CN114345244B - Gas-to-liquid type nanocrystalline strip production is with melting device - Google Patents
Gas-to-liquid type nanocrystalline strip production is with melting device Download PDFInfo
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- CN114345244B CN114345244B CN202111512679.9A CN202111512679A CN114345244B CN 114345244 B CN114345244 B CN 114345244B CN 202111512679 A CN202111512679 A CN 202111512679A CN 114345244 B CN114345244 B CN 114345244B
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Abstract
The invention discloses a melting device for producing a gas-to-liquid type nanocrystalline strip, which comprises a main body mechanism, a medium conduction type flue gas downstream melting mechanism, an airflow liquefaction type backflow opposite-injection type environment-friendly adsorption mechanism, a forming mechanism and a transmission mechanism, wherein the medium conduction type flue gas downstream melting mechanism is arranged on the upper wall of the main body mechanism, and the airflow liquefaction type backflow opposite-injection type environment-friendly adsorption mechanism is arranged on the upper wall of the main body mechanism on one side of the medium conduction type flue gas downstream melting mechanism. The invention belongs to the field of nanocrystalline strip production, and particularly relates to a melting device for producing a gas-to-liquid nanocrystalline strip; the invention provides a melting device for producing gas-to-liquid nanocrystalline strips, which is convenient for various treatment of gas harmful substances and liquid harmful substances, can be used for cooling and assisting in forming melted raw materials, and can be used for completing one-stop treatment of the raw materials under the condition of adopting few devices.
Description
Technical Field
The invention belongs to the technical field of nanocrystalline strip production, and particularly relates to a melting device for producing a gas-to-liquid nanocrystalline strip.
Background
Nanocrystalline materials are materials consisting of crystals of nanometer size (1-10 nm). Since the crystals are extremely fine, the grain boundaries may account for 50% or more of the entire material. Their atomic arrangement differs from ordered crystalline states and from disordered amorphous states (glassy states). Its properties are also different from those of a crystal or amorphous of the same composition.
The existing heating device for producing nanocrystalline materials has the following problems:
1. a large amount of high-temperature waste gas is generated during the production of the nanocrystalline material, the existing heating device usually simply discharges the high-temperature waste gas, and the high-temperature waste gas is liquefied into harmful moisture when meeting cold after being discharged, so that the surrounding environment is polluted;
2. the existing heating device can not immediately cool the heated nanocrystalline material, and often cools the nanocrystalline material through an external cooling device, thereby causing unnecessary energy consumption.
Disclosure of Invention
Aiming at the situation and overcoming the defects of the prior art, the scheme provides a melting device for producing a gas-to-liquid type nanocrystalline strip, aiming at the problem that the liquid harmful substance of the gaseous harmful substance in high-temperature waste gas cannot be simultaneously treated during the production and heating of nanocrystalline materials, creatively combines the eddy current effect, the gas jet current effect and the heating structure, and realizes the heating and melting of the raw material and the treatment of the high-temperature waste gas under the same power system through the arranged medium conduction type smoke downstream melting mechanism and the air flow liquefaction type reflux correlation environment-friendly adsorption mechanism, thereby solving the contradiction problem that the prior art is difficult to solve that the liquid harmful substance in the high-temperature waste gas is required to be treated (the liquid harmful substance is the same as the gaseous harmful substance and has pollution property) and the liquid harmful substance is not required to be treated (the treatment of the liquid harmful substance requires the intervention of other equipment, so that the cost of the raw material heating is greatly improved), and effectively avoiding the problem that the harmful substance flows to the outside in a liquid form; meanwhile, the automatic production mode of the nanocrystalline material is realized through the arranged transmission mechanism, and the labor intensity of workers is reduced to a certain extent; through the intervention of the forming mechanism, the assisted heating of the raw material melting is realized, and meanwhile, the cooling forming of the melted raw material is realized; the melting device for producing the gas-to-liquid type nanocrystalline strip is convenient for various treatment of gas harmful substances and liquid harmful substances, can be used for cooling and assisting in forming melted raw materials, and can finish one-stop treatment of the raw materials under the condition of adopting few devices.
