemplary embodiments of various aspects of the present invention will be described in detail below, and in order to make objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not to be construed as limiting the invention. It will be apparent to one skilled in the art that the present invention may be practiced without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present invention by illustrating examples of the present invention.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
It is specifically noted that, in this context, the terms "UV ink", "ink" and "varnish" may generally be used interchangeably. The terms "irradiation", "radiation", and the like are also generally used interchangeably.
Referring to fig. 1, a schematic diagram of UV lamp curing ink on a plurality of print areas is shown.
The printing medium 120 includes a plurality of printing areas, which are a printing area 1, a printing area 2, and a printing area 3, respectively.
The head 130 is used to eject ink on the printing medium 120, and the head 130 includes 9 nozzles, and for convenience of description, the head is numbered in its height direction (i.e., the top-to-bottom direction shown in fig. 1). Among them, nozzles No. 1 to 3 eject ink in the print area 1, nozzles No. 4 to 6 eject ink in the print area 2, and nozzles No. 7 to 9 eject ink in the print area 3.
The UV lamp 110 includes a plurality of light sources, respectively, a light source 1, a light source 2, a light source 3, and a light source 4. The 4 light sources are used to emit light of a characteristic wavelength (typically invisible light, such as ultraviolet) to irradiate the ink on the print medium 120 to achieve the technical effect of varnish curing.
In most application scenarios, the amounts of printing ink on the printing areas 1, 2, and 3 are not equal, but in the prior art, the 3 printing areas are uniformly irradiated in a non-differential irradiation manner, that is, the light source 1, the light source 2, the light source 3, and the light source 4 irradiate the 3 printing areas with equal output power, which causes a technical problem that the ink curing degrees of the 3 printing areas are different, resulting in uneven printing quality on the printing medium 120, that is, a curing channel exists. Meanwhile, the prior art generally drives the UV lamp with the maximum output power, and the energy consumption is large.
In view of the above, the present invention provides a method, an apparatus, a device and a storage medium for adjusting power of a UV lamp, so as to solve the technical problem of the curing track to a certain extent.
Referring to fig. 2, a flow chart of a power adjustment method of a UV lamp according to an embodiment of the present invention is shown, the method includes the following steps.
S10: acquiring printing parameters, and determining the printing ink amount of each printing area according to the printing parameters;
s20: determining a power weight of each light source to each printing area according to a distance between each light source and each printing area;
s30: and determining the output power of each light source according to the power weight of each light source to each printing area and the printing ink amount of each printing area.
Wherein the UV lamp comprises a plurality of light sources, the UV lamp for illuminating at least 1 printing area.
The printing parameters include one or more of image dot matrix data, printing mode, feathering height, stepping distance.
The printing modes include an Onepass printing mode, a multi-Pass scan printing mode, and a single-Pass scan printing mode.
The multi-Pass scanning printing means that each unit for printing an image can be printed only by performing interpolation for multiple times, each unit consists of a plurality of pixel points, if 2-Pass scanning printing is performed, each unit consists of 2 pixel points, and if 3-Pass scanning printing is performed, each unit consists of 3 pixel points. The multi-Pass scanning printing has low efficiency and small yield, but the price is cheap, so that the multi-Pass scanning printing method is suitable for small-batch and intermittent production. The wide-width printing product is realized by jet splicing or continuous multi-Pass printing. The multiple-Pass scanning printing mode is further divided according to the number of times of printing the same area by the nozzle, i.e. the Pass number, for example, a 2-Pass printing mode in which printing is completed by scanning 2 times, a 4-Pass printing mode in which printing is completed by scanning 4 times, and the like.
Single Pass scan printing means that each unit of a printed image requires only one scan to print.
Oneepass printing refers to that a plurality of spray heads scan side by side to complete one-time printing of a printed image. Oneeglass printing has the advantages of high efficiency and large output, and is suitable for a large-batch and continuous production mode.
Unless otherwise specified, the single scan printing referred to herein means that the head performs one scan printing. For example, in the 4Pass printing mode, the 1 st Pass printing or the 2 nd Pass printing process is a single scan printing process. If the Oneepass printing is adopted, the single-scanning printing indicates that the sprayer completes the process of printing the image by one-time scanning.
