CN114346317A - One-way cutting device for improving molybdenum-rhenium alloy processing efficiency - Google Patents
One-way cutting device for improving molybdenum-rhenium alloy processing efficiency Download PDFInfo
- Publication number
- CN114346317A CN114346317A CN202210037640.4A CN202210037640A CN114346317A CN 114346317 A CN114346317 A CN 114346317A CN 202210037640 A CN202210037640 A CN 202210037640A CN 114346317 A CN114346317 A CN 114346317A
- Authority
- CN
- China
- Prior art keywords
- cutting
- molybdenum
- rhenium alloy
- saw blade
- pair
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 154
- 229910000691 Re alloy Inorganic materials 0.000 title claims abstract description 55
- YUSUJSHEOICGOO-UHFFFAOYSA-N molybdenum rhenium Chemical compound [Mo].[Mo].[Re].[Re].[Re] YUSUJSHEOICGOO-UHFFFAOYSA-N 0.000 title claims abstract description 54
- 238000009434 installation Methods 0.000 claims abstract description 20
- 230000033001 locomotion Effects 0.000 claims abstract description 15
- 230000001360 synchronised effect Effects 0.000 claims abstract description 4
- 238000004140 cleaning Methods 0.000 claims description 24
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 239000000498 cooling water Substances 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 241000238367 Mya arenaria Species 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- 229910001182 Mo alloy Inorganic materials 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 210000005069 ears Anatomy 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- SBYXRAKIOMOBFF-UHFFFAOYSA-N copper tungsten Chemical compound [Cu].[W] SBYXRAKIOMOBFF-UHFFFAOYSA-N 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- MGRWKWACZDFZJT-UHFFFAOYSA-N molybdenum tungsten Chemical compound [Mo].[W] MGRWKWACZDFZJT-UHFFFAOYSA-N 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
本发明提供了一种提高钼铼合金加工效率的单向切割装置,主架内的顶面上通过升降杆连接有单向切割箱体,单向切割箱体中,安装有一对结构相同且同步运动的履带,履带能够在沿着逆时针或顺时针方向单向运动,一对履带的纵向端面上分别固定有切割刀;切割刀中,切割锯片在履带的带动下沿着横向从左到右或从右向左反复单向切割;刀架连接轴的底端与安装刀架之间设置有缓冲机构;主架内的底面上安装有用于夹持待切割的钼铼合金的支撑夹持机构。安装刀架和切割锯片可以随传动履带进行反复单向运动,并且锯齿设置缓冲机构进一步降低锯齿运动的波动幅度,切割运动稳定,有效的保护了切割锯片锯齿,使得切割效率大大提升。
The invention provides a one-way cutting device for improving the processing efficiency of molybdenum-rhenium alloy. The top surface of the main frame is connected with a one-way cutting box body through a lifting rod. In the one-way cutting box body, a pair of identical structures and synchronized The moving crawler, the crawler can move in one direction in the counterclockwise or clockwise direction, and the longitudinal end faces of a pair of crawler are respectively fixed with cutting knives; among the cutting knives, the cutting saw blade is driven by the crawler from left to Repeated one-way cutting from right or from right to left; a buffer mechanism is arranged between the bottom end of the connecting shaft of the tool holder and the installation tool holder; the bottom surface of the main frame is installed with a support clamp for holding the molybdenum-rhenium alloy to be cut mechanism. The installation of the knife holder and the cutting saw blade can repeat one-way movement with the drive track, and the sawtooth setting buffer mechanism further reduces the fluctuation range of the sawtooth movement, and the cutting movement is stable, which effectively protects the sawtooth of the cutting saw blade and greatly improves the cutting efficiency.
Description
技术领域technical field
本发明属于金属材料加工技术领域,涉及钼铼合金加工,具体涉及一种提高钼铼合金加工效率的单向切割装置及切割方法。The invention belongs to the technical field of metal material processing, relates to molybdenum-rhenium alloy processing, in particular to a unidirectional cutting device and a cutting method for improving the processing efficiency of molybdenum-rhenium alloy.
背景技术Background technique
目前对于硬质合金切割普遍采用电火花线切割进行,电火花线切割加工使用的电极丝材料有铝丝、钨丝、钨钼合金丝、黄铜丝、铜钨丝等。钨丝抗拉强度高,直径在0.03-0.1mm的范围内,一般用于各种窄缝的精加工,但价恪昂贵。黄铜丝适合于慢速加工,加工表面粗糙度和平直度较好,蚀屑附着少,但抗拉强度差,损耗大,直径在0.1-0.3mm范围内,一般用于慢速单向走丝加工。钼丝抗拉强度高,适于快速走丝加工,所以我国快速走丝机床大都选用钼丝作电极丝,对于切割大部分的合金钼丝都是一个绝佳的选择,而当切割的对象为钼铼合金及别的硬质钼合金时,通过钼丝进行切割速度缓慢,往往会导致钼丝断裂进而终止切割,极低的切割效率和频繁的更换钼丝使得切割钼铼合金变得极其困难。At present, the cutting of cemented carbide is generally carried out by wire electric discharge cutting. The electrode wire materials used in wire electric discharge machining include aluminum wire, tungsten wire, tungsten-molybdenum alloy wire, brass wire, copper tungsten wire, etc. Tungsten wire has high tensile strength and diameter in the range of 0.03-0.1mm. It is generally used for finishing various narrow slits, but it is expensive. Brass wire is suitable for slow-speed machining, with good surface roughness and flatness, less corrosion debris, but poor tensile strength, large loss, diameter in the range of 0.1-0.3mm, generally used for slow-speed one-way travel silk processing. Molybdenum wire has high tensile strength and is suitable for fast wire-feeding processing. Therefore, most of the fast wire-feeding machine tools in my country use molybdenum wire as the electrode wire, which is an excellent choice for cutting most alloy molybdenum wires, and when the cutting object is When molybdenum-rhenium alloy and other hard molybdenum alloys are used, the cutting speed of molybdenum wire is slow, which often leads to the breakage of molybdenum wire and then the cutting is terminated. The extremely low cutting efficiency and frequent replacement of molybdenum wire make it extremely difficult to cut molybdenum-rhenium alloy. .
