CN114367826B - High-efficiency material processing systems and methods - Google Patents
High-efficiency material processing systems and methods Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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Abstract
Description
技术领域Technical field
本发明涉及高性能材料加工设备技术领域,尤其涉及一种高效率材料加工系统及方法。The present invention relates to the technical field of high-performance material processing equipment, and in particular, to a high-efficiency material processing system and method.
背景技术Background technique
现有技术中对管材或者板材的冲孔、开缺等工艺的生产加工中,一般会采用普通机械冲床,普通机械冲床的工作台上设置有对应的模具,对于管材的两端的加工或是对板材两侧边的加工,都是需要单独进行,在加工时需要先加工一端后再调换另一端或另一侧进行加工,生产效率不高,精度也不稳定。另外,在生产不同规格产品时,就需要拆除安装在普通机械冲床工作台的模具,更换对应产品规格的模具,由于模具的不同,且普通机械冲床工作台只备有普通锁紧工具,在模具安装时需要不断的调整模具位置,模具更换不便,耗时费力。In the existing technology, ordinary mechanical punches are generally used in the production and processing of punching and cutting of pipes or plates. The workbench of the ordinary mechanical punch is equipped with corresponding molds. For the processing of both ends of the pipe or the Both sides of the plate need to be processed separately. During processing, one end needs to be processed first and then the other end or side is processed. The production efficiency is not high and the accuracy is unstable. In addition, when producing products of different specifications, it is necessary to remove the mold installed on the ordinary mechanical punch workbench and replace the mold with the corresponding product specifications. Due to the different molds, and the ordinary mechanical punch workbench is only equipped with ordinary locking tools, in the mold During installation, the mold position needs to be constantly adjusted, and mold replacement is inconvenient, time-consuming and labor-intensive.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种生产效率高、模具更换方便、工艺精度稳定的高效率材料加工系统及方法。The technical problem to be solved by the present invention is to provide a high-efficiency material processing system and method with high production efficiency, convenient mold replacement, and stable process accuracy.
为解决上述技术问题,本发明所采用的技术方案是:一种高效率材料加工系统,其特征在于,它包括:In order to solve the above technical problems, the technical solution adopted by the present invention is: a high-efficiency material processing system, which is characterized in that it includes:
机架,用于安装系统各机构;Rack, used to install various mechanisms of the system;
加工机构,所述加工机构包括安装于所述机架上部的第一加工机构和第二加工机构,第一加工机构和第二加工机构相对布置;所述第一加工机构和第二加工机构分别包括框架及至少一套模具组件;所述模具组件包括设置在框架上的模组和第一执行机构,所述模组位于框架内,第一执行机构位于框架上部,并与模组位置对应,通过模组与第一执行机构的配合完成对材料的加工;所述第一执行机构包括第一执行元件和安装在第一执行元件活动端的加工头部;Processing mechanism, the processing mechanism includes a first processing mechanism and a second processing mechanism installed on the upper part of the frame, the first processing mechanism and the second processing mechanism are arranged oppositely; the first processing mechanism and the second processing mechanism are respectively It includes a frame and at least one set of mold components; the mold component includes a module set on the frame and a first actuator, the module is located in the frame, and the first actuator is located on the upper part of the frame and corresponds to the position of the module, The processing of materials is completed through the cooperation of the module and the first actuator; the first actuator includes a first actuator and a processing head installed on the movable end of the first actuator;
往复机构,所述往复机构包括导轨组件和驱动组件;所述导轨组件安装于机架上,第一加工机构和第二加工机构分别安装于导轨组件上的两侧;所述驱动组件包括至少一个第二执行元件,所述第二执行元件位于第一加工机构和第二加工机构的下部,通过第二执行元件的伸缩驱动第一加工机构和第二加工机构在导轨组件上相对的往复运动;所述第一加工机构和第二加工机构相互靠拢到预设位置时进入加工位置,相互远离到预设位置时使所述模具组件与待加工材料脱离;Reciprocating mechanism, the reciprocating mechanism includes a guide rail assembly and a driving assembly; the guide rail assembly is installed on the frame, and the first processing mechanism and the second processing mechanism are respectively installed on both sides of the guide rail assembly; the driving assembly includes at least one The second actuator is located at the lower part of the first processing mechanism and the second processing mechanism, and drives the first processing mechanism and the second processing mechanism to reciprocate relative to each other on the guide rail assembly through telescopic expansion of the second actuator; The first processing mechanism and the second processing mechanism enter the processing position when they come close to each other to the preset position, and when they move away from each other to the preset position, the mold assembly is separated from the material to be processed;
锁紧机构,所述锁紧机构设置于机架上,位于第一加工机构和第二加工机构之间,用于定位放置和锁紧待加工材料;所述锁紧机构包括连接在机架上的支架、设置在支架上用于定位和托起材料的托块,以及锁紧固定材料的压块;所述托块的材料放置工位与模具组件中心位置向对应;所述压块通过第三执行元件锁紧或打开;Locking mechanism, the locking mechanism is arranged on the frame, between the first processing mechanism and the second processing mechanism, and is used to position, place and lock the material to be processed; the locking mechanism includes a component connected to the frame The bracket, the supporting block provided on the bracket for positioning and holding up the material, and the pressing block for locking and fixing the material; the material placement station of the supporting block corresponds to the center position of the mold assembly; the pressing block passes through the third Three actuators lock or open;
动力系统,所述动力系统用于驱动第一执行元件、第二执行元件、第三执行元件伸缩运动,使加工机构、往复机构、锁紧机构按预设路径运行;Power system, the power system is used to drive the telescopic movement of the first actuator, the second actuator, and the third actuator, so that the processing mechanism, the reciprocating mechanism, and the locking mechanism operate according to the preset path;
控制系统,所述控制系统通过程序和\或传感器控制控制动力系统,使第一执行元件、第二执行元件、第三执行元件分别驱动加工机构、往复机构、锁紧机构按预设动作协调运行。Control system, which controls the power system through programs and/or sensors, so that the first actuator, the second actuator, and the third actuator respectively drive the processing mechanism, the reciprocating mechanism, and the locking mechanism to coordinately operate according to preset actions. .
