CN114378212A - Combined servo high-speed synchronous driving multi-station tank neck forming equipment - Google Patents

Combined servo high-speed synchronous driving multi-station tank neck forming equipment Download PDF

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Publication number
CN114378212A
CN114378212A CN202210129073.5A CN202210129073A CN114378212A CN 114378212 A CN114378212 A CN 114378212A CN 202210129073 A CN202210129073 A CN 202210129073A CN 114378212 A CN114378212 A CN 114378212A
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China
Prior art keywords
station
shaft
transmission
gear
synchronous pulley
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CN202210129073.5A
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CN114378212B (en
Inventor
安旭
牛云华
吴天奇
孔令光
汪洋
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Suzhou Slac Smart Mold Manufacturing Co ltd
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Suzhou Slac Smart Mold Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/26Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
    • B21D51/2692Manipulating, e.g. feeding and positioning devices; Control systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/26Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
    • B21D51/2615Edge treatment of cans or tins
    • B21D51/263Flanging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/26Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
    • B21D51/2615Edge treatment of cans or tins
    • B21D51/2638Necking

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

The utility model provides a combined servo high speed synchronous drive's multi-station formula jar body neck former which characterized in that: defining a workstation positioned at the front position of the flow processing sequence of the equipment as a station B, and a workstation positioned at the rear position as a station C to form a combined form of the station B and the station C, wherein a main turret shaft of the station B is driven by a first servo motor, the station B is provided with a transmission shaft of the station B, the main turret shaft of the station B and the transmission shaft of the station B adopt gear transmission, and the transmission shaft of the station B and the transmission turret shaft of the station B adopt a synchronous pulley mechanism of the station B for transmission; and a main rotating tower shaft of the station C and a transmission shaft of the station B are in gear transmission, the station C is provided with a transmission shaft of the station C, the main rotating tower shaft of the station C and the transmission shaft of the station C are in gear transmission, and the transmission shaft of the station C and the transmission rotating tower shaft of the station C are in transmission by a synchronous pulley mechanism of the station C. The scheme utilizes the controllability of the servo motor to keep the synchronism among the workstations and the transmission time sequence control precision, simplifies the driving structure and improves the running speed of the equipment.

Description

Combined servo high-speed synchronous driving multi-station tank neck forming equipment
Technical Field
The invention relates to a tank opening forming device of a metal tank, in particular to a combined servo high-speed synchronous driving multi-station tank body neck forming device. The neck forming mainly includes a necking step for forming the mouth of the can body, and may further include a subsequent processing step of expanding and increasing a flange, a curl or a flare in addition to the necking step.
Background
With the improvement of living standard of people, the pop cans are more and more used in the fields of food and beverage, and particularly, the pop cans are more common in beer and beverage packaging. The pop can is composed of a can body and an easy-open lid, wherein in order to reduce the weight of the easy-open lid and the cost of the easy-open lid and facilitate boxing and transportation, the can body circulating in the market at present is subjected to necking processing. Moreover, in order to cap the can body, flanging processing may be required on the basis of necking, and in the case of bottle cans, flaring, curling and other processing are required.
The neck molding of the can requires a set of multi-station neck molding equipment, which comprises a plurality of die extrusion processes to gradually reduce the diameter of the can mouth until the final required neck size is reached. Necking stations, flanging stations, can bottom forming stations, light inspection stations, etc. are commonly included in multi-station neck forming equipment. These stations are combined to form a multi-station neck molding line. Where the necking station is the core of the apparatus, at least two necking stations are typically required.
Along with the development of canning trade, the production speed requirement of market to neck former is higher and higher now, wants to realize higher speed production, and the key is that the smooth transportation handing-over of jar body between standing and standing when solving high speed ensures that can not appear jar body by extrusion damage, fall jar, card jar scheduling problem. Those skilled in the art know that in order to make the can bodies smoothly transit and handover between stations under high speed conditions, the transmission timing sequence of the equipment transmission chain is required to have higher control precision, so that the normal operation of the can bodies on the equipment transmission chain can be ensured.
However, the existing can neck forming devices (including necking, flanging and the like) on the market basically drive the executing components through distributed driving and gear transmission chains, so that the aim of transferring the cans to carry out multi-stage necking and flanging forming is fulfilled. Neck forming apparatuses such as those described in US patent 9308570B2 entitled high speed necking formation (high speed necking formation) operate using a distributed drive and gear train. However, those skilled in the art will recognize that there are limitations to improving transmission timing accuracy control by using distributed drive and gear train operation. Because the distributed driving adopts a combination form of a common motor and a speed reducer, the synchronism of a plurality of motors in the work has deviation and is difficult to control. On the other hand, a gear transmission chain is adopted, particularly, a gear transmission with a steel gear and a nylon gear meshed is adopted in the gear transmission chain for avoiding lubrication, and because the accuracy of the gear is limited by machining accuracy, errors exist, and the steel gear and the nylon gear also have the problem of thermal expansion, which can directly influence the high-speed transferring and handing-over of the tank bodies between stations.
In view of the above, it is an object of the present invention to improve the prior art to improve the transmission timing accuracy control of a multi-station can neck forming apparatus under high-speed operation conditions.
Disclosure of Invention
The invention provides a combined servo high-speed synchronous driving multi-station tank neck forming device, and aims to solve the problems that the conventional multi-station tank neck forming device adopting distributed driving and a gear transmission chain is poor in transmission sequence precision control and difficult to improve the smooth transferring and handing-over speed of a tank between stations.
