CN114378620B - Tool changing method and tool changing device of machine tool - Google Patents

Tool changing method and tool changing device of machine tool Download PDF

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Publication number
CN114378620B
CN114378620B CN202011125691.XA CN202011125691A CN114378620B CN 114378620 B CN114378620 B CN 114378620B CN 202011125691 A CN202011125691 A CN 202011125691A CN 114378620 B CN114378620 B CN 114378620B
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tool
beating
push rod
group
changing device
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CN114378620A (en
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黄世宗
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Deta Machinery Co ltd
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Deta Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/155Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
    • B23Q3/157Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools
    • B23Q3/15713Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools a transfer device taking a single tool from a storage device and inserting it in a spindle

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Tool Replacement In Machine Tools (AREA)

Abstract

The invention provides a tool changing method of a machine tool, which is mainly characterized in that a tool beating detector is arranged beside a tool beating group or a main shaft of the machine tool, when the tool beating group impacts a pull rod of the main shaft to beat a tool, the tool beating detector can output a tool beating signal, when the tool beating group leaves the pull rod of the main shaft to reset the pull rod, the tool beating signal disappears, a tool changing device starts a tool changing device to rotate and change the tool according to the appearance of the tool beating signal, or the tool changing device starts the tool changing device to rotate and withdraw a tool changing arm according to the disappearance of the tool beating signal, thereby reducing the waiting time of the tool changing device and the tool changing arm waiting for confirming the tool beating and the tool beating, and improving the tool changing efficiency.

Description

Tool changing method and tool changing device of machine tool
Technical Field
The invention relates to a tool changing method of a machine tool, which is used for changing tools in machine tool operation.
Background
In the machining process, the tool is often required to be replaced due to the influence of the machining process, the workpiece material, the shape of the finished product and the service life of the tool, so that the machine tool is often provided with a corresponding tool changer, for example, the related structure and technology of the machine tool and the tool changer are described in taiwan TWI651155, and the tool changing processes of the machine tool of patents such as taiwan TWI488709 and taiwan TWM458268 of taiwan are also described in detail.
In the description of the patent, the tool changing process of the tool machine mainly comprises the steps of tool beating (also called pushing tool or loosening tool), tool lifting, tool changing, tool inserting and the like, and in the step of tool beating, a tool beating device is required to strike or push a pull rod at the rear end of a main shaft so as to enable the main shaft to release the tool forwards; in the step of lifting the cutter, the cutter released by the main shaft and the cutter to be replaced in the cutter storage are clamped by a cutter changing device, and the cutter is moved to be separated from the main shaft and the cutter storage; in the step of changing the cutter, the cutter is required to be rotated and changed in position by a cutter changing device; in the step of inserting the cutter, the cutter is moved and inserted into the main shaft and the cutter magazine by the cutter changing device, the cutter is clamped by the main shaft and the cutter magazine, and finally the cutter changing device can be withdrawn to the standby position, so that the cutter changing process is completed.
In the foregoing tool changing process, the action time and sequence of each device must be matched to avoid the collision machine or the tool falling, in order to ensure the correct operation of the cooperative action between each device, a signal sensing wheel may be installed in the tool changing device to measure the angle position of the input shaft or the output shaft of the transmission device of the tool changing device, so as to be compared with the start time of the tool beating device, and as a timing basis for executing the tool changing process steps, the related art may refer to, for example, fig. 7, 8 and background section of taiwan TWM518604 in china, or detailed description of taiwan TWI317312 in taiwan and TWM458268 in taiwan.
Besides the above-mentioned technique of using the signal sensing wheel to perform time sequence control on the tool changer and the tool beating device, the taiwan TWM518604 patent further describes that the related technique of detecting the angle and position of the output shaft of the tool changer by the encoding device can electronically control the working time sequence of the tool changer.
