CN114373587B - Manufacturing method of cable waterproof structure - Google Patents

Manufacturing method of cable waterproof structure Download PDF

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Publication number
CN114373587B
CN114373587B CN202210058976.9A CN202210058976A CN114373587B CN 114373587 B CN114373587 B CN 114373587B CN 202210058976 A CN202210058976 A CN 202210058976A CN 114373587 B CN114373587 B CN 114373587B
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China
Prior art keywords
cable
wire
sleeve
wire set
manufacturing
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CN202210058976.9A
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CN114373587A (en
Inventor
朱斌
唐为军
王恒
潘建军
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Luxshare Precision Industry Jiangsu Co Ltd
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Luxshare Precision Industry Jiangsu Co Ltd
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Priority to CN202210058976.9A priority Critical patent/CN114373587B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/32Filling or coating with impervious material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Insulated Conductors (AREA)

Abstract

The application discloses a cable waterproof structure manufacturing method, which comprises the following steps: taking a cable formed by covering a plurality of wires with a wire sleeve; removing a wire sleeve at one end of the cable, coating the wire sleeve of the cable to form a cut end, exposing a plurality of wires at the cut end of the cable, and dividing the plurality of wires into a first wire group and a second wire group; sleeving two sleeves on the first wire set and the second wire set respectively; and injection molding the cut ends of the cables and one ends of the adjacent cut ends of the two sleeves into an injection molding structure to fix the angle between the first wire set and the second wire set relative to the cables with the wire sleeves. The manufacturing method of the cable waterproof structure can provide manufacturing of the cable waterproof structure and fixing of angles of the first wire set and the second wire set.

