CN114360867A - Radio frequency energy collection system coil and manufacturing method thereof - Google Patents

Radio frequency energy collection system coil and manufacturing method thereof Download PDF

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Publication number
CN114360867A
CN114360867A CN202210049666.0A CN202210049666A CN114360867A CN 114360867 A CN114360867 A CN 114360867A CN 202210049666 A CN202210049666 A CN 202210049666A CN 114360867 A CN114360867 A CN 114360867A
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CN
China
Prior art keywords
yarn
antenna
conductive
base
radio frequency
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Pending
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CN202210049666.0A
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Chinese (zh)
Inventor
丁川
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Hongzhi Shanghai Technology Co ltd
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Hongzhi Shanghai Technology Co ltd
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Priority to CN202210049666.0A priority Critical patent/CN114360867A/en
Publication of CN114360867A publication Critical patent/CN114360867A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10Patterned fabrics or articles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2823Wires
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/001Energy harvesting or scavenging
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/005Mechanical details of housing or structure aiming to accommodate the power transfer means, e.g. mechanical integration of coils, antennas or transducers into emitting or receiving devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/20Circuit arrangements or systems for wireless supply or distribution of electric power using microwaves or radio frequency waves

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses a radio frequency energy collection system coil and a manufacturing method thereof, wherein a weaving method is used for manufacturing a textile antenna; the selected needle selection and yarn transformation combined knitting jacquard technology can ensure the continuity of the conductive yarn without thread cutting and no floating thread on the back of the fabric when the expected antenna shape is obtained; the invention can form the antenna of the radio frequency energy collecting system on a piece of fabric, or directly form clothes with radio frequency energy collecting coils by 'weaving and wearing', the antenna can be used for forming the radio frequency energy collecting system and is used for supplying power to electronic equipment, sensors and the like or charging energy storage equipment, and the fabric is soft and has good wearing comfort and washing fastness.

