CN114371087B - Device with spring steel wire fatigue life test structure - Google Patents
Device with spring steel wire fatigue life test structure Download PDFInfo
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- CN114371087B CN114371087B CN202111659912.6A CN202111659912A CN114371087B CN 114371087 B CN114371087 B CN 114371087B CN 202111659912 A CN202111659912 A CN 202111659912A CN 114371087 B CN114371087 B CN 114371087B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/32—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
- G01N3/36—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by pneumatic or hydraulic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/0005—Repeated or cyclic
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0058—Kind of property studied
- G01N2203/0069—Fatigue, creep, strain-stress relations or elastic constants
- G01N2203/0073—Fatigue
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Abstract
The invention discloses a device with a spring steel wire fatigue life testing structure, which comprises a main frame, wherein the main frame comprises an underframe and a vertical frame standing in the middle of the underframe, one side part of the underframe is provided with a direction adjusting mechanism, the direction adjusting mechanism is provided with a direction adjusting frame and a piston cylinder, and the piston cylinder pushes the direction adjusting frame to turn over so as to adjust a spring placed on the direction adjusting frame from a horizontal state to a vertical state; the top of the vertical frame is provided with a top host, the bottom of the vertical frame is provided with a reciprocating mechanism, the top host is provided with an anti-moving part for stabilizing the spring, and the reciprocating mechanism is provided with a test seat assembly for repeatedly extruding the spring; and the top host is matched with the reciprocating mechanism to carry out fatigue test on the spring. The fatigue testing device is suitable for fatigue testing work of large-size and heavy springs, is convenient to use and high in automation degree, is provided with a safety protection device, and can avoid accidental injury accidents.
Description
Technical Field
The invention relates to a device with a spring steel wire fatigue life testing structure.
Background
A spring is a mechanical part that works by elasticity. The part made of elastic material deforms under the action of external force and restores to the original shape after the external force is removed. Also used as a "spring". Typically made of spring steel. The types of springs are complicated and various, and mainly include spiral springs, volute springs, plate springs, special-shaped springs and the like according to the shapes. Most of the current spiral springs are made of spring steel wires wound into a spiral shape. In order to increase the spring strength, the steel wire is heat treated. Most of the prior spiral springs adopt a spring steel wire spiral winding support. Most springs have high working strength and therefore have high requirements on service life. In order to ensure quality, the steel wire needs to be subjected to a fatigue strength test.
After the spring steel wire is made into a spring, the spring steel wire has certain influence on materials, so that the fatigue strength is tested, and the detection of a formed spring sample is recommended. In some large special equipment, because the weight is heavy, the used spring and cabinet lattice are also large, which results in heavy weight. The weight of these springs is measured in tons. When the spring is produced and processed, the spring is generally in a transverse lying state after surface treatment. In design, the fatigue strength of the spring is a high technical index, so that after production is finished, a fatigue test is required. At the moment, the transportation and the carrying are needed, the manual overturning is inconvenient, and no proper equipment is available for processing at present.
Disclosure of Invention
The invention provides a device with a spring steel wire fatigue life testing structure aiming at the defects in the prior art, which is suitable for detecting and using the spring steel wire required by a large-size and heavy spring, is convenient to use and high in automation degree, is provided with a safety protection device and can avoid accidental injury accidents.
In order to solve the technical problems, the invention is solved by the following technical scheme: a device with a spring steel wire fatigue life testing structure comprises a main frame, wherein the main frame comprises an underframe and a vertical frame standing in the middle of the underframe, a direction adjusting mechanism is arranged on one side of the underframe, the direction adjusting mechanism is provided with a direction adjusting frame and a piston cylinder, and the piston cylinder pushes the direction adjusting frame to turn over so as to adjust a spring placed on the direction adjusting frame from a horizontal state to a vertical state; the top of the vertical frame is provided with a top host, the bottom of the vertical frame is provided with a reciprocating mechanism, the top host is provided with an anti-moving part for stabilizing the spring, and the reciprocating mechanism is provided with a test seat assembly for repeatedly extruding the spring; and the top host is matched with the reciprocating mechanism to carry out fatigue test on the spring.