Disclosure of Invention
When the working time sequence of the tool changer is controlled by a mechanical mode and an electronic mode, the starting and the stopping of the angle and the position of the output shaft of the tool changer, the starting and the resetting of the motor in the tool changer and the like are required to be controlled, the starting and the reaching time of each action can be changed due to the influence of the hysteresis of the pneumatic or hydraulic device, the types of parts, the tolerance, the abrasion and the elastic fatigue of each device, and if the working time sequence is slightly deviated, the problems of heavy mechanical abrasion, the collision of the machine or the falling of the tool, the shutdown of the machine tool, frequent maintenance or the damage of the tool and the like are caused, so that the mechanical cost is increased.
In order to avoid the abnormal working time sequence of the tool changing device, please refer to fig. 1, when the tool changing device and the tool beating device are controlled to operate, the time sequence control can be performed by the signal sensing wheel. The typical signal sensing wheel comprises a brake signal wheel 91, a check signal wheel 92 and an origin signal wheel 93, wherein the brake signal wheel 91 is provided with a brake signal at first, the tool changer brakes and shuts down a motor of the tool changer, a user waits for starting and receiving a starting signal, the tool changer releases the brake and starts the motor, an output shaft of the tool changer acts according to a preset action time sequence diagram 94, then the brake signal wheel 91 encounters a second brake signal, the tool changer brakes and shuts down the motor and notifies the tool changer to perform tool beating, the tool changer waits for transmitting a signal of finishing the tool beating, after finishing the tool beating, the tool changer releases the brake again and starts the motor, the output shaft is driven to continue to act, then the brake signal wheel 91 encounters a third brake signal, the tool changer brakes and shuts down the motor and notifies the tool changer to perform tool pulling, the tool changer waits for transmitting a signal of finishing the tool pulling back, and after finishing the tool pulling, the tool changer releases the brake again and starts the motor of the tool changer, and drives the output shaft to continue to act and withdraw the tool changer from resetting; when the second and third braking signals are applied to the braking signal wheel, the tool changing device may slide forward under the action of mechanical inertia force, and the tool changing device may be subject to the action delay caused by the abrasion and aging of the machine part, so that the tool changing device slides forward, but the tool changing device does not complete the tool beating or broaching action, resulting in the problems of collision, tool dropping, etc., the tool checking signal wheel 92 is used for presetting the tool beating signal 921, the ending moment of the tool beating signal 921 is used as the tool checking point 922, if the tool beating completion signal of the tool changing device is not received in the period of the tool beating signal 921 or before the tool checking point 922, the tool changing device stops immediately and gives an alarm if the tool beating is not completed in the normal procedure, and the tool changing device releases the motor and starts the motor when the tool completing the tool beating completion signal is received, thereby avoiding the occurrence of collision caused by the rotation of the tool changing device when the tool is not completely released; secondly, the checking signal wheel 92 can preset the broach signal 923, take the ending moment of the broach signal 923 as the broach checking point 924, if the broach finishing signal of the broach device is not received in the period of the broach signal 923 or before the broach checking point 924, which means that the broach is not finished in the normal procedure, the machine is stopped immediately and an alarm is sent, the tool changer releases the brake and starts the motor when the broach finishing signal is received, and the spindle is withdrawn and rotated to the standby position, so that the tool is prevented from being withdrawn and falling when the spindle does not completely clamp the tool changer. The signal of the completion of the tool cutting by the tool cutting device and the signal of the completion of the tool pulling by the tool cutting device can be respectively judged by a first sensing part and a second sensing part, for example, as described in the taiwan TWM458268 patent, when the position of the tool cutting device is higher, the tool cutting device is reset upwards to complete the tool pulling, and when the position of the tool cutting device is lower, the tool cutting device is moved downwards to complete the tool cutting.
By means of the checking points 922 and 924, when the spring of the spindle is fatigued, the machine parts are worn and the gap is enlarged or the action of the tool setting device is delayed, the time spent by the spindle to finish the tool setting and the broaching may be prolonged, if the tool changing device slides and the spindle passes over the checking points and the broaching checking points when finishing the tool setting and the broaching, the machine tool can send an alarm and stop for maintenance.