Description

Manufacturing method of cable waterproof structure
Technical Field
The application relates to the technical field of cable waterproof structures, in particular to a manufacturing method of a cable waterproof structure.
Background
In the prior art, along with the rapid development of the automobile industry, the requirements of people on the safety and the comfort of the automobile are higher and higher, the automobile needs to realize more functions, the wiring harness needs to be split into a plurality of branches, the branches are used for electric connection and signal transmission functions, and the stability of the wiring harness for transmitting signals can influence the execution of the circuit system of the automobile. Any intrusion of dust or moisture into the interior of the wiring harness affects the signal, so the wiring harness of the automotive circuit system needs to have a good waterproof function.
Disclosure of Invention
The embodiment of the application provides a manufacturing method of a cable waterproof structure, which is used for covering a branch structure of a cable reconfiguration wire through an injection molding structure so as to solve the problem of poor waterproof strength of the cable at present.
In order to solve the technical problems, the application is realized as follows:
the manufacturing method of the cable waterproof structure comprises the following steps: taking a cable formed by covering a plurality of wires with a wire sleeve; removing a wire sleeve at one end of the cable, coating the wire sleeve of the cable to form a cut end, exposing a plurality of wires at the cut end of the cable, and dividing the plurality of wires into a first wire group and a second wire group; sleeving two sleeves on the first wire set and the second wire set respectively; and injection molding the cut ends of the cables and one ends of the adjacent cut ends of the two sleeves into an injection molding structure to fix the angle between the first wire set and the second wire set relative to the cables with the wire sleeves.
In one embodiment, after the step of injection molding the cut end of the cable and one end of the two adjacent cut ends of the sleeve into an injection molded structure, one ends of the two bellows are respectively sleeved on the other ends of the sleeve, and the ribbon is fixed at the overlapping position of the sleeve and the bellows.
In one embodiment, after the step of sleeving the two sleeves on the first wire set and the second wire set respectively, one ends of the two corrugated pipes are sleeved on the other ends of the sleeves respectively, and the ribbon is fixed at the overlapping position of the sleeves and the corrugated pipes.
In one embodiment, after the step of fixing the band at the overlapping position of the sleeve and the corrugated tube, a heat shrinkage tube is sleeved outside the band, and the heat shrinkage tube is baked, so that the heat shrinkage tube is fastened at the overlapping position of the band, the sleeve and the corrugated tube.
In one embodiment, after the step of fastening the heat shrink tube at the overlapping portion of the band, the sleeve and the bellows, the terminal member is crimped to an end of the first wire set remote from the notched end and an end of the second wire set remote from the notched end.
In one embodiment, after the step of crimping the terminal member to the end of the first wire set away from the cut end and the end of the second wire set away from the cut end, the terminal member is assembled in the connection housing, and the other end of the bellows is fixed in the connection housing.
In one embodiment, before the step of injection molding the cut end of the cable and one end of the two sleeves adjacent to the cut end into an injection molded structure, the rubber tube is sleeved outside the cable with the wire sleeve, and one end of the rubber tube is sleeved at the cut end of the cable.
In one embodiment, after the step of sleeving the rubber tube on the outer side of the cable with the wire sleeve, the rubber sleeve is fixed on the other end of the rubber tube.
In one embodiment, the bracket is secured to the rubber tube after the step of sleeving the rubber tube on the outside of the cable with the wire sleeve.
In one embodiment, in the step of injection molding the cut end of the cable and the ends of the two adjacent cut ends of the sleeve into an injection structure, the cut end of the cable and the ends of the two adjacent cut ends of the sleeve are placed in an injection mold, and then the end of the first wire set with the connecting shell and the end of the second wire set with the connecting shell are positioned so as to straighten the first wire set and the second wire set, and then the injection molding material is placed in the injection mold.
The utility model provides a cable waterproof construction manufacturing method, it is through the branch structure department of injection moulding structure cladding cable reconfiguration wire to improve the waterproof intensity of cable and the branch structure of wire, and the angle between the branch structure of wire can be fixed for the cable to the structure of moulding plastics. The manufacturing method of the cable waterproof structure can provide manufacturing of the cable waterproof structure and fixing of angles between the first wire set and the second wire set relative to the cable with the wire sleeve.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute an undue limitation to the application. In the drawings:
FIG. 1 is a step diagram of a method of manufacturing a cable waterproof structure of the present application;
FIG. 2 is a schematic cross-sectional view of a cable of the present application;
FIG. 3 is a schematic view of a cable waterproof structure of the present application;
FIG. 4 is a schematic view of a first embodiment of an injection molded structure of the present application;
FIG. 5 is another schematic view of a first embodiment of an injection molded structure of the present application;
FIG. 6 is a schematic view of a second embodiment of an injection molded structure of the present application; and
fig. 7 is another schematic view of a second embodiment of an injection molded structure of the present application.
The following description is given with reference to the accompanying drawings:
11, a cable; 111, a wire sleeve; 113, conducting wires; 1131, a first wire set; 1132 a second conductor set; 13, a sleeve; 15, a corrugated pipe; 17, heat shrinking pipe; 19, a connector; 21, a rubber tube; 23, rubber sleeve; 25, a bracket; 27. 27A, injection molding structure; 270. 270A, perforating; 271. 271A, a body portion; 272. 272A, bending part; 273. 273A is a fixing part; a1, B1, bending angle; a2, B2, guiding angle.