In the above technical solution, preferably, the direction-adjusting frame is provided with a direction-adjusting bucket for placing a spring, the bottom surface of the direction-adjusting frame is provided with a plurality of bearing support seats, and the end part close to the vertical frame is provided with a pair of rotating support seats, and the rotating support seats are fixed on the bottom frame; a rotary connecting seat is arranged on the bottom surface of the direction adjusting frame, the rotary connecting seat is connected with one end of a piston cylinder, and the other end of the piston cylinder is fixedly arranged on the bottom frame; the piston cylinder props against the rotary connecting seat and extends when working, so that the direction adjusting frame is driven to turn around the rotary supporting seat, and the direction adjusting work of the spring is realized; an auxiliary oil cylinder is arranged below the direction adjusting frame, and an auxiliary roller is arranged at the end part of an extension rod of the auxiliary oil cylinder.
In the above technical solution, preferably, two guide support plates are arranged at the end of the direction-adjusting bucket close to the vertical frame, the two guide support plates are provided with opposite grooves, and a bottom baffle is slidably arranged in the two grooves; a drawing plate driving part is arranged below the guide support plate, and the bottom end of the bottom baffle is inserted into the driving part; and a driving motor and a gear set are arranged in the driving part, and the bottom baffle is driven to move by the motor and the gear set.
In the above technical solution, preferably, the vertical frame is movably provided with a lifting mechanism, the lifting mechanism includes a protective bucket and a protective frame, the protective bucket is fixedly arranged in the protective frame, and an opening is arranged at the same side of the protective bucket and the protective frame, so as to conveniently receive a spring transferred from the bucket; the bottom of the protective frame is provided with three temporary supporting mechanisms, and each temporary supporting mechanism comprises an anti-falling driving cylinder and an anti-falling bottom plate; the anti-falling driving cylinder is characterized in that the tail end of the anti-falling driving cylinder is rotatably arranged on the anti-falling mounting seat, the protective frame is provided with a bottom beam, the anti-falling mounting seat is fixedly arranged on the bottom beam, the bottom beam is further provided with an anti-falling connecting seat, the anti-falling bottom plate is rotatably arranged on the anti-falling connecting seat, and one end of the anti-falling bottom plate is rotatably connected with the end part of a driving rod of the anti-falling driving cylinder.
In the above technical solution, preferably, a plurality of lifting rollers are arranged outside the protection frame, and the lifting rollers slide along the longitudinal rail of the stand; the lifting oil cylinder is arranged on the bottom frame, the connecting support is arranged on the outer side of the protective frame, the end portion of the lifting oil cylinder is fixedly connected with the connecting support, and the lifting oil cylinder drives the protective frame to ascend and descend.
In the above technical solution, preferably, the top main frame is provided with main frame support legs, and the main frame support legs are fixedly mounted on the vertical frame; the top host computer bottom is provided with the spliced pole of protractile, the spliced pole bottom end is fixed to be provided with prevent drunkenness portion.
In the above technical solution, preferably, the bottom of the anti-moving part is provided with an anti-moving circular groove, the anti-moving circular groove is provided with a pressure bearing pad, and the pressure bearing pad is provided with a pressure sensor for detecting the pressure applied by the spring on the pressure bearing pad; the anti-channeling circular slot side wall is symmetrically provided with two or more clamping pieces, and the clamping pieces can extend out of the side wall to clamp the spring.