所述模组包括设置在框架内部底面上中空的外模以及设置在外模中空部位的模芯;所述外模中空部位与待加工材料外表面相适应;所述模芯外形与待加工材料内表面相适应,所述模芯与连接在框架上的支板定位连接固定;所述加工头部的前端可穿过外模及模芯上对应的孔。The module includes a hollow outer mold arranged on the inner bottom surface of the frame and a mold core arranged in the hollow part of the outer mold; the hollow part of the outer mold is adapted to the outer surface of the material to be processed; the shape of the mold core is consistent with the inner surface of the material to be processed. Accordingly, the mold core and the support plate connected to the frame are positioned, connected and fixed; the front end of the processing head can pass through the corresponding holes on the outer mold and the mold core.
所述模芯与支板的连接处,在所述支板上设置沉孔,模芯安装于沉孔中,通过紧固件连接固定。At the connection point between the mold core and the support plate, a countersunk hole is provided on the support plate, and the mold core is installed in the countersunk hole and connected and fixed by fasteners.
所述模芯上设置调整部件,所述调整部件可通过调整厚度或调整安装在模芯位置来定位待加工材料放入模芯的深度。An adjustment component is provided on the mold core, and the adjustment component can position the depth at which the material to be processed is placed into the mold core by adjusting the thickness or adjusting the position of the mold core.
所述模组还包括设置在框架内部底面上的安装板,安装板带有燕尾槽结构,所述模组设置与安装板燕尾槽结构对应的燕尾结构,所述外模可在安装板内活动调整,并通过设置在安装板燕尾槽内的压块锁紧固定。The module also includes a mounting plate arranged on the inner bottom surface of the frame. The mounting plate has a dovetail groove structure. The module is provided with a dovetail structure corresponding to the dovetail groove structure of the mounting plate. The outer mold can move within the mounting plate. Adjust and lock and fix through the pressure block set in the dovetail groove of the mounting plate.
所述导轨组件包括分别安装在第一加工机构和第二加工机构底部的滑块以及安装在机架上的导轨,通过滑块与导轨的配合,使第一加工机构和第二加工机构灵活运动;所述驱动组件包括分别连接在第一加工机构和第二加工机构上的支座,以及一端与机架连接,另一端与支座连接的第二执行元件;第一加工机构和第二加工机构通过导轨组件在第二执行元件的驱动下相对往复运动。The guide rail assembly includes a slide block installed at the bottom of the first processing mechanism and the second processing mechanism and a guide rail installed on the frame. Through the cooperation of the slide block and the guide rail, the first processing mechanism and the second processing mechanism can move flexibly. ; The driving assembly includes a support connected to the first processing mechanism and the second processing mechanism respectively, and a second actuator with one end connected to the frame and the other end connected to the support; the first processing mechanism and the second processing mechanism The mechanism moves relatively reciprocally driven by the second actuator through the guide rail assembly.
所述驱动组件还包括用于调整第一加工机构与第二加工机构开合度的调整机构。The driving assembly also includes an adjustment mechanism for adjusting the opening and closing degrees of the first processing mechanism and the second processing mechanism.
所述调整机构包括一端与第二执行元件固定端连接的丝杆以及套装在丝杆外的管状螺母,管状螺母通过轴座与机架固定,通过驱动件驱动管状螺母旋转;所述驱动件包括手轮或者马达。The adjustment mechanism includes a screw rod with one end connected to the fixed end of the second actuator and a tubular nut set outside the screw rod. The tubular nut is fixed to the frame through an axle seat, and the tubular nut is driven to rotate by a driving member; the driving member includes Handwheel or motor.
所述驱动组件还包括使第一加工机构和第二加工机构同步开合的同步机构。The driving assembly also includes a synchronization mechanism for synchronous opening and closing of the first processing mechanism and the second processing mechanism.