Description

Radio frequency energy collection system coil and manufacturing method thereof
Technical Field
The invention relates to the technical field of textile communication equipment, in particular to a radio frequency energy collecting system coil and a manufacturing method thereof.
Background
With the continuous development of wireless communication technology, radio frequency energy is being transmitted from billions of wireless transmitters in the world, including mobile phones, mobile phone base stations, routers, and the like. A significant portion of this energy can be collected and used to power some low power devices, or to directly charge batteries can reduce the charging requirements of the device.
In recent years, the appearance of a large number of ultra-low power consumption and low voltage electronic components and circuits and the wide use of a large number of electronic microsystems such as various wearable devices and intelligent clothes, the batteries of which are not easy to replace, in real life have attracted people's attention to the research of environmental radio frequency energy collection technology; currently, research and application of environmental radio frequency energy collection are mainly in the aspects of wireless sensor network nodes and implantable electronic devices with low power consumption and batteries which are not easy to replace. Most of the existing wireless charging coils are wound by metal wires or printed on a hard substrate, are lack of flexibility, have limitations in application, and particularly have poor durability and cannot be washed when being applied to equipment which is in direct contact with a human body, such as intelligent clothing, wearable products and the like; when the wearable garment is used as a part of a wearable device or an intelligent garment, the comfort is poor.
Disclosure of Invention
It is an object of the present invention to provide a coil for a radio frequency energy harvesting system and a method for manufacturing the same, which solves the above-mentioned problems of the prior art.
In order to realize the purpose, the invention provides the following technical scheme: a radio frequency energy harvesting system coil comprising: the antenna comprises a base part and an antenna part, wherein the base part is woven by base yarns, and the antenna part is woven by conductive yarns.
Furthermore, the base part and the antenna part are connected by adopting a non-dotted line jacquard technology, and specifically, the two connection modes are provided, wherein one mode is that the conductive yarns of the antenna part independently form a part of tissue and are inlaid with the base part to form an antenna shape; the other is that the conductive yarn of the antenna part and the base yarn of the base part are jointly woven and stacked to form an antenna shape.
A manufacturing method of a coil of a radio frequency energy collecting system comprises the following specific steps:
firstly, preparing raw materials: the first raw material is base yarn, and the second raw material is conductive yarn;
the base yarn is composed of various known natural, synthetic and regenerated fibers, including but not limited to pure or blended yarns of cotton, hemp, silk, wool, terylene, chinlon, acrylon, aramid fiber, viscose, acetate and the like;
the conductive yarn is composed of various yarns containing conductive materials, including but not limited to metal, metal-plated polymer, conductive polymer, polymer containing or covering metal or conductive polymer or nano carbon material, and liquid metal polymer complex;
secondly, preparing the fabric by a weaving method, wherein the fabric consists of a base part woven by raw material I base yarn and an antenna part woven by raw material II conductive yarn, the antenna part is stacked or embedded on the base part, and the antenna part forms various required antenna models;
thirdly, the base part can be made into double-sided fabric, namely, one side of the fabric is separately woven by one base yarn, and the other side is woven by the same or different base yarns, and the antenna structure is formed by adopting a weaving method at the position where the antenna pattern is required to be formed;
fourthly, after the specific pattern is formed, connecting the energy collecting system with the conductive yarns on the fabric, wherein the purpose of the connection is to ensure that the antenna is electrically connected with the system, and the connection mode comprises but is not limited to welding, conductive adhesive bonding and conductive magic tape;
and fifthly, encapsulating the system and the connection area of the system and the fabric antenna by using a coating, wherein the coating can be a mixture of epoxy-based, acrylic-based, polyurethane-based or silicone-based resins.
Furthermore, the weaving method of the antenna part inlaid on the base part is that, on a cross, the yarn guide stops moving after the yarn is laid on the base yarn for the last selected needle, then another yarn guide drives another conductive yarn to continue weaving, and finally the base yarn is driven by the yarn guide to continue weaving, and the process can be repeated for a plurality of times according to the designed conductive yarn pattern; and the splicing mode comprises a winding mode and a tucking mode.
Further, the antenna portion is stacked on the base portion by knitting in such a manner that, in a course, the yarn guide continues to move after the last selected stitch such as the ground yarn is laid on the yarn, and then another yarn guide carries another conductive yarn, and both yarns continue to be knitted at the same time, and the process can be repeated a plurality of times according to the designed conductive yarn pattern.
Compared with the prior art, the invention has the beneficial effects that: the invention relates to a manufacturing method of a radio frequency energy collecting system coil, which manufactures a textile antenna by a weaving method; the selected needle selection and yarn transformation combined knitting jacquard technology can ensure the continuity of the conductive yarn without thread cutting and no floating thread on the back of the fabric when the expected antenna shape is obtained; the conductive fiber/yarn arrangement weaving with specific geometric shapes can be realized by using the technology. By using the weaving method, when the expected antenna shape is obtained, the continuity of the conductive yarn can be ensured, no thread is cut, and no floating thread exists on the back of the fabric; the raw materials are wide in source, and a plurality of yarns with good conductivity and weaving performance are sold in a commercialized mode at present; the product has flexible application mode, can be independently used as an antenna of an energy collecting system, can be used as a part of fabric embedded with the antenna, and can be made into clothes containing the antenna by a weaving and wearing process; the existing equipment can be used for production, the production efficiency is high, and the cost is low; the prepared antenna fabric has good comfort, and is breathable and soft; good durability and water washing.
