CN114369343A - PET composite material and preparation method and application thereof - Google Patents
PET composite material and preparation method and application thereof Download PDFInfo
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- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
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- C08J2425/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
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- C08J2463/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
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- C08K5/098—Metal salts of carboxylic acids
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Abstract
The invention discloses a PET composite material, which comprises the following components in parts by weight: 50-60 parts of PET resin; 20-50 parts of high-modulus glass fiber; 10-15 parts of a brominated flame retardant; 2-5 parts of an antimony-containing compound; 0.5-2.5 parts of ethylene/acrylic ester/glycidyl acrylate copolymer; 0.5-2.5 parts of lithium salt; wherein the weight ratio range of the ethylene/acrylate/glycidyl acrylate copolymer to the lithium salt is 1: (0.7-1.3). According to the invention, the ethylene/acrylate/glycidyl acrylate copolymer and lithium salt in a specific ratio are added into the high-modulus glass fiber reinforced PET composite material, so that the mechanical property can be remarkably improved.
Description
Technical Field
The invention relates to the technical field of high polymer materials, in particular to a PET composite material and a preparation method and application thereof.
Background
Polyethylene terephthalate (PET) has the advantages of low cost, excellent mechanical property, outstanding electrical insulation property, good heat resistance, corrosion resistance and the like, and is widely used in the fields of fibers, films, engineering plastics and the like.
On one hand, the general glass fiber reinforced PET composite material cannot meet the strength required by a battery part. Therefore, it is desirable to modify with high modulus glass fibers. However, high modulus glass fibers have the characteristics of high strength and high modulus, and sufficient impregnation is difficult to achieve.
On the other hand, as the market demand of new energy vehicles is gradually expanded, the safety of batteries and wire harnesses is more important, and in the assembly and production process of new energy power lithium batteries, the housing and the components of the connector bracket need to be insulated and protected against flame, so that the flame retardant performance of flame retardant PET needs to be remarkably improved, and the risk of ignition is reduced. However, the prior art PET flame retardant system is a brominated/synergist system, and the brominated flame retardant system is easy to bring negative influence on the infiltration of glass fibers (especially high-modulus glass fibers) in the melting process due to the low heat resistance of the brominated flame retardant system, and cannot fully exert all the reinforcing properties of the glass fibers.
Disclosure of Invention
The invention aims to overcome the technical defects and provide the PET composite material with the advantage of good mechanical property.
The invention also aims to provide a preparation method and application of the PET composite material.
The invention is realized by the following technical scheme:
the PET composite material comprises the following components in parts by weight:
50-60 parts of PET resin;
20-50 parts of high-modulus glass fiber;
10-15 parts of a brominated flame retardant;
2-5 parts of an antimony-containing compound;
0.5-2.5 parts of ethylene/acrylic ester/glycidyl acrylate copolymer;
0.5-2.5 parts of lithium salt;
wherein the weight ratio range of the ethylene/acrylate/glycidyl acrylate copolymer to the lithium salt is 1: (0.7-1.3).
The intrinsic viscosity of the PET resin is 0.5-0.8mL/g, and the test standard is ISO 1628-5.
The high modulus glass fiber is selected from one or more of HMG glass fiber, S-1 glass fiber, TM glass fiber and S-2 glass fiber;
s-2 glass fibers are preferred.
The brominated flame retardant is at least one selected from brominated polystyrene, brominated polycarbonate and brominated epoxy.
The antimony-containing compound is at least one selected from antimony trioxide and sodium antimonate.
Preferably, the melt mass flow rate of the ethylene/acrylate/glycidyl acrylate copolymer is 5-15g/10min, the test conditions are 190 ℃ and 2.16kg, and the test standard is ISO 1133-2011. At least one of ethylene-methyl acrylate-glycidyl methacrylate copolymer and ethylene-butyl acrylate-glycidyl methacrylate copolymer, wherein the weight content of the glycidyl acrylate is 3-9 wt%.
The lithium salt is at least one of lithium stearate, lithium benzoate and lithium chloride.
Preferably, the weight ratio of the ethylene/acrylate/glycidyl acrylate copolymer to the lithium salt is in the range of 1: (0.9-1.1).
The preparation method of the PET composite material comprises the following steps: according to the proportion, all the components except the glass fiber are uniformly mixed, and are extruded and granulated by a double-screw extruder, the glass fiber is fed laterally, the temperature of a screw is 80-260 ℃, and the rotating speed range is 250-350rpm, so that the PET composite material is obtained.
The PET composite material is applied to preparing battery accessories.