In the above technical solution, preferably, the clamping member includes a clamping arc plate, a movable top pillar is disposed on an arc back of the clamping arc plate, an article-placing chute is disposed in the anti-moving portion, the movable top pillar makes linear movement in the anti-moving portion, and a projection of the movable top pillar vertically penetrates through the article-placing chute; a sliding block is movably arranged in the article placing sliding groove, and a chute is arranged on the sliding block; the movable top column is provided with a positioning pin which is positioned in the chute to move; one end of the object placing sliding groove is provided with a distance measuring probe used for detecting the distance between the sliding block and the object placing sliding groove, the other end of the object placing sliding groove is provided with a clamping motor, and the clamping motor drives the sliding block to move.
In the above technical solution, preferably, a cam mechanism is arranged in the reciprocating mechanism, and the cam mechanism jacks up the test socket assembly circularly and reciprocally, so as to implement fatigue detection; a counter is arranged in the reciprocating mechanism and used for counting the lifting times of the test seat assembly; the test seat assembly comprises a test seat with a lower notch at the top, a middle boss is arranged in the center of the top of the test seat, and the middle boss is matched with the lower notch to form a spring pressure groove; a reciprocating column is arranged in the center of the bottom of the test seat, a support roller is arranged at the end part of the reciprocating column, and the support roller acts on the cam; at least three guide slide bars are uniformly distributed on the periphery of the reciprocating column.
In the above technical scheme, preferably, the reciprocating mechanism is connected with a gearbox, the input end of the gearbox is provided with a shaft coupling, the chassis is further provided with a motor protection box, a detection driving motor is arranged in the motor protection box and connected with the shaft coupling, and a protective cover is covered above the shaft coupling.
The invention provides a device with a spring steel wire fatigue life testing structure, which is suitable for detecting spring steel wires required by large-specification and heavy springs, is convenient to use and high in automation degree, is provided with a safety protection device, and can avoid accidental injury accidents.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or the prior art will be discussed below, it is obvious that the technical solutions described in conjunction with the drawings are only some embodiments of the present invention, and for those skilled in the art, other embodiments and drawings can be obtained according to the embodiments shown in the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the main frame of the present invention.
Figure 2 is a side view of the structure of the present invention.
FIG. 3 is a schematic diagram of a test socket assembly according to the present invention.
FIG. 4 is a bottom view of the anti-play portion of the present invention.
Fig. 5 is a schematic view of the internal partial structure of the play prevention part of the present invention.
FIG. 6 is a schematic structural view of the direction-adjusting mechanism of the present invention.
Fig. 7 is a schematic structural view of the lifting mechanism of the present invention.
Fig. 8 is a schematic structural view of the temporary support mechanism of the present invention.
In the figure: the device comprises a main frame 1, a bottom frame 11, a vertical frame 12, a side frame 13, a tread platform 14, a lifting oil cylinder 15, a direction adjusting mechanism 2, a direction adjusting frame 21, a rotary supporting seat 211, a bearing supporting seat 212, a direction adjusting bucket 22, a bottom baffle 23, a guide supporting plate 231, a piston cylinder 24, a rotary connecting seat 241, an auxiliary oil cylinder 25, an auxiliary roller 251, a drawing plate driving part 26, a lifting mechanism 3, a protective bucket 31, a lifting roller 321, a protective frame 32, a bottom beam 322, a temporary supporting mechanism 33, an anti-falling driving cylinder 331, an anti-falling connecting seat 332, an anti-falling bottom plate 333, an anti-falling mounting seat 334, a connecting bracket 34, a reciprocating mechanism 4, a test seat assembly 40, a test seat 401, a middle boss 402, a spring pressing groove 403, a reciprocating column 404, a supporting roller 405, a guide sliding rod 406, a gearbox 41, a protective motor box 42, a coupling 43, a protective cover 44, a top main frame 5, a main frame support leg 51, a connecting column 52 and an anti-shifting part 6, the anti-channeling circular groove 61, the pressure bearing pad 62, the storage sliding groove 63, the distance measuring probe 64, the clamping piece 7, the clamping arc plate 71, the movable top column 72, the positioning pin 73, the clamping motor 8, the sliding block 81 and the inclined groove 82.
