CN114354173A - Regional automatic checkout equipment of bumper SRR - Google Patents
Regional automatic checkout equipment of bumper SRR Download PDFInfo
- Publication number
- CN114354173A CN114354173A CN202210043043.2A CN202210043043A CN114354173A CN 114354173 A CN114354173 A CN 114354173A CN 202210043043 A CN202210043043 A CN 202210043043A CN 114354173 A CN114354173 A CN 114354173A
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- equipment frame
- membrane
- srr
- positioning columns
- detection device
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- 238000001514 detection method Methods 0.000 claims abstract description 91
- 239000012528 membrane Substances 0.000 claims abstract description 48
- 210000000003 hoof Anatomy 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims 1
- 230000001681 protective effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 210000004379 membrane Anatomy 0.000 description 31
- 210000002219 extraembryonic membrane Anatomy 0.000 description 20
- 238000000034 method Methods 0.000 description 8
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention relates to automatic detection equipment for an SRR (stress relief ratio) area of a bumper, which comprises an equipment frame, wherein an electric cabinet box is arranged on the back surface of the right side in the equipment frame, a robot assembly is arranged at the center of the bottom end in the equipment frame, an SRR detection head is grabbed at one side of the robot assembly, a front tire protecting membrane group is arranged on the left side of the bottom end in the equipment frame, the front tire protecting membrane group comprises three front membrane positioning columns, the tops of the three front membrane positioning columns are movably connected with the same front tire membrane shell, side skins are respectively arranged on two sides of the front tire membrane shell, a rear tire protecting membrane group is arranged on the front surface of the middle part of the bottom end of the equipment frame, the rear tire protecting membrane group comprises three rear membrane positioning columns, and the tops of the three rear membrane positioning columns are movably connected with a rear tire membrane shell. The production efficiency is improved, and the detection accuracy is ensured.
Description
Technical Field
The invention relates to the technical field of bumper detection equipment, in particular to automatic detection equipment for an SRR (stress relief ratio) area of a bumper.
Background
The automobile bumper is positioned in front of and behind an automobile, can absorb and slow down external impact force and plays a role in protecting an automobile body, the front and rear automobile bumpers are punched into channel steel by steel plates during initial design and are riveted or welded with a frame longitudinal beam, so that a large gap is left between the automobile body and the bumper, the appearance is quite unattractive, along with the development of the automobile industry and the application of engineering plastics in the automobile industry, the front and rear automobile bumpers of a car are made of plastics, the plastic bumper is called to be composed of an outer plate, a buffer material and a cross beam, in the production process of the bumper, the quality of the bumper needs to be detected, and the bumper can meet the quality requirement.
Because SRR is as new electric elements, mostly assembles in bumper both sides region, but the emission wavelength of this part receives the influence of working of plastics and paint easily, in order to guarantee that the supply of part can not influence SRR's function, need to protect before and the SRR region of keeping after and detect, the detection in the present industry is mostly hand-held type detection, complex operation and detection area unstable at every turn.
Disclosure of Invention
The invention aims to provide automatic detection equipment for an SRR (semi-permanent response) area of a bumper, which is used for solving the problems that the existing SRR area detection is manual detection, the manual operation consumes labor hour, deviation is easy to occur and the accuracy of each detection cannot be ensured.
The above object of the present invention can be achieved by the following technical solutions:
the invention provides automatic detection equipment for a bumper SRR area, which comprises an equipment frame, wherein an electric cabinet box is arranged on the back surface of the right side in the equipment frame, a robot assembly is arranged at the center of the bottom end in the equipment frame, an SRR detection head is grabbed at one side of the robot assembly, a front tire protection film group is arranged on the left side of the bottom end in the equipment frame and comprises three front film positioning columns, the tops of the three front film positioning columns are movably connected with the same front tire casing, side skins are arranged on two sides of the front tire casing, front tire detection areas are arranged at the top ends of the side skins, the bottoms of the three front film positioning columns are fixedly connected with the bottom of the equipment frame through bolts, a rear tire protection film group is arranged on the front surface of the middle part of the bottom end of the equipment frame and comprises three rear film positioning columns, the top of the three rear membrane positioning columns is movably connected with a rear fetal membrane shell, and a rear fetal membrane detection area is arranged at the top end of the rear fetal membrane shell.