一种采用高效率材料加工系统加工的方法,包括以下步骤:A method of processing using a high-efficiency material processing system, including the following steps:
S1.上料步骤,待加工材料位于锁紧机构的托块上,待加工材料的两端分别对正第一加工机构和第二加工机构的模具组件;S1. In the loading step, the material to be processed is placed on the supporting block of the locking mechanism, and the two ends of the material to be processed are aligned with the mold components of the first processing mechanism and the second processing mechanism respectively;
S2.锁紧步骤,控制系统收到加工命令,锁紧机构的第三执行元件下压,推动压块锁紧待加工材料;S2. Locking step: the control system receives the processing command, the third actuator of the locking mechanism presses down, and pushes the pressing block to lock the material to be processed;
S3.靠拢步骤,锁紧机构锁紧待加工材料之后,位于导轨组件上、材料两端的第一加工机构和第二加工机构分别在驱动组件第二执行元件的驱动下相互靠拢到达待加工位置;S3. Approaching step. After the locking mechanism locks the material to be processed, the first processing mechanism and the second processing mechanism located on the guide rail assembly and at both ends of the material are driven by the second actuator of the drive assembly and move closer to each other to reach the position to be processed;
S3.加工步骤,第一加工机构和第二加工机构中的第一执行元件推动活动端的加工头部对待加工材料进行加工,所述加工头部到达预定位置完成加工后,第一执行元件缩回活动端的加工头部,使加工头部离开待加工材料;S3. Processing step. The first actuator in the first processing mechanism and the second processing mechanism pushes the processing head at the movable end to process the material to be processed. After the processing head reaches the predetermined position and completes the processing, the first actuator retracts. The processing head at the movable end makes the processing head leave the material to be processed;
S5.回位步骤,第一加工机构和第二加工机构在驱动组件第二执行元件的驱动下相互远离,到达材料两端预定位置,其中,第一加工机构和第二加工机构之间的距离大于待加工材料的长度;S5. Return step. The first processing mechanism and the second processing mechanism are driven away from each other by the second actuator of the driving assembly and reach the predetermined positions at both ends of the material. The distance between the first processing mechanism and the second processing mechanism is Greater than the length of the material to be processed;
S6.松料步骤,锁紧机构的第三执行元件缩回,压块上升,松开材料。S6. In the material loosening step, the third actuator of the locking mechanism retracts, the pressing block rises, and the material is loosened.
在优选的方案中,模组包括设置在框架内部底面上中空的外模以及设置在外模中空部位的模芯;所述外模中空部位与待加工材料外表面相适应;所述模芯外形与待加工材料内表面相适应,所述模芯与连接在框架上的支板定位连接固定。使用普通模具使,可以在板材加工,例如冲孔、开缺,当模组为中空的外模以及设置在外模中空部位的模芯时,通过加工头部的前端穿过外模及模芯上对应的孔,从而解决了在管材上冲孔加工的问题。In a preferred solution, the mold set includes a hollow outer mold disposed on the inner bottom surface of the frame and a mold core disposed in the hollow portion of the outer mold; the hollow portion of the outer mold is adapted to the outer surface of the material to be processed; and the shape of the mold core is consistent with the outer surface of the material to be processed. The inner surface of the processing material is adapted to the mold core and the support plate connected to the frame is positioned, connected and fixed. Using ordinary molds, it can be used for plate processing, such as punching and cutting. When the mold set is a hollow outer mold and a mold core set in the hollow part of the outer mold, the front end of the processing head passes through the outer mold and the mold core. Corresponding holes, thus solving the problem of punching holes in pipes.
在优选的方案中,所述模芯与支板的连接处,在所述支板上设置沉孔,模芯安装于沉孔中,便于芯模快捷准确的定位,通过紧固件连接固定,更换方便。In a preferred solution, a countersunk hole is provided on the support plate at the connection point between the mold core and the support plate, and the mold core is installed in the countersunk hole to facilitate quick and accurate positioning of the core mold, and is connected and fixed by fasteners. Easy to replace.
在优选的方案中,所述模芯上设置调整部件,调整部件通过调整厚度或调整安装在模芯位置来定位待加工材料放入模芯的深度,使材料冲孔加工尺寸可以微调,从而使加工位置尺寸的调整不需要调整模组和第一执行机构。优选的,调整部件为不同厚度的环形,套于模芯上;当然,调整部件也可以是安装在模芯的定位块。In a preferred solution, an adjustment component is provided on the mold core. The adjustment component positions the depth at which the material to be processed is put into the mold core by adjusting the thickness or adjusting the position of the mold core, so that the punching size of the material can be finely adjusted. Adjustment of the processing position size does not require adjustment of the module and the first actuator. Preferably, the adjusting component is annular with different thicknesses and is placed on the mold core; of course, the adjusting component can also be a positioning block installed on the mold core.
在优选的方案中,所述模组还包括设置在框架内部底面上的安装板,安装板带有燕尾槽结构,所述模组设置与安装板燕尾槽结构对应的燕尾结构,所述外模可在安装板内活动调整,并通过设置在安装板燕尾槽内的压块锁紧固定。当模组有较大尺寸的调整时或者有同时使用多个模组时,模组可以在安装板的燕尾槽中滑动调整或者方便的更换。In a preferred solution, the module further includes a mounting plate provided on the inner bottom surface of the frame, the mounting plate has a dovetail structure, the module is provided with a dovetail structure corresponding to the dovetail structure of the mounting plate, and the outer mold It can be movable and adjusted within the mounting plate, and is locked and fixed through the pressure block provided in the dovetail groove of the mounting plate. When the module has a larger size adjustment or when multiple modules are used at the same time, the module can be slid in the dovetail groove of the mounting plate to adjust or be easily replaced.
在优选的方案中,所述导轨组件包括分别安装在第一加工机构和第二加工机构底部的滑块以及安装在机架上的导轨,通过滑块与导轨的配合,使第一加工机构和第二加工机构灵活运动;所述驱动组件包括分别连接在第一加工机构和第二加工机构上的支座,以及一端与机架连接,另一端与支座连接的第二执行元件;第一加工机构和第二加工机构通过导轨组件在第二执行元件的驱动下相对往复运动。导轨组件采用导轨和滑块,使第一加工机构和第二加工机构运行更加稳定,尺寸精度更高。第一加工机构和第二加工机构各通过一个第二执行元件驱动,驱动力更大。In a preferred solution, the guide rail assembly includes a slide block installed at the bottom of the first processing mechanism and the second processing mechanism and a guide rail installed on the frame. Through the cooperation of the slide block and the guide rail, the first processing mechanism and the second processing mechanism are The second processing mechanism moves flexibly; the driving assembly includes a support connected to the first processing mechanism and the second processing mechanism respectively, and a second actuator with one end connected to the frame and the other end connected to the support; first The processing mechanism and the second processing mechanism move relatively reciprocally driven by the second actuator through the guide rail assembly. The guide rail assembly uses guide rails and slide blocks to make the first processing mechanism and the second processing mechanism more stable and with higher dimensional accuracy. The first processing mechanism and the second processing mechanism are each driven by a second actuator, and the driving force is larger.