Detailed Description
The technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments described herein without the need for inventive work, are within the scope of the present invention.
As shown in fig. 1 to 8, an apparatus having a structure for testing fatigue life of a spring steel wire comprises a main frame 1, wherein the main frame 1 comprises a bottom frame 11 and a vertical frame 12 standing in the middle of the bottom frame 11, a direction adjusting mechanism 2 is arranged at one side of the bottom frame 11, the direction adjusting mechanism 2 is provided with a direction adjusting frame 21 and a piston cylinder 24, and the piston cylinder 24 pushes the direction adjusting frame 21 to turn over so as to adjust a spring placed on the direction adjusting frame from a horizontal state to a vertical state; the top of the vertical frame 12 is provided with a top host 5, the bottom of the vertical frame is provided with a reciprocating mechanism 4, the top host 5 is provided with an anti-shifting part 6 for stabilizing the spring, and the reciprocating mechanism 4 is provided with a test seat assembly 40 for repeatedly extruding the spring; the top main machine 5 is matched with the reciprocating mechanism 4 to perform fatigue test on the spring.
The device adjusts the transported springs to be detected from a horizontal transverse state to a vertical state by using the direction adjusting mechanism 2. The reciprocating mechanism 4 and the anti-moving part 6 are used again to realize the work of simulating the compression and recovery of the spring, thereby performing fatigue detection.
Fig. 6 is a mechanism schematic diagram of the direction adjusting mechanism 2 of the device. In the figure, a direction adjusting bucket 22 for placing a spring is arranged on a direction adjusting frame 21, a plurality of bearing supporting seats 212 are arranged on the bottom surface of the direction adjusting frame 21, a pair of rotating supporting seats 211 are arranged at the end part close to a vertical frame 12, and the rotating supporting seats 211 are fixed on an underframe 11; a rotary connecting seat 241 is arranged on the bottom surface of the direction adjusting frame 21, the rotary connecting seat 241 is connected with one end of a piston cylinder 24, and the other end of the piston cylinder 24 is fixedly arranged on the bottom frame 11; the piston cylinder 24 is pressed against the rotary connecting seat 241 and extends when working, so that the direction adjusting frame 21 is driven to turn around the rotary supporting seat 211, and the direction adjusting work of the spring is realized; an auxiliary oil cylinder 25 is arranged below the direction adjusting frame 21, and an auxiliary roller 251 is arranged at the end part of an extending rod of the auxiliary oil cylinder 25. The end part of the auxiliary oil cylinder 25 is provided with an auxiliary roller, so that when the piston cylinder 24 works, the auxiliary roller can start to work and is propped against the bottom of the direction-adjusting frame 21 to jack the direction-adjusting frame upwards, and the working pressure of the piston cylinder 24 is reduced.
The end part of the direction-adjusting bucket 22 close to the vertical frame 12 is provided with two guide support plates 231, the two guide support plates 231 are provided with opposite grooves, and a bottom baffle plate 23 is arranged in the two grooves in a sliding manner; a drawing plate driving part 26 is arranged below the guide supporting plate 231, and the bottom end of the bottom baffle plate 23 is inserted into the driving part 26; a driving motor and a gear set are arranged in the driving part 26, and the bottom baffle 23 is driven to move by the motor and the gear set. The side of the direction-adjusting frame 21 is also provided with a collapse platform 14, and a technician can climb on the collapse platform 14 to process the springs placed in the direction-adjusting bucket 22.