Detailed Description
Various embodiments of the present application are disclosed in the following figures, in which details of numerous implementations are set forth in the following description for purposes of explanation. However, it should be understood that the details of these implementations are not to be taken as limiting the present application. That is, in some embodiments of the present application, details of these implementations are not necessary. Moreover, for the purpose of simplifying the drawings, some conventional structures and components are shown in the drawings in a simplified schematic manner. In the following embodiments, the same or similar components will be denoted by the same reference numerals.
Please refer to fig. 1 to 3, which are a step diagram of a method for manufacturing a cable waterproof structure, a schematic cross-sectional view of a cable, and a schematic view of a cable waterproof structure. As shown in the drawings, the present application provides a method for manufacturing a waterproof cable structure, which includes the steps of:
in step S10: the cable 11 is obtained by covering a plurality of wires 113 with a wire sheath 111. The cable 11 is a signal transmission line of the electronic parking brake system. Firstly, a user cuts the length of the cable 11 according to the requirement, wherein the cable 11 has two 0.25mm inside 2 Wire 113 with cross-sectional area and two 1.8mm 2 A wire 113 of a cross-sectional area, and a combination of 4 wires. The 4 wires 113 are covered by the wire sleeve 111 to form the cable 11, and the wire sleeve 111 is usedThe thermoplastic polyurethane (namely TPU) material with good wear resistance, high tear resistance and high bending strength is used for cladding and protecting, so as to achieve the bending resistance and the water resistance of the cable 11.
In step S20: after removing the wire sleeve 111 at one end of the cable 11, the wire sleeve 111 coated on the cable 11 forms a cut end, the cut end of the cable 11 exposes the plurality of wires 113, and the plurality of wires 113 are divided into a first wire group 1131 and a second wire group 1132. Of which two are 0.25mm 2 The wires 113 of the cross-sectional area are divided into a first wire set 1131 of two 1.8mm 2 The wires 113 of the sectional area are divided into a second wire group 1132.
In step S30: two sleeves 13 are respectively sleeved on the first wire set 1131 and the second wire set 1132. The sleeve 13 is made of polyurethane (i.e., PUR), and the sleeve 13 is used to cover the first wire set 1131 and the second wire set 1132, so that one end of the sleeve 13 is respectively covered at the position of the first wire set 1131 near the incision end and the position of the second wire set 1132 near the incision end, so as to be used as a waterproof and dustproof structure of the first wire set 1131 and the second wire set 1132.
In this embodiment, after step S20 or step S30, the user may further sleeve one end of the two bellows 15 on the other end of the sleeve 13, and fix the band at the overlapping position of the sleeve 13 and the bellows 15. The bellows 15 is divided into two outer diameters, i.e. a diameter phi 7 and a diameter phi 3, wherein the bellows 15 with the diameter phi 7 is sleeved on the sleeve 13 outside the first wire set 1131, and the bellows 15 with the diameter phi 3 is sleeved on the sleeve 13 outside the second wire set 1132.
In the above description, after the first wire set 1131 sleeved with the sleeve 13 and the bellows 15 and the second wire set 1132 sleeved with the sleeve 13 and the bellows 15 are placed on the tooling plate of the first profiling fixture, the sensor contact on the tooling plate is touched, and then one end of the first wire set 1131 and one end of the second wire set 1132 are respectively fixed, so that the first wire set 1131 and the second wire set 1132 are fixed on the tooling plate, and finally, the ribbon is assembled according to the drawing direction on the tooling plate.
The first wire set 1131 completed by the assembled ribbon and the second wire set 1132 completed by the assembled ribbon are placed into a second profiling jig, the size, the appearance, the direction of the assembled ribbon and the assembly accuracy of the machined wire are checked by the second profiling jig, when the condition of the machined cable 11 meets the standard requirement of the second profiling jig, the contact switch in the second profiling jig is triggered, and at the moment, the cylinder is unlocked, so that the cable 11 with the sleeve 13 and the corrugated pipe 15 fixed with the ribbon can be taken out, and the problems of wrong installation, missing installation or incorrect assembly direction of the ribbon are prevented.
The present embodiment is secured to the sleeve 13 and the bellows 15 by a tie strap. Furthermore, the heat shrinkage tube 17 is sleeved on the outer side of the ribbon, and the heat shrinkage tube 17 is baked, so that the heat shrinkage tube 17 is fastened on the outer side of the overlapping part of the ribbon, the sleeve 13 and the corrugated tube 15, and the heat shrinkage tube 17 can further strengthen the connection strength between the sleeve 13 and the corrugated tube 15 and also can improve the waterproof and dustproof strength between the sleeve 13 and the corrugated tube 15.
As described above, the terminal member is crimped to the end of the first wire set 1131 away from the cut end and the end of the second wire set 1132 away from the cut end. The terminal member is assembled in the connection housing to form the connector 19, and the other end of the bellows 15 is fixed in the connection housing. The connector 19 is divided into two types, a WSS end and an EPB end.
In the present embodiment, the user can further sleeve the rubber tube 21 (i.e., EPDM) outside the cable 11 having the wire sleeve 111, with one end of the rubber tube 21 being close to the cut end. The user injection-molds one end of the rubber tube 21 and one end of the two sleeves 13 adjacent to the cut ends. Among them, the rubber tube 21 can serve as a protective sheath for protecting the cable 11 against external force. Further, a rubber sleeve 23 is assembled to the other end of the rubber tube 21 using a reamer, the position of the cable 11 is fixed using the rubber sleeve 23, and water inflow into the rubber tube 21 and protection of the cable 11 are prevented. As described above, the rubber tube 21 is moved to the position where the brackets 25 need to be riveted, the brackets 25 to be assembled are put into the assembly jig, and the brackets 25 are press-fitted and fixed to the rubber tube 21 using the assembly jig.