However, because the spindle tool bit and the broach take different time periods, when the spindle tool bit and the broach take a relatively high speed, the tool changing device still needs to wait for the signals of the tool bit and the broach to be completed to release the brake and start the motor, and the tool changing time is prolonged to cause waste, and particularly, the commonly available tool changing time is about 2 to 2.5 seconds.
In view of the above, the present invention provides a tool changing method that can maintain smooth operation of a machine, and further shorten the tool changing time without generating heavy wear, collision, and tool drop.
In order to achieve the above-mentioned objective, the present invention provides a tool changing method of a machine tool, which is suitable for executing tool changing in the machine tool, the machine tool mainly includes a spindle, a tool bit set, a tool bit detector and a tool changing device, the tool bit set has a tool bit position and a broach position, the tool bit set approaches the tool bit detector when in the tool bit position and the spindle can loosen the tool bit, the tool bit detector detects one of the tool bit set and the spindle and outputs a tool bit signal; the knife beating group leaves the knife beating detector when the knife pulling position is reached, and the main shaft can clamp a knife; the tool changing method of the tool machine is that the tool beating group is moved to the tool beating position, the tool is taken out from the spindle and a tool magazine by the tool changing device, the tool is inserted into the spindle after the tool is interchanged, and the tool beating group is moved to the broach position.
In the above-mentioned tool changing method, after inserting the tool into the spindle and moving the tool bit set to the broach position, starting the tool changing device according to disappearance of the tool bit signal; or after the tool bit group is moved to the tool bit position, starting the tool changing device according to the occurrence of the tool bit signal.
The invention further provides a tool changing device for executing the tool machine package changing method, and the tool changing device comprises a power source, a transmission mechanism, a tool changing arm and a decoder. The transmission mechanism is provided with an output shaft, and the transmission mechanism is driven by the power source to enable the output shaft to repeatedly rotate and move according to an action sequence. The tool changing arm is arranged on the output shaft and rotates and moves along with the output shaft. The decoder is arranged on the power source or the transmission mechanism to detect the current position of the output shaft in the action sequence.
In the above tool changer, the power source may be a low inertia motor, and the transmission mechanism may be a cam worm group.
Therefore, in the tool changing process of the tool machine, the tool changing device can release the brake according to the occurrence and disappearance of the tool playing signal and start to rotate the tool changing arm or withdraw the tool changing arm, the waiting time before and after the tool playing checking point or the broach checking point is not needed, and the tool changing speed can be improved.
Drawings
FIG. 1 is a schematic diagram of the motion sequence of a conventional signal sensing wheel and a tool changing arm.
Fig. 2 is a schematic diagram of a machine tool to which the tool changing method of the present invention is applicable.
Fig. 3 is a flow chart of the steps of the tool changing method of the present invention.
Reference numerals illustrate: a main shaft 1; a pull rod 11; a knife group 2; a push rod 21; a sense block 22; a knife detector 3; a broach detector 4; a tool changer 5; a power source 51; a transmission mechanism 52; an output shaft 521; a tool changing arm 53; a decoder 54; a tool magazine 6; a cutter 7; a cutter arm positioning step 81; a knife striking step 82; a knife lifting step 83; a tool changing step 84; a knife inserting step 85; the cutter arm exits step 86; a brake signal wheel 91; a checking signal wheel 92; a knife signal 921; a knife checking point 922; broach signal 923; broach checking point 924; an origin signal wheel 93; action timing diagram 94.
Detailed Description
The invention provides a tool changing method of a machine tool, which is suitable for executing tool changing on the machine tool. Referring to fig. 2, the machine tool mainly includes a spindle 1, a tool setting unit 2, a tool setting detector 3, a tool bit detector 4, and a tool changer 5, and further includes a tool magazine 6.
The spindle 1 is a machining spindle of a machine tool, specifically, for example, the spindle described in taiwan TWI418424 patent can be used in the invention, the spindle 1 is provided with a pull rod 11, a spring or other similar resetting device is arranged in the spindle 1, the pull rod 11 can be pushed to move upwards at any time, the spindle 1 can clamp a tool 7 for machining, and if the pull rod 11 is impacted or extruded to move downwards, the spindle 1 can release and loosen the tool 7.