The printhead ejects ink onto a print medium to form a corresponding printed image while moving in a scan direction (typically orthogonal to the printhead height direction) during a single scan printing process. Therefore, the printing ink amount of each printing area can be determined according to the printing mode, the ink output amount of each nozzle and the corresponding relation between each nozzle in the nozzle and the printing area. Wherein the ink discharge amount of each nozzle can be determined by the image dot matrix data. In particular, if the feathering process is further performed, the ink discharge amount of each nozzle can be determined from the image dot matrix data and the feathering height. The printing ink amount of the printing area referred to in the embodiment of the present invention refers to the average printing ink amount of the printing area.
For ease of understanding, referring to fig. 3A, the nozzle 130 includes 9 nozzles, which are respectively identified as nozzles No. 1 to 9 in the order from top to bottom in fig. 3A. In single scan printing, the ink discharge amounts of the nozzles No. 1 to No. 9 are Y1, Y2, …, and Y9, respectively.
As described above, nozzles No. 1 to 3 eject ink on the print area 1, nozzles No. 4 to 6 eject ink on the print area 2, and nozzles No. 7 to 9The nozzles eject ink on the print area 3. Thus, the printing ink amount of the printing area 1 is
Figure BDA0002736289580000091
The printing ink amount of the printing area 2 is
Figure BDA0002736289580000092
The printing ink amount of the printing area 3 is
Figure BDA0002736289580000093
In the embodiment of the present invention, if 1 printing region is printed by only 1 nozzle to eject ink, the amount of printing ink in the printing region is equal to the ink discharge amount of the nozzle.
In another embodiment of the present invention, there is provided, inter alia, another method of determining an amount of printing ink in a multiple Pass print scan mode. Referring to fig. 3B, in the multi-Pass scanning printing mode, the heads are stepped by Pass h in a vertically downward direction in fig. 3B at a time, and Pass h represents a step distance. When the 3 rd Pass printing is performed, the printing area 1 includes ink for the 1 st Pass printing, ink for the 2 nd Pass printing, and ink for the 3 rd Pass printing. Thus, the printing ink amount of the printing area 1 is
Figure BDA0002736289580000094
The printing ink amount of the printing area 2 is
Figure BDA0002736289580000095
The printing ink amount of the printing area 3 is
Figure BDA0002736289580000096
In the present embodiment, the print ink amount is an accumulated print ink amount in the print area, and the matching degree between the output power and the print ink amount is increased in the subsequent processing by taking the multi-Pass interpolated ink amount into consideration.
The distance between the light source and the print area refers to a distance between a center position of the light source and a center position of the print area. In another embodiment of the present invention, the distance between the light source and the printing area may also be the shortest distance between the light source and the printing area. In other embodiments of the present invention, the distance between the light source and the printing region may be a distance between any point of the light source and any point of the printing region.
In S20, the distances between the light sources and the print areas are different, and the different distances correspond to different power weights, and the power weights are positive and real numbers. In one embodiment of the invention, the power weight is less than or equal to 1. In a preferred embodiment of the invention, the distance between the light source and the print area is inversely proportional to the power weight, i.e. the larger the distance, the smaller the power weight.
Therefore, the output power of each light source can be determined separately according to the power weight of the light source with respect to each printing area and the amount of printing ink of each printing area. In one embodiment, the output power of any one of the light sources is equal to the sum of the products of the printing ink amounts of i of all the printing areas and the power weights of the light source for the i printing areas. Taking the 3 printing areas shown in the foregoing embodiment as an example, the value range of i is 1 ≦ i ≦ 3, where i is a positive integer. For example, the output power of the light source 1 is equal to the product of the power weight of the light source 1 for the printing area 1 and the amount of printing ink of the printing area 1. Alternatively, the output power of the light source 2 is equal to the sum of the product of the power weight of the light source 2 for the print area 2 and the print ink amount of the print area 2 and the product of the power weight of the light source 2 for the print area 3 and the print ink amount of the print area 3. Alternatively, the output power of the light source 3 is equal to the sum of the product of the power weight of the light source 3 for the printing area 1 and the amount of printing ink of the printing area 1, the product of the power weight of the light source 3 for the printing area 2 and the amount of printing ink of the printing area 2, and the product of the power weight of the light source 3 for the printing area 3 and the amount of printing ink of the printing area 3.
