CN114347245A - Preparation process and preparation device of energy-saving and environment-friendly mortar - Google Patents
Preparation process and preparation device of energy-saving and environment-friendly mortar Download PDFInfo
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- CN114347245A CN114347245A CN202111622130.5A CN202111622130A CN114347245A CN 114347245 A CN114347245 A CN 114347245A CN 202111622130 A CN202111622130 A CN 202111622130A CN 114347245 A CN114347245 A CN 114347245A
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- saving
- raw materials
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 51
- 238000002360 preparation method Methods 0.000 title claims abstract description 34
- 238000003756 stirring Methods 0.000 claims abstract description 65
- 239000002994 raw material Substances 0.000 claims abstract description 53
- 239000012615 aggregate Substances 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 25
- 239000008399 tap water Substances 0.000 claims abstract description 19
- 235000020679 tap water Nutrition 0.000 claims abstract description 19
- 239000011345 viscous material Substances 0.000 claims abstract description 19
- 238000005406 washing Methods 0.000 claims abstract description 8
- 239000012535 impurity Substances 0.000 claims abstract description 5
- 238000012216 screening Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000000654 additive Substances 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 230000000996 additive effect Effects 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000004831 Hot glue Substances 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 229920002678 cellulose Polymers 0.000 claims description 3
- 239000001913 cellulose Substances 0.000 claims description 3
- 229920003086 cellulose ether Polymers 0.000 claims description 3
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 150000004676 glycans Chemical class 0.000 claims description 3
- 239000004816 latex Substances 0.000 claims description 3
- 229920000126 latex Polymers 0.000 claims description 3
- 229920001282 polysaccharide Polymers 0.000 claims description 3
- 239000005017 polysaccharide Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims 5
- 238000000034 method Methods 0.000 abstract description 11
- 210000005056 cell body Anatomy 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011431 lime mortar Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000011469 building brick Substances 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention provides a preparation process and a preparation device of energy-saving and environment-friendly mortar, which comprises the following steps: s1, selecting raw materials: selecting inorganic cementing materials, aggregates, viscous materials and tap water: s2, raw material pretreatment: screening the aggregate in the S1 to remove aggregate with larger volume and impurities, and then washing the screened aggregate; s3, mixing the raw materials: charging the raw materials of each part in S1 into an external stirring device, and charging a predetermined amount of a viscous material, followed by mixing with tap water; and S4, preparing the product. According to the preparation process of the energy-saving environment-friendly mortar, tap water with a certain temperature is added in the process of stirring the raw materials to increase the fluidity of the bonding material, so that the phenomenon that the fluidity of the bonding material is reduced under the influence of air temperature and the bonding material cannot flow to cover the raw materials during stirring to further influence the adhesiveness of the prepared mortar is avoided.
Description
Technical Field
The invention relates to the technical field of energy-saving and environment-friendly mortar, in particular to a preparation process and a preparation device of energy-saving and environment-friendly mortar.
Background
Mortar is a bonding substance used for building bricks on buildings, and is formed by adding water into sand and cementing materials (cement, lime paste, clay and the like) according to a certain proportion, also called mortar and also used as mortar, and the mortar is commonly used as cement mortar, mixed mortar (or cement lime mortar), lime mortar and clay mortar.
In order to improve the adhesion between the raw materials during the preparation of the mortar, a certain amount of adhesive material is generally added during the stirring process to increase the integrity of the mortar, so that the raw materials are prevented from being non-adhered and dispersed during the use.
In the related art, although the viscosity between the raw materials is increased, the fluidity of the binder is lowered by the influence of the air temperature during the construction in winter, and the binder cannot be fluidized to cover the raw materials during the stirring, thereby affecting the adhesiveness of the mortar to be prepared.
Therefore, it is necessary to provide a preparation process of energy-saving and environment-friendly mortar and a preparation device thereof to solve the above technical problems.
Disclosure of Invention
The invention provides a preparation process and a preparation device of energy-saving and environment-friendly mortar, which solve the technical problems that the viscosity among raw materials is obviously improved, and the flowability of an adhesive material is reduced under the influence of air temperature during construction in winter.
In order to solve the technical problems, the preparation process of the energy-saving and environment-friendly mortar provided by the invention comprises the following steps:
s1, selecting raw materials: selecting inorganic cementing materials, aggregates, viscous materials and tap water:
s2, raw material pretreatment: screening the aggregate in the S1 to remove aggregate with larger volume and impurities, and then washing the screened aggregate;
s3, mixing the raw materials: charging the raw materials of each part in S1 into an external stirring device, and charging a predetermined amount of a viscous material, followed by mixing with tap water;
s4, preparing a product: the mixture obtained in S3 was released in portions to obtain a mortar.