The technical scheme adopted by the scheme is as follows: the utility model provides a gas-to-liquid type nanocrystalline strip production is with melting device, melt mechanism, air current liquefaction formula backward flow correlation type environmental protection adsorption mechanism, forming mechanism and drive mechanism including main part mechanism, medium conduction formula flue gas following current melts the mechanism and locates the main part mechanism upper wall, air current liquefaction formula backward flow correlation type environmental protection adsorption mechanism locates the main part mechanism upper wall that medium conduction formula flue gas following current melted mechanism one side, drive mechanism locates inside the main part mechanism, forming mechanism locates the main part mechanism diapire, medium conduction formula flue gas following current melts the mechanism and melts mechanism, material bearing mechanism and flue gas mass-flow mechanism including heat conduction, the main part mechanism lateral wall is located to the heat conduction, the material bearing mechanism locates the main part mechanism inner wall, flue gas mass-flow mechanism locates the main part mechanism upper wall.
Preferably, the main mechanism comprises a bottom plate, a melting box and cushion blocks, wherein the cushion blocks are arranged on the upper wall of the bottom plate in multiple groups, and the melting box is arranged on the upper wall of the cushion block.
Preferably, the heat-conducting melting mechanism comprises heating pipes, an air compressor, a vortex tube, a power tube, a hot air tube, a pipeline clamp and a hot jet tube, wherein multiple groups of heating pipes are arranged on the inner wall of the melting box, the air compressor is arranged on the side wall of the melting box, the vortex tube is arranged on the side wall of the melting box on one side of the air compressor, the power tube is arranged between the power output end of the air compressor and the power input end of the air compressor, the hot jet tube stretches across two sides of the melting box, the hot jet tube is communicated with the inside of the hot jet tube, the hot air tube is communicated with the hot gas end of the vortex tube and the hot jet tube, and the pipeline clamp is arranged between the side wall of the melting box and the hot jet tube; the material bearing mechanism comprises slide rails, bearing copper blocks, forming grooves, airflow grooves, through holes, sealing plates and connecting columns, the slide rails are symmetrically arranged on the inner walls of two sides of the melting box, the slide rails are arranged below the heating pipes, the bearing copper blocks are arranged between the slide rails, the slide grooves are symmetrically arranged on two sides of the bearing copper blocks, the slide grooves are arranged in a through mode, multiple groups of the forming grooves are arranged on the upper wall of the bearing copper blocks, the forming grooves are cavities with openings at the upper ends, the airflow grooves are symmetrically arranged at two ends of the bearing copper blocks in a group, the bearing copper blocks are arranged in a through mode, the through holes are arranged on one side, away from the air compressor, of the melting box, the through holes and the bearing copper blocks are horizontally arranged, multiple groups of the connecting columns are arranged on one side, close to the through holes, the sealing plates are arranged on one side, away from the bearing copper blocks, of the connecting columns, and the sealing plates are arranged in the through holes in a sliding mode; the smoke gas collecting mechanism comprises a fixed seat, a collecting barrel, a collecting pipe and a flow dividing pipe, wherein the fixed seat is arranged on the upper wall of the melting box, the collecting barrel is arranged on the upper wall of the fixed seat, the collecting pipe is symmetrically arranged between the collecting barrel and the melting box, the collecting pipe is communicated between the collecting barrel and the melting box, the flow dividing pipe is symmetrically arranged on one side of the collecting barrel, which is close to the air compressor, and the flow dividing pipe is communicated with the collecting barrel; the compressed gas that air compressor will produce passes through the power pipe and carries inside the vortex tube, the vortex tube carries out the vortex rotation to compressed gas, the hot steam that the vortex tube will produce passes through the hot-air pipe and carries the hot shot intraduct, the hot shot tube sets up with bearing copper billet is perpendicular, the hot shot tube spouts hot gas to bearing copper billet diapire, bearing copper billet rapid heating up under the effect of hot gas efflux, the heating pipe is to melting incasement portion air and heating, carry out quick heating to the raw materials under hot gas fluidic combined action, the hot gas efflux rises along the air current groove after heating bearing copper billet, the hot gas flow rises and drives the quick discharge of the harmful gas that produces after the raw materials heating, avoid harmful gas to form the harmful gas of high concentration melting incasement portion gathering, harmful gas enters into the collecting vessel through the pressure manifold inside, the collecting vessel carries out the reposition of redundant personnel processing to harmful gas through the shunt tubes, lead to filter house processing efficiency when avoiding harmful gas concentration higher to reduce.