In order to achieve the purpose, the invention adopts the technical scheme that: a combined servo high-speed synchronous driving multi-station type can body neck forming device comprises at least two working stations which are arranged in sequence in a flow processing mode, wherein each working station comprises a main shaft rotating tower assembly, a transmission shaft rotating tower assembly and a frame assembly, the main shaft rotating tower assembly comprises a main rotating tower shaft, the transmission shaft rotating tower assembly comprises a transmission rotating tower shaft, the main rotating tower shaft and the transmission rotating tower shaft are arranged in parallel, and the main rotating tower shaft and the transmission rotating tower shaft are rotatably supported relative to the frame assembly.
The innovation lies in that: the work station at the front position of the flow processing sequence is defined as a B station, and the work station at the rear position is defined as a C station, so that a combined form of the B station and the C station is formed.
In the station B, a first servo motor and a first gear are arranged aiming at a main turret shaft of the station B, the first servo motor is positioned at the driving end of the main turret shaft of the station B and is fixedly installed relative to a rack component of the station B, and the first servo motor is provided with a rotation output end which is coaxially and fixedly connected with the driving end of the main turret shaft of the station B; the first gear is fixedly arranged on a main turret shaft of the station B.
In the station B, a station B transmission shaft, a second gear and a station B synchronous pulley mechanism are arranged aiming at a transmission turret shaft of the station B, the station B transmission shaft and the transmission turret shaft of the station B are arranged in parallel, the station B transmission shaft is rotatably supported relative to a rack assembly of the station B, the second gear is fixedly arranged on the station B transmission shaft, and the second gear is meshed with the first gear; the B station synchronous pulley mechanism is composed of a B station synchronous pulley, a B station first synchronous pulley and a B station second synchronous pulley, wherein the B station first synchronous pulley is fixedly arranged on a B station transmission shaft, the B station second synchronous pulley is fixedly arranged on a transmission rotary tower shaft of the B station, and the B station synchronous pulley is connected between the B station first synchronous pulley and the B station second synchronous pulley.
In the station C, a third gear is arranged for the main turret shaft of the station C, the third gear is fixedly installed on the main turret shaft of the station C, and the third gear in the station C is meshed with the second gear in the station B.
In the C station, a C station transmission shaft, a fourth gear and a C station synchronous pulley mechanism are arranged aiming at a transmission turret shaft of the C station, the C station transmission shaft and the transmission turret shaft of the C station are arranged in parallel, the C station transmission shaft is rotatably supported relative to a rack assembly of the C station, the fourth gear is fixedly arranged on the C station transmission shaft, and the fourth gear is meshed with the third gear; the C station synchronous pulley mechanism is composed of a C station synchronous pulley, a C station first synchronous pulley and a C station second synchronous pulley, wherein the C station first synchronous pulley is fixedly installed on a C station transmission shaft, the C station second synchronous pulley is fixedly installed on a C station transmission tower shaft, and the C station synchronous pulley is connected between the C station first synchronous pulley and the C station second synchronous pulley.
The relevant content in the above technical solution is explained as follows:
1. in the above solution, the work station refers to a necking station, a flanging station, a can bottom forming station, and the like, and the work station includes a spindle turret assembly, a transmission shaft turret assembly and a frame assembly, and the specific structure of each spindle turret assembly, each transmission shaft turret assembly and each frame assembly is the prior art, which can be referred to the disclosure of US patent 9308570B2 in the introduction of the background art. The innovation of the invention is that: improvements are made to the drive structure for the spindle turret assembly and the drive shaft turret assembly in each work station.
2. In the above scheme, if the workstation located at the front position of the B-station flow processing sequence is defined as the a-station, a combination of the a-station, the B-station and the C-station is formed, wherein:
and in the station A, a second servo motor is arranged aiming at the main turret shaft of the station A, is positioned at the driving end of the main turret shaft of the station A and is fixedly installed relative to the rack assembly of the station A, and is provided with a rotation output end which is coaxially and fixedly connected with the driving end of the main turret shaft of the station A.
In the station A, a third servo motor, a station A transmission shaft, a fifth gear and a sixth gear are arranged aiming at a transmission turret shaft of the station A, the station A transmission shaft is arranged in parallel with the transmission turret shaft of the station A, the station A transmission shaft is rotatably supported relative to a rack assembly of the station A, the third servo motor is positioned at one end of the station A transmission shaft and is fixedly installed relative to the rack assembly of the station A, and the third servo motor is provided with a rotation output end which is coaxially and fixedly connected with one end of the station A transmission shaft; the fifth gear is fixedly arranged on a transmission shaft of the station A, the sixth gear is fixedly arranged on a transmission turret shaft of the station A, and the fifth gear is meshed with the sixth gear.
3. In the above scheme, if the workstation located at the front position of the B station flow processing sequence is defined as the a 'station, a combination of the a' station, the B station and the C station is formed, wherein:
in the A ' station, a fourth servo motor is arranged aiming at the main rotary tower shaft of the A ' station, the fourth servo motor is positioned at the driving end of the main rotary tower shaft of the A ' station and is fixedly installed relative to the rack component of the A ' station, and the fourth servo motor is provided with a rotation output end which is in transmission connection with the driving end of the main rotary tower shaft of the A ' station.