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于,提供一种提高钼铼合金加工效率的单向切割装置,以解决现有技术中的切割装置针对钼铼合金的加工效率有待进一步提升的技术问题。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a one-way cutting device for improving the processing efficiency of molybdenum-rhenium alloy, so as to solve the technology that the cutting device in the prior art needs to be further improved for the processing efficiency of molybdenum-rhenium alloy question.
为了解决上述技术问题,本发明采用如下技术方案予以实现:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions to realize:
一种提高钼铼合金加工效率的单向切割装置,包括主架,主架内的一对侧壁上沿着竖向固定有一对导轨滑道;主架内的顶面上通过一个以上的升降杆连接有单向切割箱体,单向切割箱体底部的横向两侧分别固定安装有上滑块,上滑块卡装在导轨滑道上使得单向切割箱体能够沿着导轨滑道在竖向上下滑动;A one-way cutting device for improving the processing efficiency of molybdenum-rhenium alloy, comprising a main frame, a pair of guide rail slideways are vertically fixed on a pair of side walls in the main frame; The rod is connected with a one-way cutting box, and upper sliders are fixedly installed on the lateral sides of the bottom of the one-way cutting box. Swipe up and down;
所述的单向切割箱体包括前面开放的箱体,箱体开放的前面安装有箱盖,所述的箱体和箱盖的底部中间位置沿着纵向开设有贯通的切割槽,切割槽连通箱体内部与外部,待切割的钼铼合金在切割状态下位于切割槽中;The one-way cutting box body includes a box body with an open front, a box cover is installed on the open front of the box body, and a through cutting groove is opened in the middle of the bottom of the box body and the box cover along the longitudinal direction, and the cutting grooves communicate with each other. Inside and outside the box, the molybdenum-rhenium alloy to be cut is located in the cutting groove in the cutting state;
所述的箱体内的后壁上沿着横向对称安装有一对结构相同且同步运动的履带,履带能够在沿着逆时针或顺时针方向单向运动,一对履带的纵向端面上分别固定有切割刀;A pair of crawlers with the same structure and synchronous movement are installed on the rear wall of the box body along the lateral symmetry, and the crawlers can move in one direction along the counterclockwise or clockwise direction. Knife;
所述的切割刀包括刀架连接轴,所述的一对履带的纵向端面上分别固定有一个沿着竖向布设的刀架连接轴的顶端,一对刀架连接轴的底端分别安装在同一个安装刀架的顶部横向两侧内;所述的安装刀架的底部可拆卸式安装有切割锯片,切割锯片用于切割位于切割槽中的待切割的钼铼合金,切割锯片在履带的带动下沿着横向从左到右或从右向左反复单向切割;The cutting knife includes a tool rest connecting shaft, the longitudinal end surfaces of the pair of crawler belts are respectively fixed with the top end of a tool rest connecting shaft arranged vertically, and the bottom ends of the pair of tool rest connecting shafts are respectively installed on the The top lateral sides of the same installation tool holder; the bottom of the installation tool holder is detachably installed with a cutting saw blade, the cutting saw blade is used to cut the molybdenum-rhenium alloy to be cut located in the cutting groove, and the cutting saw blade Under the drive of the crawler, the cutting is repeated in one direction from left to right or from right to left in the transverse direction;
所述的刀架连接轴的底端与安装刀架之间设置有缓冲机构;A buffer mechanism is arranged between the bottom end of the tool holder connecting shaft and the installation tool holder;
所述的切割锯片的横向右侧或左侧的箱体内的后壁上安装有碎屑清理机构,碎屑清理机构用于清理切割锯片上的碎屑;A debris cleaning mechanism is installed on the rear wall of the box on the lateral right or left side of the cutting saw blade, and the debris cleaning mechanism is used for cleaning debris on the cutting saw blade;
所述的主架内的底面上安装有用于夹持待切割的钼铼合金的支撑夹持机构;A supporting and clamping mechanism for clamping the molybdenum-rhenium alloy to be cut is installed on the bottom surface of the main frame;
所述的支撑夹持机构包括竖向设置的支撑液压杆,支撑液压杆的大端固定安装在所述的主架内的底面上,支撑液压杆的小端上安装有载物台;所述的载物台上设置有旋转台,旋转台通过底部一体设置的旋转底座可转动式安装在载物台上,使得旋转台能够在垂直与竖向的水平面内转动;所述的旋转台的顶面上开设有一对对称设置且沿着径向布设的滑槽,一对滑槽内分别安装有滑动夹持座,一对滑动夹持座结构相同且相对设置,用于夹持待切割的钼铼合金,一对滑动夹持座能够在滑槽内沿着径向移动实现一对滑动夹持座之间的相对距离的调整。The supporting and clamping mechanism includes a vertically arranged supporting hydraulic rod, the large end of the supporting hydraulic rod is fixedly installed on the bottom surface of the main frame, and the small end of the supporting hydraulic rod is installed with a stage; A rotary table is provided on the carrier, and the rotary table is rotatably mounted on the carrier through a rotary base integrally provided at the bottom, so that the rotary table can rotate in the vertical and vertical horizontal planes; the top of the rotary table is rotatable. There is a pair of chutes symmetrically arranged on the surface and arranged along the radial direction. A pair of sliding grooves are respectively installed with sliding clamping seats. A pair of sliding clamping seats have the same structure and are arranged opposite to each other for clamping the molybdenum to be cut. The rhenium alloy, a pair of sliding clamping seats can move along the radial direction in the chute to realize the adjustment of the relative distance between the pair of sliding clamping seats.