As shown in fig. 2, 7 and 8, the lifting mechanism 3 is movably arranged on the stand 12 of the device, the lifting mechanism 3 comprises a protection bucket 31 and a protection frame 32, the protection bucket 31 is fixedly arranged in the protection frame 32, and an opening is arranged on the same side of the protection bucket 31 and the protection frame 32, so as to conveniently receive a spring transferred to the bucket 22; the bottom of the protective frame 32 is provided with three temporary supporting mechanisms 33, and each temporary supporting mechanism 33 comprises an anti-falling driving cylinder 331 and an anti-falling bottom plate 333; the tail end of the anti-falling driving cylinder 331 is rotatably arranged on the anti-falling mounting seat 334, the protective frame 32 is provided with the bottom beam 322, the anti-falling mounting seat 334 is fixedly arranged on the bottom beam 322, the anti-falling connecting seat 332 is further arranged on the bottom beam 322, the anti-falling bottom plate 333 is rotatably arranged on the anti-falling connecting seat 332, and one end of the anti-falling bottom plate 333 is rotatably connected with the end part of the driving rod of the anti-falling driving cylinder 331. When temporary support needs to be provided, the driving rod of the anti-falling driving cylinder 331 extends to abut against one end of the anti-falling bottom plate 333 to rotate the anti-falling bottom plate 333, so that the other end of the anti-falling bottom plate 333 extends into the space enclosed by the protective bucket 31, and the temporary support can be provided for the spring. The end parts of the three anti-falling bottom plates 333 work together, so that the bottom of the protective bucket 31 can be sufficiently supported, and the springs are prevented from falling downwards. When the spring needs to fall, the anti-falling driving cylinder 331 retracts the telescopic rod, so that the anti-falling bottom plate 333 rotates to cause the end part to leave from the bottom in the protective bucket 31, and the spring can fall smoothly.
As shown in fig. 2 and 7, a plurality of lifting rollers 311 are disposed on the outer side of the protection frame 32, and the lifting rollers 311 slide along the longitudinal track of the stand 12; the lifting oil cylinder 15 is arranged on the underframe 1, the connecting bracket 34 is arranged on the outer side of the protective frame 32, the end part of the lifting oil cylinder 15 is fixedly connected with the connecting bracket 34, and the lifting oil cylinder 15 drives the protective frame 32 to ascend and descend.
After the spring is turned over to the set state, the device needs to be placed on the test seat assembly 40 of the reciprocating mechanism 4 for detection. During the turning process, the spring is prevented from sliding off, and a blocking effect is required by the bottom baffle 23. When the device is turned to be in a vertical state, the temporary supporting mechanism 33 is firstly actuated to support the spring, and then the bottom baffle plate 23 is pulled away. The elevator mechanism 3 is then lowered to place the springs on the test socket assembly 40, the temporary support mechanism 33 is deactivated, and the fall arrest floor 333 is retracted. The top mainframe 5 then drives the anti-play part 6 down, pressing on the top of the spring. Finally, the reciprocating mechanism 4 starts repeated jacking actions to realize the fatigue testing function. When the fatigue test is carried out, the protection bucket 31 and the direction adjusting bucket 22 are enclosed outside the spring for protection, so that the situation that a part of structures jump out of the mechanism to cause injury of personnel or damage of equipment due to the fact that the spring is broken and other accidents are avoided during the fatigue test.
When the temporary supporting mechanism 33 provides supporting force, the supporting force is not applied to the bottom of the spring but is applied to the middle part of the spring, so that at least three temporary supporting mechanisms 33 are needed, at least one temporary supporting mechanism can provide acting force during working, and the two folded protective buckets 31 and the two folded direction-adjusting buckets 22 are matched, so that the spring can be prevented from falling.
As shown in fig. 2, the top main frame 5 is provided with main frame support legs 51, and the main frame support legs 51 are fixedly mounted on the vertical frame 12; the bottom of the top main machine 5 is provided with an extensible connecting column 52, and the bottom end of the connecting column 52 is fixedly provided with the anti-moving part 6.