In the A ' station, a fifth servo motor is arranged aiming at the transmission rotary tower shaft of the A ' station, the fifth servo motor is positioned at the driving end of the transmission rotary tower shaft of the A ' station and is fixedly installed relative to the rack component of the A ' station, and the fifth servo motor is provided with a rotation output end which is in transmission connection with the driving end of the transmission rotary tower shaft of the A ' station.
4. In the above scheme, if the workstation located at the rear position of the C station flow processing sequence is defined as a second stage C station, a combination of the B station, the C station and the second stage C station is formed, wherein:
in the secondary C station, a seventh gear is arranged aiming at the main rotating tower shaft of the secondary C station, the seventh gear is fixedly arranged on the main rotating tower shaft of the secondary C station, and the seventh gear in the secondary C station is meshed with the fourth gear in the C station.
In the second-stage C station, a second-stage C station transmission shaft, an eighth gear and a second-stage C station synchronous pulley mechanism are arranged aiming at a transmission turret shaft of the second-stage C station, the second-stage C station transmission shaft and the transmission turret shaft of the second-stage C station are arranged in parallel, the second-stage C station transmission shaft is rotatably supported relative to a rack assembly of the second-stage C station, the eighth gear is fixedly arranged on the second-stage C station transmission shaft, and the eighth gear is meshed with the seventh gear; the second-level C station synchronous pulley mechanism is composed of a second-level C station synchronous pulley, a second-level C station first synchronous pulley and a second-level C station second synchronous pulley, wherein the second-level C station first synchronous pulley is fixedly mounted on a second-level C station transmission shaft, the second-level C station second synchronous pulley is fixedly mounted on a transmission tower shaft of the second-level C station, and the second-level C station synchronous pulley is connected between the second-level C station first synchronous pulley and the second-level C station second synchronous pulley.
5. On the basis of the above combination of the a station, the B station, and the C station, if the station located at the post-stage of the C station flow processing order is defined as a secondary C station, a combination of the a station, the B station, the C station, and the secondary C station is formed, wherein the secondary C station is the same as above (the description is not repeated here).
The design principle and the effect of the technical scheme are as follows: in order to solve the problems that the transmission time sequence precision of the existing multi-station type tank neck forming equipment adopting distributed driving and a gear transmission chain is poor, and the smooth transferring and connecting speed between the stations of the tank body is difficult to improve, the invention mainly improves the existing distributed driving and gear transmission chain, and mainly aims at driving each work station in the multi-station type tank neck forming equipment by adopting a mode of combining a servo motor, a gear mechanism and a synchronous belt wheel. The method specifically comprises the steps that a workstation located at the front position of a flow processing sequence of equipment is defined as a station B, a workstation located at the rear position of the flow processing sequence of the equipment is defined as a station C, and a combined form of the station B and the station C is formed, wherein a main turret shaft of the station B is driven by a first servo motor, a transmission shaft of the station B is arranged at the station B, gear transmission is adopted between the main turret shaft of the station B and the transmission shaft of the station B, and a synchronous pulley mechanism of the station B is adopted between the transmission shaft of the station B and the transmission turret shaft of the station B for transmission; and a main rotating tower shaft of the station C and a transmission shaft of the station B are in gear transmission, the station C is provided with a transmission shaft of the station C, the main rotating tower shaft of the station C and the transmission shaft of the station C are in gear transmission, and the transmission shaft of the station C and the transmission rotating tower shaft of the station C are in transmission by a synchronous pulley mechanism of the station C. In order to ensure that the tank bodies are smoothly transferred and handed over between stations in the operating environment of high-speed production, the synchronous transmission time sequence between the stations is required to have higher control precision. In order to achieve the purpose, the controllability of the servo motors in the work stations on the rotation angle and the rotation speed is skillfully utilized, the frequency converters of the servo motors are used for controlling, then, any frequency converter is used as a reference in the work state and is defined as a reference frequency converter, and the other frequency converters keep the synchronism among the necking stations and the control precision of the transmission time sequence along with the frequency of the reference frequency converter. Due to the application of the scheme, compared with the prior art, the technical scheme has the advantages that the driving structure of the workstation is very simple, the manufacturing cost of the equipment is greatly reduced, and the synchronous transmission time sequence between the stations can be ensured to have higher control precision, so that the running speed of the equipment is further improved. Although the technical means adopted by the invention is seen from the conventional principle, the brought effects have significance, and the method is also unexpected for the technical personnel in the field. Compare before improving according to preliminary estimate after improving, can improve the operating speed about 15%, can guarantee the stability of shaping quality simultaneously, the jar body is damaged by the extrusion, falls jar, card jar scheduling problem rarely appears.
Drawings
FIG. 1 is a perspective view of a necking station in accordance with an embodiment of the present invention;
FIG. 2 is a perspective view of a frame assembly and a tailstock support assembly according to an embodiment of the present invention;
FIG. 3 is a perspective view of a spindle turret assembly in accordance with an embodiment of the present invention;
FIG. 4 is a perspective view of a push plate turret assembly according to an embodiment of the present invention;
FIG. 5 is a perspective view of a mold turret assembly according to an embodiment of the present invention;
fig. 6 is a combined servo high-speed synchronous driving perspective view of a multi-station can neck forming apparatus according to embodiment 1 of the present invention;
FIG. 7 is a schematic diagram of a combined servo high-speed synchronous driving of a multi-station can neck forming apparatus according to embodiment 1 of the present invention;
FIG. 8 is a perspective view of station A of FIG. 7;
FIG. 9 is a schematic diagram of a combined servo high-speed synchronous driving of a multi-station can neck forming apparatus according to embodiment 2 of the present invention;
FIG. 10 is a perspective view of the A' -1 station of FIG. 9;
fig. 11 is a schematic diagram of a combined servo high-speed synchronous driving of a multi-station can neck forming apparatus according to embodiment 3 of the present invention;
fig. 12 is a perspective view of the a' -2 station in fig. 11.