The knife beating group 2 is arranged above the main shaft 1, the knife beating group 2 is provided with a push rod 21 capable of moving up and down, the position of the push rod 21 is matched with the pull rod 11 of the main shaft 1, and when the push rod 21 moves downwards to a knife beating position, the push rod 21 can strike or press the pull rod 11 to move downwards, so that the main shaft 1 releases the knife 7; when the push rod 21 moves upward to return to the broach position, the push rod 21 will release and leave the pull rod 11, and the pull rod 11 will reset freely, so that the spindle 1 will clamp the tool 7, thereby controlling the spindle 1 to clamp or release the tool 7, specifically, the tool setting set 2 is, for example, the tool setting cylinder or tool setting mechanism described in taiwan TWM458268, taiwan TW465421, taiwan TW375213, and other patents. The beater bar 2 further has a sensing block 22, and the sensing block 22 is fixed to the pushrod 21 and moves up and down along with the pushrod 21. In other possible embodiments of the present invention, the sensing block 22 can be disposed at other positions in the pull rod 11 or the spindle and the tool setting set, and can be moved up and down during the tool setting and broaching process, so as to achieve the similar usage function as the present embodiment.
The cutter detector 3 and the broach detector 4 are arranged on the spindle 1 or the cutter group 2, the cutter detector 3 and the broach detector 4 are respectively positioned at the side of the sensing block 22 and are directed to the sensing block 22, when the push rod 21 moves downwards to the cutter position, the sensing block 22 moves downwards to be close to the cutter detector 3 and is positioned right in front of the cutter detector 3, the cutter detector 3 detects the sensing block 22 to output cutter signals, and the cutter is completely released by the spindle; when the push rod 21 moves up to the broach position, the sensing block 22 moves up away from the broach detector 3, approaches the broach detector 4 and is located just in front of the broach detector 4, the broach detector 3 stops outputting the broach signal and the broach detector 4 detects the sensing block 22 to output the broach signal, which means that the spindle is indeed reset and clamps the tool.
The tool changer 5 can be used to take tools from the spindle 1 and the tool magazine 6, and insert the tools into the spindle and the tool magazine after rotating the two sets of tools to exchange positions, and in detail, the tool changer 5 includes a power source 51, a transmission mechanism 52, a tool changing arm 53 and a decoder 54, wherein the power source 51 is, for example, a motor, preferably a low inertia motor, and can reduce the inaccuracy of the position caused by the inertia of the motor when the motor is started and shut down, the transmission mechanism 52 is, for example, a cam worm set, directly or indirectly connected to the power source 51 through a speed reducer, the transmission mechanism 52 has an output shaft 521, the tool changing arm 53 is fixed to the output shaft 521, the transmission mechanism 52 is driven by the power source 51 to drive the tool changing arm 53 to repeatedly perform the rotation and movement operations required for exchanging the tools 7 between the spindle 1 and the tool magazine 6 by the output shaft 521, and the specific structure of the transmission mechanism 52 can refer to the detailed description of patents such as the taiwan TWI317312, the taiwan TW338014 and the taiwan 458268, and the decoder 54 is connected to the output shaft 521 of the transmission mechanism 52, or the output shaft 521 is connected to the transmission mechanism 52, and the output shaft 521 is directly or indirectly detected at the position. Since the power source 51 is connected to the transmission mechanism 52, the angular position of the power source 51 and the position of the output shaft 521 have a certain relative relationship, and in other possible embodiments of the present invention, the encoder 54 can be connected to the power source instead, and can also indirectly detect the current position of the output shaft and output a position signal.
The magazine 6 is, for example, a disc type magazine, and can be used for supplying tools to the tool changer 5 to perform tool changing, specifically, the magazines described in patents such as taiwan TW445919, taiwan TW 310715, taiwan TWM565626, etc. can be used as the magazine 6 in the present invention, and other types of magazines other than disc type magazines may be used if the size and the installation position of the magazine can be matched with the tool changer 5.