As shown in fig. 4, the bottom of the anti-play part 6 is provided with an anti-play circular groove 61, the anti-play circular groove 61 is provided with a pressure bearing pad 62, and the pressure bearing pad 62 is provided with a pressure sensor for detecting the pressure exerted on the pressure bearing pad 62 by the spring; the side wall of the anti-channeling circular groove 61 is symmetrically provided with two or more clamping pieces 7, and the clamping pieces 7 can extend out of the side wall to clamp the spring.
As shown in fig. 5, the clamping member 7 includes a clamping arc plate 71, a moving top pillar 72 is disposed on an arc back of the clamping arc plate 71, an article placing chute 63 is disposed in the anti-moving part 6, the moving top pillar 72 makes a linear movement in the anti-moving part 6, and a projection of the moving top pillar vertically penetrates through the article placing chute 63; a sliding block 81 is movably arranged in the article placing sliding groove 63, and a chute 82 is arranged on the sliding block 81; the movable top column 72 is provided with a positioning pin 73, and the positioning pin 73 is positioned in the chute 82 to move; one end of the storage sliding groove 63 is provided with a distance measuring probe 64 for detecting the distance between the sliding block 81 and the storage sliding groove, the other end of the storage sliding groove is provided with a clamping motor 8, and the clamping motor 8 drives the sliding block 81 to move.
The clamping piece 7 of the device is provided with the clamping arc plate 71, the clamping effect of the detected spring is stabilized by using the clamping arc plate 71, and the phenomenon that the spring deflects or inclines when repeatedly compressed and restored is avoided, so that an accident situation is generated.
The working distance of the clamping arc plate 71 can be varied to accommodate different sized springs: the clamping motor 8 is used for driving the sliding block 81 to move, so that the positioning pin 73 moves under the action of the inclined groove 82, the movable top column 72 can be moved at the moment, and finally the clamping arc plate 71 moves, so that springs with different sizes can be accommodated.
This device recycles range finding probe 64 and detects the distance that slider 81 kept from it, through the twice interval change of slider 81, just can calculate the amount of movement of this time of centre gripping arc 71 according to the slope of chute 82 again, makes it can satisfy the diameter of spring to make centre gripping arc 71 can better centre gripping the spring.
As shown in fig. 3, a cam mechanism is arranged in the reciprocating mechanism 4, and the cam mechanism jacks up the test seat assembly 40 circularly and reciprocally, so as to realize fatigue detection work; a counter is arranged in the reciprocating mechanism 4 and used for counting the lifting times of the test seat assembly 40; the test seat assembly 40 comprises a test seat 401 with a lower notch at the top, a middle boss 402 is arranged in the center of the top of the test seat 401, and the middle boss 402 is matched with the lower notch to form a spring pressure groove; a reciprocating column 404 is arranged in the center of the bottom of the test seat 401, a supporting roller 405 is arranged at the end of the reciprocating column 404, and the supporting roller 405 acts on the cam; at least three guide sliding rods 406 are uniformly distributed around the reciprocating column 404.