The airflow liquefaction type backflow correlation type environment-friendly adsorption mechanism comprises a liquefaction collection mechanism, a jet purification mechanism and an environment-friendly discharge mechanism, wherein the liquefaction collection mechanism is arranged on the upper wall of a bottom plate on one side, away from a through opening, of a melting box, the jet purification mechanism is arranged on the side wall of the liquefaction collection mechanism, the environment-friendly discharge mechanism is arranged on the upper wall of the liquefaction collection mechanism, the liquefaction collection mechanism comprises a treatment box, a liquefaction box, a copper plate and a cold jet pipe, the treatment box is arranged on the upper wall of the bottom plate on one side of the melting box, the liquefaction box is arranged on the inner wall of the treatment box, the copper plate is arranged on the inner wall of the liquefaction box, the cold jet pipe penetrates through the treatment box and is communicated with a cold air end of the vortex pipe and the liquefaction box, the copper plate and the cold jet pipe are vertically arranged, one end, away from a collection cylinder, of the diversion pipe penetrates through the side, away from the cold jet pipe, of the treatment box and is communicated with the side wall of the liquefaction box, and the copper plate is vertically arranged with the diversion pipe; the jet flow purification mechanism comprises a purification pipe, an anion generator and an ion pipe, the anion generator is arranged on one side, close to the melting box, of the treatment box, the ion pipe is arranged at the power output end of the anion generator, one end, far away from the anion generator, of the ion pipe is communicated and arranged in the treatment box, the purification pipe is communicated and arranged at one end, far away from the ion pipe, of the liquefaction box, and the purification pipe and the ion pipe are vertically arranged; the environment-friendly discharge mechanism comprises a supporting seat, a filter cartridge, an activated carbon adsorption layer, a discharge port, a discharge pipe and an overflow pipe, wherein the supporting seat is arranged on the upper wall of the treatment box, the filter cartridge is arranged on the upper wall of the supporting seat, the activated carbon adsorption layer is arranged on the inner wall of the filter cartridge, the discharge port is symmetrically arranged at one end of the filter cartridge, which is far away from the melting box, the discharge pipe is communicated between one end of the filter cartridge, which is close to the melting box, and the side wall of the top of the treatment box, and the overflow pipe penetrates through the treatment box and is communicated with one side, which is close to the cold jet pipe, of the liquefaction box; the air conditioning that the vortex tube will produce is through cold injection pipe vertical injection to the copper lateral wall, the copper is cooled down rapidly, the copper cuts off the case of handling, it discharges through the overflow pipe to spout backward air conditioning, the high temperature waste gas that the raw materials heating produced passes through the shunt tubes and enters into inside the liquefaction incasement, high temperature waste gas spouts the one side of keeping away from the cold injection pipe to the copper, high temperature waste gas liquefies into liquid state after meeting cold, liquid storage is inside the liquefaction incasement, waste gas after the liquefaction is handled passes through the purge tube and gets into inside the case of handling, anion generator passes through the ion tube with the anion that produces and carries and handle incasement portion, waste gas and anion are under the effect of impinging stream, make the anion carry out abundant purification to waste gas, waste gas after carrying out ion purification enters into inside the cartridge filter through the delivery pipe, waste gas passes through discharge port discharge after the active carbon adsorption layer adsorption treatment.
Wherein, drive mechanism includes drive machine, reciprocal screw rod, bearing, spiral shell piece and connecting rod, drive machine locates to melt the case and is close to one side of handling the case, the bearing is located the opening below and is melted the incasement wall, reciprocal screw rod runs through to melt the incasement wall and locates between bearing and the drive machine power end, the spiral shell piece is located reciprocal screw rod and is close to drive machine's one end, spiral shell piece and reciprocal screw rod threaded connection, the connecting rod is located the spiral shell piece and is born between the copper billet diapire, and drive machine drives reciprocal screw rod and rotates, and reciprocal screw rod drives the spiral shell piece and removes along reciprocal screw rod, and the spiral shell piece drives through the connecting rod and bears the copper billet and remove, bears the copper billet and melts incasement portion along the slide rail roll-off through the spout, bears the copper billet and drives the closing plate and melt incasement portion through opening roll-off.