在优选的方案中,所述驱动组件还包括用于调整第一加工机构与第二加工机构开合度的调整机构。第一加工机构与第二加工机构的开合度可以单独调整,以定位两端不同的加工尺寸,适应两端不同加工工艺的工件。In a preferred solution, the driving assembly further includes an adjustment mechanism for adjusting the opening and closing degrees of the first processing mechanism and the second processing mechanism. The opening and closing degrees of the first processing mechanism and the second processing mechanism can be adjusted independently to position different processing dimensions at both ends and adapt to workpieces with different processing techniques at both ends.
在优选的方案中,所述调整机构包括一端与第二执行元件固定端连接的丝杆以及套装在丝杆外的管状螺母,管状螺母通过轴座与机架固定,通过驱动件驱动管状螺母旋转;所述驱动件包括手轮或者马达。通过管状螺母的旋转,使丝杆伸进伸出,丝杆伸出管状螺母时,使第一加工机构与第二加工机构之间的距离增加,丝杆收回管状螺母内时,使第一加工机构与第二加工机构之间的距离减小。In a preferred solution, the adjustment mechanism includes a screw rod with one end connected to the fixed end of the second actuator and a tubular nut set outside the screw rod. The tubular nut is fixed to the frame through an axle seat, and the driving member drives the tubular nut to rotate. ; The driving member includes a handwheel or a motor. Through the rotation of the tubular nut, the screw rod is extended in and out. When the screw rod extends out of the tubular nut, the distance between the first processing mechanism and the second processing mechanism is increased. When the screw rod is retracted into the tubular nut, the first processing mechanism is increased. The distance between the mechanism and the second processing mechanism is reduced.
在优选的方案中,所述驱动组件还包括使第一加工机构和第二加工机构同步开合的同步机构。优选的,同步机构为齿轮齿条同步机构,使第一加工机构和第二加工机构同步开合。In a preferred solution, the driving assembly further includes a synchronization mechanism for synchronous opening and closing of the first processing mechanism and the second processing mechanism. Preferably, the synchronization mechanism is a rack and pinion synchronization mechanism, which enables the first processing mechanism and the second processing mechanism to open and close synchronously.
优选的,动力系统为液压站,第一执行元件、第二执行元件、第三执行元件为液压油缸。Preferably, the power system is a hydraulic station, and the first actuator, the second actuator, and the third actuator are hydraulic cylinders.
本发明有如下有益效果:The invention has the following beneficial effects:
1、加工机构包括位于机架两侧的第一加工机构和第二加工机构,可同时对待加工材料的两端或两侧进行加工,减少了现有技术的加工步骤,生产效率高。1. The processing mechanism includes a first processing mechanism and a second processing mechanism located on both sides of the frame, which can process both ends or both sides of the material to be processed at the same time, reducing the processing steps of the existing technology and achieving high production efficiency.
2、模组还包括设置在框架内部底面上的安装板,安装板带有燕尾槽结构,模组设置与安装板燕尾槽结构对应的燕尾结构,模组可在安装板内活动调整,并通过设置在安装板燕尾槽内的压块锁紧固定,使得第一加工机构和第二加工机构可以根据生产工艺分别配置多个相同或不同的外模和加工头部,调整方便,多工位一次加工成型,工艺精度稳定、生产效率高。2. The module also includes a mounting plate set on the inner bottom surface of the frame. The mounting plate has a dovetail groove structure. The module is equipped with a dovetail structure corresponding to the dovetail groove structure of the mounting plate. The module can be movablely adjusted within the mounting plate and passed The pressure block set in the dovetail groove of the mounting plate is locked and fixed, so that the first processing mechanism and the second processing mechanism can be configured with multiple identical or different outer molds and processing heads according to the production process. It is easy to adjust and has multiple stations at once. Processing and forming, stable process accuracy and high production efficiency.
3、通过往复机构驱动组件的调整机构,可以对第一加工机构与第二加工机构的开启及闭合尺寸进行调节,可加工不同规格尺寸的材料,通用性强。3. Through the adjustment mechanism of the reciprocating mechanism drive assembly, the opening and closing sizes of the first processing mechanism and the second processing mechanism can be adjusted, and materials of different sizes can be processed, with strong versatility.
4、锁紧机构位于第一加工机构和第二加工机构之间,不仅起到放置待加工材料的作用,还起到定位使材料能顺利进入模组的作用,还起到锁紧待加工材料,防止材料在第一加工机构和第二加工机构靠拢时偏移,相互远离时材料不能同时脱出第一加工机构和第二加工机构的作用。4. The locking mechanism is located between the first processing mechanism and the second processing mechanism. It not only plays the role of placing the materials to be processed, but also positions the materials so that they can enter the module smoothly. It also plays the role of locking the materials to be processed. , to prevent the material from deflecting when the first processing mechanism and the second processing mechanism are close to each other, and the material cannot escape the effects of the first processing mechanism and the second processing mechanism at the same time when they are moving away from each other.
