CN114345988A - Shaping device and method for high-quality special steel processing - Google Patents

Abstract

The invention discloses a shaping device and a shaping method for processing high-quality special steel, and the shaping device comprises a rack, wherein a main bottom plate is arranged at the top of the rack, a shaping mechanism is arranged at the top of the main bottom plate, shaping fixed seats are arranged in the middle positions of two ends of the top of the main bottom plate, a shaping hydraulic cylinder is arranged on one side surface of each shaping fixed seat, two ends of one side surface of each shaping fixed seat are connected with a movable guide column, a mold fixed seat is arranged at one end of each movable guide column, and a first shaping mold and a second shaping mold are respectively fixedly inserted in the middle positions of the inner side of each mold fixed seat. According to the invention, high-quality special steel is placed in the middle positions of the first shaping mold and the second shaping mold, and the shaping hydraulic cylinder in the middle position outside the shaping fixing seats is controlled by the operation panel to work, so that the two mold fixing seats are driven to slide in the middle position of the top of the main bottom plate through the movable guide columns, and the high-quality special steel can be conveniently and rapidly shaped.

Description

Shaping device and method for high-quality special steel processing

Technical Field

The invention relates to the technical field of processing equipment, in particular to a shaping device and a shaping method for processing high-quality special steel.

Background

The existing shaping device for processing the high-quality special steel can basically meet daily use requirements, but still has some defects to be improved.

When high-quality special steel is shaped, feeding and discharging are generally carried out manually, and the shape characteristics of a die are required to be changed ceaselessly according to different shape characteristics during working, so that the phenomenon that the steel rebounds during shaping, so that the shape of the shaped steel is not deformed, and the product is unqualified is caused.

Disclosure of Invention

Technical problem to be solved

The invention aims to provide a shaping device for processing high-quality special steel and a shaping method thereof, and aims to solve the problems that the phenomenon that the shape of the shaped steel is not deformed due to the rebound phenomenon of the steel during shaping, so that the product is unqualified, and the manual work for loading and unloading is needed after the shaping is finished, so that the mechanical scratch is easy to occur during loading and unloading, and the workload of workers is greatly increased.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme: a shaping device and a shaping method for processing high-quality special steel comprise a frame, wherein a main bottom plate is fixedly arranged at the top of the frame, a shaping mechanism is fixedly arranged in the middle of the top of the main bottom plate, a material taking mechanism is fixedly arranged at one end of one side edge of the top of the main bottom plate, the one end fixed mounting at frame side top has unloading mechanism, shaping mechanism includes two design fixing bases of fixed mounting at main bottom plate top both ends intermediate position, two the intermediate position fixed mounting of design fixing base side has design pneumatic cylinder, two the intermediate position at design fixing base side both ends all alternates and is connected with the removal guide post, four it is a set of, two sets of to remove per two of guide post the equal fixed mounting in one end of removal guide post has the mould fixing base, two the inboard intermediate position of mould fixing base alternates respectively and is fixed with first design mould and second design mould.

Preferably, a plurality of heating pipes are fixedly inserted in the middle of one end face of the first sizing die and the middle of one end face of the second sizing die.

Preferably, the feeding mechanism includes the unable adjustment base of fixed mounting in main bottom plate top side one end, the equal fixed mounting in intermediate position at unable adjustment base both sides face top has a rolling bearing, two the intermediate position interlude of rolling bearing inner wall is connected with gets the material rotation axis, the intermediate position fixed mounting at unable adjustment base side top has the motor mount pad, the intermediate position fixed mounting of motor mount pad side has a driving motor, driving motor's output and the one end interlude of shaft coupling inner wall are fixed, the other end interlude of shaft coupling inner wall is fixed in the one end of getting the material rotation axis.

Preferably, the other end of getting the material rotation axis alternates and is fixed with rotatory fixed axle, a terminal surface fixed mounting of rotatory fixed axle gets the material fixed plate, the intermediate position that gets material fixed plate side one end alternates and is connected with a plurality of vacuum chuck.