The invention has the following beneficial effects:
according to the invention, ethylene/acrylate/glycidyl acrylate copolymer and lithium salt in a specific ratio are added into the high-modulus glass fiber reinforced PET composite material, and the epoxy group and the lithium salt are utilized to realize full infiltration of high-modulus glass fiber in a bromine/antimony flame-retardant system and simultaneously promote crystallization, so that the mechanical property is obviously improved.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the invention, but are not intended to limit the invention in any way. It should be noted that variations and modifications can be made by persons skilled in the art without departing from the spirit of the invention. All falling within the scope of the present invention.
The raw material sources used in the examples and comparative examples are as follows:
PET resin A: intrinsic viscosity 0.6 mL/g, designation FG600, medium petrochemical.
PET resin B: intrinsic viscosity 0.5 mL/g, trade mark CR-7702, medium petrochemical.
Brominated polystyrene: SAYTEX 621:
high-modulus glass fiber A: HMG 436S;
high-modulus glass fiber B: s-1 Glass;
high-modulus glass fiber C: TM Glass;
high-modulus glass fiber D: s-2 Glass;
ordinary glass fiber: ECS 11-4.5-534A.
Sodium antimonate: sodium antimonate was purchased from alatin reagent limited.
Antimony trioxide: purchased from Chenzhou antimony, Inc.
Ethylene/methyl acrylate/glycidyl methacrylate copolymer a: the weight content of glycidyl methacrylate is 8wt%, the melt mass flow rate is 6g/10min, the test conditions are 190 ℃, 2.16kg, the trade name LOTADER AX8900, Achima.
Ethylene/methyl acrylate/glycidyl methacrylate copolymer B: the weight content of the glycidyl methacrylate is 3wt%, the melt mass flow rate is 4g/10min, the test condition is 190 ℃, 2.16kg, the mark KT-22, Liaoning Ketong.
Ethylene/methyl acrylate/glycidyl methacrylate copolymer C: the weight content of the glycidyl methacrylate is 2.5wt%, the melt mass flow rate is 5g/10min, the test conditions are 190 ℃ and 2.16kg, the self-made method is adopted, and the preparation method comprises the following steps: ethylene-methyl acrylate, glycidyl methacrylate and initiator (dicumyl peroxide) were mixed as 100: 3.5:0.05, extruding by a double-screw extruder, wherein the screw temperature is 80-200 ℃, the rotating speed is 200-300 rpm, and dragging and granulating.
Ethylene/methyl acrylate/glycidyl methacrylate copolymer D: the weight content of the glycidyl methacrylate is 9.5wt%, the melt mass flow rate is 15g/10min, the test conditions are 190 ℃ and 2.16kg, the self-made method is adopted, and the preparation method comprises the following steps: ethylene-methyl acrylate, glycidyl methacrylate and initiator (dicumyl peroxide) were mixed as 100: 10.5:0.1, extruding by a double-screw extruder, wherein the screw temperature is 80-200 ℃, the rotating speed is 200-300 rpm, and dragging and granulating.
Ethylene/butyl acrylate/glycidyl methacrylate copolymer: the glycidyl methacrylate content was 6wt%, the melt mass flow rate was 12g/10min, the test conditions 190 ℃ 2.16kg, trade name Elvaloy PTW, Dow.
Lithium stearate: aladdin reagents, Inc.;
lithium benzoate: aladdin reagents, Inc.;
lithium chloride: aladdin reagents, Inc.;
examples and comparative examples preparation of PET composites: according to the proportion, all the components except the glass fiber are uniformly mixed, extruded and granulated by a double-screw extruder, the glass fiber is fed laterally, the temperature of the screw is 80/230/260/240/230/220/200/200/200/200/200/240 ℃ respectively, and the rotating speed range is 300rpm, so that the PET composite material is obtained.
The test methods are as follows:
(1) impact strength of the simply supported beam notch: according to ISO179/1eA standard, the glass fiber reinforced PET composite material is molded into a test sample strip with the thickness of 4mm by using an injection molding machine, and the impact strength of a simple beam notch of the sample strip is tested at 23 ℃.
(2) Tensile strength: according to ISO527-1/2, the glass fiber reinforced PET composite material is molded into a test strip with a thickness of 4mm by using an injection molding machine, and the tensile strength of the test strip is tested under the test conditions of 23 ℃ and a test speed of 5 mm/min.