本发明还具有如下技术特征:The present invention also has the following technical features:
所述的箱体的后壁上安装有与一对履带相对应的第一轴承支承座,所述的履带通过动力齿轮和从动齿轮驱动,动力齿轮固定安装在第一齿轮轴的前端,第一齿轮轴的中部可转动式安装在对应的第一轴承支承座内,第一齿轮轴的后端固定安装有第一驱动齿轮,第一驱动齿轮用于承接外部输入的动力;从动齿轮固定安装在第二齿轮轴的前端,第二齿轮轴的后端安装在对应的第一轴承支承座内。A first bearing support seat corresponding to a pair of crawler belts is installed on the rear wall of the box body. The crawler belts are driven by a power gear and a driven gear. The power gear is fixedly installed on the front end of the first gear shaft. The middle part of a gear shaft is rotatably installed in the corresponding first bearing support seat, the rear end of the first gear shaft is fixedly installed with a first driving gear, and the first driving gear is used to receive external input power; the driven gear is fixed It is installed at the front end of the second gear shaft, and the rear end of the second gear shaft is installed in the corresponding first bearing support seat.
所述的履带内壁上设置有多个与动力齿轮和从动齿轮相啮合的啮合槽。The inner wall of the crawler belt is provided with a plurality of meshing grooves that mesh with the power gear and the driven gear.
所述的履带的纵向端面上固定设置有纵向的连接销,刀架连接轴的顶端开设有纵向的销孔,销孔套装在连接销上。A longitudinal connecting pin is fixedly arranged on the longitudinal end surface of the crawler, and a longitudinal pin hole is provided at the top end of the connecting shaft of the tool rest, and the pin hole is sleeved on the connecting pin.
所述的安装刀架的底部沿着横向开设有切割锯片卡槽,切割锯片卡槽后面的安装刀架的底部设置有一对安装耳座,切割锯片卡装在割刀锯卡槽内并通过切割锯片固定螺栓与安装耳座相连,实现可拆卸式安装。The bottom of the installation blade holder is provided with a cutting saw blade card slot along the horizontal direction, and the bottom of the installation blade holder behind the cutting saw blade card groove is provided with a pair of installation lugs, and the cutting saw blade is clamped in the cutting blade saw card slot and installed. Removable installation is realized by connecting the fixing bolts of the cutting saw blade to the mounting ears.
所述的缓冲机构包括设置在所述的刀架连接轴的底端的缓冲轴和竖向开设在安装刀架顶部的缓冲腔,缓冲腔的顶部开放且固定安装有可拆卸的限位环,限位环的内径小于缓冲腔的内径,缓冲轴穿过限位环伸入缓冲腔内,且在伸入缓冲腔内的端部设置有限位盘,限位盘的外径等于缓冲腔的内径,限位盘与限位环之间的空腔为行程腔;所述的限位盘的底部和缓冲腔的底部之间设置有压缩复位弹簧。The buffer mechanism includes a buffer shaft arranged at the bottom end of the tool holder connecting shaft and a buffer cavity vertically opened on the top of the installation tool holder, the top of the buffer cavity is open and a detachable limit ring is fixedly installed to limit The inner diameter of the position ring is smaller than the inner diameter of the buffer cavity, the buffer shaft extends into the buffer cavity through the limit ring, and a limit disk is arranged at the end extending into the buffer cavity, and the outer diameter of the limit disk is equal to the inner diameter of the buffer cavity, The cavity between the limit disk and the limit ring is a stroke cavity; a compression return spring is arranged between the bottom of the limit disk and the bottom of the buffer cavity.
所述的限位盘的底部设置有上顶头底座,上顶头底座的底部设置有上顶头,所述的缓冲腔的底部设置有下顶头底座,下顶头底座上设置有下顶头,压缩复位弹簧的顶端套装在上顶头上且顶在上顶头底座上,压缩复位弹簧的底端套装在下顶头上且顶在下顶头底座上。The bottom of the limit plate is provided with an upper plug base, the bottom of the upper plug base is provided with an upper plug, the bottom of the buffer cavity is provided with a lower plug base, and the lower plug base is provided with a lower plug, which compresses the return spring. The top end is sleeved on the upper head and pressed against the base of the upper head, and the bottom end of the compression return spring is sleeved on the lower head and abutted on the base of the lower head.
所述的压缩复位弹簧上还套装有弹簧保护软壳。The compression return spring is also covered with a spring protection soft shell.
所述的碎屑清理机构包括碎屑清理转动盘,碎屑清理转动盘上安装有多组能够与切割锯片接触的刷毛,碎屑清理转动盘安装在转动轴的前端,所述的箱体的后壁上安装有与碎屑清理转动盘相对应的第二轴承支承座,转动轴的中部可转动式安装在对应的第二轴承支承座内,转动轴的后端固定安装有第二驱动齿轮,第二驱动齿轮用于承接外部输入的动力。The debris cleaning mechanism includes a debris cleaning rotary disk, on which a plurality of groups of bristles capable of contacting the cutting saw blade are installed, and the debris cleaning rotary disk is installed at the front end of the rotating shaft. A second bearing support seat corresponding to the debris cleaning rotary disc is installed on the rear wall of the rotary shaft, the middle of the rotating shaft is rotatably installed in the corresponding second bearing support seat, and the rear end of the rotating shaft is fixedly installed with a second drive The gear, the second driving gear is used to receive the power input from the outside.