Preferably, unloading mechanism includes the unloading support of fixed mounting in a frame side top one end, the equal fixed mounting in two edges department at unloading support both ends face top has bearing installation seat, four every two of bearing installation seat are a set of, and are two sets of the intermediate position of bearing installation seat both sides side one end all alternates and is fixed with drive bearing, and is two sets of drive bearing alternates respectively and is connected with driving shaft and driven shaft, driving shaft and driven shaft alternate with the both ends of conveyer belt inner wall respectively and is connected, the one end of driving shaft alternates and is fixed with from the driving wheel.

Preferably, the intermediate position fixed mounting of unloading support one side one end has the motor mounting panel, the intermediate position fixed mounting of a motor mounting panel side one end has second driving motor, second driving motor's output alternates fixed mounting and has the action wheel, the intermediate position of action wheel outer wall alternates with the one end of hold-in range inner wall and is connected, the other end of hold-in range inner wall alternates with the intermediate position from the driving wheel outer wall and is connected.

Preferably, four corners of the bottom of the rack are fixedly provided with fixing bottom plates, four corners of the bottom of the fixing bottom plates are fixedly provided with trundles, and one corner of the bottom of each fixing bottom plate is connected with a foot cup in a threaded manner.

Preferably, an operation panel is fixedly arranged at one corner of the top of the main bottom plate, and the shaping hydraulic cylinder, the heating pipe, the first driving motor and the second driving motor are respectively electrically connected with an external power supply through the operation panel.

(III) advantageous effects

Compared with the prior art, the invention has the beneficial effects that:

1. the shaping device for processing the high-quality special steel and the shaping method thereof are provided with a main bottom plate, shaping fixing seats, a shaping hydraulic cylinder, a movable guide post, a mold fixing seat, a first shaping mold and a second shaping mold, wherein the high-quality special steel is placed in the middle of the first shaping mold and the second shaping mold, the shaping hydraulic cylinder in the middle of the outer side of the shaping fixing seat is controlled by an operation panel to work, the two mold fixing seats are driven to slide at the middle of the top of the main bottom plate through the movable guide post, and the high-quality special steel is convenient to rapidly shape.

2. The shaping device for processing the high-quality special steel and the shaping method thereof are provided with a fixed base, a bearing with a seat, a material taking rotating shaft, a motor mounting seat, a first driving motor, a coupler, a rotating fixed shaft, a material taking fixed plate, a vacuum chuck, an operation panel for controlling the first driving motor at the middle position of one side surface of the motor mounting seat to rotate, the material taking rotating shaft is driven by the coupler to rotate in the middle of the bearing with the seat at the middle position of the top of the fixed base, the vacuum chuck at one side of the material taking fixed plate and the material taking rotating shaft are enabled to synchronously rotate through the rotating fixed shaft, a material taking mechanism is convenient to rapidly carry out blanking work on the shaped high-quality special steel, and the phenomenon that mechanical injuries such as scalding can occur during blanking can be avoided.

3. The shaping device and the shaping method thereof for processing the high-quality special steel are provided with a blanking support, a bearing mounting seat, a transmission bearing, a driving shaft, a driven wheel, a motor mounting plate, a second driving motor, a driving wheel, a synchronous belt and a conveying belt, a second driving motor arranged in the middle of one end of one side of the motor mounting plate is controlled to rotate by the operation panel to drive the driving wheel to synchronously rotate with the driven wheel through the synchronous belt, so that the driving shaft rotates in the middle of the bearing mounting seat through the transmission bearing, the conveying belt is connected with the middle positions of the driving shaft and the driven shaft in an inserting mode, the discharging mechanism rotates at the top of the discharging support to perform discharging work, high-quality special steel which is shaped and finished is convenient to move to the outside of the work from the inside of the device, manual work is avoided, the feeding and discharging work is performed inside the device at the same time, and therefore working efficiency during working is greatly improved.

Drawings

FIG. 1 is a schematic structural diagram of a shaping apparatus and a shaping method for processing high-quality special steel according to the present invention;

FIG. 2 is a schematic structural diagram of a shaping mechanism of the shaping device and the shaping method for processing high-quality special steel according to the present invention;

FIG. 3 is a schematic structural diagram of a material taking mechanism of the shaping device and the shaping method for processing high-quality special steel according to the present invention;

FIG. 4 is a schematic front view of a material taking mechanism of the shaping device and the shaping method for processing high-quality special steel according to the present invention;

FIG. 5 is a schematic structural diagram of a blanking mechanism of the shaping device and the shaping method for processing high-quality special steel according to the present invention;

FIG. 6 is a partial schematic view of the structure of the forming device and the forming method A for processing high-quality special steel according to the present invention.

