CN114345956A - Intelligent cooling device and water circulating system for hot rolling processing - Google Patents
Intelligent cooling device and water circulating system for hot rolling processing Download PDFInfo
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- CN114345956A CN114345956A CN202210031404.1A CN202210031404A CN114345956A CN 114345956 A CN114345956 A CN 114345956A CN 202210031404 A CN202210031404 A CN 202210031404A CN 114345956 A CN114345956 A CN 114345956A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B45/0218—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for strips, sheets, or plates
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Abstract
The invention discloses an intelligent cooling device and a water circulation system for hot rolling, belonging to the technical field of hot rolling, and comprising: remove rail, gas cooling case, liquid cooling case and control base, the removal rail runs through gas cooling case and liquid cooling case in proper order and extends to the both sides of gas cooling case and liquid cooling case, the shifting chute has been seted up on the surface of removal rail, the sliding surface of shifting chute is connected with moving mechanism, moving mechanism includes inclined bottom plate, drive assembly, driven subassembly, mounting panel, sliding shaft, rack and reciprocal subassembly, the surface at gas cooling roof portion is provided with protection machanism, be provided with first automatically controlled door between gas cooling case and the liquid cooling case, the opposite side of liquid cooling case is provided with the automatically controlled door of second. On the basis of cooling the workpiece, the invention can also control the temperature of the cooled workpiece and recycle the cooling water.
Description
Technical Field
The invention relates to the technical field of hot rolling, in particular to an intelligent cooling device and a water circulation system for hot rolling.
Background
The process for producing the coiled hot-rolled strip steel with the thickness of 1.2-8 mm on a hot strip steel rolling mill. The width of the strip steel is 600mm, and is called narrow strip steel below; those exceeding 600mm are called wide strip steels. The first hot strip mill was put into operation in the united states in 1905 to produce strip of 200mm width. The hot strip mill has superior technical and economic indexes and is developed quickly. In industrially developed countries, the production of hot-rolled wide strip steel was about 25% of the total production of steel before 1950, and about 50% in the 70 s. The raw material of the hot-rolled strip steel is a continuous casting slab or a primary rolling slab, and the thickness of the hot-rolled strip steel is 130-300 mm. And (3) heating the plate blank in a heating furnace, then sending the plate blank to a rolling mill to be rolled into strip steel with the thickness of 1.00-25.4 mm, and rolling into a steel coil. The rolled steel types include common carbon steel, low alloy steel, stainless steel, silicon steel and the like. The steel is mainly used as the raw material of cold-rolled strip steel, welded pipes, cold-bending and welding section steel; or used for manufacturing various structural members, containers and the like.
In the hot rolling process, the workpiece to be processed needs to be annealed and cooled, and the existing hot rolling cooling device is used for directly discharging the used cooling water generally or serving as secondary used sewage when working, so that other uses are carried out, the resource waste is easily caused, a large amount of resources are consumed for cooling, the workload of workers is increased, the working speed and the working efficiency are reduced, meanwhile, the workpiece can be cracked by directly cooling the workpiece through the cooling water, the workpiece is damaged, the cost input of an enterprise in the production work is increased to a certain extent, and therefore the intelligent cooling device and the water circulation system for hot rolling processing are provided.
Disclosure of Invention
1. Technical problem to be solved
The invention aims to provide an intelligent cooling device and a water circulation system for hot rolling, which can control the temperature of a cooled workpiece and recycle cooling water on the basis of cooling the workpiece.
2. Technical scheme
In order to solve the problems, the invention adopts the following technical scheme:
an intelligent cooling device and a water circulation system for hot rolling processing, comprising: the gas cooling device comprises a moving rail, a gas cooling box, a liquid cooling box and a control base, wherein the moving rail sequentially penetrates through the gas cooling box and the liquid cooling box and extends to the two sides of the gas cooling box and the liquid cooling box, a moving groove is formed in the surface of the moving rail, a moving mechanism is connected to the surface of the moving groove in a sliding mode and comprises an inclined bottom plate, a driving assembly, a driven assembly, a mounting plate, a sliding shaft, a placing frame and a reciprocating assembly, a protection mechanism is arranged on the surface of the top of the gas cooling box, a first electric control door is arranged between the gas cooling box and the liquid cooling box, a second electric control door is arranged on the other side of the liquid cooling box, a gas cooling mechanism is arranged inside the gas cooling box, a liquid cooling mechanism is arranged on the surface of the liquid cooling box, and a first temperature sensor is arranged on the surface of one side of the gas cooling box, the surface of liquid cooling case one side is provided with second temperature sensor, the top fixed mounting of control base has the protection shield, the equal fixed mounting in both sides on protection shield surface has the sliding plate, the surperficial sliding connection of sliding plate has control panel, control panel's fixed surface installs touch display screen, control panel's the surface and the top fixed mounting that is located touch display screen have the collection camera, control panel's the surface and the one side fixed mounting that is located touch display screen have a plurality of control buttons.