The tool changing method of the present invention can be applied to the above-mentioned machine tool, please refer to fig. 2 and 3, and mainly includes the steps of positioning a tool arm, cutting a tool, lifting a tool, changing a tool, inserting a tool, withdrawing the tool arm, etc. In the tool arm positioning step 81, starting a tool changing device, rotating the tool changing arm 53 to enable two ends of the tool changing arm to be respectively below the tool magazine 6 and the spindle 1, then closing the tool changing device and starting braking, and waiting for other signals when the tool changing arm 53 is below the tool magazine 6 and the spindle 1; in the step 82 of beating the knife, start the knife tackle 2, make the push rod 21 move down to strike or push the pull rod 11 of the main shaft, make the main shaft 1 release the knife 7 forward, after the push rod 21 finishes moving down, the knife detector 3 detects the sensing block 22 and outputs the knife beating signal, wherein, start the knife tackle 2, need not wait for the tool changing arm 53 to reach under the main shaft 1, need not wait for the brake of the tool changing device 5 to start the knife tackle 2, can also start the knife tackle 2 in advance before the brake of the tool changing device 5 starts, make the tool changing arm 53 reach under the main shaft 1, finish beating the knife immediately after the knife tackle 2; in the step 83 of lifting the tool, when a tool-setting signal appears, the brake is released and the tool changer 5 is started, so that the tool changer 5 is driven to clamp the tool 7 released by the spindle 1 and the tool to be replaced in the tool magazine 6 to move downwards to be separated from the spindle 1 and the tool magazine 6, wherein the start of the tool changer 5 specifically means that the power source 51 in the tool changer 5, namely the motor in the embodiment, is started; in the tool changing step 84, the tool changing device continues to drive the tool 7 to rotate, and the tool from the tool magazine 6 and the tool 7 released by the spindle 1 rotate to exchange positions; in the step 85 of inserting the tool, the tool changing device 5 moves the tool 7 into the spindle 1 and the tool magazine 6, closes the tool changing device and starts the brake, and starts the tool setting unit 2 to move the push rod 21 upward away from the pull rod 11, the pull rod 11 is reset upward, the spindle 1 clamps the tool 7, after the push rod 21 moves upward, the sensing block 22 moves away from the tool setting detector 3 to cause the tool setting signal to disappear, and then the tool setting detector 4 detects the sensing block 22 to output the tool setting signal; in the tool arm withdrawing step 86, when the tool beating signal disappears, the brake is released and the tool changer 5 is started, and the tool changer 53 of the tool changer 5 is driven to withdraw to the standby position, so that the tool changing process is completed.
In the step, the occurrence of the cutter beating signal represents that the cutter beating group has moved to the cutter beating position, the pull rod has indeed moved downwards, and the main shaft has released the cutter.
In the step, the disappearance of the tool beating signal represents that the tool beating group is away from the tool beating position, the pull rod is acted by the reset device in the main shaft, and the pull rod is reset upwards immediately to clamp the tool although the position is uncertain.
In addition, in the step of cutting, the start of the cutting tool group can be started in advance before the tool changing arm reaches the lower part of the main shaft, in other words, the cutting tool changing device does not clamp the tool at the moment of starting to move the cutting tool group towards the cutting tool position, so that the tool changing arm reaches the lower part of the main shaft and clamps the tool almost simultaneously to finish cutting tools, the time for waiting for finishing cutting tools by the tool changing arm is saved, the time for braking and closing the power source by the tool changing device is shorter, the inertia hysteresis phenomenon caused by restarting after the motor is closed can be further reduced, and the tool changing speed is improved.
It should be noted that, the up and down directions mentioned in this embodiment are used to describe the relative positional relationship between the parts in this embodiment, and the simple dumping, overturning or changing of the corresponding directions in the case that the tool changing method and the tool changing device of the tool machine in this embodiment are not changed, which is a feasible specific implementation.