In the figure: 1. a frame; 2. a main floor; 3. a shaping mechanism; 301. a fixed shaping seat; 302. a shaping hydraulic cylinder; 303. moving the guide post; 304. a mold fixing seat; 305. a first shaping mold; 306. a second shaping mold; 307. heating a tube; 4. a material taking mechanism; 401. a fixed base; 402. a pedestal bearing; 403. a material taking rotating shaft; 404. a motor mounting seat; 405. a first drive motor; 406. a coupling; 407. rotating the fixed shaft; 408. taking a material fixing plate; 409. a vacuum chuck; 5. a blanking mechanism; 501. a blanking support; 502. a bearing mount; 503. a drive bearing; 504. a drive shaft; 505. a driven shaft; 506. a driven wheel; 507. a motor mounting plate; 508. a second drive motor; 509. a driving wheel; 510. a synchronous belt; 511. a conveyor belt; 6. fixing the bottom plate; 7. a caster wheel; 8. a foot cup.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, an embodiment of the present invention is shown:

a shaping device for processing high-quality special steel and a shaping method thereof comprise a frame 1, wherein a main bottom plate 2 is fixedly arranged at the top of the frame 1, a shaping mechanism 3 is fixedly arranged at the middle position of the top of the main bottom plate 2, a material taking mechanism 4 is fixedly arranged at one end of one side edge of the top of the main bottom plate 2, a blanking mechanism 5 is fixedly arranged at one end of one side surface of the frame 1, the shaping mechanism 3 comprises two shaping fixed seats 301 fixedly arranged at the middle positions of two ends of the top of the main bottom plate 2, a shaping hydraulic cylinder 302 is fixedly arranged at the middle position of one side surface of the two shaping fixed seats 301, moving guide columns 303 are respectively and alternately connected at the middle positions of two sides of one side surface of the two shaping fixed seats 301, every two moving guide columns 303 form a group, mold fixed seats 304 are respectively and fixedly arranged at one end of the two groups of moving guide columns 303, a first shaping mold 305 and a second shaping mold 306 are respectively and alternately fixed at the middle positions of the inner sides of the two mold fixed seats 304, a plurality of heating pipes 307 are fixedly inserted into the middle position of one end face of the first shaping mold 305 and the middle position of one end face of the second shaping mold 306, fixed bottom plates 6 are fixedly installed at four corners of the bottom of the rack 1, casters 7 are fixedly installed at the middle positions of the bottoms of the four fixed bottom plates 6, foot cups 8 are connected to one corner of the bottom of each fixed bottom plate 6 through threads, an operation panel is fixedly installed at one corner of the top of the main bottom plate 2, the shaping hydraulic cylinders 302, the heating pipes 307, the first driving motor 405 and the second driving motor 508 are electrically connected with an external power supply through the operation panel, wherein the two shaping hydraulic cylinders 302 are installed symmetrically inwards, the first shaping mold 305 and the second shaping mold 306 work relatively and can change the mold state according to actual requirements, the casters 7 and the foot cups 8 work relatively, when the casters 7 are in contact with the ground for rotation, the foot cup 8 is in a suspended state.

The invention provides a shaping device for processing high-quality special steel and a shaping method thereof as shown in figures 3 and 4, wherein a material taking mechanism 4 comprises a fixed base 401 fixedly arranged at one end of one side edge of the top of a main bottom plate 2, bearings with seats 402 are fixedly arranged at the middle positions of the tops of two side surfaces of the fixed base 401, a material taking rotating shaft 403 is penetratingly connected at the middle positions of the inner walls of the two bearings with seats 402, a motor mounting seat 404 is fixedly arranged at the middle position of the top of one side surface of the fixed base 401, a first driving motor 405 is fixedly arranged at the middle position of one side surface of the motor mounting seat 404, the output end of the first driving motor 405 is penetratingly fixed with one end of the inner wall of a coupling 406, the other end of the inner wall of the coupling 406 is penetratingly fixed at one end of the material taking rotating shaft 403, a rotating fixed shaft 407 is penetratingly fixed at the other end of the material taking rotating shaft, a material taking fixed plate 408 is fixedly arranged at one end surface of the rotating fixed shaft 407, the middle position of one end of one side surface of the material taking fixing plate 408 is connected with a plurality of vacuum chucks 409 in an inserting way, wherein the bearing with a seat 402 is composed of a bearing fixing seat and two rotating bearings, and the vacuum chucks 409 can be replaced in quantity and position according to the size of a product.