The invention can form the antenna of the radio frequency energy collecting system on a piece of fabric, or directly form clothes with radio frequency energy collecting coils by 'weaving and wearing', the antenna can be used for forming the radio frequency energy collecting system and is used for supplying power to electronic equipment, sensors and the like or charging energy storage equipment, and the fabric is soft and has good wearing comfort and washability.
Drawings
FIG. 1 is a schematic structural view of the winding of the mosaic structure of the present invention;
FIG. 2 is a schematic structural view of the tucking mode of the mosaic structure of the present invention;
FIG. 3 is a schematic structural view of a stacked structure of the present invention;
FIGS. 4 and 5 are schematic structural views of an embodiment of the present invention;
FIGS. 6 and 7 are schematic structural views of a second embodiment of the present invention;
in the figure: 1-ground yarn; 2-conductive yarn.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the invention provides a coil for a radio frequency energy harvesting system, comprising: the antenna comprises a base part and an antenna part, wherein the base part is woven by base yarns, and the antenna part is woven by conductive yarns.
Furthermore, the base part and the antenna part are connected by adopting a non-dotted line jacquard technology, and specifically, the two connection modes are provided, wherein one mode is that the conductive yarns of the antenna part independently form a part of tissue and are inlaid with the base part to form an antenna shape; the other is that the conductive yarn of the antenna part and the base yarn of the base part are jointly woven and stacked to form an antenna shape.
A manufacturing method of a coil of a radio frequency energy collecting system comprises the following specific steps:
firstly, preparing raw materials: the first raw material is base yarn, and the second raw material is conductive yarn;
the base yarn is composed of various known natural, synthetic and regenerated fibers, including but not limited to pure or blended yarns of cotton, hemp, silk, wool, terylene, chinlon, acrylon, aramid fiber, viscose, acetate and the like;
the conductive yarn is composed of various yarns containing conductive materials, including but not limited to metal, metal-plated polymer, conductive polymer, polymer containing or covering metal or conductive polymer or nano carbon material, and liquid metal polymer complex;
secondly, preparing the fabric by a weaving method, wherein the fabric consists of a base part woven by raw material I base yarn and an antenna part woven by raw material II conductive yarn, the antenna part is stacked or embedded on the base part, and the antenna part forms various required antenna models;
thirdly, the base part can be made into double-sided fabric, namely, one side of the fabric is separately woven by one base yarn, and the other side is woven by the same or different base yarns, and the antenna structure is formed by adopting a weaving method at the position where the antenna pattern is required to be formed;
fourthly, after the specific pattern is formed, connecting the energy collecting system with the conductive yarns on the fabric, wherein the purpose of the connection is to ensure that the antenna is electrically connected with the system, and the connection mode comprises but is not limited to welding, conductive adhesive bonding and conductive magic tape;
and fifthly, encapsulating the system and the connection area of the system and the fabric antenna by using a coating, wherein the coating can be a mixture of epoxy-based, acrylic-based, polyurethane-based or silicone-based resins.
Furthermore, the weaving method of the antenna part inlaid on the base part is that, on a cross, the yarn guide stops moving after the yarn is laid on the base yarn for the last selected needle, then another yarn guide drives another conductive yarn to continue weaving, and finally the base yarn is driven by the yarn guide to continue weaving, and the process can be repeated for a plurality of times according to the designed conductive yarn pattern; and the splicing mode comprises a winding mode and a tucking mode.
Further, the antenna portion is stacked on the base portion by knitting in such a manner that, in a course, the yarn guide continues to move after the last selected stitch such as the ground yarn is laid on the yarn, and then another yarn guide carries another conductive yarn, and both yarns continue to be knitted at the same time, and the process can be repeated a plurality of times according to the designed conductive yarn pattern.
The first implementation mode comprises the following steps:
as shown in fig. 5, which is an overall schematic view of the antenna, the pattern region may be a single row or a single column of conductive yarn, or may be a region formed by multiple rows or multiple columns of conductive yarn formed by multiple reciprocations of conductive yarn. Fig. 6 shows one of the yarn arrangements. The resulting bond to the antenna and energy harvesting system creates an electrical connection through the conductive adhesive. Meanwhile, the parts of the front surface and the back surface of the connecting area are covered by polyurethane coatings.
The manufacturing process of the fabric antenna comprises the following steps:
raw materials: base yarn: pure cotton yarn 32s/1, conductive yarn: silver-plated nylon yarn.
Equipment: full-automatic computerized flat knitting machine