Therefore, the tool changing method of the machine tool can be applied to the machine tool, the starting time of the tool changing device is advanced by the appearance and disappearance of the tool beating signal, the tool changing time is shortened, the shortest tool changing time is about 1.26 to 1.34 seconds, and compared with the tool changing time required by using the signal sensing wheel to manage the tool changing time sequence in the past for 2 to 2.5 seconds, the tool changing time of about 33 to 49 percent can be saved, and the effect is excellent.
The above description is illustrative of the invention and is not to be construed as limiting, and it will be understood by those skilled in the art that many modifications, variations or equivalents may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (8)

1. The tool changing method of a machine tool, is suitable for carrying out the tool changing in a machine tool, the machine tool includes a spindle, a tool beating group, a tool beating detector and a tool changing device, the tool beating group has a push rod, the tool beating group has a tool beating position and a broaching position, when the push rod of the tool beating group moves to the tool beating position, the spindle loosens the tool, and the tool beating detector detects one of the tool beating group and the spindle and outputs a tool beating signal; when the push rod of the knife beating group moves to the broach position, the main shaft can clamp a knife and the knife beating signal disappears; the tool changing method of the tool machine is that firstly the push rod of the tool beating group is moved to the tool beating position, and the tool changing device is used for taking the tool from the main shaft and a tool magazine, inserting the tool into the main shaft after the tool is exchanged, and moving the push rod of the tool beating group to the broach position, and the tool changing method is characterized in that:
After the cutter is inserted into the main shaft and the push rod of the cutter beating group moves towards the broach position, the push rod of the cutter beating group leaves the cutter beating position, the cutter changing device is started by disappearance of the cutter beating signal, and the cutter changing device moves the cutter changing arm out when the main shaft clamps the cutter.
2. The tool changing method of claim 1 wherein after moving the push rod of the tool setting assembly to the tool setting position, the tool changing device is activated in response to the occurrence of the tool setting signal, and the tool changing device releases the tool and simultaneously takes the tool to begin moving.
3. The tool changing method of claim 1 wherein the tool changing device does not hold a tool inserted into the spindle at the moment when the push rod of the tool setting group starts to move toward the tool setting position.
4. The tool changing method of claim 2 wherein the tool changing device does not hold a tool inserted into the spindle at the instant the push rod of the tool setting group starts to move toward the tool setting position.
5. The tool changing method of the machine tool is suitable for executing tool changing in a machine tool, the machine tool comprises a main shaft, a tool beating group, a tool beating detector and a tool changing device, the tool beating group is provided with a push rod, the tool beating group is provided with a tool beating position and a tool pulling position, the tool beating detector detects the tool beating group when the push rod of the tool beating group moves to the tool beating position to output a tool beating signal, the main shaft can loosen a tool, the push rod of the tool beating group moves to the tool pulling position to leave the tool beating detector, and the main shaft can grasp the tool, the tool changing method of the machine tool is characterized in that the push rod of the tool beating group moves to the tool beating position, the tool changing device is used for taking the tool from the main shaft and a tool magazine, inserting the tool into the main shaft after the tool exchanges positions, and moving the push rod of the tool beating group to the tool pulling position, and is characterized in that:
at the moment when the push rod of the tool beating group starts to move towards the tool beating position, the tool changing device does not clamp the tool inserted into the main shaft;
After the push rod of the knife beating group moves to the knife beating position, and the knife changing device is started by the occurrence of the knife beating signal, and the knife changing device releases the knife and simultaneously takes the knife to start moving.
6. A tool changing device for performing the tool changing method of the machine tool according to any one of claims 1 to 5, comprising:
A power source;
The transmission mechanism is provided with an output shaft, and the transmission mechanism is driven by the power source to enable the output shaft to repeatedly rotate and move according to an action sequence;
The tool changing arm is arranged on the output shaft and rotates and moves along with the output shaft;
and the decoder is arranged on one of the power source and the transmission mechanism to detect the current position of the output shaft in the action sequence.
7. The tool changer of claim 6 wherein the power source is a low inertia motor.
8. The tool changer of claim 6 wherein the drive mechanism is a cam worm set.
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