In step S40: the cut ends of the cable 11 and the ends of the two sleeves 13 adjacent to the cut ends are injection molded into the injection molded structure 27 to fix the angle between the first conductor set 1131 and the second conductor set 1132 relative to the cable 11 with the wire jacket 111. In this embodiment, after the first wire set 1131 and the second wire set 1132 are positioned at the end with the connecting shell and the end with the connecting shell, the cut ends of the cable 11 and the ends of the adjacent cut ends of the two sleeves 13 are correspondingly placed in the injection mold, so that the cable 11, the first wire set 1131 and the second wire set 1132 in the injection mold are not in a bending state, and the cable 11, the first wire set 1131 and the second wire set 1132 are tightly pressed by the structure of the injection mold, so that the cable 11, the first wire set 1131 and the second wire set 1132 can be bent corresponding to the outline shape of the injection mold, and the angle between the first wire set 1131 and the second wire set 1132 relative to the cable 11 with the wire sleeve 111 is fixed. Finally, the thermoplastic polyurethane (i.e., TPU) material which has been heated to a molten state at a high temperature is injected into the cavity of the injection mold at a high pressure and a high speed by using a screw injection molding machine, and then the injection structure 27 with a desired shape is obtained through pressure maintaining and cooling.
Please refer to fig. 3 and fig. 4 together, which are a schematic diagram and another schematic diagram of a first embodiment of an injection molding structure of the present application. As shown in the drawing, the injection molding structure 27 of the present embodiment has a main body 271, a bending portion 272 and a fixing portion 273, wherein the main body 271 is located at one side of the bending portion 272, and the bending portion 272 can fix an angle between the first conductive wire set 1131 and the second conductive wire set 1132 relative to the cable 11 having the wire jacket 111. Wherein, the first wire set 1131 and the second wire set 1132 have a bending angle A1 in a vertical direction (i.e., Z-axis direction) between the cables 11 with the wire sleeve 111, and the first wire set 1131 and the second wire set 1132 have a guiding angle A2 in a horizontal direction (i.e., XY-plane) between the cables 11 with the wire sleeve 111. Further, the fixing portion 273 is located at the other side of the body portion 271. After the cable 11 is manufactured, the cable 11 can be correspondingly assembled to the mounting hole of the vehicle through the fixing portion 273 of the injection structure 27, so that the cable 11 can be conveniently fixed, and the connector 19 of the branch wire 113 of the cable 11 is used for being connected to the vehicle interior system.
In the present embodiment, the cut ends of the cable 11 and one end of the two bushings 13 adjacent to the cut ends are injection-molded and combined into the injection-molded structure 27 by an injection mold. The injection molding structure 27 is designed to be opened according to the requirement of a user, and the angle between the first wire set 1131 and the second wire set 1132 can be adjusted by changing the mold structure. In addition, the injection structure 27 has a larger shape, and shrinkage, unsaturation and other conditions occur during the injection process, so that the perforations 270 with different shapes and sizes are designed on the injection structure 27, and the reject ratio of the product can be reduced.
Please refer to fig. 5 and fig. 6 together, which are a schematic diagram and another schematic diagram of a second embodiment of an injection molding structure of the present application. As shown in the drawing, the difference of the present embodiment compared to the first embodiment is the angle between the first wire set 1131 and the second wire set 1132 with respect to the cable 11 having the wire jacket 111 and the structure of the fixing portion. The angle between the first wire set 1131 and the second wire set 1132 with respect to the cable 11 having the wire jacket 111 can be fixed at the bending portion 272A of the present embodiment. Wherein, the first wire set 1131 and the second wire set 1132 have a bending angle B1 in a vertical direction (i.e., Z-axis direction) between the wires 11 with the wire sleeve 111, and the first wire set 1131 and the second wire set 1132 have a guiding angle B2 in a horizontal direction (i.e., XY-plane) between the wires 11 with the wire sleeve 111. Furthermore, the fixing structure of the fixing portion 273A is different from that of the fixing portion 273, and the fixing structure of the fixing portion 273A can be designed according to the requirement of the user, so that the fixing portion 273A of the injection structure 27A can be assembled in the mounting hole of the vehicle. In addition, the injection structure 27A of the present embodiment also has a main body 271A and a through hole 270A, which can be designed correspondingly according to the shape of the injection structure 27A. The shape of the injection molding structure is not limited in this embodiment, and the injection molding structure can be manufactured according to the requirement of the user to form a corresponding mold structure, so as to adjust the angles of the first wire set 1131 and the second wire set 1132 relative to the cable 11 with the wire sleeve 111.
In summary, the present application provides a manufacturing method of a cable waterproof structure, which wraps a branch structure of a cable reconfiguration wire by an injection molding structure, so as to improve the waterproof strength of the cable and the branch structure of the wire, and the injection molding structure can fix an angle between the branch structure of the wire and the cable. The manufacturing method of the cable waterproof structure can provide manufacturing of the cable waterproof structure and fixing of angles of the first wire set and the second wire set.
It should also be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article or apparatus that comprises the element.
While the foregoing description illustrates and describes several preferred embodiments of the present application, it is to be understood that this application is not limited to the forms disclosed herein, but is not to be construed as an exclusive use of other embodiments, and is capable of many other combinations, modifications and environments, and is capable of changes within the scope of the inventive concept of the subject matter herein, through the foregoing teachings or by the knowledge or technology of the relevant art. And that modifications and variations which do not depart from the spirit and scope of the present invention are intended to be within the scope of the appended claims.