Preferably, the viscous material in S1 includes admixtures and additives.
Preferably, the viscous material obtained in S1 comprises the following components by weight:
1-20 parts of admixture and 1-15 parts of additive.
Preferably, the inorganic cementing material, the aggregate and the tap water in the S1 comprise the following components in parts by weight:
15-50 parts of inorganic cementing material, 20-50 parts of aggregate and 20-40 parts of tap water.
Preferably, in the stirring apparatus in S3, the charged raw materials are heated at a temperature of 20 to 40 ℃.
Preferably, the additive is at least one of cellulose ether, redispersible latex powder, an early strength agent, a retarder, a waterproof agent, a polycarboxylic acid water reducing agent and an antifreezing agent.
Preferably, the viscous material in S1 is at least one of a water-soluble hot melt adhesive, a washing powder, a cellulose derivative and a polysaccharide adhesive, and the heating temperature is 20-40 ℃.
The utility model provides a preparation facilities of energy-concerving and environment-protective type mortar, include energy-concerving and environment-protective type mortar the preparation technology and agitating unit in S3, agitating unit includes the agitator tank, the top of agitator tank is provided with the cover, the top fixedly connected with support of cover, be provided with the motor on the support, fixedly connected with (mixing) shaft on the motor output shaft, the surface sliding connection of (mixing) shaft has the sleeve, fixedly connected with apron on the sleeve, apron sliding connection in on the cover, the cell body has been seted up to the inside of apron, the surface of (mixing) shaft has all been seted up flutedly, sliding connection has the electro-magnet between the inside both sides of cell body, one side of electro-magnet is run through cell body, sleeve and recess extend to the inside of recess.
Preferably, the top of the tank cover is provided with a feed inlet, and the bottom of the tank cover is communicated with a water spray nozzle.
Preferably, the bottom end of the stirring shaft penetrates through the stirring tank and extends to the inside of the stirring tank, and one end of the stirring shaft extending to the inside of the stirring tank is fixedly connected with a stirring blade for stirring various raw materials.
Compared with the prior art, the preparation process and the preparation device of the energy-saving and environment-friendly mortar provided by the invention have the following beneficial effects:
the invention provides a preparation process of energy-saving and environment-friendly mortar, which is characterized in that tap water with a certain temperature is added in the process of stirring all raw materials to increase the fluidity of a bonding material, so that the phenomenon that the fluidity of the bonding material is reduced under the influence of air temperature, the bonding material cannot flow to cover all the raw materials in the stirring process, and the adhesion of the prepared mortar is further influenced.
Drawings
FIG. 1 is a schematic structural diagram of a preparation process and a preparation device of energy-saving and environment-friendly mortar provided by the invention;
FIG. 2 is a cross-sectional view of the agitator tank of FIG. 1;
fig. 3 is a schematic top cross-sectional view of the cover plate of fig. 1.
Reference numbers in the figures: 1. the stirring tank comprises a stirring tank body, 2 parts of a tank cover, 3 parts of a support, 4 parts of a motor, 5 parts of a stirring shaft, 6 parts of a sleeve, 7 parts of a cover plate, 8 parts of a tank body, 9 parts of a groove, 10 parts of an electromagnet, 11 parts of a feeding hole, 12 parts of a water spray nozzle, 13 parts of a stirring blade.
Detailed Description
The invention is further described with reference to the following figures and embodiments.
Please refer to fig. 1, fig. 2 and fig. 3, wherein fig. 1 is a schematic structural diagram of a process and an apparatus for preparing energy-saving and environment-friendly mortar according to the present invention; FIG. 2 is a cross-sectional view of the agitator tank of FIG. 1; fig. 3 is a schematic top cross-sectional view of the cover plate of fig. 1. The preparation process of the energy-saving environment-friendly mortar comprises the following steps:
s1, selecting raw materials: selecting inorganic cementing materials, aggregates, viscous materials and tap water:
s2, raw material pretreatment: screening the aggregate in the S1 to remove aggregate with larger volume and impurities, and then washing the screened aggregate;
s3, mixing the raw materials: charging the raw materials of each part in S1 into an external stirring device, and charging a predetermined amount of a viscous material, followed by mixing with tap water;
s4, preparing a product: the mixture obtained in S3 was released in portions to obtain a mortar.
The viscous material in S1 comprises admixtures and additives.
The viscous material obtained in the step S1 comprises the following components in parts by weight:
1-20 parts of admixture and 1-15 parts of additive.
The inorganic cementing material, the aggregate and the tap water in the S1 comprise the following components in parts by weight:
15-50 parts of inorganic cementing material, 20-50 parts of aggregate and 20-40 parts of tap water.