In the above drawings: 1. a spindle turret assembly; 2. a rack assembly; 3. a tailstock support assembly; 4.a driveshaft turret assembly; 5. a push rod assembly at the push plate end; 6. a mold end sleeve assembly; 7. a main turret shaft; 8. a drive turret shaft; 9. a first servo motor; 10. a first gear; a B station transmission shaft; 12. a second gear; a B station synchronous belt; a first synchronizing wheel of the B station; a second synchronizing wheel of the B station; 16. a third gear; a C station transmission shaft; 18. a fourth gear; a C station synchronous belt; 20. c, a first synchronizing wheel is arranged; a second synchronizing wheel of the C station; 22. a second servo motor; 23. a third servo motor; station a drive shaft; 25. a fifth gear; 26. a sixth gear; 27. a fourth servo motor; 28. a fifth servo motor; 29. a first gear reducer; 30. a second gear reducer; 31. a seventh gear; 32. a secondary C station transmission shaft; 33. an eighth gear; 34. a secondary C station synchronous belt; 35. a second-stage C station first synchronizing wheel; 36. a second synchronizing wheel of the second-level C station; 37. a spindle turret starwheel; 38. a mold turret assembly; 39. a push plate turret assembly.
Detailed Description
The invention is further described with reference to the following figures and examples:
example 1: combined servo high-speed synchronous driving multi-station tank neck forming equipment
As shown in fig. 1 to 8, the multi-station can body neck forming device is formed by connecting a necking station, a flanging station, a can bottom forming station, a light inspection station and the like, wherein the necking station comprises four work stations which are arranged in the front-to-back sequence of the flow process, namely a station a, a station B, a station C and a station C which are arranged in the front-to-back sequence of the flow process, so that a combined form of the station a, the station B, the station C and a second-stage station C is formed (see fig. 6 and 7). The combination mode can be one group or repeated in a multi-station tank neck forming device. This embodiment will re-describe the structure of the combined servo high-speed synchronous driving by taking one group as an example.
Each work station comprises a spindle turret assembly 1, a drive shaft turret assembly 4, a tailstock support assembly 3 and a frame assembly 2 (see fig. 1), wherein:
the spindle turret assembly 1 comprises a main turret shaft 7 (see fig. 3), a die turret assembly 38, a push plate turret assembly 39 and a spindle turret star 37 (see fig. 3) located between the die turret assembly 38 and the push plate turret assembly 39, wherein: the mold turret assembly 38 is comprised of a set of 12 mold end sleeve assemblies 6 (see fig. 5), the set of 12 mold end sleeve assemblies 6 being evenly spaced circumferentially about the main turret shaft 7 and positioned relative to the main turret shaft 7 (see fig. 3). The push plate turret assembly 39 is comprised of a set of 12 push plate end push rod assemblies 5 (see fig. 4), the set of 12 push plate end push rod assemblies 5 being evenly spaced circumferentially around the main turret shaft 7 and positioned relative to the main turret shaft 7 (see fig. 3).
The drive shaft turret assembly 4 includes a drive turret shaft 8 (see fig. 1) therein, the main turret shaft 7 is arranged in parallel with the drive turret shaft 8 (see fig. 1), and both the main turret shaft 7 and the drive turret shaft 8 are rotatably supported with respect to the frame assembly 2 (see fig. 1).
The tailstock support assembly 3 is supported on the frame assembly 2 for rotatably supporting one end of the spindle turret assembly 1 (see fig. 2), and the other end of the spindle turret assembly 1 is rotatably supported on the frame assembly 2 (see fig. 2). Each drive shaft turret assembly 4 has a spindle turret star wheel 37 (see fig. 3) for transferring the can bodies, and the spindle turret star wheel 37 has vacuum suction grooves for sucking the can bodies.
In the station a, a second servo motor 22 (see fig. 6, 7 and 8) is provided for the main turret shaft 7 of the station a, the second servo motor 22 is positioned at the driving end of the main turret shaft 7 of the station a and is fixedly mounted with respect to the frame assembly 2 of the station a, and the second servo motor 22 has a rotation output end which is coaxially and fixedly connected with the driving end of the main turret shaft 7 of the station a.
In the station a, a third servo motor 23, a station transmission shaft 24, a fifth gear 25 and a sixth gear 26 (see fig. 6, 7 and 8) are arranged for the transmission turret shaft 8 of the station a, the station a transmission shaft 24 is arranged in parallel with the transmission turret shaft 8 of the station a, the station a transmission shaft 24 is rotatably supported relative to the frame assembly 2 of the station a, the third servo motor 23 is positioned at one end of the station a transmission shaft 24 and is fixedly mounted relative to the frame assembly 2 of the station a, and the third servo motor 23 has a rotation output end which is coaxially and fixedly connected with one end of the station a transmission shaft 24; the fifth gear 25 is fixedly arranged on the A-station transmission shaft 24, the sixth gear 26 is fixedly arranged on the A-station transmission turret shaft 8, and the fifth gear 25 is meshed with the sixth gear 26.