In a preferred embodiment, four corners of the bottom end of the equipment frame are fixedly connected with the fortune horse wheels, and the fortune horse wheels are used for facilitating the pushing of the equipment frame to walk on the ground and facilitating the adjustment of the distance between the two equipment frames.
In a preferred embodiment, a plurality of shoes are arranged around the bottom end of the equipment frame, and the equipment frame is favorably fixed on the ground by using the plurality of shoes, so that the stability in the detection process is ensured.
In a preferred embodiment, electric fans are arranged on the right side of the front top of the equipment frame and on the top of the front side of the left side of the equipment frame, and the use of the electric fans is beneficial to cooling related equipment in the detection process.
In a preferred embodiment, the bottom of the right front side and the bottom of the left back side of the equipment frame are both provided with optical gratings, and the rear and front tire membrane shells are conveniently positioned by using the optical gratings, so that the subsequent accurate detection work is ensured.
In a preferred embodiment, the top of the front face of the left side of the equipment frame is provided with a central controller, and through the use of the central controller, the control work of the detection of the front membrane casing and the control work of the detection of the rear membrane casing can be carried out on the left side corner of the equipment frame.
In a preferred embodiment, a front fast-assembling unit is arranged between the middle parts of the three front film positioning columns, a first mounting bracket is inserted into the top of the front fast-assembling unit, front color sensors are mounted on the front surface and the back surface of the top end of the first mounting bracket, the two front color sensors are located on the top of the inner side of the front tire casing, and color degree detection work on a front tire casing detection area is facilitated through the use of the front color sensors.
In a preferred embodiment, rear quick-mounting units are arranged among the middle portions of the three rear film positioning columns, a second mounting support is inserted into the top of each rear quick-mounting unit, rear color sensors are mounted on the top ends of the front surface and the back surface of the second mounting support, the two rear color sensors are respectively located on the top portions of the front surface and the back surface of the rear tire casing, and color degree detection work on a rear tire casing detection area is facilitated through the use of the rear color sensors.
In a preferred embodiment, the top of equipment frame is provided with a plurality of protection baffles, through the use to the guard plate, is favorable to avoiding the light of the different angles in equipment frame top to influence the detection work of the color and luster degree on back fetal membrane detection area and preceding fetal membrane detection area.
In a preferred embodiment, the display screen is arranged on one side of the front face of the middle part of the right side of the equipment frame, and through the use of the display screen, a worker can observe feedback data in the detection process conveniently, so that the detection work can be adjusted timely.
The automatic detection equipment for the SRR area of the bumper has the characteristics and advantages that:
1. the flexible detection device can realize the detection work of the front and rear fetal membrane detection areas on different bumpers through flexible design, can adapt to the detection work of a plurality of sizes and a plurality of areas by grabbing different SRR detection heads at one side of the robot assembly, can effectively reduce the fixed investment of enterprises in the long term, saves related fields and improves the recycling rate of equipment.
2. The invention controls the robot assembly to detect the bumper by utilizing the PLC system on the central controller, realizes the detection automation of the front and rear fetal membrane detection areas, can ensure the detection accuracy, simultaneously reduces the manual operation working hours, and promotes the workload per hour from the platform to the platform.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a front view of the present invention;
FIG. 3 is a left side view of the present invention;
FIG. 4 is a schematic top view of the present invention;
FIG. 5 is a schematic structural view of a front tire protection membrane assembly according to the present invention;
FIG. 6 is a schematic structural diagram of a rear tire protection membrane set according to the present invention.
In the figure: 1. a fortune wheel; 2. an SRR detection head; 3. a hoof; 4. a rear tire protection membrane group; 41. a posterior fetal membrane detection zone; 42. a rear color sensor; 43. a rear quick-mounting unit; 44. a rear membrane positioning post; 45. a rear fetal membrane shell; 5. a grating; 6. a front tire protection membrane group; 61. a pre-fetal membrane detection zone; 62. a front color sensor; 63. a front quick-mounting unit; 64. a front film positioning post; 65. a front membrane housing; 66. a side skin; 7. an electric cabinet box; 8. a robot assembly; 9. an electric fan; 10. a display screen; 11. an equipment frame; 12. a central controller.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
As shown in fig. 1 to 6, the present invention provides an automatic detection device for an SRR area of a bumper, which includes a device frame 11, wherein a central controller 12 is provided at the top of the front surface of the left side of the device frame 11, and through the use of the central controller 12, the control work of the detection of a front carcass cover 65 and the control work of the detection of a rear carcass cover 45 can be performed at the left side corner of the device frame 11.