5、控制系统通过程序和\或传感器控制加工机构、往复机构、锁紧机构、动力系统协调运行,工人只需将待加工材料放置到锁紧机构的托块上,按下控制系统的启动开关,系统可自动执行上料至松料步骤的生产过程,减少了工人劳动强度,生产精度高、生产效率高。5. The control system controls the coordinated operation of the processing mechanism, reciprocating mechanism, locking mechanism, and power system through programs and/or sensors. Workers only need to place the materials to be processed on the supporting block of the locking mechanism and press the start switch of the control system. , the system can automatically execute the production process from loading to loosening steps, reducing labor intensity for workers, with high production precision and high production efficiency.
附图说明Description of the drawings
下面结合附图和实施例对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings and examples:
图1为本发明主视结构示意图。Figure 1 is a schematic front view of the structure of the present invention.
图2为本发明俯视结构示意图。Figure 2 is a schematic top view of the structure of the present invention.
图3为本发明侧视结构示意图。Figure 3 is a schematic side view of the structure of the present invention.
图4为本发明第一加工机构和第二加工机构第一种实施例结构示意图。Figure 4 is a schematic structural diagram of the first embodiment of the first processing mechanism and the second processing mechanism of the present invention.
图5为本发明第一加工机构和第二加工机构第二种实施例结构示意图。Figure 5 is a schematic structural diagram of a second embodiment of the first processing mechanism and the second processing mechanism of the present invention.
图6为本发明第一加工机构和第二加工机构第一种实施例剖视结构示意图。Figure 6 is a schematic cross-sectional structural diagram of the first embodiment of the first processing mechanism and the second processing mechanism of the present invention.
图7为本发明驱动组件结构示意图。Figure 7 is a schematic structural diagram of the driving assembly of the present invention.
图8为本发明驱动组件设置调整机构结构示意图。Figure 8 is a schematic structural diagram of the driving component setting adjustment mechanism of the present invention.
图9为本发明锁紧机构结构示意图。Figure 9 is a schematic structural diagram of the locking mechanism of the present invention.
图10为本发明图9中B-B剖视结构示意图。Figure 10 is a schematic structural diagram of the cross-section B-B in Figure 9 of the present invention.
图中:In the picture:
机架1,加工机构2,第一加工机构21,框架211,模组212,安装板2121,外模2122,模芯2123,压块2124,支板2125,沉孔2126,紧固件2127,调整部件2128,第一执行机构213,第一执行元件2131,加工头部2132,第二加工机构22,往复机构3,导轨组件31,滑块311,导轨312,驱动组件32,支座321,第二执行元件322,调整机构323,丝杆3231,管状螺母3232,轴座3233,驱动件3234,锁紧机构4,支架41,托块42,压块43,第三执行元件44;动力系统5,控制系统6,材料7。Frame 1, processing mechanism 2, first processing mechanism 21, frame 211, module 212, mounting plate 2121, outer mold 2122, mold core 2123, pressure block 2124, support plate 2125, countersunk hole 2126, fastener 2127, Adjustment component 2128, first actuator 213, first actuator 2131, processing head 2132, second processing mechanism 22, reciprocating mechanism 3, guide rail assembly 31, slide block 311, guide rail 312, drive assembly 32, support 321, The second actuator 322, the adjustment mechanism 323, the screw 3231, the tubular nut 3232, the shaft seat 3233, the driving part 3234, the locking mechanism 4, the bracket 41, the supporting block 42, the pressure block 43, the third actuator 44; power system 5. Control system 6, material 7.
具体实施方式Detailed ways
在本发明的描述中,需要说明的是,术语“左”、“右”、“上”、“下”、等指示方位和位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,属于“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "left", "right", "upper", "lower", etc. indicating the orientation and positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the purpose of It is intended to facilitate the description of the present invention and to simplify the description, but it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be construed as a limitation of the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance.
如图1-10所示,一种高效率材料加工系统,它包括:As shown in Figure 1-10, a high-efficiency material processing system includes:
机架1,用于安装系统各机构;Rack 1 is used to install various mechanisms of the system;
加工机构2,所述加工机构2包括位于所述机架1上部的第一加工机构21和第二加工机构22,第一加工机构21和第二加工机构22相对布置;所述第一加工机构21和第二加工机构22分别包括框架211及至少一套模具组件;所述模具组件包括设置在框架211上的模组212和第一执行机构213,通过模组212与第一执行机构213的配合完成对材料7的加工;所述第一执行机构213包括第一执行元件2131和安装在第一执行元件2131活动端的加工头部2132。在优选的方案中,第一执行元件2131为液压油缸,模组212为加工板材的模具或加工管材的模具。Processing mechanism 2. The processing mechanism 2 includes a first processing mechanism 21 and a second processing mechanism 22 located on the upper part of the frame 1. The first processing mechanism 21 and the second processing mechanism 22 are arranged oppositely; the first processing mechanism 21 and the second processing mechanism 22 respectively include a frame 211 and at least one set of mold components; the mold assembly includes a module 212 and a first actuator 213 arranged on the frame 211. Through the connection between the module 212 and the first actuator 213 Cooperation completes the processing of the material 7; the first actuator 213 includes a first actuator 2131 and a processing head 2132 installed at the movable end of the first actuator 2131. In a preferred solution, the first actuator 2131 is a hydraulic cylinder, and the module 212 is a mold for processing plates or a mold for processing pipes.