As a preferable mode of the present invention, the inclined bottom plate is disposed above the moving rail, the driving assembly is disposed on one side of the bottom of the inclined bottom plate and contacts with the moving groove, the driven assembly is disposed on the other side of the bottom of the inclined bottom plate and contacts with the moving groove, the mounting plate is fixedly mounted on both sides of the top of the inclined bottom plate, the sliding shaft is slidably connected to the surface of the mounting plate, the placing frame is fixedly connected to the surface of one end of the inner side of the sliding shaft, the reciprocating assembly is fixedly mounted on the surface of the top of the inclined bottom plate and contacts with the placing frame.
As a preferable aspect of the present invention, the driving assembly includes two first moving wheels, two first rotating shafts, a first mounting seat, a transmission gear, a first servo motor, a second mounting seat, and an output gear, the first moving wheels are slidably connected to a surface of the moving slot, the first rotating shafts are fixedly connected to an inner side of the first moving wheels, the first mounting seats are provided in plurality, the first mounting seats are rotatably connected to a surface of the first rotating shafts, one end of the first mounting seat is fixedly connected to a bottom of the inclined bottom plate, the transmission gear is fixedly mounted to a surface of the first rotating shafts, the first servo motor is fixedly mounted to a bottom of the inclined bottom plate, the second mounting seat is fixedly mounted to a bottom of the inclined bottom plate, an output shaft of the first servo motor is rotatably connected to the second mounting seat, the output gear is fixedly connected to a surface of an output shaft of the first servo motor, and the output gear is meshed with the transmission gear.
As a preferable aspect of the present invention, the driven assembly includes a third mounting seat, a second rotating shaft, and a second moving wheel, the third mounting seat is fixedly mounted at the bottom of the inclined bottom plate, the second rotating shaft is rotatably connected to the surface of the third mounting seat, the second moving wheel is fixedly connected to both ends of the second rotating shaft, and the second moving wheel is slidably connected to the surface of the moving groove.
As a preferable scheme of the present invention, the reciprocating assembly includes a second servo motor, a reciprocating box, an intermittent gear and transmission teeth, the second servo motor is fixedly installed on the top of the inclined bottom plate, the reciprocating box is fixedly installed on the bottom of the rack, an output shaft of the second servo motor extends to the inside of the reciprocating box, the intermittent gear is fixedly connected to the surface of the output shaft of the second servo motor, the transmission teeth are fixedly installed on the upper and lower sides of the inside of the reciprocating box, and the intermittent gear is engaged with the transmission teeth on one side.
As a preferable aspect of the present invention, the protection mechanism includes a storage box, a third servo motor, a winding shaft, a protection curtain, a weight plate, a third moving wheel, a moving plate, and a sliding groove, the storage box is fixedly mounted on a surface of a top of the gas cooling box, the third servo motor is fixedly mounted on one side of the storage box, the winding shaft is rotatably connected to an inner wall of the storage box, one end of the protection curtain is fixedly connected to the winding shaft, the weight plate is fixedly connected to another end of the protection curtain, the third moving wheel is fixedly mounted on two ends of the weight plate, the moving plate is fixedly mounted on two sides of a surface of one side of the gas cooling box, the sliding groove is opened on a surface of an opposite side of the moving plate, and the third moving wheel is slidably connected to the sliding groove.
As a preferable scheme of the present invention, the liquid cooling mechanism includes a water spray plate, a distributor, a collecting filter plate, a refrigeration box, a pressure water pump, a water delivery pipe and a water inlet pipe, the water spray plate is fixedly mounted on the top of the inner wall of the liquid cooling box, the distributor is fixedly mounted on the top of the liquid cooling box and is communicated with the water spray plate, the collecting filter plate is fixedly mounted on the bottom of the liquid cooling box, the refrigeration box is fixedly mounted on the bottom of the collecting filter plate, the pressure water pump is fixedly mounted inside the refrigeration box, one end of the water delivery pipe is communicated with the pressure water pump, and the other end of the water delivery pipe penetrates through the refrigeration box and is communicated with the distributor.