The invention provides a shaping device for processing high-quality special steel and a shaping method thereof as shown in figures 5 and 6, wherein a blanking mechanism 5 comprises a blanking support 501 fixedly arranged at one end of the top of one side surface of a frame 1, two corners of the top of two end surfaces of the blanking support 501 are respectively fixedly provided with a bearing installation seat 502, every two of four bearing installation seats 502 form a group, the middle position of one end of two side surfaces of two groups of bearing installation seats 502 is respectively penetrated and fixed with a transmission bearing 503, the two groups of transmission bearings 503 are respectively penetrated and connected with a driving shaft 504 and a driven shaft 505, the driving shaft 504 and the driven shaft 505 are respectively penetrated and connected with two ends of the inner wall of a conveyor belt 511, one end of the driving shaft 504 is penetrated and fixed with a driven wheel 506, the middle position of one end of one side surface of the blanking support 501 is fixedly provided with a motor installation plate 507, the middle position of one end of one side surface of the motor installation plate 507 is fixedly provided with a second driving motor 508, the output end of the second driving motor 508 is fixedly inserted with a driving wheel 509, the middle position of the outer wall of the driving wheel 509 is inserted with one end of the inner wall of the synchronous belt 510, and the other end of the inner wall of the synchronous belt 510 is inserted with the middle position of the outer wall of the driven wheel 506.

The working principle is as follows: when the shaping device for processing the high-quality special steel is required to carry out shaping work on the high-quality special steel, the shaping device for processing the high-quality special steel is moved to a work site through the trundle 7 at the middle position of the top of the fixed bottom plate 6, the rack 1 is fixedly installed and horizontally adjusted through the foot cup 8, the high-quality special steel is placed at the middle positions of the first shaping die 305 and the second shaping die 306, the shaping hydraulic cylinder 302 at the middle position of the outer side of the shaping fixed seat 301 is controlled to work through the operation panel to drive the two die fixed seats 304 to slide at the middle position of the top of the main bottom plate 2 through the movable guide column 303, so that the high-quality special steel can be rapidly shaped, the heating pipe 307 is controlled to work through the operation panel in the shaping process, and different materials can be heated in the shaping process, thereby greatly reducing the bearing capacity of the hydraulic cylinder during shaping, controlling the first driving motor 405 at the middle position of one side surface of the motor mounting seat 404 to rotate through the operation panel after the shaping is finished, driving the material taking rotating shaft 403 to rotate in the middle of the belt seat bearing 402 at the middle position of the top of the fixed base 401 through the coupler 406, enabling the vacuum chuck 409 at one side of the material taking fixed plate 408 to synchronously rotate with the material taking rotating shaft 403 through the rotating fixed shaft 407, facilitating the material taking mechanism 4 to rapidly carry out blanking work on the shaped high-quality special steel, avoiding the phenomenon of mechanical injury such as scald and the like during the blanking process, controlling the second driving motor 508 at the middle position of one end at one side of the motor mounting plate 507 to rotate through the operation panel, driving the driving wheel 509 to synchronously rotate with the driven wheel 506 through the synchronous belt 510, and enabling the driving shaft 504 to rotate at the middle position of the bearing mounting seat 502 through the driving bearing 503, the conveying belt 511 is connected with the middle positions of the driving shaft 504 and the driven shaft 505 in an inserting mode, so that the blanking mechanism 5 rotates at the top of the blanking support 501 for blanking, high-quality special steel finished by shaping can be conveniently moved to the outside of the device from the inside of the device, manual operation for simultaneously loading and unloading in the device is avoided, and the working efficiency during working is greatly improved.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (8)