In the stirring device in the S3, the charged raw materials are heated at the temperature of 20-40 ℃,
the additive is at least one of cellulose ether, redispersible latex powder, an early strength agent, a retarder, a waterproof agent, a polycarboxylic acid water reducing agent and an antifreezing agent.
The viscous material in the S1 is at least one of a water-soluble hot melt adhesive, washing powder, a cellulose derivative and a polysaccharide adhesive, and the heating temperature is 20-40 ℃;
the heating temperature is preferably 30 degrees centigrade, so that the activity of various raw materials is improved and the fluidity is increased.
The working principle of the preparation process and the preparation device of the energy-saving environment-friendly mortar provided by the invention is as follows:
s1, selecting raw materials: selecting inorganic cementing materials, aggregates, viscous materials and tap water:
s2, raw material pretreatment: screening the aggregate in the S1 to remove aggregate with larger volume and impurities, and then washing the screened aggregate;
s3, mixing the raw materials: charging the raw materials of each part in S1 into an external stirring device, and charging a predetermined amount of a viscous material, followed by mixing with tap water;
when the stirring device is used, materials such as raw materials and used additives are thrown in through the feeding hole 11, the electromagnet 10 is electrified, then the electromagnet and the stirring shaft 5 are subjected to magnetic adsorption, then the materials enter the groove 9, the cover plate 7 is fixed on the stirring shaft 5, and the cover plate 7 is driven to slide along with the motor 4 when the motor is started, so that the cover plate covers the feeding hole 11, and the situation that the raw materials float out during stirring and pollute the surrounding environment is avoided;
after the raw materials are covered on the feeding hole, the electromagnet 10 is powered off, so that the stirring shaft 5 and the electromagnet 10 are discharged, at the moment, the rotation of the stirring shaft 5 cannot continuously drive the cover plate 7 to slide, only the stirring blade 13 is used for mixing the raw materials in the stirring tank 1, and in the mixing process, an external water source is sprayed and covered on the raw materials through the arranged water spray nozzle 12, so that the raw materials are mixed conveniently, and the mortar is obtained;
s4, preparing a product: the mixture obtained in S3 was released in portions to obtain a mortar.
Compared with the prior art, the preparation process and the preparation device of the energy-saving and environment-friendly mortar provided by the invention have the following beneficial effects:
tap water with a certain temperature is added in the process of stirring the raw materials, so that the flowability of the bonding material is improved, the problem that the flowability of the bonding material is reduced under the influence of air temperature, the bonding material cannot flow to cover the raw materials in the stirring process, and the adhesion of the prepared mortar is further influenced is avoided.
An energy-saving and environment-friendly mortar preparation device comprises the energy-saving and environment-friendly mortar preparation process and the stirring device in S3, the stirring device comprises a stirring tank 1, a tank cover 2 is arranged at the top of the stirring tank 1, a bracket 3 is fixedly connected at the top of the tank cover 2, a motor 4 is arranged on the bracket 3, a stirring shaft 5 is fixedly connected on an output shaft of the motor 4, the outer surface of the stirring shaft 5 is connected with a sleeve 6 in a sliding way, a cover plate 7 is fixedly connected on the sleeve 6, the cover plate 7 is connected on the tank cover 2 in a sliding way, a groove body 8 is arranged inside the cover plate 7, the outer surface of the stirring shaft 5 is provided with grooves 9, electromagnets 10 are connected between the two sides of the inner part of the groove body 8 in a sliding way, one side of the electromagnet 10 penetrates through the groove body 8, the sleeve 6 and the groove 9 and extends into the groove 9;
the motor 4 is connected with an external power supply and a control switch;
the motor 4 is arranged and can drive the stirring blades 13 to rotate so as to stir and mix the raw materials;
electro-magnet 10's setting, under the circumstances of circular telegram and outage, the realization is to recess 9 joint and separation, thereby make apron 7 slide or not slide, wherein, after reinforced finishing, this moment, need the circular telegram, make and carry out magnetic adsorption between the (mixing) shaft 5 of iron system, make the position of apron 7 obtain fixedly, later under the start-up of motor 4, make apron 7 slide to on the feed inlet 11, seal it, need not the trouble of manual work closing, and in closing, inhale the raw materials dust that releases by mistake easily, thereby cause the harm to the health.
A feed inlet 11 is formed in the top of the tank cover 2, and the bottom of the tank cover 2 is communicated with a water spray nozzle 12;
the arrangement of the water spray nozzle 12 not only can mix the raw materials in the stirring process, but also can clean the tank wall.
The bottom of (mixing) shaft 5 runs through agitator tank 1 and extends to the inside of agitator tank 1, the (mixing) shaft 5 extends to the inside one end fixedly connected with of agitator tank 1 is used for carrying out the stirring blade 13 of stirring to each raw materials.