Preferably, forming mechanism includes annular electromagnet and magnetic material layer, the intermediate position that melts the case diapire is located to the magnetic material layer, the magnetic material layer the case diapire that melts in the magnetic material layer outside is located to annular electromagnet, and the annular electromagnet circular telegram produces magnetism and magnetizes the magnetic material layer, and the magnetic material layer magnetization is exothermic and is melted the process and carry out the helping hand to the raw materials, melts the back when the raw materials, and annular electromagnet cuts off the power supply demagnetization, and the magnetic material layer demagnetization is endothermic and is makeed to melt incasement portion temperature and reduce for raw materials shaping speed.
Further, the side wall of the melting box is provided with a controller.
Still further, the controller is respectively with heating pipe, air compressor, anion generator, driving motor and annular electromagnet electric connection.
Further, the magnetic material layer is made of iron-silicon alloy.
The beneficial effect who adopts above-mentioned structure this scheme to gain is as follows:
1. through the medium conduction type flue gas downstream melting mechanism, under the combination of the vortex effect, the gas jet effect and the heating structure, the bearing copper block is quickly heated, so that the raw material and high temperature are subjected to attached melting;
2. the gas flow liquefaction type reflux correlation type environment-friendly adsorption mechanism is arranged, and the harmful gas is fully treated under the combination of high-temperature waste gas, cold substances and liquefaction;
3. the ion impact type purification treatment of gaseous harmful substances is realized by combining the heat conduction melting mechanism and the jet flow purification mechanism;
4. the flue gas collecting mechanism and the liquefying and collecting mechanism are combined for use, so that the condensing type collecting treatment of the liquid harmful substances is realized;
5. under the condition of no intervention of any cooling equipment, the arranged forming mechanism is used for cooling the interior of the melting box after the raw material is subjected to power-assisted heating, so that the forming speed of the raw material is increased;
6. through the arranged transmission mechanism, the drawing type automatic movement of the raw materials is realized, so that the raw materials are prevented from being manually contacted, the labor intensity is reduced to a certain degree, the transmission motor drives the reciprocating screw rod to rotate, the reciprocating screw rod drives the screw block to move along the reciprocating screw rod, the screw block drives the bearing copper block to move through the connecting rod, the bearing copper block slides out of the melting box along the sliding rail through the sliding groove, and the bearing copper block drives the sealing plate to slide out of the melting box through the through opening;
7. the vortex tube is arranged by a double-side action principle, and the heating of the raw material and the treatment of harmful water mist are realized under the combination of a vortex effect;
8. under the intervention of cold air jet flow and hot air jet flow, the quick refrigeration of the copper plate and the quick heating of the bearing copper block are realized through a vertical impact structure;
9. under the combination of the impinging stream effect and the ion purification principle, the purification of harmful gases by purified ions is fully combined through the vertically arranged purification tube and the ion tube;
10. the air compressor conveys generated compressed gas to the interior of a vortex tube through a power tube, the vortex tube carries out vortex rotation on the compressed gas, the vortex tube conveys generated hot gas to the interior of a hot jet tube through a hot gas tube, the hot jet tube is perpendicular to a bearing copper block, the hot jet tube sprays the hot gas to the bottom wall of the bearing copper block, the bearing copper block is rapidly heated under the effect of hot gas jet, a heating tube heats the air in a melting box, the raw material is rapidly heated under the combined action of the hot gas jet, the hot gas jet rises along an airflow groove after heating the bearing copper block, the hot gas flow rises and simultaneously drives the harmful gas generated after heating the raw material to be rapidly discharged, the harmful gas is prevented from being gathered in the melting box to form high-concentration harmful gas, the harmful gas enters the interior of a collecting barrel through a collecting pipe, and the collecting barrel carries out shunting treatment on the harmful gas through a shunt pipe, the treatment efficiency of a filtering mechanism is prevented from being reduced when the concentration of harmful gas is high, the produced cold air is vertically sprayed to the side wall of a copper plate through a cold jet pipe by a vortex tube, the copper plate is rapidly cooled, the copper plate partitions a treatment box, the sprayed cold air is discharged through an overflow pipe, high-temperature waste gas generated by heating raw materials enters a liquefaction box through a shunt pipe, the high-temperature waste gas is sprayed to one side of the copper plate away from the cold jet pipe, the high-temperature waste gas is liquefied into a liquid state after encountering cold and is stored in the liquefaction box, the liquefied waste gas enters the treatment box through a purification pipe, a negative ion generator conveys generated negative ions into the treatment box through an ion pipe, the waste gas and the negative ions fully purify the waste gas under the effect of impinging stream, and the waste gas subjected to ion purification enters the interior of a filter cartridge through a discharge pipe, the waste gas is discharged through a discharge port after being adsorbed by the active carbon adsorption layer.