According to a preferable scheme of the invention, the gas cooling mechanism comprises a phase-change material box, an air cooler, a condenser pipe and an air inlet pipe, the phase-change material box is fixedly arranged inside the gas cooling box, the air cooler is fixedly arranged at the top of the gas cooling box, the condenser pipe is fixedly arranged inside the phase-change material box, two ends of the condenser pipe are communicated with the air cooler, and the air inlet pipe is communicated with the surface of one side of the condenser pipe.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) the gas cooling box and the gas cooling mechanism are matched for use, a workpiece to be processed can be preliminarily cooled, so that the probability that the surface of the workpiece is cracked due to sharp temperature reduction is prevented, the performance of the workpiece after processing is improved, the workpiece can be cooled through the matching use of the liquid cooling box and the liquid cooling mechanism, and meanwhile, through the matching use of the second temperature sensor, a user can conveniently observe the temperature in the liquid cooling box, so that convenience is brought to cooling work, the cooling work is better performed, meanwhile, the liquid cooling mechanism can also recycle water resources, and the waste of the water resources is avoided.
(2) The movable rail, the movable groove and the moving mechanism are matched for use, so that a workpiece to be processed can be conveniently moved, the labor intensity generated when the workpiece is manually moved is reduced, and meanwhile, the probability of harm to a user caused by steam in the workpiece cooling process is reduced through the matched use of the protection mechanism, the first electric control door and the second electric control door, so that the work is better protected.
(3) According to the invention, through the matched use of the control base, the control panel, the touch display screen, the acquisition camera and the control button, the control of equipment in the device is facilitated, so that a user can conveniently anneal and cool a workpiece, and meanwhile, through the arrangement of the protection plate and the sliding plate, the control panel and the touch display screen can be protected, so that the service lives of the control panel and the touch display screen are prolonged.
Drawings
FIG. 1 is a schematic perspective view of an intelligent cooling apparatus and a water circulation system for hot rolling according to the present invention;
FIG. 2 is a schematic view showing a partial structure of an intelligent cooling apparatus and a water circulation system for hot rolling according to the present invention;
FIG. 3 is a sectional view showing a partial structure of an intelligent cooling apparatus and a water circulation system for hot rolling according to the present invention;
FIG. 4 is a sectional view showing a partial structure of an intelligent cooling apparatus and a water circulation system for hot rolling according to the present invention;
FIG. 5 is a sectional view showing a partial structure of an intelligent cooling apparatus and a water circulation system for hot rolling according to the present invention;
FIG. 6 is a sectional view showing a partial structure of an intelligent cooling apparatus and a water circulation system for hot rolling according to the present invention;
FIG. 7 is an exploded view of a partial structure of an intelligent cooling apparatus and a water circulation system for hot rolling according to the present invention;
FIG. 8 is a schematic diagram of a local structure of an intelligent cooling device and a water circulation system for hot rolling according to the present invention.
The reference numbers in the figures illustrate:
1. a moving rail; 2. a gas cooling tank; 3. a liquid cooling tank; 4. a control base; 5. a moving groove; 6. a moving mechanism; 601. an inclined floor; 602. a drive assembly; 60201. a first moving wheel; 60202. a first rotating shaft; 60203. a first mounting seat; 60204. a transmission gear; 60205. a first servo motor; 60206. a second mounting seat; 60207. an output gear; 603. a driven assembly; 60301. a third mounting seat; 60302. a second rotating shaft; 60303. a second moving wheel; 604. mounting a plate; 605. a sliding shaft; 606. placing a rack; 607. a reciprocating assembly; 60701. a second servo motor; 60702. a shuttle box; 60703. an intermittent gear; 60704. a transmission tooth; 7. a protection mechanism; 701. a storage box; 702. a third servo motor; 703. a winding shaft; 704. a protective curtain; 705. a weight plate; 706. a third moving wheel; 707. moving the plate; 708. a sliding groove; 8. a first electrically controlled door; 9. a liquid cooling mechanism; 901. a water spray plate; 902. a dispenser; 903. collecting a filter plate; 904. a refrigeration case; 905. a pressurized water pump; 906. a water delivery pipe; 907. a water inlet pipe; 10. a second electrically controlled door; 11. a first temperature sensor; 12. a second temperature sensor; 13. a protection plate; 14. a sliding plate; 15. a control panel; 16. a touch display screen; 17. collecting a camera; 18. a control button; 19. a gas cooling mechanism; 1901. a phase change material box; 1902. an air cooler; 1903. a condenser tube; 1904. an air inlet pipe.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example (b):