In the station B, a first servo motor 9 and a first gear 10 (see fig. 6 and 7) are arranged for the main turret shaft 7 of the station B, the first servo motor 9 is positioned at the driving end of the main turret shaft 7 of the station B and is fixedly mounted relative to the frame assembly 2 of the station B, and the first servo motor 9 has a rotation output end which is coaxially and fixedly connected with the driving end of the main turret shaft 7 of the station B. The first gear 10 is fixedly mounted on the main turret shaft 7 of the station B.
In the station B, a station B transmission shaft 11, a second gear 12 and a station B synchronous pulley mechanism (see fig. 6 and 7) are arranged for the transmission turret shaft 8 of the station B, the station B transmission shaft 11 is arranged in parallel with the transmission turret shaft 8 of the station B, the station B transmission shaft 11 is rotatably supported relative to the frame assembly 2 of the station B, the second gear 12 is fixedly mounted on the station B transmission shaft 11, and the second gear 12 is meshed with the first gear 10 (see fig. 7). The B station synchronous pulley mechanism comprises a B station synchronous pulley 13, a B station first synchronous pulley 14 and a B station second synchronous pulley 15 (see figure 7), wherein the B station first synchronous pulley 14 is fixedly arranged on a B station transmission shaft 11, the B station second synchronous pulley 15 is fixedly arranged on a B station transmission turret shaft 8, and the B station synchronous pulley 13 is connected between the B station first synchronous pulley 14 and the B station second synchronous pulley 15.
In the C station, a third gear 16 (see fig. 6 and 7) is provided for the main turret shaft 7 of the C station, the third gear 16 is fixedly mounted on the main turret shaft 7 of the C station, and the third gear 16 in the C station is meshed with the second gear 12 in the B station (see fig. 7).
In the C station, a C station transmission shaft 17, a fourth gear 18 and a C station synchronous pulley mechanism (see fig. 6 and 7) are arranged for the transmission turret shaft 8 of the C station, the C station transmission shaft 17 is arranged in parallel with the transmission turret shaft 8 of the C station, the C station transmission shaft 17 is rotatably supported relative to the rack assembly 2 of the C station, the fourth gear 18 is fixedly installed on the C station transmission shaft 17, and the fourth gear 18 is meshed with the third gear 16 (see fig. 7). The C station synchronous pulley mechanism is composed of a C station synchronous pulley 19, a C station first synchronous pulley 20 and a C station second synchronous pulley 21 (see fig. 7), wherein the C station first synchronous pulley 20 is fixedly installed on a C station transmission shaft 17, the C station second synchronous pulley 21 is fixedly installed on a C station transmission turret shaft 8, and the C station synchronous pulley 19 is connected between the C station first synchronous pulley 20 and the C station second synchronous pulley 21.
In the secondary C station (defining the station located at the rear position of the C station line processing sequence as the secondary C station, the leftmost C station in fig. 7), a seventh gear 31 (see fig. 6 and 7) is provided for the main turret shaft 7 of the secondary C station, the seventh gear 31 is fixedly mounted on the main turret shaft 7 of the secondary C station, and the seventh gear 31 in the secondary C station is meshed with the fourth gear 18 in the C station (see fig. 7).
In the secondary C station, a secondary C station transmission shaft 32, an eighth gear 33 and a secondary C station synchronous pulley mechanism (see fig. 6 and 7) are provided for the transmission turret shaft 8 of the secondary C station, the secondary C station transmission shaft 32 is arranged in parallel with the transmission turret shaft 8 of the secondary C station, the secondary C station transmission shaft 32 is rotatably supported relative to the rack assembly 2 of the secondary C station, the eighth gear 33 is fixedly mounted on the secondary C station transmission shaft 32, and the eighth gear 33 is meshed with the seventh gear 31 (see fig. 7). The secondary C station synchronous pulley mechanism comprises a secondary C station synchronous pulley 34, a secondary C station first synchronous pulley 35 and a secondary C station second synchronous pulley 36 (see fig. 7), wherein the secondary C station first synchronous pulley 35 is fixedly installed on a secondary C station transmission shaft 32, the secondary C station second synchronous pulley 36 is fixedly installed on a secondary C station transmission tower shaft 8, and the secondary C station synchronous pulley 34 is connected between the secondary C station first synchronous pulley 35 and the secondary C station second synchronous pulley 36.
Example 2: combined servo high-speed synchronous driving multi-station tank neck forming equipment
As shown in fig. 9-10, the multi-station can body neck forming device is formed by connecting a necking station, a flanging station, a can bottom forming station, a light inspection station and the like, wherein the necking station comprises four work stations which are arranged in the front-back order of the flow process, namely an a '-1 station, a B station, a C station and a C station which are arranged in the front-back order of the flow process, so that a combined form of the a' -1 station, the B station, the C station and a second-stage C station is formed (see fig. 9). The combination mode can be one group or repeated in a multi-station tank neck forming device. This embodiment will re-describe the structure of the combined servo high-speed synchronous driving by taking one group as an example.
The present embodiment is different from embodiment 1 in that: the driving structure of the a' -1 station is different, and the rest of the B station, the C station and the secondary C station are the same as the embodiment 1, and the description is not repeated here.