所述的箱体外的顶面上设置有与升降杆一一对应的连接座,连接座与升降杆的小端相连,升降杆的大端固定安装在主架内的顶面上。The top surface outside the box is provided with a connecting seat corresponding to the lifting rod one-to-one, the connecting seat is connected with the small end of the lifting rod, and the large end of the lifting rod is fixedly installed on the top surface in the main frame.
所述的箱体与箱盖之间通过连接扣转动式连接。The box body and the box cover are rotatably connected by connecting buckles.
所述的滑动夹持座包括上部座体,上部座体的底部一体设置有下部滑块,下部滑块安装在滑槽内且能够在滑槽内移动,上部座体的内侧固定设置有夹持座体,夹持座体的端部固定设置有固定夹持块,固定块上安装有紧固螺杆,紧固螺杆上套装有移动夹持块和紧固螺母,通过紧固螺母能够调整移动夹持块与固定夹持块之间的距离;移动夹持块与固定夹持块用于夹持待切割的钼铼合金;The sliding clamping seat includes an upper seat body, the bottom of the upper seat body is integrally provided with a lower sliding block, the lower sliding block is installed in the chute and can move in the chute, and the inner side of the upper seat body is fixedly provided with a clamping device. The seat body, the end of the clamping seat body is fixedly provided with a fixed clamping block, a fastening screw rod is installed on the fixed block, and a movable clamping block and a fastening nut are sleeved on the fastening screw rod, and the movable clamping block can be adjusted through the fastening nut The distance between the holding block and the fixed holding block; the moving holding block and the fixed holding block are used to hold the molybdenum-rhenium alloy to be cut;
所述的上部座体上还设置有穿过上部座体的冷却水管,冷却水管的内端设置有喷头,喷头安装在夹持座体上靠近待切割的钼铼合金的位置。The upper seat body is also provided with a cooling water pipe passing through the upper seat body, the inner end of the cooling water pipe is provided with a spray head, and the spray head is installed on the clamping seat body at a position close to the molybdenum-rhenium alloy to be cut.
所述的载物台的底部配套有一对用于支撑载物台的滑动定位锁,滑动定位锁能够沿着导轨滑道在竖向上下滑动并且能够锁定在导轨滑道上。The bottom of the carrier is equipped with a pair of sliding positioning locks for supporting the carrier. The sliding positioning locks can slide vertically up and down along the guide rail and can be locked on the guide rail.
所述的旋转台内内沿着垂直滑槽的方向开设有与滑槽两侧相连通的滑面滚珠腔,滑面滚珠腔内安装有多个滑面滚珠。A sliding surface ball cavity communicated with both sides of the chute is opened in the rotary table along the direction of the vertical chute, and a plurality of sliding surface balls are installed in the sliding surface ball cavity.
所述的旋转底座中心竖向开设有贯通底部的旋转滚珠腔,旋转滚珠腔内安装有多个旋转滚珠,多个旋转滚珠围绕着内轴转动,内轴固定安装在载物台上,实现旋转台在载物台上的转动。The center of the rotating base is vertically provided with a rotating ball cavity that penetrates through the bottom. A plurality of rotating balls are installed in the rotating ball cavity, and the plurality of rotating balls rotate around the inner shaft. The inner shaft is fixedly installed on the stage to realize the rotation. Rotation of the stage on the stage.
本发明与现有技术相比,具有如下技术效果:Compared with the prior art, the present invention has the following technical effects:
(Ⅰ)本发明的单向切割箱体中,安装刀架和切割锯片可以随传动履带进行反复单向运动,并且锯齿设置缓冲机构进一步降低锯齿运动的波动幅度,切割运动稳定,有效的保护了切割锯片锯齿,使得切割效率大大提升。(I) In the one-way cutting box of the present invention, the installation tool holder and the cutting saw blade can perform repeated one-way movement with the drive crawler, and the sawtooth is provided with a buffer mechanism to further reduce the fluctuation range of the sawtooth movement, the cutting movement is stable, and the effective protection The cutting saw blade saw teeth are used, which greatly improves the cutting efficiency.
(Ⅱ)本发明的单向切割箱体中,单向切割箱体内设置有同步齿轮,在同步齿轮上设置有两套传动履带,使得切割锯片能够平稳匀速的运动,得到整齐的切割口。(II) In the one-way cutting box of the present invention, a synchronizing gear is arranged in the one-way cutting box, and two sets of transmission tracks are arranged on the synchronizing gear, so that the cutting saw blade can move smoothly and at a uniform speed to obtain a neat cutting edge.
(Ⅲ)本发明的单向切割箱体中,单向切割箱体的下侧设置有切割槽,由切割槽选择对钼铼合金的具体部位进行切割。(III) In the one-way cutting box of the present invention, the lower side of the one-way cutting box is provided with a cutting groove, and the specific part of the molybdenum-rhenium alloy is selected by the cutting groove to be cut.
(Ⅳ)本发明的切割刀中,安装刀架完全包覆切割锯片顶端使锯片均匀受力,提供了锯片稳定的运动条件,切割锯片通过斜边锯齿切割运动,斜边锯齿切割减小了接触阻力,有效的避免了锯片的过度损坏,并且锯片损坏容易更换。(IV) In the cutting knife of the present invention, the blade holder is installed to completely cover the top of the cutting saw blade so that the saw blade is evenly stressed, thereby providing stable movement conditions for the saw blade. The contact resistance is reduced, the excessive damage of the saw blade is effectively avoided, and the damaged saw blade is easy to replace.