referring to fig. 1 to 8, an intelligent cooling device and a water circulation system for hot rolling processing includes: the gas cooling device comprises a moving rail 1, a gas cooling box 2, a liquid cooling box 3 and a control base 4, wherein the moving rail 1 sequentially penetrates through the gas cooling box 2 and the liquid cooling box 3 and extends to two sides of the gas cooling box 2 and the liquid cooling box 3, a moving groove 5 is formed in the surface of the moving rail 1, a moving mechanism 6 is connected to the surface of the moving groove 5 in a sliding mode, the moving mechanism 6 comprises an inclined bottom plate 601, a driving assembly 602, a driven assembly 603, a mounting plate 604, a sliding shaft 605, a placing frame 606 and a reciprocating assembly 607, a protection mechanism 7 is arranged on the surface of the top of the gas cooling box 2, a first electric control door 8 is arranged between the gas cooling box 2 and the liquid cooling box 3, a second electric control door 10 is arranged on the other side of the liquid cooling box 3, a gas cooling mechanism 19 is arranged inside the gas cooling box 2, a liquid cooling mechanism 9 is arranged on the surface of the liquid cooling box 3, a first temperature sensor 11 is arranged on the surface of one side of the gas cooling box 2, the surface of liquid cooling tank 3 one side is provided with second temperature sensor 12, the top fixed mounting of control base 4 has protection shield 13, the equal fixed mounting in both sides on protection shield 13 surface has sliding plate 14, sliding plate 14's surperficial sliding connection has control panel 15, control panel 15's fixed surface has touch display screen 16, control panel 15's the surface and the top fixed mounting that is located touch display screen 16 have collection camera 17, control panel 15's the surface and the one side fixed mounting that is located touch display screen 16 have a plurality of control buttons 18.
In the embodiment of the invention, the gas cooling box 2 and the gas cooling mechanism 19 are used in cooperation, the workpiece to be processed can be preliminarily cooled, so that the probability that the surface of the workpiece is cracked due to sharp temperature reduction is prevented, the performance of the workpiece after processing is improved, the workpiece can be cooled by using the liquid cooling box 3 and the liquid cooling mechanism 9 in cooperation, meanwhile, the temperature inside the liquid cooling box 3 can be conveniently observed by a user by using the second temperature sensor 12 in cooperation, so that the cooling work is facilitated, the cooling work is better performed, meanwhile, the liquid cooling mechanism 9 can also recycle water resources, the waste of the water resources is avoided, the workpiece to be processed can be conveniently moved by using the movable rail 1, the movable groove 5 and the movable mechanism 6 in cooperation, and the labor intensity generated when the workpiece is manually moved is reduced, simultaneously through protection machanism 7, the cooperation of first automatically controlled door 8 and second automatically controlled door 10 is used, reduce the probability that vapor brought harm for the user in the work piece cooling process, thereby play better guard action to work, through control base 4, control panel 15, touch display screen 16, the cooperation of gathering camera 17 and control button 18 is used, conveniently control the inside equipment of the device, thereby the person of facilitating the use anneals the cooling to the work piece, simultaneously through the setting of protection shield 13 and sliding plate 14, can protect control panel 15 and touch display screen 16, thereby control panel 15 and touch display screen 16's life has been improved.
Specifically, the inclined bottom plate 601 is disposed above the moving rail 1, the driving assembly 602 is disposed on one side of the bottom of the inclined bottom plate 601, the driving assembly 602 contacts with the moving groove 5, the driven assembly 603 is disposed on the other side of the bottom of the inclined bottom plate 601, the driven assembly 603 contacts with the moving groove 5, the mounting plate 604 is fixedly disposed on two sides of the top of the inclined bottom plate 601, the sliding shaft 605 is slidably connected to the surface of the mounting plate 604, the placing frame 606 is fixedly connected to the surface of one end of the inner side of the sliding shaft 605, the reciprocating assembly 607 is fixedly disposed on the surface of the top of the inclined bottom plate 601, and the reciprocating assembly 607 contacts with the placing frame 606.
In the embodiment of the invention, the inclined bottom plate 601, the driving assembly 602, the driven assembly 603, the mounting plate 604, the sliding shaft 605, the placing frame 606 and the reciprocating assembly 607 are used in cooperation, so that the workpiece to be processed is conveniently cooled, and the labor intensity generated by cooling the workpiece by manually moving the workpiece is reduced.