The embodiment of the invention determines the printing ink amount of each printing area through the printing parameters, determines the power weight of the light source to the printing area according to the distance between the light source and the printing area, and finally determines the output power of each light source according to the printing ink amount and the power weight. Because the printing ink amount of each printing area is different, the output power of each light source of the UV lamp is adjusted according to the printing ink amount of each printing area in the embodiment of the invention, and the printing areas with different printing ink amounts are cured by adopting different output powers in the curing process, so that although the printing ink amount of each printing area is different, the output power of each light source of the UV lamp can be mutually matched with the printing ink amount of each printing area, and thus, each printing area is cured accurately, the curing degree of the printing ink of each printing area can be close to the ideal degree to the maximum extent, the curing channel is inhibited, and the quality of a printed product is greatly improved. In addition, because the distances between the light sources and the printing areas are different, the output power of each light source of the UV lamp in the embodiment of the invention is adjusted according to the distance between each light source and the printing area, and the printing areas with different distances from the light sources are cured by adopting different output powers in the curing process, so that although the distances between the light sources and the printing areas are different, the output power of each light source of the UV lamp can be matched with the distance between each printing area and the light source, and thus, each printing area is cured accurately, the curing degree of the ink in each printing area can be close to the ideal degree to the maximum extent, the curing channel is inhibited, and the quality of the printed products and the like are greatly improved.
In one embodiment of the present invention, the UV lamp includes n light sources, the UV lamp is used for illuminating m printing areas, n and m are positive integers, and in the aforementioned step S20: determining the power weight of each light source to each printing area according to the distance between each light source and each printing area, wherein the power weight satisfies a first conversion formula:
Figure BDA0002736289580000111
wherein, WijRepresenting the power weight of the jth light source for the ith print zone, dijDenotes the distance between the jth light source and the ith printing area, A and k are both positiveReal numbers, i and j are positive integers, k is more than or equal to 1, i is more than or equal to 1 and less than or equal to m, and j is more than or equal to 1 and less than or equal to n.
For ease of understanding, please continue to refer to fig. 1, taking light source 1 and print area 1 as an example, the power weight of light source 1 for print area 1 is:
Figure BDA0002736289580000112
wherein, W11Representing the power weight of the light source 1 to the print area 1, d11Indicating the distance between the light source 1 and the print area 1.
Wherein the values of a and k may differ due to differences in ink, print media, UV lamps, etc. Therefore, the optimal values of a and k can be determined by printing a large number of test images based on a specific ink, a specific print medium and a specific UV lamp, and the values of a and k are continuously optimized in successive iterations of the product.
For example, a plurality of test images are obtained by the method, and each test image corresponds to a specific set of values of a and k. The test image is used as a sample, and machine learning is carried out on an integrated circuit (such as TPU, GPU and FPGA) with a training function to obtain a specific model. Then, based on the integrated circuit with reasoning function, the image to be printed is used as the input of the model, and the values of A and k are obtained through reasoning.
In another embodiment of the present invention, d may be used to simplify the processingijAnd WijThe mapping of (a) establishes a database or a lookup Table (Look-Up-Table, abbreviated as LUT). In the industrial printing field, the distance between each light source and the printing area is usually fixed. Therefore, the distance d between each light source and the printing area can be previously determined according toijCalculating to obtain corresponding power weight WijAnd establishing a database or a lookup table according to the one-to-one corresponding relation.
Therefore, the aforementioned S20 can be simplified as follows: and searching the database or the lookup table to obtain the corresponding power weight by taking the distance as an index according to the distance between each light source and each printing area. In this embodiment, the power weight can be prevented from being calculated each time, and the corresponding power weight can be directly extracted from the database or the lookup table, so as to improve the efficiency.
In another embodiment of the present invention, the UV lamp includes n light sources, the UV lamp is used to irradiate m printing areas, n and m are positive integers, and in S30, the output power of the light source satisfies a second conversion formula:
Figure BDA0002736289580000121
wherein, PjDenotes the output power of the jth light source, DiIndicating the amount of printing ink, W, of the ith printing regionijAnd the power weight of the jth light source to the ith printing area is represented, i and j are positive integers, i is more than or equal to 1 and less than or equal to m, and j is more than or equal to 1 and less than or equal to n.
As mentioned above, WijIt can be obtained by the first conversion formula, or by a look-up table or database. Thus, by means of the second conversion formula, the output power of the respective light source can be determined.
For ease of understanding, please continue to refer to fig. 1, taking the light source 1 as an example, the output power is:
Figure BDA0002736289580000122
wherein, P1Denotes the output power, W, of the light source 111Represents the power weight, W, of the light source 1 to the print area 121Represents the power weight, W, of the light source 1 to the print area 231Indicating the power weight of the light source 1 to the print zone 3.