Table 1: EXAMPLES 1-8 PET COMPOSITE MATERIAL COMPONENTS (pbw) AND TEST RESULTS
Example 1 | Example 2 | Example 3 | Example 4 | Example 5 | Example 6 | Example 7 | Example 8 | |
PET resin A | 55 | 55 | 55 | 55 | 55 | 55 | 55 | |
PET resin B | 55 | |||||||
High modulus glass fiber A | 35 | 35 | 20 | 50 | 35 | 35 | 35 | 35 |
Brominated polystyrene | 12 | 12 | 10 | 15 | 12 | 12 | 12 | 12 |
Antimonic acid sodium salt | 2.5 | 2.5 | 2 | 5 | 2.5 | 2.5 | 2.5 | 2.5 |
Ethylene/methyl acrylate/glycidyl methacrylate copolymer A | 1.5 | 1.5 | 0.5 | 2.5 | 2 | 2 | 2 | 2 |
Lithium stearate | 1.5 | 1.5 | 0.5 | 2.5 | 1.4 | 1.8 | 2.2 | 2.6 |
Impact strength of simply supported beam gap, kJ/m2 | 10.8 | 10.5 | 7.9 | 11.0 | 10.0 | 11.0 | 11.0 | 10.2 |
Tensile Strength, MPa | 145 | 143 | 125 | 155 | 142 | 147 | 148 | 142 |
From examples 5 to 8, it is clear that the preferred weight ratio of ethylene/acrylic ester/glycidyl acrylate copolymer to lithium salt significantly improves the notched impact strength and tensile strength.
Table 2: examples 9-14 PET composite Components (parts by weight) and test results
Example 9 | Example 10 | Example 11 | Example 12 | Example 13 | Example 14 | |
PET resin A | 55 | 55 | 55 | 55 | 55 | 55 |
High modulus glass fiber A | 35 | 35 | 35 | |||
High modulus glass fiber B | 35 | |||||
High modulus glass fiber C | 35 | |||||
High modulus glass fiber D | 35 | |||||
Brominated polystyrene | 12 | 12 | 12 | 12 | 12 | 12 |
Antimonic acid sodium salt | 2.5 | 2.5 | 2.5 | 2.5 | 2.5 | |
Antimony trioxide | 2.5 | |||||
Ethylene/methyl acrylate/glycidyl methacrylate copolymer A | 1.5 | 1.5 | 1.5 | 1.5 | ||
Lithium stearate | 1.5 | 1.5 | 1.5 | 1.5 | ||
Lithium benzoate | 1.5 | |||||
Lithium chloride | 1.5 | |||||
Impact strength of simply supported beam gap, kJ/m2 | 11.5 | 11.5 | 11.9 | 10.2 | 10.6 | 10.7 |
Tensile strength, MPa | 150 | 150 | 153 | 142 | 143 | 145 |
From example 1/9-11, S-2 glass fiber is preferred.
Table 3: examples 15-18PET composite Components (parts by weight) and test results
Example 15 | Example 16 | Example 17 | Example 18 | |
PET resin A | 55 | 55 | 55 | 55 |
High modulus glass fiber A | 35 | 35 | 35 | 35 |
Brominated polystyrene | 12 | 12 | 12 | 12 |
Antimonic acid sodium salt | 2.5 | 2.5 | 2.5 | 2.5 |
Ethylene/methyl acrylate/glycidyl methacrylate copolymer B | 1.5 | |||
Ethylene/methyl acrylate/glycidyl methacrylate copolymer C | 1.5 | |||
Ethylene/methyl acrylate/glycidyl methacrylate copolymer D | 1.5 | |||
Ethylene/butyl acrylate/glycidyl methacrylate copolymers | 1.5 | |||
Lithium stearate | 1.5 | 1.5 | 1.5 | 1.5 |
The impact strength of the gap of the simply supported beam,kJ/m2 | 10.7 | 9.8 | 10.0 | 10.8 |
tensile strength, MPa | 145 | 139 | 139 | 145 |
From examples 1/15-18, it is preferred that the weight content of glycidyl methacrylate in the ethylene/methyl acrylate/glycidyl methacrylate copolymer be in the range of 3-9 wt.%.