As shown in fig. 9 to 10, in the a ' -1 station, a fourth servo motor 27 (see fig. 10) is provided for the main turret shaft 7 of the a ' -1 station, the fourth servo motor 27 is positioned at the drive end of the main turret shaft 7 of the a ' -1 station and is fixedly mounted with respect to the frame assembly 2 of the a ' -1 station, and the fourth servo motor 27 has a rotation output end that is fixedly connected coaxially with the drive end of the main turret shaft 7 of the a ' -1 station (see fig. 10).
As shown in fig. 9 to 10, in the a ' -1 station, a fifth servomotor 28 (see fig. 10) is provided for the drive turret shaft 8 of the a ' -1 station, the fifth servomotor 28 is positioned at the drive end of the drive turret shaft 8 of the a ' -1 station and is fixedly mounted with respect to the frame assembly 2 of the a ' -1 station, and the fifth servomotor 28 has a rotary output end fixedly connected coaxially with the drive end of the drive turret shaft 8 of the a ' -1 station (see fig. 10).
Example 3: combined servo high-speed synchronous driving multi-station tank neck forming equipment
As shown in fig. 11 to 12, the multi-station can body neck forming device is formed by connecting a necking station, a flanging station, a can bottom forming station, a light inspection station and the like, wherein the necking station comprises four work stations which are arranged in the front-back order of the flow process, namely an a '-2 station, a B station, a C station and a C station which are arranged in the front-back order of the flow process, so that a combined form of the a' -2 station, the B station, the C station and a second-stage C station is formed (see fig. 11). The combination mode can be one group or repeated in a multi-station tank neck forming device. This embodiment will re-describe the structure of the combined servo high-speed synchronous driving by taking one group as an example.
The present embodiment is different from embodiment 1 in that: the driving structure of the a' -2 station is different, and the rest of the B station, the C station and the secondary C station are the same as the embodiment 1, and the description is not repeated here.
As shown in fig. 11 to 12, in the a ' -2 station, a fourth servo motor 27 and a first gear reducer 29 (see fig. 12) are provided for the main turret shaft 7 of the a ' -2 station, the fourth servo motor 27 is positioned at the drive end of the main turret shaft 7 of the a ' -2 station and is fixedly mounted with respect to the frame assembly 2 of the a ' -2 station, the fourth servo motor 27 has a rotation output end which is drivingly connected to the input end of the first gear reducer 29, and the output end of the first gear reducer 29 is drivingly connected to the drive end of the main turret shaft 7 of the a ' -2 station (see fig. 12).
As shown in fig. 11 to 12, in the a ' -2 station, a fifth servomotor 28 and a second gear reducer 30 (see fig. 12) are provided for the drive turret shaft 8 of the a ' -2 station, the fifth servomotor 28 is positioned at the drive end of the drive turret shaft 8 of the a ' -2 station and is fixedly mounted with respect to the frame assembly 2 of the a ' -2 station, the fifth servomotor 28 has a rotation output end which is drivingly connected to an input end of the second gear reducer 30, and an output end of the second gear reducer 30 is drivingly connected to the drive end of the drive turret shaft 8 of the a ' -2 station (see fig. 12).
Other embodiments and structural variations of the present invention are described below:
1. the invention is innovative in that a combined servo high-speed synchronous driving structure is provided for each work station in the multi-station type tank neck forming equipment, and the combined servo high-speed synchronous driving structure not only can be directly applied to a necking station, but also can be applied to other work stations, such as a flanging station, a tank bottom forming station, a light inspection station and the like. The above three embodiments give three combined servo high-speed synchronous drive structures applied to the necking station, that is, embodiment 1 gives: the station A, the station B, the station C and the second-level station C are combined; example 2 gives: the combined form of the A' -1 station, the B station, the C station and the second-level C station; example 3 gives: a' -2 station, B station, C station and second C station. These combinations can be used in one or more sets in a multi-station can neck forming apparatus. However, the combination type of the combined servo high-speed synchronous driving structure of the invention is not limited to this, and the following structure variation forms can be provided: a combination of station B and station C; the combination form of the B station, the C station and the second stage C; the combination form of the station A, the station B and the station C; a combination of a' -1 station, B station and C station; a combination of a' -2 stations, B stations and C stations. This is a structural variation that will be understood and readily available to those skilled in the art upon reading the present examples. In order to save text, a description will not be provided here.
2. In the above embodiment, the necking station consists of four necking stations. The present invention is not so limited and may be two necking stations, three necking stations, five necking stations, or even more. Theoretically at least two necking stations. This is to be seen in the can body dimensions and necking requirements, as will be understood and appreciated by those skilled in the art.
3. In the above embodiment, the mold turret assembly 38 is comprised of a set of 12 mold end sleeve assemblies 6 (see FIG. 5). The present invention is not so limited and the number of associated mold end sleeve assemblies 6 in the mold turret assembly 38 may be increased or decreased from 12 to 12, as the case may be. Similarly, the push plate turret assembly 39 is comprised of a set of 12 push plate end pusher bar assemblies 5 (see FIG. 4), again for the same reason, as will be understood and appreciated by those skilled in the art.