In another embodiment of the present invention, the UV lamp includes n light sources, n is a positive integer, and in S30, the output power of the light sources satisfies a third conversion formula:
Pj=Dj_near*Wj_near
wherein, PjIndicating the output work of the jth light sourceRate, Dj_nearIndicating the amount of printing ink, W, of the printing area nearest to the jth light sourcej_nearAnd j is a positive integer and is more than or equal to 1 and less than or equal to n.
For easy understanding, please continue to refer to fig. 1, taking the light source 1 as an example, the printing area closest to the light source 1 is the printing area 1, and the amount of printing ink in the printing area 1 is
Figure BDA0002736289580000131
The power weight of the light source 1 to the printing area 1 is W1_nearThe output power of the light source 1
Figure BDA0002736289580000132
In another embodiment of the present invention, referring to fig. 4, in S20, the method further includes:
s21: acquiring a weight threshold;
s22: comparing the power weight to the weight threshold in magnitude;
s23: adjusting the power weight less than or equal to the weight threshold to zero.
For example, in the foregoing embodiments, W31If less than the weight threshold, then W31Is set to 0, the output power of the light source 1 is calculated from:
Figure BDA0002736289580000133
to convert to:
Figure BDA0002736289580000134
Figure BDA0002736289580000135
in another embodiment of the present invention, referring to fig. 5, in S20, the method further includes:
s24: obtaining a distance threshold;
s25: comparing the distance between each light source and each printing area with the distance threshold value in size;
s26: if the distance between the light source and the printing area is smaller than the distance threshold, determining the power weight according to the distance; and if the distance between the light source and the printing area is larger than or equal to the distance threshold value, skipping the step of determining the power weight according to the distance.
For example, in the foregoing example, the distance d between the light source 1 and the printing region 331If the distance is larger than the threshold value, skipping by d31Calculating or finding W31The step (2). Accordingly, W31Zero or null. Thus, the output power of the light source 1 is composed of:
Figure BDA0002736289580000141
to convert to:
Figure BDA0002736289580000142
in another embodiment of the present invention, referring to fig. 6, in S10, the method includes:
s11: fitting the printing ink amount of each printing area to obtain a fitting curve or a fitting straight line;
s12: and re-determining the printing ink amount of each printing area according to the fitted curve or the fitted straight line.
Fig. 7A is a schematic diagram of a fitting process performed on the printing ink amounts of a plurality of printing areas according to an embodiment of the present invention.
The printing area 1 is jetted by nozzles No. 1 to 3, the printing area 2 is jetted by nozzles No. 4 to 6, and the printing area 3 is jetted by nozzles No. 7 to 9. As described above, the ink discharge amounts of nozzles No. 1 to 9 are Y1, Y2, …, and Y9, respectively, and as shown in fig. 7A, straight line fitting is performed on the ink discharge amounts of 9 nozzles to obtain a fitted straight line, the midpoint of the print area 1 is set as the coordinate value of the head height direction, and the value of the corresponding fitted straight line is set as the print ink amount of the print area 1. Similarly, the midpoint of the print area 2 is set as the coordinate value of the head height direction, and the value of the corresponding fitted straight line is set as the amount of printing ink in the print area 2. The midpoint of the print area 3 is set as a coordinate value in the head height direction, and the value of the corresponding fitted straight line is set as the amount of ink to be printed in the print area 3.
Fig. 7B is a schematic diagram of another fitting process performed on the printing ink amounts of a plurality of printing areas according to an embodiment of the present invention. As described above, the ink discharge amounts of nozzles nos. 1 to 9 were Y1, Y2, …, and Y9, respectively, and as shown in fig. 7A, the ink discharge amounts of 9 nozzles were curve-fitted to obtain a fitted curve. The midpoint of the print area 1 is set as a coordinate value in the head height direction, and the value of the corresponding fitting curve is set as the amount of ink to be printed in the print area 1. Similarly, the midpoint of the print area 2 is set as the coordinate value of the head height direction, and the value of the corresponding fitting curve is set as the amount of ink to be printed in the print area 2. The midpoint of the print area 3 is set as a coordinate value in the head height direction, and the value of the corresponding fitting curve is set as the amount of ink to be printed in the print area 3.
An embodiment of the present invention further provides a power adjustment device for a UV lamp, please refer to fig. 8, which is a schematic structural diagram of the power adjustment device for the UV lamp provided in the embodiment of the present invention, the UV lamp includes a plurality of light sources, the UV lamp is used for irradiating at least 1 printing area, the device includes:
a printing ink amount determining module 810, wherein the printing ink amount determining module 810 is configured to obtain a printing parameter, and determine a printing ink amount of each printing area according to the printing parameter;
a power weight determination module 820, wherein the power weight determination module 820 is configured to determine a power weight of each light source for each printing area according to a distance between each light source and each printing area;
an output power determining module 830, wherein the output power determining module 830 is configured to determine the output power of each of the light sources according to the power weight of each of the light sources for each of the printing areas and the amount of printing ink in each of the printing areas.