往复机构3,所述往复机构3包括导轨组件31和驱动组件32;所述导轨组件31安装于机架1上,第一加工机构21和第二加工机构22分别安装于导轨组件31上;所述驱动组件32驱动第一加工机构21和第二加工机构22在导轨组件31上相对往复运动;第一加工机构21和第二加工机构22相互靠拢到预设位置时进入加工位置,相互远离到预设位置时使所述模具组件与待加工材料7脱离。在优选的方案中,导轨组件31为直线导轨。Reciprocating mechanism 3, the reciprocating mechanism 3 includes a guide rail assembly 31 and a driving assembly 32; the guide rail assembly 31 is installed on the frame 1, and the first processing mechanism 21 and the second processing mechanism 22 are respectively installed on the guide rail assembly 31; The driving assembly 32 drives the first processing mechanism 21 and the second processing mechanism 22 to relatively reciprocate on the guide rail assembly 31; the first processing mechanism 21 and the second processing mechanism 22 enter the processing position when they are close to each other to the preset position, and move away from each other to In the preset position, the mold assembly is separated from the material 7 to be processed. In a preferred solution, the guide rail assembly 31 is a linear guide rail.
锁紧机构4,所述锁紧机构4设置于机架1上,位于第一加工机构21和第二加工机构22之间,用于定位放置和锁紧待加工材料7;Locking mechanism 4. The locking mechanism 4 is provided on the frame 1, between the first processing mechanism 21 and the second processing mechanism 22, and is used to position, place and lock the material 7 to be processed;
动力系统5,所述动力系统5用于驱动加工机构2、往复机构3、锁紧机构4运行;Power system 5, the power system 5 is used to drive the processing mechanism 2, the reciprocating mechanism 3, and the locking mechanism 4;
控制系统6,所述控制系统6通过程序和\或传感器控制加工机构2、往复机构3、锁紧机构4、动力系统5协调运行。Control system 6. The control system 6 controls the coordinated operation of the processing mechanism 2, the reciprocating mechanism 3, the locking mechanism 4, and the power system 5 through programs and/or sensors.
如图4-6所示,模组212包括设置在框架211内部底面上中空的外模2122以及设置在外模2122中空部位的模芯2123;所述外模2122中空部位与待加工材料7外表面相适应;所述模芯2123外形与待加工材料7内表面相适应,所述模芯2123与连接在框架211上的支板2125定位连接固定;在优选的方案中,模组212为适应管材冲孔加工的模具。加工头部2132的前端可穿过外模2122及模芯2123上对应的孔,对套在模芯2123上的管材工件进行冲孔加工。当加工头部2132的前端可穿过外模2122、工件7的单侧外壁时,可加工单侧壁上的孔;当加工头部2132的前端可穿过外模2122、工件7的相对的两侧外壁时,加工通孔。As shown in Figures 4-6, the module 212 includes a hollow outer mold 2122 arranged on the inner bottom surface of the frame 211 and a mold core 2123 arranged in the hollow part of the outer mold 2122; the hollow part of the outer mold 2122 is in contact with the outer surface of the material 7 to be processed. Adapt; the shape of the mold core 2123 is adapted to the inner surface of the material 7 to be processed, and the mold core 2123 is positioned, connected and fixed with the support plate 2125 connected to the frame 211; in the preferred solution, the module 212 is adapted to pipe punching Hole processing mold. The front end of the processing head 2132 can pass through the corresponding holes on the outer mold 2122 and the mold core 2123 to punch the pipe workpiece placed on the mold core 2123. When the front end of the processing head 2132 can pass through the outer mold 2122 and the one-sided outer wall of the workpiece 7, the hole on the single side wall can be processed; when the front end of the processing head 2132 can pass through the outer mold 2122 and the opposite side of the workpiece 7 When processing the outer walls on both sides, through holes are processed.
如图4-6所示,所述模芯2123与支板2125的连接处,在所述支板2125上设置沉孔2126,模芯2123安装于沉孔2126中,通过紧固件2127连接固定。在优选的方案中,芯模2123可为圆形或者方形,也可以是与工件适配的异形结构,沉孔2126与芯模2123相适配。As shown in Figure 4-6, at the connection between the mold core 2123 and the support plate 2125, a countersunk hole 2126 is provided on the support plate 2125. The mold core 2123 is installed in the countersunk hole 2126 and is connected and fixed by fasteners 2127. . In a preferred solution, the mandrel 2123 can be circular or square, or it can be a special-shaped structure adapted to the workpiece, and the counterbore 2126 is adapted to the mandrel 2123 .
如图6所示,模芯2123上设置调整部件2128,所述调整部件2128可通过调整厚度或调整安装在模芯2123位置来定位待加工材料7放入模芯2123的深度。在优选的方案中,调整部件2128为环形,套于模芯2123上。当然,调整部件2128也可以是安装在模芯2123的定位块。As shown in FIG. 6 , an adjustment component 2128 is provided on the mold core 2123 . The adjustment component 2128 can position the depth of the material 7 to be processed into the mold core 2123 by adjusting the thickness or adjusting the position installed in the mold core 2123 . In the preferred solution, the adjusting component 2128 is annular and is sleeved on the mold core 2123. Of course, the adjustment component 2128 may also be a positioning block installed on the mold core 2123.