Claims (10)

1. The manufacturing method of the cable waterproof structure is characterized by comprising the following steps of: taking a cable formed by covering a plurality of wires with a wire sleeve;
removing the wire sleeve at one end of the cable, coating the wire sleeve of the cable to form a cut end, exposing the plurality of wires at the cut end of the cable, and dividing the plurality of wires into a first wire group and a second wire group;
sleeving two sleeves on the first wire set and the second wire set respectively; and
the method comprises the steps of injecting one end of the cut end of the cable and one end of the two sleeves, which are adjacent to the cut end, into an injection structure, wherein the injection structure is provided with a body part, a bending part and a fixing part, the bending part is positioned on one side of the body part, the fixing part is positioned on the other side of the body part, the bending part is used for fixing an angle between the first wire set and the second wire set relative to the cable with the cable sleeve, the first wire set and the second wire set have bending angles relative to the vertical direction between the cable with the cable sleeve, and the first wire set and the second wire set have guiding angles relative to the horizontal direction between the cable with the cable sleeve.
2. The method of manufacturing a waterproof structure for a cable according to claim 1, wherein after the step of injection molding the cut ends of the cable and the ends of the two sleeves adjacent to the cut ends into an injection molded structure, one ends of the two bellows are respectively sleeved on the other ends of the sleeves, and the band is fixed at the overlapping position of the sleeve and the bellows.
3. The method of manufacturing a waterproof structure for cables according to claim 1, wherein after the step of sleeving the two sleeves on the first wire set and the second wire set, respectively, one ends of the two corrugated pipes are sleeved on the other ends of the sleeves, respectively, and the ribbon is fixed at the overlapping position of the sleeves and the corrugated pipes.
4. A method of manufacturing a waterproof structure for a cable as set forth in claim 2 or 3, wherein after the step of fixing the band at the overlapping portion of the sleeve and the corrugated tube, a heat shrink tube is sleeved outside the band, and the heat shrink tube is baked so that the heat shrink tube is fastened at the overlapping portion of the band, the sleeve and the corrugated tube.
5. The method of manufacturing a waterproof structure for a cable according to claim 4, wherein after the step of fastening the heat shrink tube at the overlapping portion of the band, the sleeve and the bellows, the terminal member is press-bonded to one end of the first wire group away from the cut end and one end of the second wire group away from the cut end.
6. The method of manufacturing a waterproof structure for a cable according to claim 5, wherein after the step of crimping the terminal member to the end of the first wire set remote from the cut end and the end of the second wire set remote from the cut end, the terminal member is assembled in a connection housing, and the other end of the bellows is fixed in the connection housing.
7. The method of manufacturing a waterproof structure for a cable according to claim 6, wherein a rubber tube is fitted over the outside of the cable having the wire sleeve, and one end of the rubber tube is fitted over the notched end of the cable, before the step of injection molding the notched end of the cable and one ends of the two sleeves adjacent to the notched end into an injection molded structure.
8. The method of manufacturing a waterproof structure for a cable according to claim 7, wherein the rubber sleeve is fixed to the other end of the rubber tube after the step of fitting the rubber sleeve outside the cable having the wire sleeve.
9. The method of manufacturing a waterproof structure for a cable according to claim 7, wherein after the step of sleeving the rubber tube on the outside of the cable having the wire sleeve, a bracket is fixed to the rubber tube.
10. The method of manufacturing a waterproof cable structure according to claim 6, wherein in the step of injection molding the cut end of the cable and the ends of the two bushings adjacent to the cut end into an injection molded structure, the end of the first wire set having the connection housing and the end of the second wire set having the connection housing are positioned so as to straighten the first wire set and the second wire set, and then the cut end of the cable and the ends of the two bushings adjacent to the cut end are correspondingly placed in an injection mold, and an injection molding material is placed in the injection mold.
CN202210058976.9A 2022-01-19 2022-01-19 Manufacturing method of cable waterproof structure Active CN114373587B (en)

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