4. In the above embodiments, the necking outer die, the necking inner die and the push plate are all implemented by using the prior art.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (7)

1. A combined servo high-speed synchronous driving multi-station type tank neck forming device comprises at least two working stations which are arranged in sequence in a front-back mode in a flow processing mode, each working station comprises a main shaft rotating tower component (1), a transmission shaft rotating tower component (4) and a rack component (2), wherein the main shaft rotating tower component (1) comprises a main rotating tower shaft (7), the transmission shaft rotating tower component (4) comprises a transmission rotating tower shaft (8), the main rotating tower shafts (7) and the transmission rotating tower shafts (8) are arranged in parallel, and the main rotating tower shafts (7) and the transmission rotating tower shafts (8) are rotatably supported relative to the rack component (2);
the method is characterized in that: defining a workstation positioned at the front position of the flow processing sequence as a station B, and a workstation positioned at the rear position as a station C, and forming a combined form of the station B and the station C;
in the station B, a first servo motor (9) and a first gear (10) are arranged aiming at a main rotary tower shaft (7) of the station B, the first servo motor (9) is positioned at the driving end of the main rotary tower shaft (7) of the station B and is fixedly installed relative to a rack assembly (2) of the station B, and the first servo motor (9) is provided with a rotation output end which is coaxially and fixedly connected with the driving end of the main rotary tower shaft (7) of the station B; the first gear (10) is fixedly arranged on a main rotary tower shaft (7) of the station B;
in the station B, a station B transmission shaft (11), a second gear (12) and a station B synchronous pulley mechanism are arranged aiming at a transmission turret shaft (8) of the station B, the station B transmission shaft (11) is arranged in parallel with the transmission turret shaft (8) of the station B, the station B transmission shaft (11) is rotatably supported relative to a rack assembly (2) of the station B, the second gear (12) is fixedly arranged on the station B transmission shaft (11), and the second gear (12) is meshed with the first gear (10); the B station synchronous pulley mechanism consists of a B station synchronous pulley (13), a B station first synchronous pulley (14) and a B station second synchronous pulley (15), wherein the B station first synchronous pulley (14) is fixedly arranged on a B station transmission shaft (11), the B station second synchronous pulley (15) is fixedly arranged on a transmission tower shaft (8) of the B station, and the B station synchronous pulley (13) is connected between the B station first synchronous pulley (14) and the B station second synchronous pulley (15);
in the C station, a third gear (16) is arranged for the main turret shaft (7) of the C station, the third gear (16) is fixedly installed on the main turret shaft (7) of the C station, and the third gear (16) in the C station is meshed with the second gear (12) in the B station;
in the C station, a C station transmission shaft (17), a fourth gear (18) and a C station synchronous pulley mechanism are arranged aiming at a transmission turret shaft (8) of the C station, the C station transmission shaft (17) is arranged in parallel with the transmission turret shaft (8) of the C station, the C station transmission shaft (17) is rotatably supported relative to a rack assembly (2) of the C station, the fourth gear (18) is fixedly installed on the C station transmission shaft (17), and the fourth gear (18) is meshed with the third gear (16); c station synchronous pulley mechanism comprises C station synchronous belt (19), C station first synchronizing wheel (20) and C station second synchronizing wheel (21), wherein, C station first synchronizing wheel (20) fixed mounting is on C station transmission shaft (17), C station second synchronizing wheel (21) fixed mounting is on C station's transmission tower axle (8), C station synchronous belt (19) are connected between C station first synchronizing wheel (20) and C station second synchronizing wheel (21).
2. The multi-station can body neck forming apparatus of claim 1, wherein: defining the work station positioned in the front of the B station flow processing sequence as the A station, and forming a combined form of the A station, the B station and the C station, wherein:
in the station A, a second servo motor (22) is arranged aiming at the main rotary tower shaft (7) of the station A, the second servo motor (22) is positioned at the driving end of the main rotary tower shaft (7) of the station A and is fixedly installed relative to the rack assembly (2) of the station A, and the second servo motor (22) is provided with a rotation output end which is coaxially and fixedly connected with the driving end of the main rotary tower shaft (7) of the station A;
in the station A, a third servo motor (23), a station A transmission shaft (24), a fifth gear (25) and a sixth gear (26) are arranged for a transmission turret shaft (8) of the station A, the station A transmission shaft (24) is arranged in parallel with the transmission turret shaft (8) of the station A, the station A transmission shaft (24) is rotatably supported relative to a rack assembly (2) of the station A, the third servo motor (23) is positioned at one end of the station A transmission shaft (24) and is fixedly installed relative to the rack assembly (2) of the station A, and the third servo motor (23) is provided with a rotation output end which is coaxially and fixedly connected with one end of the station A transmission shaft (24); the fifth gear (25) is fixedly arranged on a transmission shaft (24) of the station A, the sixth gear (26) is fixedly arranged on a transmission turret shaft (8) of the station A, and the fifth gear (25) is meshed with the sixth gear (26).
3. The multi-station can body neck forming apparatus of claim 1, wherein: defining the work station at the front of the B station flow processing sequence as an A 'station, and forming a combined form of the A' station, the B station and the C station, wherein:
in the A ' station, a fourth servo motor (27) is arranged aiming at the main rotary tower shaft (7) of the A ' station, the fourth servo motor (27) is positioned at the driving end of the main rotary tower shaft (7) of the A ' station and is fixedly installed relative to the rack component (2) of the A ' station, and the fourth servo motor (27) is provided with a rotation output end which is in transmission connection with the driving end of the main rotary tower shaft (7) of the A ' station;
in the A ' station, a fifth servo motor (28) is arranged aiming at the drive end of the drive turret shaft (8) of the A ' station, the fifth servo motor (28) is positioned at the drive end of the drive turret shaft (8) of the A ' station and is fixedly installed relative to the rack component (2) of the A ' station, and the fifth servo motor (28) is provided with a rotation output end which is in drive connection with the drive end of the drive turret shaft (8) of the A ' station.