Specifically, the driving assembly 602 includes a first moving wheel 60201, a first rotating shaft 60202, a first mounting seat 60203, a transmission gear 60204, a first servo motor 60205, a second mounting seat 60206, and an output gear 60207, the first moving wheel 60201 is provided in two, and the first moving wheel 60201 is slidably coupled to a surface of the moving chute 5, the first rotating shaft 60202 is fixedly coupled to an inner side of the first moving wheel 60201, the first mounting seats 60203 are provided in plural, and the first mounting seat 60203 is rotatably coupled to a surface of the first rotating shaft 60202, one end of the first mounting seat 60203 is fixedly coupled to a bottom of the inclined bottom plate 601, the transmission gear 60204 is fixedly mounted to a surface of the first rotating shaft 60202, the first servo motor 60205 is fixedly mounted to a bottom of the inclined bottom plate 601, the second mounting seat 60206 is fixedly mounted to a bottom of the inclined bottom plate 601, and the output gear 60206 of the first servo motor 60205 is fixedly coupled to a surface of an output shaft of the first servo motor 60205, and the output gear 60207 meshes with the transmission gear 60204.
In the specific embodiment of the invention, the first moving wheel 60201, the first rotating shaft 60202, the first mounting seat 60203, the transmission gear 60204, the first servo motor 60205, the second mounting seat 60206 and the output gear 60207 are used in cooperation, so that the workpiece to be treated can be moved back and forth conveniently, the probability that a user contacts the workpiece in the cooling process is reduced, and the user is protected.
Specifically, the driven assembly 603 includes a third mounting seat 60301, a second rotating shaft 60302 and a second moving wheel 60303, the third mounting seat 60301 is fixedly mounted at the bottom of the inclined bottom plate 601, the second rotating shaft 60302 is rotatably connected to the surface of the third mounting seat 60301, the second moving wheel 60303 is fixedly connected to two ends of the second rotating shaft 60302, and the second moving wheel 60303 is slidably connected to the surface of the moving groove 5.
In the embodiment of the present invention, the third mounting seat 60301, the second rotating shaft 60302 and the second moving wheel 60303 are used in cooperation, so that the auxiliary tilting floor 601 moves the workpiece, and the stability of the tilting floor 601 during movement is ensured.
Specifically, the reciprocating assembly 607 comprises a second servo motor 60701, a reciprocating box 60702, an intermittent gear 60703 and a transmission gear 60704, the second servo motor 60701 is fixedly installed at the top of the inclined bottom plate 601, the reciprocating box 60702 is fixedly installed at the bottom of the placing frame 606, an output shaft of the second servo motor 60701 extends to the inside of the reciprocating box 60702, the intermittent gear 60703 is fixedly connected to the surface of the output shaft of the second servo motor 60701, the transmission gear 60704 is fixedly installed at the upper side and the lower side of the inside of the reciprocating box 60702, and the intermittent gear 60703 is meshed with the transmission gear 60704 on one side.
In the embodiment of the invention, the second servo motor 60701, the reciprocating box 60702, the intermittent gear 60703 and the transmission teeth 60704 are used in a matching manner, so that the workpiece after cooling is drained conveniently, and the probability of influence of water flow on subsequent processing is reduced.
Specifically, the protection mechanism 7 includes a storage box 701, a third servo motor 702, a winding shaft 703, a protection curtain 704, a weight plate 705, a third moving wheel 706, a moving plate 707 and a sliding groove 708, the storage box 701 is fixedly mounted on the surface of the top of the gas cooling box 2, the third servo motor 702 is fixedly mounted on one side of the storage box 701, the winding shaft 703 is rotatably connected to the inner wall of the storage box 701, one end of the protection curtain 704 is fixedly connected to the winding shaft 703, the weight plate 705 is fixedly connected to the other end of the protection curtain 704, the third moving wheel 706 is fixedly mounted at two ends of the weight plate 705, the moving plate 707 is fixedly mounted on two sides of one side surface of the gas cooling box 2, the sliding groove 708 is opened on the surface of the opposite side of the moving plate 707, and the third moving wheel 706 is slidably connected to the sliding groove 708.
In the embodiment of the invention, the storage box 701, the third servo motor 702, the winding shaft 703, the protective curtain 704, the counterweight plate 705, the third moving wheel 706, the moving plate 707 and the sliding groove 708 are used in a matching manner, so that the gas cooling box 2 is conveniently closed, the probability of cold air leakage at the temporal part of the gas cooling box 2 is reduced, and the cooling effect inside the gas cooling box 2 is improved.
Specifically, liquid cooling mechanism 9 includes water spray plate 901, distributor 902, collect filter 903, refrigeration case 904, pressurized water pump 905, raceway 906 and inlet tube 907, water spray plate 901 fixed mounting is in the top of liquid cooling case 3 inner wall, distributor 902 fixed mounting is in liquid cooling case 3's top, and distributor 902 and water spray plate 901 intercommunication, collect filter 903 fixed mounting in liquid cooling case 3's bottom, refrigeration case 904 fixed mounting is in the bottom of collecting filter 903, pressurized water pump 905 fixed mounting is in refrigeration case 904's inside, raceway 906's one end and pressurized water pump 905 intercommunication, and raceway 906's the other end runs through refrigeration case 904 and communicates with distributor 902.