In addition, the power adjustment method of the UV lamp of the above embodiments may be implemented by a printing apparatus. Fig. 9 is a schematic diagram illustrating a hardware configuration of a printing apparatus according to an embodiment of the present invention.
The printing device 900 may include a processor and memory storing computer program instructions.
In particular, the processor may include a Central Processing Unit (CPU), or an Application Specific Integrated Circuit (ASIC), or one or more Integrated circuits that may be configured to implement embodiments of the present invention.
The memory may include mass storage for data or instructions. By way of example, and not limitation, memory may include a Hard Disk Drive (HDD), floppy Disk Drive, flash memory, optical Disk, magneto-optical Disk, magnetic tape, or Universal Serial Bus (USB) Drive or a combination of two or more of these. The memory may include removable or non-removable (or fixed) media, where appropriate. The memory may be internal or external to the data processing apparatus, where appropriate. In a particular embodiment, the memory is non-volatile solid-state memory. In a particular embodiment, the memory includes Read Only Memory (ROM). Where appropriate, the ROM may be mask-programmed ROM, Programmable ROM (PROM), Erasable PROM (EPROM), Electrically Erasable PROM (EEPROM), electrically rewritable ROM (EAROM), or flash memory or a combination of two or more of these.
The processor reads and executes the computer program instructions stored in the memory to implement the power adjustment method of the UV lamp in any of the above embodiments.
In one example, the printing device may also include a communication interface and a bus. As shown in fig. 9, the processor, the memory, and the communication interface are connected by a bus to complete communication therebetween.
The communication interface is mainly used for realizing communication among modules, devices, units and/or equipment in the embodiment of the invention.
The bus includes hardware, software, or both that couple the components of the printing device to one another. By way of example, and not limitation, a bus may include an Accelerated Graphics Port (AGP) or other graphics bus, an Enhanced Industry Standard Architecture (EISA) bus, a Front Side Bus (FSB), a Hypertransport (HT) interconnect, an Industry Standard Architecture (ISA) bus, an infiniband interconnect, a Low Pin Count (LPC) bus, a memory bus, a Micro Channel Architecture (MCA) bus, a Peripheral Component Interconnect (PCI) bus, a PCI-Express (PCI-X) bus, a Serial Advanced Technology Attachment (SATA) bus, a video electronics standards association local (VLB) bus, or other suitable bus or a combination of two or more of these. A bus may include one or more buses, where appropriate. Although specific buses have been described and shown in the embodiments of the invention, any suitable buses or interconnects are contemplated by the invention.
In addition, in combination with the power adjustment method of the UV lamp in the above embodiments, embodiments of the present invention may be implemented by providing a computer-readable storage medium. The computer readable storage medium having stored thereon computer program instructions; the computer program instructions, when executed by the processor, implement the method of power regulation of a UV lamp of any of the above embodiments.
It is to be understood that the invention is not limited to the specific arrangements and instrumentality described above and shown in the drawings. A detailed description of known methods is omitted herein for the sake of brevity. In the above embodiments, several specific steps are described and shown as examples. However, the method processes of the present invention are not limited to the specific steps described and illustrated, and those skilled in the art can make various changes, modifications and additions or change the order between the steps after comprehending the spirit of the present invention.
The functional blocks shown in the above-described structural block diagrams may be implemented as hardware, software, firmware, or a combination thereof. When implemented in hardware, it may be, for example, an electronic circuit, an Application Specific Integrated Circuit (ASIC), suitable firmware, plug-in, function card, or the like. When implemented in software, the elements of the invention are the programs or code segments used to perform the required tasks. The program or code segments may be stored in a machine-readable medium or transmitted by a data signal carried in a carrier wave over a transmission medium or a communication link. A "machine-readable medium" may include any medium that can store or transfer information. Examples of a machine-readable medium include electronic circuits, semiconductor memory devices, ROM, flash memory, Erasable ROM (EROM), floppy disks, CD-ROMs, optical disks, hard disks, fiber optic media, Radio Frequency (RF) links, and so forth. The code segments may be downloaded via computer networks such as the internet, intranet, etc.