(Ⅴ)本发明的切割刀中,设置有缓冲机构,通过缓冲机构中的弹性装置,有效的避免了在切割接触瞬间锯齿的左右抖动,减小了锯齿上下运动的幅度,保护了锯片,也提高了合金切割位置的精度。(V) In the cutting knife of the present invention, a buffer mechanism is provided, and the elastic device in the buffer mechanism effectively avoids the left and right jitter of the sawtooth at the moment of cutting contact, reduces the amplitude of the up and down movement of the sawtooth, and protects the saw blade. The precision of the alloy cutting position is also improved.
(Ⅵ)本发明的支撑夹持机构中,载物台的上方设置有旋转台,旋转台的上方设置有直线滑槽,使得样品在切割过程中可以实现三百六十度转动。(VI) In the support and clamping mechanism of the present invention, a rotary table is provided above the object stage, and a linear chute is provided above the rotary table, so that the sample can be rotated 360 degrees during the cutting process.
(Ⅶ)本发明的支撑夹持机构中,旋转台上设置有滑动夹持座,滑动夹持座上设置有喷嘴,在滑动夹持座的底端设置有滑面,能够将冷却水直接喷射在切割处,可以通过调整滑动夹持座间距更加稳固的固定合金。(VII) In the supporting and clamping mechanism of the present invention, the rotary table is provided with a sliding clamping seat, the sliding clamping seat is provided with a nozzle, and the bottom end of the sliding clamping seat is provided with a sliding surface, which can directly spray the cooling water At the cutting place, the alloy can be fixed more firmly by adjusting the distance between the sliding clamping seats.
附图说明Description of drawings
图1为提高钼铼合金加工效率的单向切割装置的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a unidirectional cutting device for improving the processing efficiency of molybdenum-rhenium alloys.
图2为单向切割箱体的内部结构示意图。Figure 2 is a schematic diagram of the internal structure of the unidirectional cutting box.
图3为单向切割箱体的俯视结构示意图。FIG. 3 is a schematic top view of a unidirectional cutting box.
图4为单向切割箱体的后视结构示意图。FIG. 4 is a schematic view of the rear view of the unidirectional cutting box.
图5为履带的结构示意图。FIG. 5 is a schematic view of the structure of the crawler.
图6为安装刀架的正剖视结构示意图。FIG. 6 is a schematic view of the front sectional structure of the installation tool holder.
图7为安装刀架的侧视结构示意图。FIG. 7 is a schematic side view of the structure of the installation tool holder.
图8为缓冲机构的内部结构示意图。FIG. 8 is a schematic diagram of the internal structure of the buffer mechanism.
图9为切割锯片的局部放大结构示意图。FIG. 9 is a schematic view of a partially enlarged structure of a cutting saw blade.
图10为滑槽的结构示意图。Figure 10 is a schematic diagram of the structure of the chute.
图11为旋转台和旋转底座的内部结构示意图。Figure 11 is a schematic diagram of the internal structure of the rotary table and the rotary base.
图12为滑动夹持座的正视结构示意图。FIG. 12 is a schematic front view of the sliding clamping seat.
图13为滑动夹持座的左视结构示意图。FIG. 13 is a left side view of the structure of the sliding clamping seat.
图14为滑动夹持座的俯视结构示意图。FIG. 14 is a schematic top view of the structure of the sliding clamping seat.
图中各个标号的含义为:1-主架,2-导轨滑道,3-升降杆,4-单向切割箱体,5-上滑块,6-支撑夹持机构;The meaning of each label in the figure is: 1-main frame, 2-rail slideway, 3-lifting rod, 4-one-way cutting box, 5-upper slider, 6-supporting and clamping mechanism;
401-箱体,402-箱盖,403-切割槽,404-履带,405-切割刀,406-第一轴承支承座,407-动力齿轮,408-从动齿轮,409-第一齿轮轴,410-第一驱动齿轮,411-第二齿轮轴,412-啮合槽,413-连接销,414-连接座,415-连接扣,416-碎屑清理机构;401-box, 402-box cover, 403-cutting groove, 404-track, 405-cutting knife, 406-first bearing support seat, 407-power gear, 408-driven gear, 409-first gear shaft, 410-first drive gear, 411-second gear shaft, 412-engaging groove, 413-connecting pin, 414-connecting seat, 415-connecting buckle, 416-debris cleaning mechanism;
40501-刀架连接轴,40502-安装刀架,40503-切割锯片,40504-缓冲机构,40505-切割锯片固定螺栓,40506-销孔,40507-切割锯片卡槽,40508-安装耳座;40501- knife holder connecting shaft, 40502- installation knife holder, 40503- cutting saw blade, 40504- buffer mechanism, 40505- cutting saw blade fixing bolt, 40506- pin hole, 40507- cutting saw blade slot, 40508- mounting ear seat ;
4050401-缓冲轴,4050402-缓冲腔,4050403-限位环,4050404-限位盘,4050405-行程腔,4050406压缩复位弹簧,4050407-上顶头底座,4050408-上顶头,4050409-下顶头底座,4050410-下顶头,4050411-弹簧保护软壳;4050401-buffer shaft, 4050402-buffer cavity, 4050403-limit ring, 4050404-limit disc, 4050405-stroke cavity, 4050406 compression return spring, 4050407-upper head base, 4050408-upper head, 4050409-lower head base, 4050410 - lower head, 4050411 - spring protection soft shell;
41601-碎屑清理转动盘,41602-刷毛,41603-转动轴,41604-第二轴承支承座,41605-第二驱动齿轮;41601-debris cleaning rotary disc, 41602-bristles, 41603-rotating shaft, 41604-second bearing support seat, 41605-second drive gear;
601-支撑液压杆,602-载物台,603-旋转台,604-旋转底座,605-滑槽,606-滑动夹持座,607-滑动定位锁,608-滑面滚珠腔,609-滑面滚珠,610-旋转滚珠腔,611-旋转滚珠,612-内轴;601-Support hydraulic rod, 602-Stand, 603-Rotary table, 604-Rotary base, 605-Chute, 606-Slide clamp seat, 607-Slide positioning lock, 608-Slide surface ball cavity, 609-Slide Surface ball, 610-rotating ball cavity, 611-rotating ball, 612-inner shaft;
60601-上部座体,60602-下部滑块,60603-夹持座体,60604-固定夹持块,60405-移动夹持块,60606-紧固螺杆,60607-紧固螺母,60608-冷却水管,60609-喷头。60601-upper seat, 60602-lower slider, 60603-clamping seat, 60604-fixed clamping block, 60405-moving clamping block, 60606-fastening screw, 60607-fastening nut, 60608-cooling water pipe, 60609 - Sprinkler.