As shown in fig. 2, the reciprocating mechanism 4 is connected with a transmission case 41, an input end of the transmission case 41 is provided with a coupling 43, the chassis 1 is further provided with a motor protection box 42, a detection driving motor is arranged in the motor protection box 42 and connected with the coupling 43, and a protective cover 44 is covered above the coupling 43.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive. The scope of the invention is indicated by the appended claims, rather than the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. The utility model provides a device with spring wire fatigue life test structure which characterized in that: the device comprises a main frame (1), wherein the main frame (1) comprises an underframe (11) and a vertical frame (12) standing in the middle of the underframe (11), a direction adjusting mechanism (2) is arranged at one side part of the underframe (11), the direction adjusting mechanism (2) is provided with a direction adjusting frame (21) and a piston cylinder (24), and the piston cylinder (24) pushes the direction adjusting frame (21) to overturn so as to adjust a spring placed on the direction adjusting frame from a horizontal state to a vertical state; the top of the stand (12) is provided with a top host (5) and the bottom is provided with a reciprocating mechanism (4), the top host (5) is provided with an anti-moving part (6) for stabilizing the spring, and the reciprocating mechanism (4) is provided with a test seat assembly (40) for repeatedly extruding the spring; the top main machine (5) is matched with the reciprocating mechanism (4) to carry out fatigue test on the spring; the lifting mechanism (3) is movably arranged on the stand (12), the lifting mechanism (3) comprises a protective bucket (31) and a protective frame (32), the protective bucket (31) is fixedly arranged in the protective frame (32), and openings are formed in the same sides of the protective bucket (31) and the protective frame (32) to conveniently receive springs from the direction-adjusting bucket (22); the bottom of the protective frame (32) is provided with three temporary supporting mechanisms (33), and each temporary supporting mechanism (33) comprises an anti-falling driving cylinder (331) and an anti-falling bottom plate (333); the rear end of preventing weighing down actuating cylinder (331) rotates and sets up on preventing weighing down mount pad (334), what protecting frame (32) was provided with floorbar (322), prevent weighing down mount pad (334) fixed set up in on floorbar (322), still be provided with on floorbar (322) and prevent weighing down connecting seat (332), prevent weighing down bottom plate (333) rotate set up in prevent weighing down on connecting seat (332), prevent that the one end of weighing down bottom plate (333) rotates and connects prevent weighing down the actuating lever tip of actuating cylinder (331).
2. The apparatus of claim 1, wherein: a direction adjusting hopper (22) for placing a spring is arranged on the direction adjusting frame (21), a plurality of bearing supporting seats (212) are arranged on the bottom surface of the direction adjusting frame (21), a pair of rotating supporting seats (211) are arranged at the end part close to the vertical frame (12), and the rotating supporting seats (211) are fixed on the bottom frame (11); a rotary connecting seat (241) is arranged on the bottom surface of the direction adjusting frame (21), the rotary connecting seat (241) is connected with one end of a piston cylinder (24), and the other end of the piston cylinder (24) is fixedly arranged on the bottom frame (11); the piston cylinder (24) is abutted against the rotary connecting seat (241) and extends when in work, so that the direction adjusting frame (21) is driven to turn around the rotary supporting seat (211), and the direction adjusting work of the spring is realized; an auxiliary oil cylinder (25) is arranged below the direction adjusting frame (21), and an auxiliary roller (251) is arranged at the end part of an extension rod of the auxiliary oil cylinder (25).
3. The apparatus of claim 2, wherein: the end part of the direction-adjusting hopper (22) close to the vertical frame (12) is provided with two guide supporting plates (231), the two guide supporting plates (231) are provided with opposite grooves, and bottom baffles (23) are arranged in the two grooves in a sliding manner; a drawing plate driving part (26) is arranged below the guide supporting plate (231), and the bottom end of the bottom baffle (23) is inserted into the driving part (26); and a driving motor and a gear set are arranged in the driving part (26), and the bottom baffle (23) is driven to move by the motor and the gear set.
4. The apparatus of claim 1, wherein: a plurality of lifting rollers (311) are arranged on the outer side of the protective frame (32), and the lifting rollers (311) slide along the longitudinal track of the stand (12); be provided with lift cylinder (15) on chassis (1), protective frame (32) outside is provided with linking bridge (34), the tip fixed connection of lift cylinder (15) linking bridge (34), lift cylinder (15) drive protective frame (32) rise and descend the removal.
5. The apparatus of claim 1, wherein: the top main engine (5) is provided with main engine support legs (51), and the main engine support legs (51) are fixedly arranged on the vertical frame (12); the anti-moving device is characterized in that an extensible connecting column (52) is arranged at the bottom of the top main machine (5), and the anti-moving part (6) is fixedly arranged at the bottom end of the connecting column (52).