It should also be noted that the exemplary embodiments mentioned in this patent describe some methods or systems based on a series of steps or devices. However, the present invention is not limited to the order of the above-described steps, that is, the steps may be performed in the order mentioned in the embodiments, may be performed in an order different from the order in the embodiments, or may be performed simultaneously.
As described above, only the specific embodiments of the present invention are provided, and it can be clearly understood by those skilled in the art that, for convenience and brevity of description, the specific working processes of the system, the module and the unit described above may refer to the corresponding processes in the foregoing method embodiments, and are not described herein again. It should be understood that the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive various equivalent modifications or substitutions within the technical scope of the present invention, and these modifications or substitutions should be covered within the scope of the present invention.

Claims (10)

1. A method of power regulation of a UV lamp comprising a plurality of light sources, the UV lamp being adapted to illuminate at least 1 print zone, the method comprising:
s10: acquiring printing parameters, and determining the printing ink amount of each printing area according to the printing parameters;
s20: determining a power weight of each light source to each printing area according to a distance between each light source and each printing area;
s30: and determining the output power of each light source according to the power weight of each light source to each printing area and the printing ink amount of each printing area.
2. The method according to claim 1, wherein in S20, further comprising:
s21: acquiring a weight threshold;
s22: comparing the power weight to the weight threshold in magnitude;
s23: adjusting the power weight less than or equal to the weight threshold to zero.
3. The method according to claim 1, wherein in S20, further comprising:
s24: obtaining a distance threshold;
s25: comparing the distance between each light source and each printing area with the distance threshold value in size;
s26: if the distance between the light source and the printing area is smaller than the distance threshold, determining the power weight according to the distance; and if the distance between the light source and the printing area is larger than or equal to the distance threshold value, skipping the step of determining the power weight according to the distance.
4. The method of claim 1, wherein the UV lamp comprises n light sources, wherein the UV lamp is configured to illuminate m print zones, wherein n and m are positive integers, and wherein the power weight satisfies a first conversion formula at S20, wherein the first conversion formula is:
Figure FDA0002736289570000011
wherein, WijRepresenting the power weight of the jth light source for the ith print zone, dijAnd the distance between the jth light source and the ith printing area is expressed, A and k are positive real numbers, k is more than or equal to 1, i and j are positive integers, i is more than or equal to 1 and less than or equal to m, and j is more than or equal to 1 and less than or equal to n.
5. The method of claim 1, wherein the UV lamp comprises n light sources, the UV lamp is used to illuminate m printing areas, n and m are positive integers, and in S30, the output power of the light sources satisfies a second conversion formula:
Figure FDA0002736289570000021
wherein, PjDenotes the output power of the jth light source, DiIndicating the amount of printing ink, W, of the ith printing regionijAnd the power weight of the jth light source to the ith printing area is represented, i and j are positive integers, i is more than or equal to 1 and less than or equal to m, and j is more than or equal to 1 and less than or equal to n.
6. The method of claim 1, wherein the UV lamp comprises n light sources, n being a positive integer, and wherein the output power of the light sources satisfies a third conversion formula in S30, the third conversion formula being:
Pj=Dj_near*Wj_near
wherein, PjDenotes the output power of the jth light source, Dj_nearIndicating the amount of printing ink, W, of the printing area nearest to the jth light sourcej_nearAnd j is a positive integer and is more than or equal to 1 and less than or equal to n.
7. The method according to any one of claims 1 to 6, wherein in S10, comprising:
s11: fitting the printing ink amount of each printing area to obtain a fitting curve or a fitting straight line;
s12: and re-determining the printing ink amount of each printing area according to the fitted curve or the fitted straight line.
8. A power regulating device for a UV lamp comprising a plurality of light sources, said UV lamp being adapted to illuminate at least 1 printing area, characterized in that said device comprises:
the printing ink amount determining module is used for acquiring printing parameters and determining the printing ink amount of each printing area according to the printing parameters;
a power weight determination module for determining a power weight of each of the light sources for each of the printing areas according to a distance between each of the light sources and each of the printing areas;
an output power determination module for determining an output power of each of the light sources based on a power weight of each of the light sources for each of the printing areas and an amount of printing ink of each of the printing areas.
9. A printing device, characterized in that the printing device further comprises at least one processor, at least one memory, and computer program instructions stored in the memory, which when executed by the processor implement the method according to any one of claims 1-7.
10. A storage medium having computer program instructions stored thereon, which when executed by a processor implement the method of any one of claims 1-7.
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