以下结合实施例对本发明的具体内容作进一步详细解释说明。The specific content of the present invention will be further explained in detail below in conjunction with the embodiments.
具体实施方式Detailed ways
需要说明的是,本发明中的所有部件,如无特殊说明,全部均采用现有技术中已知的部件。It should be noted that, all components in the present invention, unless otherwise specified, are all known components in the prior art.
遵从上述技术方案,以下给出本发明的具体实施例,需要说明的是本发明并不局限于以下具体实施例,凡在本申请技术方案基础上做的等同变换均落入本发明的保护范围。Following the above technical solutions, specific embodiments of the present invention are given below. It should be noted that the present invention is not limited to the following specific embodiments, and all equivalent transformations made on the basis of the technical solutions of the present application all fall into the protection scope of the present invention. .
实施例1:Example 1:
本实施例给出一种提高钼铼合金加工效率的切割刀,如图2,、图6至图9所示,包括一对竖向设置的刀架连接轴40501,一对刀架连接轴40501的底端分别安装在同一个安装刀架40502的顶部横向两侧内;安装刀架40502的底部可拆卸式安装有切割锯片40503,切割锯片40503用于切割位于切割槽403中的待切割的钼铼合金;This embodiment provides a cutting knife for improving the processing efficiency of molybdenum-rhenium alloy, as shown in FIG. 2, FIG. 6 to FIG. 9, including a pair of vertically arranged tool
作为本实施例的一种优选方案,安装刀架40502的底部沿着横向开设有切割锯片卡槽40507,切割锯片卡槽40507后面的安装刀架40502的底部设置有一对安装耳座40508,切割锯片40503卡装在割刀锯卡槽40507内并通过切割锯片固定螺栓40505与安装耳座40508相连,实现可拆卸式安装。安装刀架40502完全包覆切割锯片40503顶端使锯片均匀受力,切割锯片40503通过斜边锯齿切割运动,斜边锯齿切割减小了接触阻力,有效的避免了切割锯片40503的过度损坏。As a preferred solution of this embodiment, the bottom of the mounting
作为本实施例的一种优选方案,刀架连接轴40501的底端与安装刀架40502之间设置有缓冲机构40504;缓冲机构40504包括设置在刀架连接轴40501的底端的缓冲轴4050401和竖向开设在安装刀架40502顶部的缓冲腔4050402,缓冲腔4050402的顶部开放且固定安装有可拆卸的限位环4050403,限位环4050403的内径小于缓冲腔4050402的内径,缓冲轴4050401穿过限位环4050403伸入缓冲腔4050402内,且在伸入缓冲腔4050402内的端部设置有限位盘4050404,限位盘4050404的外径等于缓冲腔4050402的内径,限位盘4050404与限位环4050402之间的空腔为行程腔4050405;限位盘4050404的底部和缓冲腔4050402的底部之间设置有压缩复位弹簧4050406。As a preferred solution of the present embodiment, a
进一步优选的,限位盘4050404的底部设置有上顶头底座4050407,上顶头底座4050407的底部设置有上顶头4050408,缓冲腔4050402的底部设置有下顶头底座4050409,下顶头底座4050409上设置有下顶头4050410,压缩复位弹簧4050406的顶端套装在上顶头4050408上且顶在上顶头底座4050407上,压缩复位弹簧4050406的底端套装在下顶头4050410上且顶在下顶头底座4050409上。进一步优选的,压缩复位弹簧4050406上还套装有弹簧保护软壳4050410。通过此处的弹性装置,有效的避免了在切割接触瞬间锯齿的左右抖动,减小了锯齿上下运动的幅度,保护了锯片,也提高了合金切割位置的精度。Further preferably, the bottom of the
实施例2:Example 2:
本实施例给出一种提高钼铼合金加工效率的单向切割箱体,如图2至图9所示,包括前面开放的箱体401,箱体401开放的前面安装有箱盖402,箱体401和箱盖402的底部中间位置沿着纵向开设有贯通的切割槽403,切割槽403连通箱体401内部与外部,待切割的钼铼合金在切割状态下位于切割槽403中;This embodiment provides a one-way cutting box for improving the processing efficiency of molybdenum-rhenium alloy. As shown in Figures 2 to 9, it includes a
箱体401内的后壁上沿着横向对称安装有一对结构相同且同步运动的履带404,履带404能够在沿着逆时针或顺时针方向单向运动,一对履带404的纵向端面上分别固定有切割刀405;A pair of
切割刀405采用实施例1中给出的提高钼铼合金加工效率的切割刀。一对履带404的纵向端面上分别固定有一个沿着竖向布设的刀架连接轴40501的顶端。切割锯片40503在履带404的带动下沿着横向从左到右或从右向左反复单向切割。The
本实施例中,由切割槽403选择对钼铼合金的具体部位进行切割。In this embodiment, the specific part of the molybdenum-rhenium alloy is selected by the cutting