When the raw materials of the mortar are stirred and mixed, the raw materials, used additives and other substances are put into the mortar through the feeding hole 11, the electromagnet 10 is electrified, then the electromagnet and the stirring shaft 5 are magnetically adsorbed, then the mortar enters the groove 9, the cover plate 7 is fixed on the stirring shaft 5, and the cover plate 7 is driven to slide along with the electromagnet under the starting of the motor 4, so that the cover plate covers the feeding hole 11, and the problems that the raw materials are scattered in the stirring process and the surrounding environment is polluted are avoided;
after covering at the feed inlet, cut off the power supply with electro-magnet 10, make take place to discharge between (mixing) shaft 5 and the electro-magnet 10, at this moment, the rotation of (mixing) shaft 5 can't continue to drive the slip of apron 7, only stirring vane 13 mixes the raw materials in agitator tank 1, and in mixing, through the water sprayhead 12 that sets up, cover the water source injection of outside on the raw materials to the mixing between each raw materials of being convenient for obtains the mortar.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The preparation process of the energy-saving environment-friendly mortar is characterized by comprising the following steps:
s1, selecting raw materials: selecting inorganic cementing materials, aggregates, viscous materials and tap water:
s2, raw material pretreatment: screening the aggregate in the S1 to remove aggregate with larger volume and impurities, and then washing the screened aggregate;
s3, mixing the raw materials: charging the raw materials of each part in S1 into an external stirring device, and charging a predetermined amount of a viscous material, followed by mixing with tap water;
s4, preparing a product: the mixture obtained in S3 was released in portions to obtain a mortar.
2. The process for preparing energy-saving and environment-friendly mortar according to claim 1, wherein the viscous material in S1 comprises admixture and additive.
3. The process for preparing energy-saving and environment-friendly mortar according to claim 1, wherein the viscous material obtained in S1 comprises the following components in parts by weight:
1-20 parts of admixture and 1-15 parts of additive.
4. The preparation process of the energy-saving and environment-friendly mortar according to claim 1, wherein the inorganic cementing material, the aggregate and the tap water in the S1 comprise the following components in parts by weight:
15-50 parts of inorganic cementing material, 20-50 parts of aggregate and 20-40 parts of tap water.
5. The process for preparing energy-saving and environment-friendly mortar according to claim 1, wherein in the stirring device in S3, the charged raw materials are heated at a temperature of 20-40 ℃.
6. The process for preparing energy-saving and environment-friendly mortar according to claim 1, wherein the additive is at least one of cellulose ether, redispersible latex powder, an early strength agent, a retarder, a waterproof agent, a polycarboxylic acid water reducing agent and an antifreezing agent.
7. The process for preparing energy-saving and environment-friendly mortar according to claim 1, wherein the viscous material in S1 is at least one of a water-soluble hot melt adhesive, washing powder, a cellulose derivative and a polysaccharide adhesive, and the heating temperature is 20-40 ℃.
8. An energy-saving and environment-friendly mortar preparation device, which is characterized by comprising the energy-saving and environment-friendly mortar preparation process according to any one of claims 1 to 7 and the stirring device in S3, the stirring device comprises a stirring tank, a tank cover is arranged at the top of the stirring tank, a support is fixedly connected with the top of the tank cover, the bracket is provided with a motor, the output shaft of the motor is fixedly connected with a stirring shaft, the outer surface of the stirring shaft is connected with a sleeve in a sliding way, the sleeve is fixedly connected with a cover plate, the cover plate is connected on the tank cover in a sliding way, a groove body is arranged inside the cover plate, the outer surface of the stirring shaft is provided with grooves, electromagnets are connected between the two sides of the inner part of the groove body in a sliding way, one side of the electromagnet penetrates through the groove body, the sleeve and the groove and extends to the inside of the groove.
9. The energy-saving and environment-friendly mortar preparation device according to claim 8, wherein a feed inlet is formed in the top of the tank cover, and the bottom of the tank cover is communicated with a water spray nozzle.
10. The apparatus according to claim 8, wherein the bottom end of the stirring shaft extends through the stirring tank and into the stirring tank, and the end of the stirring shaft extending into the stirring tank is fixedly connected with a stirring blade for stirring the raw materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111622130.5A CN114347245A (en) | 2021-12-28 | 2021-12-28 | Preparation process and preparation device of energy-saving and environment-friendly mortar |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111622130.5A CN114347245A (en) | 2021-12-28 | 2021-12-28 | Preparation process and preparation device of energy-saving and environment-friendly mortar |
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| CN114347245A true CN114347245A (en) | 2022-04-15 |
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| CN202111622130.5A Pending CN114347245A (en) | 2021-12-28 | 2021-12-28 | Preparation process and preparation device of energy-saving and environment-friendly mortar |
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