Drawings
Fig. 1 is a schematic view of the overall structure of a melting device for producing a gas-to-liquid type nanocrystalline strip according to the present scheme;
fig. 2 is a perspective view of a melting device for producing a gas-to-liquid type nanocrystalline strip according to the present embodiment;
fig. 3 is an exploded view of a melting device for producing a gas-to-liquid type nanocrystalline strip according to the present embodiment;
fig. 4 is a front view of a melting device for producing a gas-to-liquid type nanocrystalline strip according to the present embodiment;
fig. 5 is a side view of a melting apparatus for producing a gas-to-liquid type nanocrystalline strip according to this embodiment;
fig. 6 is a top view of a melting apparatus for producing a gas-to-liquid type nanocrystalline strip according to this embodiment;
fig. 7 is a schematic structural diagram of a melting device for producing a gas-to-liquid type nanocrystalline strip according to the present scheme to bear a copper block;
FIG. 8 isbase:Sub>A partial sectional view A-A of FIG. 4;
FIG. 9 is a sectional view of portion B-B of FIG. 5;
FIG. 10 is a partial cross-sectional view of C-C of FIG. 6;
fig. 11 is a circuit diagram of a melting device controller for producing a gas-to-liquid type nanocrystalline strip according to the present embodiment;
fig. 12 is a circuit diagram of a melting device transmission motor for producing a gas-to-liquid type nanocrystalline strip according to the present embodiment;
fig. 13 is a circuit diagram of an annular electromagnet of the melting device for producing the gas-to-liquid type nanocrystalline strip according to the present embodiment;
fig. 14 is a schematic block diagram of a melting device for producing a gas-to-liquid type nanocrystalline strip according to the present embodiment.
Wherein, 1, a main body mechanism, 2, a bottom plate, 3, a melting box, 4, a cushion block, 5, a medium conduction type smoke downstream melting mechanism, 6, a heat conduction melting mechanism, 7, a heating pipe, 8, an air compressor, 9, a vortex tube, 10, a power tube, 11, a hot air tube, 12, a pipeline clamp, 13, a heat injection tube, 14, a material bearing mechanism, 15, a slide rail, 16, a slide groove, 17, a bearing copper block, 18, a forming groove, 19, an airflow groove, 20, a through hole, 21, a sealing plate, 22, a smoke collecting mechanism, 23, a fixed seat, 24, a collecting cylinder, 25, a collecting pipe, 26, a shunt pipe, 27 and an airflow liquefaction type backflow correlation type environment-friendly adsorption mechanism, 28, a liquefaction collecting mechanism, 29, a treatment box, 30, a liquefaction box, 31, a copper plate, 32, a cold jet pipe, 33, a jet flow purification mechanism, 34, a purification pipe, 35, an anion generator, 36, an ion pipe, 37, an environment-friendly discharge mechanism, 38, a supporting seat, 39, a filter cylinder, 40, an activated carbon adsorption layer, 41, a discharge port, 42, a discharge pipe, 43, a transmission mechanism, 44, a transmission motor, 45, a reciprocating screw, 46, a bearing, 47, a screw block, 48, a connecting rod, 49, a forming mechanism, 50, an annular electromagnet, 51, a magnetic material layer, 52, a controller, 53, a connecting column, 54 and an overflow pipe.
The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description serve to explain the principles of the disclosure and not to limit the disclosure.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present disclosure without any creative effort belong to the protection scope of the present disclosure.
In the description of the present solution, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present solution.