During weaving, in the base yarn area, the machine head drives the base yarn to weave, and the knitting needle of the conductive yarn does not weave at the moment and stays at the edge of the area. Similarly, in the conductive yarn region, the head drives the conductive yarn to weave, while the knitting needle of the base yarn does not weave and stays at the edge of the region. Thus each course is composed of several loops with different yarns concentrated on the reverse side of the fabric. Because the base yarn and the conductive yarn correspond to different yarn guides during knitting, in order to connect the edge wales of two different areas, the two yarns need to form a connecting structure on the same needle between the areas. The joining of the stitches knitted by the yarns guided by the various yarn guides of a course can be carried out by means of stitches, tucks, plating or double stitches.
The second embodiment:
as shown in fig. 7, which is an overall schematic view of the antenna, the pattern region may be a single row or a single column of conductive yarn, or may be a region formed by multiple rows or multiple columns of conductive yarn formed by multiple reciprocations of conductive yarn. Fig. 7 shows one of the yarn arrangements. The antenna and the energy harvesting system are electrically connected by welding. Meanwhile, the parts of the front surface and the back surface of the connecting area are covered by polyurethane coatings.
The manufacturing process of the fabric antenna comprises the following steps:
raw materials: base yarn: pure cotton yarn 32s/1, conductive yarn: stainless steel yarn KTFB 100/1.
Equipment: double needle bed full-automatic computerized flat knitting machine
During weaving, the base yarn is woven in a needle bed to form one side of the fabric, and the other side is woven by the base yarn of the same or different types and the conductive yarn. The two fabrics are connected by using the base yarns, and finally a fabric is formed. In the base yarn area of one side containing the conductive yarn, the machine head drives the base yarn to weave, and the knitting needle of the conductive yarn does not weave at the moment and stays at the edge of the area. Similarly, in the conductive yarn region, the head drives the conductive yarn to weave, while the knitting needle of the base yarn does not weave and stays at the edge of the region. Thus each course is composed of several loops with different yarns concentrated on the reverse side of the fabric. Because the base yarn and the conductive yarn correspond to different yarn guides during knitting, in order to connect the edge wales of two different areas, the two yarns need to form a connecting structure on the same needle between the areas. The joining of the stitches knitted by the yarns guided by the various yarn guides of a course can be carried out by means of stitches, tucks, plating or double stitches.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. A radio frequency energy harvesting system coil, comprising: the antenna comprises a base part and an antenna part, wherein the base part is woven by base yarns, and the antenna part is woven by conductive yarns.
2. A radio frequency energy harvesting system coil in accordance with claim 1, wherein said base portion and antenna portion are formed using a non-dashed jacquard technique having two types of connections, one being conductive yarns of the antenna portion alone forming a portion of the weave and being inlaid with the base portion into an antenna shape; the other is that the conductive yarn of the antenna part and the base yarn of the base part are jointly woven and stacked to form an antenna shape.
3. A method for manufacturing a coil of a radio frequency energy collection system is characterized by comprising the following specific steps:
firstly, preparing raw materials: the first raw material is base yarn, and the second raw material is conductive yarn;
the base yarn is composed of various known natural, synthetic and regenerated fibers, including but not limited to pure or blended yarns of cotton, hemp, silk, wool, terylene, chinlon, acrylon, aramid fiber, viscose, acetate and the like;
the conductive yarn is composed of various yarns containing conductive materials, including but not limited to metal, metal-plated polymer, conductive polymer, polymer containing or covering metal or conductive polymer or nano carbon material, and liquid metal polymer complex;
secondly, preparing the fabric by a weaving method, wherein the fabric consists of a base part woven by raw material I base yarn and an antenna part woven by raw material II conductive yarn, the antenna part is stacked or embedded on the base part, and the antenna part forms various required antenna models;
thirdly, the base part can be made into double-sided fabric, namely, one side of the fabric is separately woven by one base yarn, and the other side is woven by the same or different base yarns, and the antenna structure is formed by adopting a weaving method at the position where the antenna pattern is required to be formed;
fourthly, after the specific pattern is formed, connecting the energy collecting system with the conductive yarns on the fabric, wherein the purpose of the connection is to ensure that the antenna is electrically connected with the system, and the connection mode comprises but is not limited to welding, conductive adhesive bonding and conductive magic tape;
and fifthly, encapsulating the system and the connection area of the system and the fabric antenna by using a coating, wherein the coating can be a mixture of epoxy-based, acrylic-based, polyurethane-based or silicone-based resins.
4. A method of manufacturing a loop for a radio frequency energy harvesting system according to claim 3, wherein the antenna portion is stitched to the base portion by a weaving process in which, in a course, the last needle of the pair of selected yarn guides stops moving after the base yarn is laid, then another yarn guide carries another conductive yarn to weave continuously, and finally the base yarn is carried by the yarn guides to weave continuously, the process being repeated a plurality of times according to the designed pattern of the conductive yarn; and the splicing mode comprises a winding mode and a tucking mode.
5. A method of forming a loop for a radio frequency energy harvesting system according to claim 3, wherein the antenna portions are stacked on the base portion by knitting the yarn guides in a row with the last selected stitch, such as the ground yarn, followed by another stitch of the yarn guides carrying another conductive yarn, and the two yarns are knitted simultaneously, and the process is repeated a plurality of times in accordance with the designed pattern of conductive yarns.
CN202210049666.0A 2022-01-17 2022-01-17 Radio frequency energy collection system coil and manufacturing method thereof Pending CN114360867A (en)