Table 4: comparative example PET composite Material Components (parts by weight) and test results
Comparative example 1 | Comparative example 2 | Comparative example 3 | Comparative example 4 | Comparative example 5 | Comparative example 6 | |
PET resin A | 55 | 55 | 55 | 55 | 55 | 55 |
High modulus glass fiber A | 20 | 20 | 20 | 20 | 20 | |
Ordinary glass fiber | 20 | |||||
Brominated polystyrene | 10 | 10 | 10 | 10 | 10 | 10 |
Antimonic acid sodium salt | 2 | 2 | 2 | 2 | 2 | 2 |
Ethylene/methyl acrylate/glycidyl methacrylate copolymer A | 1 | 1 | 1 | 1 | 0 | 0.4 |
Lithium stearate | 0 | 0.4 | 1.5 | 0.7 | 0.5 | 0.5 |
Impact strength of simply supported beam gap, kJ/m2 | 6.5 | 6.6 | 6.7 | 6.0 | 5.8 | 6.0 |
Tensile strength, MPa | 115 | 117 | 117 | 115 | 112 | 113 |
From comparative examples 1 to 3/5/6, it is clear that the mechanical properties are poor without adding lithium stearate or ethylene-methyl acrylate-glycidyl methacrylate copolymer, or the ratio of the two is outside the range of the present invention.
Continuing with Table 4:
comparative example 7 | Comparative example 8 | Comparative example 9 | |
PET resin A | 55 | 55 | 55 |
High modulus glass fiber A | 20 | 20 | 20 |
Ordinary glass fiber | |||
Brominated polystyrene | 10 | 10 | 10 |
Antimonic acid sodium salt | 2 | 2 | 2 |
Ethylene/methyl acrylate/glycidyl methacrylate copolymer A | 3 | 0.5 | 3 |
Lithium stearate | 0.5 | 3 | 3 |
Impact strength of simply supported beam gap, kJ/m2 | 5.5 | 6.0 | 5.2 |
Tensile strength, MPa | 105 | 108 | 103 |
From comparative examples 7 to 9, it is understood that when the contents of the ethylene/methyl acrylate/glycidyl methacrylate copolymer and lithium stearate are too high, the mechanical properties are rather deteriorated.
Claims (10)
1. The PET composite material is characterized by comprising the following components in parts by weight:
50-60 parts of PET resin;
20-50 parts of high-modulus glass fiber;
10-15 parts of a brominated flame retardant;
2-5 parts of an antimony-containing compound;
0.5-2.5 parts of ethylene/acrylic ester/glycidyl acrylate copolymer;
0.5-2.5 parts of lithium salt;
wherein the weight ratio range of the ethylene/acrylate/glycidyl acrylate copolymer to the lithium salt is 1: (0.7-1.3).
2. The PET composite of claim 1, wherein the intrinsic viscosity of the PET resin is 0.5 to 0.8 mL/g.
3. The PET composite material according to claim 1, wherein the high modulus glass fiber is selected from one or more of HMG glass fiber, S-1 glass fiber, TM glass fiber and S-2 glass fiber; s-2 glass fibers are preferred.
4. The PET composite of claim 1, wherein the brominated flame retardant is at least one selected from the group consisting of brominated polystyrene, brominated polycarbonate, and brominated epoxy.
5. The PET composite material according to claim 1 wherein the antimony-containing compound is at least one selected from antimony trioxide and sodium antimonate.
6. The PET composite material according to claim 1, wherein the ethylene/acrylic ester/glycidyl acrylate copolymer has a melt mass flow rate of 5-15g/10min, and the test conditions are 190 ℃ and 2.16kg, and is at least one selected from the group consisting of an ethylene-methyl acrylate-glycidyl methacrylate copolymer and an ethylene-butyl acrylate-glycidyl methacrylate copolymer, wherein the weight content of glycidyl acrylate is 3-9 wt%.
7. The PET composite of claim 1, wherein the lithium salt is at least one of lithium stearate, lithium benzoate, and lithium chloride.
8. The PET composite of claim 1, wherein the weight ratio of the ethylene/acrylate/glycidyl acrylate copolymer to the lithium salt is in the range of 1: (0.9-1.1).
9. A process for the preparation of a PET composite material according to any one of claims 1 to 8, characterized in that it comprises the following steps: according to the proportion, all the components except the high modulus glass fiber are uniformly mixed, and are extruded and granulated by a double-screw extruder, the glass fiber is fed laterally, the temperature of a screw is 80-260 ℃, and the rotating speed range is 250 plus 350rpm, so that the PET composite material is obtained.
10. Use of a PET composite according to any one of claims 1 to 8 for the preparation of a battery fitting.
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CN115926398A (en) * | 2022-12-29 | 2023-04-07 | 江苏金发科技新材料有限公司 | Polyester copolymer composite material and preparation method and application thereof |
CN115926398B (en) * | 2022-12-29 | 2024-06-18 | 江苏金发科技新材料有限公司 | Polyester copolymer composite material and preparation method and application thereof |
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