4.A multi-station can body neck forming apparatus according to claim 3, wherein: the rotating output end of the fourth servo motor (27) is coaxially and fixedly connected with the driving end of the main turret shaft (7) of the station A ', and the rotating output end of the fifth servo motor (28) is coaxially and fixedly connected with the driving end of the transmission turret shaft (8) of the station A'.
5. A multi-station can body neck forming apparatus according to claim 3, wherein:
in the A ' station, a first gear reducer (29) is arranged aiming at a main turret shaft (7) of the A ' station, the rotation output end of a fourth servo motor (27) is in transmission connection with the input end of the first gear reducer (29), and the output end of the first gear reducer (29) is in transmission connection with the driving end of the main turret shaft (7) of the A ' station;
in the station A ', a second gear reducer (30) is arranged aiming at the transmission turret shaft (8) of the station A ', the rotation output end of a fifth servo motor (28) is in transmission connection with the input end of the second gear reducer (30), and the output end of the second gear reducer (30) is in transmission connection with the driving end of the transmission turret shaft (8) of the station A '.
6. The multi-station can body neck forming apparatus of claim 1, wherein: defining the work station positioned at the rear position of the C station flow processing sequence as a second-stage C station, and forming a combined form of the B station, the C station and the second-stage C station, wherein:
in the secondary C station, a seventh gear (31) is arranged aiming at the main turret shaft (7) of the secondary C station, the seventh gear (31) is fixedly arranged on the main turret shaft (7) of the secondary C station, and the seventh gear (31) in the secondary C station is meshed with the fourth gear (18) in the C station;
in the secondary C station, a secondary C station transmission shaft (32), an eighth gear (33) and a secondary C station synchronous pulley mechanism are arranged aiming at a transmission turret shaft (8) of the secondary C station, the secondary C station transmission shaft (32) is arranged in parallel with the transmission turret shaft (8) of the secondary C station, the secondary C station transmission shaft (32) is rotatably supported relative to a rack assembly (2) of the secondary C station, the eighth gear (33) is fixedly arranged on the secondary C station transmission shaft (32), and the eighth gear (33) is meshed with a seventh gear (31); the second-level C station synchronous pulley mechanism is composed of a second-level C station synchronous pulley (34), a second-level C station first synchronous pulley (35) and a second-level C station second synchronous pulley (36), wherein the second-level C station first synchronous pulley (35) is fixedly installed on a second-level C station transmission shaft (32), the second-level C station second synchronous pulley (36) is fixedly installed on a transmission tower rotating shaft (8) of the second-level C station, and the second-level C station synchronous pulley (34) is connected between the second-level C station first synchronous pulley (35) and the second-level C station second synchronous pulley (36).
7. The multi-station can body neck forming apparatus of claim 2, wherein: defining the work station positioned at the rear position of the C station flow processing sequence as a second-stage C station, and forming a combined form of the A station, the B station, the C station and the second-stage C station, wherein:
in the secondary C station, a seventh gear (31) is arranged aiming at the main turret shaft (7) of the secondary C station, the seventh gear (31) is fixedly arranged on the main turret shaft (7) of the secondary C station, and the seventh gear (31) in the secondary C station is meshed with the fourth gear (18) in the C station;
in the secondary C station, a secondary C station transmission shaft (32), an eighth gear (33) and a secondary C station synchronous pulley mechanism are arranged aiming at a transmission turret shaft (8) of the secondary C station, the secondary C station transmission shaft (32) is arranged in parallel with the transmission turret shaft (8) of the secondary C station, the secondary C station transmission shaft (32) is rotatably supported relative to a rack assembly (2) of the secondary C station, the eighth gear (33) is fixedly arranged on the secondary C station transmission shaft (32), and the eighth gear (33) is meshed with a seventh gear (31); the second-level C station synchronous pulley mechanism is composed of a second-level C station synchronous pulley (34), a second-level C station first synchronous pulley (35) and a second-level C station second synchronous pulley (36), wherein the second-level C station first synchronous pulley (35) is fixedly installed on a second-level C station transmission shaft (32), the second-level C station second synchronous pulley (36) is fixedly installed on a transmission tower rotating shaft (8) of the second-level C station, and the second-level C station synchronous pulley (34) is connected between the second-level C station first synchronous pulley (35) and the second-level C station second synchronous pulley (36).
CN202210129073.5A 2022-02-11 2022-02-11 Multi-station tank neck forming equipment driven synchronously at high speed by combined servo Active CN114378212B (en)

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CN112105572A (en) * 2018-05-11 2020-12-18 斯多里机械有限责任公司 Processing shaft tool assembly
CN214522042U (en) * 2021-02-23 2021-10-29 安徽实和传动系统有限公司 Unmanned hot melting process automation control device for synchronous belt machining
CN113909399A (en) * 2021-09-10 2022-01-11 苏州斯莱克精密设备股份有限公司 Multi-station neck forming equipment for pop-top can

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6422424A (en) * 1987-07-16 1989-01-25 Amada Metrecs Co Method for shaft controlling of turret punch press
US20090266130A1 (en) * 2008-04-24 2009-10-29 Crown Packaging Technology, Inc. Distributed Drives for a Multi-Stage Can Necking Machine
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