1. The utility model provides a setting device and method for high-quality special steel processing, includes frame (1), its characterized in that: the top fixed mounting of frame (1) has main bottom plate (2), the intermediate position fixed mounting at main bottom plate (2) top has sizing mechanism (3), the one end fixed mounting of a main bottom plate (2) top side has extracting mechanism (4), the one end fixed mounting at frame (1) a side top has unloading mechanism (5), wherein:

design mechanism (3) are including two design fixing base (301), two of fixed mounting at main floor (2) top both ends intermediate position design pneumatic cylinder (302), two in the intermediate position fixed mounting of design fixing base (301) a side both ends the intermediate position at design fixing base (301) a side both ends all alternates and is connected with removal guide post (303), four remove every two of guide post (303) and be a set of, two it has mould fixing base (304), two to move the equal fixed mounting in one end of guide post (303) the inboard intermediate position of mould fixing base (304) alternates respectively and is fixed with first design mould (305) and second design mould (306).

2. The shaping device and the shaping method for high-quality special steel processing according to claim 1, wherein: a plurality of heating pipes (307) are fixedly inserted in the middle of one end face of the first shaping mould (305) and the middle of one end face of the second shaping mould (306).

3. The shaping device and the shaping method for high-quality special steel processing according to claim 2, wherein: extracting mechanism (4) include unable adjustment base (401) of fixed mounting in main floor (2) top side one end, the equal fixed mounting in intermediate position at unable adjustment base (401) both sides face top has a seat bearing (402), two the intermediate position of seat bearing (402) inner wall alternates to be connected with gets material rotation axis (403), the intermediate position fixed mounting at unable adjustment base (401) side top has motor mount pad (404), the intermediate position fixed mounting of motor mount pad (404) side has first driving motor (405), the output of first driving motor (405) alternates fixedly with the one end of shaft coupling (406) inner wall, the other end interlude of shaft coupling (406) inner wall is fixed in the one end of getting material rotation axis (403).

4. The shaping device and the shaping method for high-quality special steel processing according to claim 3, wherein: the other end of the material taking rotating shaft (403) is fixedly inserted with a rotating fixing shaft (407), one end face of the rotating fixing shaft (407) is fixedly provided with a material taking fixing plate (408), and the middle position of one end of one side face of the material taking fixing plate (408) is connected with a plurality of vacuum suckers (409) in an inserted mode.

5. The shaping device and the shaping method for high-quality special steel processing according to claim 4, wherein: unloading mechanism (5) include unloading support (501) of fixed mounting in frame (1) side top one end, the equal fixed mounting in two edges department at unloading support (501) both ends face top has bearing mount pad (502), four every two of bearing mount pad (502) are a set of, and are two sets of the intermediate position of bearing mount pad (502) both sides side one end all alternates and is fixed with driving bearing (503), and is two sets of driving bearing (503) alternate respectively and are connected with driving shaft (504) and driven shaft (505), driving shaft (504) and driven shaft (505) alternate with the both ends of conveyer belt (511) inner wall respectively and are connected, the one end of driving shaft (504) alternates and is fixed with from driving wheel (506).

6. The shaping device and the shaping method for high-quality special steel processing according to claim 5, wherein: unloading support (501) intermediate position fixed mounting of one side one end has motor mounting panel (507), the intermediate position fixed mounting of motor mounting panel (507) a side one end has second driving motor (508), the output of second driving motor (508) alternates fixed mounting and has action wheel (509), the intermediate position of action wheel (509) outer wall alternates with the one end of hold-in range (510) inner wall and is connected, the other end of hold-in range (510) inner wall alternates with the intermediate position from driving wheel (506) outer wall and is connected.

7. The shaping device and the shaping method for high-quality special steel processing according to claim 1, wherein: the all fixed mounting in four edges of frame (1) bottom has PMKD (6), four the equal fixed mounting in intermediate position of PMKD (6) bottom has truckle (7), four the equal threaded connection in an edge of PMKD (6) bottom has foot cup (8).

8. The shaping device and the shaping method for high-quality special steel processing according to claim 6, wherein: an operation panel is fixedly arranged at one corner of the top of the main bottom plate (2), and the shaping hydraulic cylinder (302), the heating pipe (307), the first driving motor (405) and the second driving motor (508) are respectively electrically connected with an external power supply through the operation panel.

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