In the embodiment of the invention, by using the water spraying plate 901, the distributor 902, the collecting filter plate 903, the refrigerating box 904, the pressurized water pump 905, the water conveying pipe 906 and the water inlet pipe 907 in a matching manner, the workpiece in the liquid cooling box 3 can be cooled, and meanwhile, water resources are recycled, so that the consumption of the water resources is reduced, and the cost for cooling the workpiece is reduced.
Specifically, gas cooling mechanism 19 includes phase change material box 1901, air-cooler 1902, condenser 1903 and intake pipe 1904, phase change material box 1901 fixed mounting is in gas cooling box 2's inside, and air-cooler 1902 fixed mounting is at gas cooling box 2's top, and condenser pipe 1903 fixed mounting is in phase change material box 1901's inside, and condenser pipe 1903's both ends all communicate with air-cooler 1902, and intake pipe 1904 communicates with the surface of condenser pipe 1903 one side.
In the embodiment of the present invention, the phase-change material tank 1901, the air cooler 1902, the condenser tube 1903, and the air inlet tube 1904 are used in cooperation, so that the interior of the gas cooling tank 2 can be cooled rapidly, and the air cooler 1902 can isolate the external temperature from the interior of the gas cooling tank 2, thereby improving the cooling effect.
An intelligent cooling device for hot rolling processing and a use method of a water circulation system comprise the following steps:
s1, when in use, a workpiece to be cooled is placed on the surface of the placing rack 606, the workpiece is in a stable state under the action of a partition plate on the surface of the placing rack 606, then the first servo motor 60205 is started through the control button 18 on the surface of the control panel 15, at this time, the output shaft of the first servo motor 60205 rotates to drive the second mounting seat 60206 to rotate, the second mounting seat 60206 rotates to drive the output gear 60207 to rotate, the output gear 60207 rotates to drive the first rotating shaft 60202 to rotate, so that the first moving wheel 60201 is driven to move, the first moving wheel 60201 moves to drive the inclined bottom plate 601 to move, at this time, the third mounting seat 60301 moves, meanwhile, the second rotating shaft 60302 rotates to drive the second moving wheel 60303 to move in the moving groove 5, and the first servo motor 60205 is closed after the second rotating shaft 60303 moves to the inside the gas cooling box 2;
s2, starting the third servo motor 702, the third servo motor 702 rotating to drive the winding shaft 703 to rotate on the inner wall of the storage box 701, and paying out the protective curtain 704, at this time, the protective curtain 704 falls under the action of the gravity of the weight plate 705, at the same time, the third moving wheels 706 on the two sides of the weight plate 705 slide on the surface of the sliding groove 708 in the moving plate 707, and when the weight plate 705 contacts the moving rail 1, the third servo motor 702 is turned off;
s3, then starting the air cooler 1902, the air cooler 1902 sucks in external air through the air inlet pipe 1904 and cools the air, after cooling, the air in the phase change material box 1901 and the gas cooling box 2 is cooled through the condenser pipe 1903, at this time, the first temperature sensor 11 detects the temperature in the gas cooling box 2, a user can observe through the touch display screen 16, the temperature of the air in the gas cooling box 2 is reduced, so as to preliminarily cool a workpiece, after preliminary cooling, the first electric control door 8 is started to close the liquid cooling box 3, then the first servo motor 60205 is started to move the workpiece into the liquid cooling box 3, and then the first electric control door 8 is closed;
s4, a water inlet pipe 907 is communicated with an external water source, a pressure water pump 905 is started, the pressure water pump 905 pressurizes water resources inside a refrigerating box 904 and conveys the water resources to a distributor 902 through a water conveying pipe 906, the distributor 902 distributes water flow to a water spraying plate 901, then the water spraying plate 901 cools a workpiece, the water flow enters the inside of a collecting filter plate 903 through a moving mechanism 6 under the action of an inclined bottom plate 601, the water flow is filtered by the collecting filter plate 903 and flows into the inside of the refrigerating box 904 for cooling, so that the water resources are circulated, then a second servo motor 60701 is started, an output shaft of the second servo motor 60701 rotates to drive an intermittent gear 60703 to rotate, at the moment, under the action of a transmission gear 60704, a reciprocating box 60702 transversely reciprocates, the reciprocating box 60702 moves a placing frame 606 in a reciprocating mode and shakes off water on the surface of the workpiece, after cooling work is finished, a second electric control door 10 is opened, the first servo motor 60205 is then actuated to move the workpiece to the other end of the movable rail 1, and the next operation can be performed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the equivalent replacement or change according to the technical solution and the modified concept of the present invention should be covered by the scope of the present invention.