如图6所示,模组212还包括设置在框架211内部底面上的安装板2121,安装板2121带有燕尾槽结构,所述模组212设置与安装板2121燕尾槽结构对应的燕尾结构,所述外模2122可在安装板2121内活动调整,并通过设置在安装板2121燕尾槽内的压块2124锁紧固定。在优选的方案中,通过安装板2121与外模2122设置相互配合的燕尾结构,外模2122可在安装板2121调整位置,不仅可以方便生产不同尺寸,还可以使加工头部2132的前端更准确的穿过外模2122及模芯2123上对应的孔,改善加工工艺效果,减少加工头部2132的前端与外模2122或\和模芯2123因不同心损坏。As shown in Figure 6, the module 212 also includes a mounting plate 2121 provided on the inner bottom surface of the frame 211. The mounting plate 2121 has a dovetail groove structure. The module 212 is provided with a dovetail structure corresponding to the dovetail groove structure of the mounting plate 2121. The outer mold 2122 can be movable and adjusted within the mounting plate 2121, and is locked and fixed through the pressing block 2124 provided in the dovetail groove of the mounting plate 2121. In the preferred solution, the mounting plate 2121 and the outer mold 2122 are provided with a dovetail structure that matches each other. The position of the outer mold 2122 can be adjusted on the mounting plate 2121, which not only facilitates the production of different sizes, but also makes the front end of the processing head 2132 more accurate. Through the corresponding holes on the outer mold 2122 and the mold core 2123, the processing effect is improved, and the front end of the processing head 2132 and the outer mold 2122 or/and the mold core 2123 are not damaged due to inconsistency.
如图1、2、4、5所示,导轨组件31包括分别安装在第一加工机构21和第二加工机构22底部的滑块311以及安装在机架1上的导轨312;所述驱动组件32包括分别连接在第一加工机构21和第二加工机构22上的支座321,以及一端与机架1连接,另一端与支座321连接的第二执行元件322;第一加工机构21和第二加工机构22通过导轨组件31在第二执行元件322的驱动下相对往复运动。在优选的方案中,导轨组件31选用直线导轨。As shown in Figures 1, 2, 4, and 5, the guide rail assembly 31 includes a slider 311 installed at the bottom of the first processing mechanism 21 and the second processing mechanism 22 respectively, and a guide rail 312 installed on the frame 1; the driving assembly 32 includes a support 321 connected to the first processing mechanism 21 and the second processing mechanism 22 respectively, and a second actuator 322 with one end connected to the frame 1 and the other end connected to the support 321; the first processing mechanism 21 and The second processing mechanism 22 moves relatively reciprocally driven by the second actuator 322 through the guide rail assembly 31 . In a preferred solution, linear guide rails are used as the guide rail assembly 31 .
如图7、8所示,所述驱动组件32还包括用于调整第一加工机构21与第二加工机构22开合度的调整机构323。As shown in FIGS. 7 and 8 , the driving assembly 32 also includes an adjustment mechanism 323 for adjusting the opening and closing degrees of the first processing mechanism 21 and the second processing mechanism 22 .
进一步地,如图8所示,所述调整机构323包括一端与第二执行元件322固定端连接的丝杆3231以及套装在丝杆3231外的管状螺母3232,管状螺母3232通过轴座3233与机架1固定,通过驱动件3234驱动管状螺母3232旋转;优选的,所述驱动件3234包括手轮或者马达。Further, as shown in Figure 8, the adjustment mechanism 323 includes a screw rod 3231 with one end connected to the fixed end of the second actuator 322 and a tubular nut 3232 set outside the screw rod 3231. The tubular nut 3232 is connected to the machine through the shaft seat 3233. The frame 1 is fixed, and the tubular nut 3232 is driven to rotate through the driving member 3234; preferably, the driving member 3234 includes a handwheel or a motor.
如图9、10所示,锁紧机构4包括固定在机架上的支架41,设置在支架41上用于定位和托起材料7的托块42,以及锁紧固定材料7的压块43,所述压块43通过第三执行元件44锁紧或打开。优选地,第三执行元件44为液压油缸。As shown in Figures 9 and 10, the locking mechanism 4 includes a bracket 41 fixed on the frame, a bracket 42 provided on the bracket 41 for positioning and lifting the material 7, and a pressing block 43 for locking and fixing the material 7. , the pressure block 43 is locked or opened through the third actuator 44 . Preferably, the third actuator 44 is a hydraulic cylinder.
在优选的方案中,第一执行元件2131、第二执行元件322、第三执行元件44通过动力系统5的驱动动作,动力系统5为液压系统,液压站设置于机架1内。In the preferred solution, the first actuator 2131, the second actuator 322, and the third actuator 44 are driven by the power system 5. The power system 5 is a hydraulic system, and the hydraulic station is installed in the frame 1.