The positive bottom in equipment frame 11 right side and the bottom at the left side back all are provided with grating 5, through the use to grating 5, are convenient for fix a position for back fetal membrane shell 45 and preceding fetal membrane shell 65, guarantee follow-up accurate detection achievement, and the back on the inside right side of equipment frame 11 is provided with electricity cabinet box 7, and the center of the inside bottom of equipment frame 11 is provided with robot assembly 8, and one side of robot assembly 8 snatchs has SRR to detect head 2.
The left side of the bottom end inside the equipment frame 11 is provided with a front tire protecting membrane group 6, the front tire protecting membrane group 6 comprises three front membrane positioning columns 64, the tops of the three front membrane positioning columns 64 are movably connected with the same front tire membrane shell 65, two sides of the front tire membrane shell 65 are respectively provided with a side skin 66, the top end of each side skin 66 is provided with a front tire membrane detection area 61, the bottoms of the three front membrane positioning columns 64 are fixedly connected with the bottom of the equipment frame 11 through bolts, a front quick-assembling unit 63 is arranged between the middle parts of the three front membrane positioning columns 64, the top of the front quick-assembling unit 63 is spliced with a first mounting bracket, the front and the back of the top end of the first mounting bracket are respectively provided with a front color sensor 62, the two front color sensors 62 are positioned at the top part of the inner side of the front tire membrane shell 65, and the gloss detection work of the front tire membrane detection area 61 is conveniently carried out through the use of the front color sensors 62, the front at 11 bottom middle parts of equipment frame is provided with back child membrane group 4, back child membrane group 4 includes three back membrane reference column 44, the top swing joint of three back membrane reference column 44 has back child membrane shell 45, the top of back child membrane shell 45 is provided with back child membrane detection zone 41, all be provided with back fast-assembling unit 43 between the middle part of three back membrane reference column 44, the top of back fast-assembling unit 43 is pegged graft and is had the second installing support, back color sensor 42 is all installed on the top at the front and the back of second installing support, two back color sensor 42 are located the top at the front and the back of back child membrane shell 45 respectively, through the use to back color sensor 42, conveniently carry out the detection work of back child membrane detection zone 41 upper color degree.
The display screen 10 is arranged on the front side of the middle part of the right side of the equipment frame 11, and through the use of the display screen 10, the data fed back in the detection process can be observed conveniently by workers, so that the detection work can be adjusted in time.
The implementation scenario is specifically as follows:
in the using process of the invention, a bumper is placed on a front fetal membrane shell 65 and a rear fetal membrane shell 45 which are manufactured in a copying way, and a front fetal membrane detection area 61 and a rear fetal membrane detection area 41 are avoided at the same time, so that the bumper is prevented from interfering with the bumper when a robot assembly 8 runs, then the bumper exits from the area covered by a grating 5, a start button on a central controller 12 is pressed to enable the robot assembly 8 to grab an SRR detection head 2, a PLC runs a set program to enable the robot assembly 8 to move along a set track, meanwhile, the SRR detection head 2 detects the front fetal membrane detection area 61 and the rear fetal membrane detection area 41, the PLC system judges whether an SRR feedback value is less than 3db or not and displays the feedback value after detection on a display screen 10, in the process of grabbing the SRR detection head 2 by the robot assembly 8, different grabbing SRR detection heads 2 can complete detection work according to different detection requirements, according to the invention, the robot assembly 8 and the SRR detection head 2 are controlled by the PLC system, so that the automatic detection work of the front fetal membrane detection area 61 and the rear fetal membrane detection area 41 is realized, the operation time is saved, the detection accuracy and efficiency are improved, and the false alarm rate is reduced.