Claims (8)
1. The utility model provides a hot rolling processing is with intelligent cooling device and water circulating system which characterized in that includes: the gas cooling device comprises a moving rail (1), a gas cooling box (2), a liquid cooling box (3) and a control base (4), wherein the moving rail (1) sequentially penetrates through the gas cooling box (2) and the liquid cooling box (3) and extends to the two sides of the gas cooling box (2) and the liquid cooling box (3), a moving groove (5) is formed in the surface of the moving rail (1), a moving mechanism (6) is connected to the surface of the moving groove (5) in a sliding mode, the moving mechanism (6) comprises an inclined bottom plate (601), a driving assembly (602), a driven assembly (603), a mounting plate (604), a sliding shaft (605), a placing frame (606) and a reciprocating assembly (607), a protection mechanism (7) is arranged on the surface of the top of the gas cooling box (2), a first electric control door (8) is arranged between the gas cooling box (2) and the liquid cooling box (3), and a second electric control door (10) is arranged on the other side of the liquid cooling box (3), the inside of gas cooling case (2) is provided with gas cooling mechanism (19), the surface of liquid cooling case (3) is provided with liquid cooling mechanism (9), the surface of gas cooling case (2) one side is provided with first temperature sensor (11), the surface of liquid cooling case (3) one side is provided with second temperature sensor (12), the top fixed mounting of control base (4) has protection shield (13), the equal fixed mounting in both sides on protection shield (13) surface has sliding plate (14), the surperficial sliding connection of sliding plate (14) has control panel (15), the fixed surface of control panel (15) installs touch display screen (16), the top fixed mounting that just is located touch display screen (16) on the surface of control panel (15) has collection camera (17), the surface of control panel (15) just is located one side fixed mounting of touch display screen (16) and has a plurality of control buttons (18) .
2. The intelligent cooling device and water circulation system for hot rolling according to claim 1, characterized in that the inclined bottom plate (601) is arranged above the moving rail (1), the driving component (602) is arranged at one side of the bottom of the inclined bottom plate (601), and the driving component (602) is contacted with the moving groove (5), the driven component (603) is arranged at the other side of the bottom of the inclined bottom plate (601), the driven component (603) is contacted with the moving groove (5), the mounting plates (604) are fixedly mounted at two sides of the top of the inclined bottom plate (601), the sliding shaft (605) is connected to the surface of the mounting plate (604) in a sliding way, the placing frame (606) is fixedly connected to the surface of one end of the inner side of the sliding shaft (605), the reciprocating assembly (607) is fixedly arranged on the surface of the top of the inclined bottom plate (601), and the reciprocating assembly (607) is in contact with the placing frame (606).
3. The intelligent cooling device and water circulation system for hot rolling process according to claim 1, wherein the driving assembly (602) comprises a first moving wheel (60201), a first rotating shaft (60202), a first mounting seat (60203), a transmission gear (60204), a first servo motor (60205), a second mounting seat (60206), and an output gear (60207), the first moving wheel (60201) is provided in two, and the first moving wheel (60201) is slidably coupled to the surface of the moving bath (5), the first rotating shaft (60202) is fixedly coupled to the inner side of the first moving wheel (60201), the first mounting seat (60203) is provided in plurality, and the first mounting seat (60203) is rotatably coupled to the surface of the first rotating shaft (60202), one end of the first mounting seat (60203) is fixedly coupled to the bottom of the inclined bottom plate (601), the transmission gear (60204) is fixedly mounted to the surface of the first rotating shaft (60202), the first servo motor (60205) is fixedly arranged at the bottom of the inclined bottom plate (601), the second mounting seat (60206) is fixedly arranged at the bottom of the inclined bottom plate (601), an output shaft of the first servo motor (60205) is rotatably connected with the second mounting seat (60206), the output gear (60207) is fixedly connected with the surface of the output shaft of the first servo motor (60205), and the output gear (60207) is meshed with the transmission gear (60204).
4. The intelligent cooling device and water circulation system for hot rolling processing according to claim 2, wherein the driven assembly (603) comprises a third mounting seat (60301), a second rotating shaft (60302) and a second moving wheel (60303), the third mounting seat (60301) is fixedly mounted at the bottom of the inclined bottom plate (601), the second rotating shaft (60302) is rotatably connected to the surface of the third mounting seat (60301), the second moving wheel (60303) is fixedly connected to two ends of the second rotating shaft (60302), and the second moving wheel (60303) is slidably connected with the surface of the moving groove (5).