6. The apparatus of claim 1, wherein: the anti-channeling circular groove (61) is arranged at the bottom of the anti-channeling part (6), the anti-channeling circular groove (61) is provided with a pressure bearing pad (62), and the pressure bearing pad (62) is provided with a pressure sensor and used for detecting the pressure applied to the pressure bearing pad (62) by the spring; the anti-channeling circular groove (61) side wall is symmetrically provided with two or more than two clamping pieces (7), and the clamping pieces (7) can extend out of the side wall to clamp the spring.
7. The apparatus of claim 6, wherein: the clamping piece (7) comprises a clamping arc plate (71), a movable top column (72) is arranged on the arc back of the clamping arc plate (71), an article placing sliding groove (63) is formed in the anti-moving part (6), the movable top column (72) linearly moves in the anti-moving part (6), and the projection of the movable top column vertically penetrates through the article placing sliding groove (63); a sliding block (81) is movably arranged in the article placing sliding groove (63), and a chute (82) is arranged on the sliding block (81); the movable top column (72) is provided with a positioning pin (73), and the positioning pin (73) is positioned in the inclined groove (82) to move; put thing spout (63) one end and be provided with the range finding probe and be used for detecting slider (81) apart from its distance, the other end is provided with centre gripping motor (8), this centre gripping motor (8) drive slider (81) remove.
8. The apparatus of claim 1, wherein: a cam mechanism is arranged in the reciprocating mechanism (4), and the cam mechanism jacks up the test seat assembly (40) in a circulating reciprocating manner, so that fatigue detection work is realized; a counter is arranged in the reciprocating mechanism (4), and the counter counts the lifting times of the test seat assembly (40); the test seat assembly (40) comprises a test seat (401) with a lower notch at the top, a middle boss (402) is arranged in the center of the top of the test seat (401), and the middle boss (402) is matched with the lower notch to form a spring pressure groove; a reciprocating column (404) is arranged in the center of the bottom of the test seat (401), a supporting roller (405) is arranged at the end of the reciprocating column (404), and the supporting roller (405) acts on the cam; at least three guide sliding rods (406) are uniformly distributed on the periphery of the reciprocating column (404).
9. The apparatus of claim 8, wherein: reciprocating mechanism (4) are connected with gearbox (41), the input of gearbox (41) is provided with shaft coupling (43), still be provided with motor guard box (42) on chassis (1), be provided with in motor guard box (42) and detect driving motor, should detect driving motor and connect shaft coupling (43), shaft coupling (43) top lid is equipped with protection casing (44).
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CN211697225U (en) * | 2020-02-17 | 2020-10-16 | 徐州工润建筑科技有限公司 | Upset of superimposed sheet detects frock |
CN211759613U (en) * | 2020-02-05 | 2020-10-27 | 金华市弘驰科技有限公司 | Direction adjusting device for valve body assembly |
CN214517347U (en) * | 2021-04-19 | 2021-10-29 | 佳木斯市新昌液压件制造有限公司 | Damping spring processingequipment |
CN214702709U (en) * | 2021-04-13 | 2021-11-12 | 中国标准化研究院 | Spring fatigue life test bed |
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US4641534A (en) * | 1985-06-03 | 1987-02-10 | Erweka Apparatebau Gmbh | Holding device |
CN104792507A (en) * | 2015-04-15 | 2015-07-22 | 南车戚墅堰机车车辆工艺研究所有限公司 | Spring fatigue experiment device and method |
CN208736641U (en) * | 2018-09-17 | 2019-04-12 | 山东联美弹簧科技股份有限公司 | Valve spring fatigue tester |
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Denomination of invention: A device with a fatigue life testing structure for spring steel wires Effective date of registration: 20230614 Granted publication date: 20220906 Pledgee: Zheshang Bank Co.,Ltd. Shaoxing Zhuji Sub branch Pledgor: ZHUJI HAINA SPECIAL STEEL Co.,Ltd. Registration number: Y2023980043939 |