As shown in fig. 1 to 4, the present invention provides an automatic detection device for an SRR region of a bumper, which includes a device frame 11, four corners of a bottom end of the device frame 11 are fixedly connected with a blessing wheel 1, the blessing wheel 1 is used to facilitate pushing the device frame 11 to walk on the ground, so as to adjust a distance between the two device frames 11, a plurality of shoes 3 are disposed around the bottom end of the device frame 11, the device frame 11 is advantageously fixed on the ground by using the plurality of shoes 3, and stability during detection is ensured.
The electric fans 9 are arranged on the right side of the top of the front face of the equipment frame 11 and the top of the front face of the left side of the equipment frame 11, and the electric fans 9 are used to facilitate cooling of relevant equipment in the detection process.
The top of equipment frame 11 is provided with a plurality of protection baffles, through the use to the guard plate, is favorable to avoiding the light influence of the different angles in equipment frame 11 top detection work of glossiness on basement detection zone 41 and preceding basement detection zone 61.
The implementation scenario is specifically as follows:
when the device is used, the device frame 11 can move on the ground by using the Frouma wheels 1 at the four corners of the bottom end of the device frame 11, the device frame 11 can be fixed on the ground after the movement work is finished by using the plurality of hooves 3, when the robot assembly 8 grabs different SRR detection heads 2 for detection work, related parts running in the working process can be cooled by using the two electric fans 9, the running stability of the device is ensured, articles on the top can be prevented from falling down by using the device frame 11, so that the related parts in the device frame 11 are damaged, and the influence of light irradiation at different angles on the top on the normal function of the grating 5 can be prevented.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. An automatic bumper SRR area detection device, comprising a device frame (11), characterized in that: the back on the right side in the equipment frame (11) is provided with an electric cabinet box (7), the center of the bottom in the equipment frame (11) is provided with a robot assembly (8), one side of the robot assembly (8) is grabbed with a SRR detection head (2), the left side of the bottom in the equipment frame (11) is provided with a front tire protecting film group (6), the front tire protecting film group (6) comprises three front film positioning columns (64), the top of the three front film positioning columns (64) is movably connected with a same front tire protecting film shell (65), side skins (66) are arranged on two sides of the front tire protecting film shell (65), a front tire protecting film detection area (61) is arranged at the top end of the side skin (66), the bottoms of the three front film positioning columns (64) are fixedly connected with the bottom of the equipment frame (11) through bolts, and a rear tire protecting film group (4) is arranged on the front side of the middle part of the bottom of the equipment frame (11), the rear tyre protection membrane group (4) comprises three rear membrane positioning columns (44), the tops of the rear membrane positioning columns (44) are movably connected with a rear tyre membrane shell (45), and a rear tyre membrane detection area (41) is arranged at the top end of the rear tyre membrane shell (45).
2. The automatic bumper SRR area detection device according to claim 1, wherein: four corners of the bottom end of the equipment frame (11) are fixedly connected with the fortune horse wheels (1).
3. The automatic bumper SRR area detection device according to claim 1, wherein: a plurality of hoof feet (3) are arranged around the bottom end of the equipment frame (11).
4. The automatic bumper SRR area detection device according to claim 1, wherein: electric fans (9) are arranged on the right side of the front top of the equipment frame (11) and the top of the front of the left side of the equipment frame (11).
5. The automatic bumper SRR area detection device according to claim 1, wherein: the bottom of the right front side and the bottom of the left back side of the equipment frame (11) are both provided with gratings (5).
6. The automatic bumper SRR area detection device according to claim 1, wherein: and a central controller (12) is arranged at the top of the front surface of the left side of the equipment frame (11).
7. The automatic bumper SRR area detection device according to claim 1, wherein: front quick-mounting units (63) are arranged between the middle parts of the three front film positioning columns (64), a first mounting support is inserted into the top of each front quick-mounting unit (63), front color sensors (62) are mounted on the front surface and the back surface of the top end of each first mounting support, and the two front color sensors (62) are located on the top of the inner side of the front tire film shell (65).
8. The automatic bumper SRR area detection device according to claim 1, wherein: rear quick-mounting units (43) are arranged between the middle parts of the three rear film positioning columns (44), a second mounting support is inserted into the top of each rear quick-mounting unit (43), rear color sensors (42) are mounted at the top ends of the front surface and the back surface of the second mounting support, and the rear color sensors (42) are respectively located at the top parts of the front surface and the back surface of the rear tire casing (45).