5. The intelligent cooling device and water circulation system for hot rolling processing according to claim 1, wherein the reciprocating assembly (607) comprises a second servo motor (60701), a reciprocating box (60702), an intermittent gear (60703) and a transmission tooth (60704), the second servo motor (60701) is fixedly installed at the top of the inclined bottom plate (601), the reciprocating box (60702) is fixedly installed at the bottom of the placing rack (606), an output shaft of the second servo motor (60701) extends to the inside of the reciprocating box (60702), the intermittent gear (60703) is fixedly connected to the surface of the output shaft of the second servo motor (60701), the transmission tooth (60704) is fixedly installed at the upper side and the lower side of the inside of the reciprocating box (60702), and the intermittent gear (60703) is meshed with the transmission tooth (60704) on one side.
6. The intelligent cooling device and the water circulation system for hot rolling processing according to claim 1, wherein the protection mechanism (7) comprises a storage box (701), a third servo motor (702), a winding shaft (703), a protection curtain (704), a weight plate (705), a third moving wheel (706), a moving plate (707) and a sliding groove (708), the storage box (701) is fixedly installed on the surface of the top of the gas cooling box (2), the third servo motor (702) is fixedly installed on one side of the storage box (701), the winding shaft (703) is rotatably connected to the inner wall of the storage box (701), one end of the protection curtain (704) is fixedly connected with the winding shaft (703), the weight plate (705) is fixedly connected with the other end of the protection curtain (704), and the third moving wheel (706) is fixedly installed at the two ends of the weight plate (705), the movable plate (707) is fixedly arranged on two sides of the surface of one side of the gas cooling box (2), the sliding groove (708) is arranged on the surface of the opposite side of the movable plate (707), and the third movable wheel (706) is connected with the sliding groove (708) in a sliding mode.
7. The intelligent cooling device and the water circulation system for hot rolling processing according to claim 1, wherein the liquid cooling mechanism (9) comprises a water spray plate (901), a distributor (902), a collection filter plate (903), a refrigeration box (904), a pressure water pump (905), a water pipe (906) and a water inlet pipe (907), the water spray plate (901) is fixedly installed on the top of the inner wall of the liquid cooling box (3), the distributor (902) is fixedly installed on the top of the liquid cooling box (3), the distributor (902) is communicated with the water spray plate (901), the collection filter plate (903) is fixedly installed on the bottom of the liquid cooling box (3), the refrigeration box (904) is fixedly installed on the bottom of the collection filter plate (903), the pressure water pump (905) is fixedly installed inside the refrigeration box (904), one end of the water pipe (906) is communicated with the pressure water pump (905), and the other end of the water conveying pipe (906) penetrates through the refrigeration box (904) and is communicated with the distributor (902).
8. The intelligent cooling device and water circulation system for hot rolling processing according to claim 1, wherein the gas cooling mechanism (19) comprises a phase-change material tank (1901), an air cooler (1902), a condenser pipe (1903) and an air inlet pipe (1904), the phase-change material tank (1901) is fixedly installed inside the gas cooling tank (2), the air cooler (1902) is fixedly installed at the top of the gas cooling tank (2), the condenser pipe (1903) is fixedly installed inside the phase-change material tank (1901), two ends of the condenser pipe (1903) are communicated with the air cooler (1902), and the air inlet pipe (1904) is communicated with the surface of one side of the condenser pipe (1903).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210031404.1A CN114345956A (en) | 2022-01-12 | 2022-01-12 | Intelligent cooling device and water circulating system for hot rolling processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210031404.1A CN114345956A (en) | 2022-01-12 | 2022-01-12 | Intelligent cooling device and water circulating system for hot rolling processing |
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| CN114345956A true CN114345956A (en) | 2022-04-15 |
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| CN202210031404.1A Withdrawn CN114345956A (en) | 2022-01-12 | 2022-01-12 | Intelligent cooling device and water circulating system for hot rolling processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115069103A (en) * | 2022-08-09 | 2022-09-20 | 南通市盛远石墨烯新材料有限公司 | High dispersion stable form graphite alkene composite conductive paste preparation equipment |
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2022
- 2022-01-12 CN CN202210031404.1A patent/CN114345956A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115069103A (en) * | 2022-08-09 | 2022-09-20 | 南通市盛远石墨烯新材料有限公司 | High dispersion stable form graphite alkene composite conductive paste preparation equipment |
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