如图1-10所示,一种采用高效率材料加工系统加工的方法,包括以下步骤:As shown in Figure 1-10, a method of processing using a high-efficiency material processing system includes the following steps:
上料步骤,待加工材料7位于锁紧机构4的托块42上,通过托块42的支撑与定位,使待加工材料7的两端分别对正第一加工机构21和第二加工机构22的模具组件;In the loading step, the material 7 to be processed is located on the supporting block 42 of the locking mechanism 4. Through the support and positioning of the supporting block 42, the two ends of the material 7 to be processed are aligned with the first processing mechanism 21 and the second processing mechanism 22 respectively. mold components;
锁紧步骤,控制系统6收到加工命令后,锁紧机构4的第三执行元件44下压,推动压块43锁紧待加工材料7;In the locking step, after the control system 6 receives the processing command, the third actuator 44 of the locking mechanism 4 presses down and pushes the pressing block 43 to lock the material 7 to be processed;
靠拢步骤,锁紧机构4锁紧待加工材料7之后,位于导轨组件31上、材料7两端的第一加工机构21和第二加工机构22分别在驱动组件32第二执行元件322的驱动下相互靠拢,使芯模2123分别插入到待加工材料7的两端,进一步靠拢,使待加工材料7的两端与支板2125或者调整部件2128抵触,到达待加工位置,从而精准定位加工尺寸;In the approaching step, after the locking mechanism 4 locks the material 7 to be processed, the first processing mechanism 21 and the second processing mechanism 22 located on the guide rail assembly 31 and at both ends of the material 7 are driven by the second actuator 322 of the driving assembly 32 to move toward each other. Close together, insert the mandrel 2123 into both ends of the material 7 to be processed respectively, and move closer together, so that the two ends of the material 7 to be processed conflict with the support plate 2125 or the adjusting component 2128, and reach the position to be processed, thereby accurately positioning the processing size;
加工步骤,第一加工机构21和第二加工机构22中的第一执行元件2131推动活动端的加工头部2132对待加工材料7进行加工,当加工头部2132的前端可穿过外模2122、工件7的单侧外壁时,可加工单侧壁上的孔;当加工头部2132的前端可穿过外模2122、工件7的相对的两侧外壁时,加工通孔。完成加工后,第一执行元件2131缩回活动端的加工头部2132,使加工头部2132离开待加工材料7 ;In the processing step, the first actuator 2131 in the first processing mechanism 21 and the second processing mechanism 22 pushes the processing head 2132 at the movable end to process the material 7 to be processed. When the front end of the processing head 2132 can pass through the outer mold 2122 and the workpiece When the front end of the processing head 2132 can pass through the outer mold 2122 and the opposite outer walls of the workpiece 7 on both sides, the through hole can be processed. After completing the processing, the first actuator 2131 retracts the processing head 2132 of the movable end, so that the processing head 2132 leaves the material 7 to be processed;
回位步骤,加工头部2132离开待加工材料7后,第一加工机构21和第二加工机构22在驱动组件32第二执行元件322的驱动下相互远离,到达材料7两端预定位置,第一加工机构21和第二加工机构22之间的距离大于待加工材料7的长度;In the return step, after the processing head 2132 leaves the material 7 to be processed, the first processing mechanism 21 and the second processing mechanism 22 are driven away from each other by the second actuator 322 of the driving assembly 32, and reach the predetermined positions at both ends of the material 7. The distance between the first processing mechanism 21 and the second processing mechanism 22 is greater than the length of the material 7 to be processed;
松料步骤,锁紧机构4的第三执行元件44缩回,压块43上升,松开材料7。In the material loosening step, the third actuator 44 of the locking mechanism 4 retracts, the pressing block 43 rises, and the material 7 is loosened.
由于材料7的长度或规格的不同,还可以在开机生产以前增加预设调整的步骤,根据需要适配第一加工机构21和第二加工机构22的位置、模组212和加工头部2132的规格,其中,第一加工机构21和第二加工机构22的位置为加工不同长度材料才需调整,模组212和加工头部2132的规格是需加工不同工艺才需调整。Due to different lengths or specifications of the materials 7 , a preset adjustment step can also be added before starting production to adapt the positions of the first processing mechanism 21 and the second processing mechanism 22 , the module 212 and the processing head 2132 as needed. Specifications, among which, the positions of the first processing mechanism 21 and the second processing mechanism 22 need to be adjusted to process materials of different lengths, and the specifications of the module 212 and the processing head 2132 need to be adjusted to process different processes.
通过上述步骤,控制系统6通过程序和\或传感器控制加工机构2、往复机构3、锁紧机构4、动力系统5协调运行,工人只需将待加工材料7放置到锁紧机构4的托块42上,按下控制系统6的启动开关,系统可自动执行上料至松料的生产过程,此过程为一个循环。当待加工材料7的数量较多时,便可循环执行上料至松料的生产过程,减少了工人劳动强度,生产效率高,工艺精度稳定。Through the above steps, the control system 6 controls the coordinated operation of the processing mechanism 2, the reciprocating mechanism 3, the locking mechanism 4, and the power system 5 through programs and/or sensors. The worker only needs to place the material 7 to be processed on the supporting block of the locking mechanism 4. 42, press the start switch of the control system 6, and the system can automatically execute the production process from feeding to loosening. This process is a cycle. When the quantity of materials 7 to be processed is large, the production process from loading to loosening can be executed cyclically, which reduces the labor intensity of workers, results in high production efficiency and stable process accuracy.
上述的实施例仅为本发明的优选技术方案,而不应视为对于本发明的限制,本申请中的实施例及实施例中的特征在不冲突的情况下,可以相互任意组合。本发明的保护范围应以权利要求记载的技术方案,包括权利要求记载的技术方案中技术特征的等同替换方案为保护范围。即在此范围内的等同替换改进,也在本发明的保护范围之内。The above-mentioned embodiments are only preferred technical solutions of the present invention and should not be regarded as limitations of the present invention. The embodiments and features in the embodiments in the present application can be arbitrarily combined with each other as long as there is no conflict. The protection scope of the present invention shall be the technical solutions recorded in the claims, including equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of the present invention.
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Denomination of invention: Efficient Material Processing System and Method Granted publication date: 20240315 Pledgee: Linjiangxi Sub Branch of Hubei Three Gorges Rural Commercial Bank Co.,Ltd. Pledgor: HUBEI MENY PROTECTION FACILITIES TECHNOLOGY Co.,Ltd. Registration number: Y2025980021168 |