9. The automatic bumper SRR area detection device according to claim 1, wherein: the top end of the equipment frame (11) is provided with a plurality of protective partition plates.
10. The automatic bumper SRR area detection device according to claim 1, wherein: and a display screen (10) is arranged on one side of the front surface of the middle part of the right side of the equipment frame (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210043043.2A CN114354173B (en) | 2022-01-14 | 2022-01-14 | Automatic detection equipment for SRR (safety protection device) area of bumper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210043043.2A CN114354173B (en) | 2022-01-14 | 2022-01-14 | Automatic detection equipment for SRR (safety protection device) area of bumper |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114354173A true CN114354173A (en) | 2022-04-15 |
| CN114354173B CN114354173B (en) | 2024-03-01 |
Family
ID=81091631
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210043043.2A Active CN114354173B (en) | 2022-01-14 | 2022-01-14 | Automatic detection equipment for SRR (safety protection device) area of bumper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114354173B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980052575A (en) * | 1996-12-24 | 1998-09-25 | 김정국 | Hanger positioning device for wheel loading |
| KR19980042524U (en) * | 1996-12-24 | 1998-09-25 | 양재신 | Robot for measuring external dimension of automobile |
| KR20040105488A (en) * | 2003-06-09 | 2004-12-16 | 현대자동차주식회사 | Device for separate and array parts of car using laser sensor |
| US20120290169A1 (en) * | 2011-05-10 | 2012-11-15 | GM Global Technology Operations LLC | Novel sensor alignment process and tools for active safety vehicle applications |
| CN108303448A (en) * | 2018-02-28 | 2018-07-20 | 上海发那科机器人有限公司 | A kind of spraying ground detection device and its application |
| CN110202793A (en) * | 2019-06-26 | 2019-09-06 | 余姚泰速自动化科技有限公司 | A kind of ultrasound machine people's welding unit automatically switching soldering tip |
| CN209495976U (en) * | 2019-01-28 | 2019-10-15 | 无锡创驰电气有限公司 | A kind of feature detection system of bumper |
| CN113276805A (en) * | 2021-06-17 | 2021-08-20 | 北京寰宇未来科技有限公司 | Unmanned intelligent robot vehicle washing system |
| CN214223916U (en) * | 2021-08-19 | 2021-09-17 | 宁波友博汽车部件有限公司 | Detection apparatus for automobile rear bumper assembly |
-
2022
- 2022-01-14 CN CN202210043043.2A patent/CN114354173B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980052575A (en) * | 1996-12-24 | 1998-09-25 | 김정국 | Hanger positioning device for wheel loading |
| KR19980042524U (en) * | 1996-12-24 | 1998-09-25 | 양재신 | Robot for measuring external dimension of automobile |
| KR20040105488A (en) * | 2003-06-09 | 2004-12-16 | 현대자동차주식회사 | Device for separate and array parts of car using laser sensor |
| US20120290169A1 (en) * | 2011-05-10 | 2012-11-15 | GM Global Technology Operations LLC | Novel sensor alignment process and tools for active safety vehicle applications |
| CN108303448A (en) * | 2018-02-28 | 2018-07-20 | 上海发那科机器人有限公司 | A kind of spraying ground detection device and its application |
| CN209495976U (en) * | 2019-01-28 | 2019-10-15 | 无锡创驰电气有限公司 | A kind of feature detection system of bumper |
| CN110202793A (en) * | 2019-06-26 | 2019-09-06 | 余姚泰速自动化科技有限公司 | A kind of ultrasound machine people's welding unit automatically switching soldering tip |
| CN113276805A (en) * | 2021-06-17 | 2021-08-20 | 北京寰宇未来科技有限公司 | Unmanned intelligent robot vehicle washing system |
| CN214223916U (en) * | 2021-08-19 | 2021-09-17 | 宁波友博汽车部件有限公司 | Detection apparatus for automobile rear bumper assembly |
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| Publication number | Publication date |
|---|---|
| CN114354173B (en) | 2024-03-01 |
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