作为本实施例的一种优选方案,箱体401的后壁上安装有与一对履带404相对应的第一轴承支承座406,履带404通过动力齿轮407和从动齿轮408驱动,动力齿轮407固定安装在第一齿轮轴409的前端,第一齿轮轴409的中部可转动式安装在对应的第一轴承支承座406内,第一齿轮轴409的后端固定安装有第一驱动齿轮410,第一驱动齿轮410用于承接外部输入的动力;从动齿轮408固定安装在第二齿轮轴411的前端,第二齿轮轴411的后端安装在对应的第一轴承支承座406内。As a preferred solution of this embodiment, a first
作为本实施例的一种优选方案,履带404内壁上设置有多个与动力齿轮407和从动齿轮408相啮合的啮合槽412。As a preferred solution of this embodiment, the inner wall of the
作为本实施例的一种优选方案,履带404的纵向端面上固定设置有纵向的连接销413,刀架连接轴40501的顶端开设有纵向的销孔40506,销孔40506套装在连接销413上。As a preferred solution of this embodiment, a longitudinal connecting
作为本实施例的一种优选方案,切割锯片40503的横向右侧或左侧的箱体401内的后壁上安装有碎屑清理机构416,碎屑清理机构416用于清理切割锯片40503上的碎屑;碎屑清理机构416包括碎屑清理转动盘41601,碎屑清理转动盘41601上安装有多组能够与切割锯片40503接触的刷毛41602,碎屑清理转动盘41601安装在转动轴41603的前端,箱体401的后壁上安装有与碎屑清理转动盘41601相对应的第二轴承支承座41604,转动轴41603的中部可转动式安装在对应的第二轴承支承座41604内,转动轴41603的后端固定安装有第二驱动齿轮41605,第二驱动齿轮41605用于承接外部输入的动力。As a preferred solution of this embodiment, a
作为本实施例的一种优选方案,箱体401与箱盖402之间通过连接扣415转动式连接。As a preferred solution of this embodiment, the
实施例3:Example 3:
本实施例给出一种提高钼铼合金加工效率的支撑夹持机构,如图1、图10至图14所示,包括竖向设置的支撑液压杆601,支撑液压杆601的大端固定安装在主架1内的底面上,支撑液压杆601的小端上安装有载物台602;载物台602上设置有旋转台603,旋转台603通过底部一体设置的旋转底座604可转动式安装在载物台602上,使得旋转台603能够在垂直与竖向的水平面内转动;旋转台603的顶面上开设有一对对称设置且沿着径向布设的滑槽605,一对滑槽605内分别安装有滑动夹持座606,一对滑动夹持座606结构相同且相对设置,用于夹持待切割的钼铼合金,一对滑动夹持座606能够在滑槽605内沿着径向移动实现一对滑动夹持座606之间的相对距离的调整。This embodiment provides a support and clamping mechanism for improving the processing efficiency of molybdenum-rhenium alloy, as shown in Fig. 1, Fig. 10 to Fig. 14, including a support
作为本实施例的一种优选方案,滑动夹持座606包括上部座体60601,上部座体60601的底部一体设置有下部滑块60602,下部滑块60602安装在滑槽605内且能够在滑槽605内移动,上部座体60601的内侧固定设置有夹持座体60603,夹持座体60603的端部固定设置有固定夹持块60604,固定块60604上安装有紧固螺杆60606,紧固螺杆60606上套装有移动夹持块60605和紧固螺母60607,通过紧固螺母60607能够调整移动夹持块60605与固定夹持块60604之间的距离;移动夹持块60605与固定夹持块60604用于夹持待切割的钼铼合金;As a preferred solution of this embodiment, the sliding clamping
上部座体60601上还设置有穿过上部座体60601的冷却水管60608,冷却水管60608的内端设置有喷头60609,喷头60609安装在夹持座体60603上靠近待切割的钼铼合金的位置。The
作为本实施例的一种优选方案,旋转台603内内沿着垂直滑槽605的方向开设有与滑槽605两侧相连通的滑面滚珠腔608,滑面滚珠腔608内安装有多个滑面滚珠609。As a preferred solution of this embodiment, the rotating table 603 is provided with sliding
本实施例中,旋转台603可以三百六十度旋转,在切割前,使得滑槽605转动到与切割锯片40503的单向运动方向相垂直,即使得待切割钼铼合金垂直滑槽605的方向切割,这样滑动夹持座606就能够稳固地夹持待切割钼铼合金。还可以根据需要给滑动夹持座606配套常规的锁止器,使得滑动夹持座606在滑槽605中调整到合适位置后锁定在旋转台603上。In this embodiment, the rotary table 603 can be rotated three hundred and sixty degrees. Before cutting, the
作为本实施例的一种优选方案,旋转底座604中心竖向开设有贯通底部的旋转滚珠腔610,旋转滚珠腔610内安装有多个旋转滚珠611,多个旋转滚珠611围绕着内轴612转动,内轴612固定安装在载物台602上,实现旋转台603在载物台602上的转动。As a preferred solution of this embodiment, the center of the
实施例4:Example 4:
本实施例给出一种提高钼铼合金加工效率的单向切割装置,如图1至图14所示,包括主架1,主架1内的一对侧壁上沿着竖向固定有一对导轨滑道2;主架1内的顶面上通过一个以上的升降杆3连接有单向切割箱体4,单向切割箱体4底部的横向两侧分别固定安装有上滑块5,上滑块5卡装在导轨滑道2上使得单向切割箱体4能够沿着导轨滑道4在竖向上下滑动;This embodiment provides a one-way cutting device for improving the processing efficiency of molybdenum-rhenium alloy. As shown in Figures 1 to 14, it includes a
作为本实施例的一种优选方案,单向切割箱体4采用实施例2中给出的提高钼铼合金加工效率的单向切割箱体。As a preferred solution of this embodiment, the one-way cutting box 4 adopts the one-way cutting box that improves the processing efficiency of molybdenum-rhenium alloy given in Example 2.