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Application Number Priority Date Filing Date Title
CN202210049666.0A CN114360867A (en) 2022-01-17 2022-01-17 Radio frequency energy collection system coil and manufacturing method thereof

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Application Number Priority Date Filing Date Title
CN202210049666.0A CN114360867A (en) 2022-01-17 2022-01-17 Radio frequency energy collection system coil and manufacturing method thereof

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CN114360867A true CN114360867A (en) 2022-04-15

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1649539A (en) * 2002-05-10 2005-08-03 沙诺夫股份有限公司 Woven electronic textile, yarn and article
US20060281382A1 (en) * 2005-06-10 2006-12-14 Eleni Karayianni Surface functional electro-textile with functionality modulation capability, methods for making the same, and applications incorporating the same
CN1882280A (en) * 2003-05-19 2006-12-20 智能生活技术有限公司 Knitted transducer devices
CN102727182A (en) * 2011-03-31 2012-10-17 阿迪达斯股份公司 Sensor garment
CN202920158U (en) * 2012-10-30 2013-05-08 东华大学 Knitting flexible sensor for pulse signal monitoring
US20160000374A1 (en) * 2013-03-05 2016-01-07 Drexel University Smart knitted fabrics
CN209574670U (en) * 2018-03-28 2019-11-05 苹果公司 Article, clothes items and wearable items based on fabric
CN112461896A (en) * 2020-11-17 2021-03-09 丁川 Humidity sensor and manufacturing method thereof
US20210355613A1 (en) * 2018-10-15 2021-11-18 Drexel University Knitted capacitive touch sensor and capacitive touch sensor (active) textile
CN113904107A (en) * 2021-09-29 2022-01-07 浙江理工大学 Symmetric dipole antenna based on intarsia knitted fabric and preparation method

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1649539A (en) * 2002-05-10 2005-08-03 沙诺夫股份有限公司 Woven electronic textile, yarn and article
CN1882280A (en) * 2003-05-19 2006-12-20 智能生活技术有限公司 Knitted transducer devices
US20060281382A1 (en) * 2005-06-10 2006-12-14 Eleni Karayianni Surface functional electro-textile with functionality modulation capability, methods for making the same, and applications incorporating the same
CN102727182A (en) * 2011-03-31 2012-10-17 阿迪达斯股份公司 Sensor garment
CN202920158U (en) * 2012-10-30 2013-05-08 东华大学 Knitting flexible sensor for pulse signal monitoring
US20160000374A1 (en) * 2013-03-05 2016-01-07 Drexel University Smart knitted fabrics
CN209574670U (en) * 2018-03-28 2019-11-05 苹果公司 Article, clothes items and wearable items based on fabric
US20210355613A1 (en) * 2018-10-15 2021-11-18 Drexel University Knitted capacitive touch sensor and capacitive touch sensor (active) textile
CN112461896A (en) * 2020-11-17 2021-03-09 丁川 Humidity sensor and manufacturing method thereof
CN113904107A (en) * 2021-09-29 2022-01-07 浙江理工大学 Symmetric dipole antenna based on intarsia knitted fabric and preparation method

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