作为本实施例的一种优选方案,箱体401外的顶面上设置有与升降杆3一一对应的连接座414,连接座414与升降杆3的小端相连,升降杆3的大端固定安装在主架1内的顶面上。As a preferred solution of this embodiment, the top surface outside the
主架1内的底面上安装有用于夹持待切割的钼铼合金的支撑夹持机构6。A supporting and
作为本实施例的一种优选方案,支撑夹持机构6采用实施例3中给出的提高钼铼合金加工效率的支撑夹持机构。As a preferred solution of this embodiment, the support and
作为本实施例的一种优选方案,载物台602的底部配套有一对用于支撑载物台602的滑动定位锁607,滑动定位锁607采用已知的常规滑动定位锁即可,滑动定位锁607能够沿着导轨滑道2在竖向上下滑动并且能够锁定在导轨滑道2上。As a preferred solution of this embodiment, the bottom of the
本发明的提高钼铼合金加工效率的单向切割装置的工作过程为:The working process of the one-way cutting device for improving the processing efficiency of molybdenum-rhenium alloy of the present invention is:
步骤一,安装滑动定位锁607,控制支撑液压杆601下降,通过支撑液压杆601带动载物台602和旋转台603沿着导轨滑道2运动。Step 1: Install the sliding
步骤二,转动旋转台603,滑动夹持座606在旋转台603的滑槽605中进行水平直线运动;通过一对滑动夹持座606的固定夹持块60604和移动夹持块60605夹持待切割钼铼合金的两端,并通过紧固螺杆60606和紧固螺母60607实现锁定。Step 2: Rotate the rotary table 603, and the sliding
步骤三,转动旋转台603,使得滑槽605转动到与切割锯片40503的单向运动方向相垂直,即使得待切割钼铼合金垂直滑槽605的方向切割。控制支撑液压杆601上升,滑动夹持座606上夹持的待切割钼铼合金送至单向切割箱体4的切割槽403。Step 3: Rotate the rotary table 603, so that the
步骤四,室温状态下,动力齿轮407转速为15rad/min,动力齿轮407带动履带404反复单向运动,切割槽403处为在履带404的带动下单向运动的切割锯片40503,水平直线运动速度为0.1m/s,对待切割钼铼合金进行切割。Step 4, in the room temperature state, the rotational speed of the
切割过程中,通过缓冲机构40504的缓冲,使得切割锯片40503能够更加平稳地切割,并且也能保护切割锯片40503,通过喷头60609喷水降温,通过碎屑清理机构416清理切割锯片40503上的碎屑。During the cutting process, the
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210037640.4A CN114346317A (en) | 2022-01-13 | 2022-01-13 | One-way cutting device for improving molybdenum-rhenium alloy processing efficiency |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210037640.4A CN114346317A (en) | 2022-01-13 | 2022-01-13 | One-way cutting device for improving molybdenum-rhenium alloy processing efficiency |
Publications (1)
Publication Number | Publication Date |
---|---|
CN114346317A true CN114346317A (en) | 2022-04-15 |
Family
ID=81109351
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210037640.4A Withdrawn CN114346317A (en) | 2022-01-13 | 2022-01-13 | One-way cutting device for improving molybdenum-rhenium alloy processing efficiency |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114346317A (en) |
-
2022
- 2022-01-13 CN CN202210037640.4A patent/CN114346317A/en not_active Withdrawn
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN109514320B (en) | Mechanical double-knife cutting equipment with transverse spiral feed track | |
CN113843425B (en) | Double-cutter-disc synchronous adjusting servo cutter tower | |
CN113953878A (en) | Automatic tool changing system of CNC (computer numerical control) machining center | |
CN210937549U (en) | Automatic positioning mechanism for wire cut electrical discharge machining | |
CN216882043U (en) | Cutting knife for improving molybdenum-rhenium alloy processing efficiency | |
CN114346317A (en) | One-way cutting device for improving molybdenum-rhenium alloy processing efficiency | |
CN114346318A (en) | A unidirectional cutting box for improving the machining efficiency of molybdenum-rhenium alloy | |
CN211218954U (en) | Double-support diamond wire cutting machine | |
CN216442064U (en) | Material cutting device is used in production of frock clamp | |
CN213380597U (en) | Cutter polishing equipment for hardware machining production | |
CN221559832U (en) | Rotor processing equipment of brushless motor | |
CN210877825U (en) | Automatic broach loosening device of vertical lathe | |
CN109530802B (en) | Hydraulic grooving clamp, numerical control band sawing machine and grooving process of numerical control band sawing machine | |
CN220943330U (en) | Digger part processing milling machine convenient to adjust | |
CN221473790U (en) | Wire conveying mechanism for linear cutting machine | |
CN220699070U (en) | Gear deburring grinding device | |
CN213163287U (en) | Milling cutter with long service life | |
CN215845727U (en) | Numerical control lathe for processing in rotating mode | |
CN220112774U (en) | Special alloy milling flutes are with processing workstation | |
CN218052181U (en) | Clamp for metal product machining | |
CN220480310U (en) | Tapping device for hardware machining | |
CN213105937U (en) | Machining device for steel-inlaid guide rail of machine tool | |
CN222273718U (en) | Electrode wire production device | |
CN217121785U (en) | Tool rest for laser chip breaker groove forming PCD (polycrystalline Diamond) compound tool | |
CN217670264U (en) | Graphite fretsaw for multi-group circulating cutting |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
WW01 | Invention patent application withdrawn after publication |
Application publication date: 20220415 |
|
WW01 | Invention patent application withdrawn after publication |