As shown in fig. 1-3, the melting device for producing a gas-to-liquid type nanocrystalline strip provided by the present solution includes a main body mechanism 1, a medium conduction type flue gas downstream melting mechanism 5, an air flow liquefaction type backflow opposite-injection type environment-friendly adsorption mechanism 27, a forming mechanism 49 and a controller 52, wherein the medium conduction type flue gas downstream melting mechanism 5 is disposed on the upper wall of the main body mechanism 1, the air flow liquefaction type backflow opposite-injection type environment-friendly adsorption mechanism 27 is disposed on the upper wall of the main body mechanism 1 on one side of the medium conduction type flue gas downstream melting mechanism 5, a transmission mechanism 43 is disposed inside the main body mechanism 1, the forming mechanism 49 is disposed on the bottom wall of the main body mechanism 1, the medium conduction type flue gas downstream melting mechanism 5 includes a heat conduction melting mechanism 6, a material bearing mechanism 14 and a flue gas flow collecting mechanism 22, the heat conduction melting mechanism 6 is disposed on the side wall of the main body mechanism 1, the material bearing mechanism 14 is disposed on the inner wall of the main body mechanism 1, and the flue gas flow collecting mechanism 22 is disposed on the upper wall of the main body mechanism 1.
As shown in fig. 2, the main body mechanism 1 includes a bottom plate 2, a melting box 3 and a cushion block 4, wherein multiple groups of cushion blocks 4 are arranged on the upper wall of the bottom plate 2, and the melting box 3 is arranged on the upper wall of the cushion block 4.
As shown in fig. 2 and 3, the heat-conducting melting mechanism 6 includes heating pipes 7, an air compressor 8, vortex pipes 9, power pipes 10, hot air pipes 11, a pipe clamp 12 and hot jet pipes 13, wherein multiple groups of the heating pipes 7 are arranged on the inner wall of the melting tank 3, the air compressor 8 is arranged on the side wall of the melting tank 3, the vortex pipes 9 are arranged on the side wall of the melting tank 3 on one side of the air compressor 8, the power pipes 10 are arranged between the power output end of the air compressor 8 and the power input end of the air compressor 8, the hot jet pipes 13 are arranged on two sides of the melting tank 3 in a crossing manner, the hot jet pipes 13 are arranged inside the hot jet pipes 13 in a communicating manner, the hot air pipes 11 are arranged between the hot gas end of the vortex pipes 9 and the hot jet pipes 13 in a communicating manner, and the pipe clamp 12 is arranged between the side wall of the melting tank 3 and the hot jet pipes 13; the material bearing mechanism 14 comprises slide rails 15, slide grooves 16, bearing copper blocks 17, forming grooves 18, airflow grooves 19, through holes 20, sealing plates 21 and connecting columns 53, the slide rails 15 are symmetrically arranged on the inner walls of two sides of the melting box 3, the slide rails 15 are arranged below the heating pipe 7, the bearing copper blocks 17 are arranged between the slide rails 15, the slide grooves 16 are symmetrically arranged on two sides of the bearing copper blocks 17, the slide grooves 16 are arranged in a through manner, multiple groups of the forming grooves 18 are arranged on the upper wall of the bearing copper blocks 17, the forming grooves 18 are cavities with open upper ends, the airflow grooves 19 are symmetrically arranged at two ends of the bearing copper blocks 17 in pairs, the bearing copper blocks 17 are arranged in a through manner, the through holes 20 are arranged on one side of the melting box 3 away from the air compressor 8, the through holes 20 and the bearing copper blocks 17 are horizontally arranged, multiple groups of the connecting columns 53 are arranged on one side of the bearing copper blocks 17 close to the through holes 20, the sealing plates 21 are arranged on one side of the connecting columns 53 away from the bearing copper blocks 17, and the sealing plates 21 are slidably arranged in the through holes 20; the flue gas collecting mechanism 22 comprises a fixed seat 23, a collecting cylinder 24, a collecting pipe 25 and a flow dividing pipe 26, wherein the fixed seat 23 is arranged on the upper wall of the melting box 3, the collecting cylinder 24 is arranged on the upper wall of the fixed seat 23, the collecting pipe 25 is symmetrically arranged between the collecting cylinder 24 and the melting box 3, the collecting pipe 25 is communicated between the collecting cylinder 24 and the melting box 3, the flow dividing pipe 26 is symmetrically arranged on one side of the collecting cylinder 24 close to the air compressor 8, and the flow dividing pipe 26 is communicated with the collecting cylinder 24; the air compressor 8 conveys generated compressed gas to the inside of the vortex tube 9 through the power tube 10, the vortex tube 9 carries out vortex rotation on the compressed gas, the hot gas generated by the vortex tube 9 is conveyed to the inside of the hot jet tube 13 through the hot gas tube 11, the hot jet tube 13 is perpendicular to the bearing copper block 17, the hot jet tube 13 sprays the hot gas to the bottom wall of the bearing copper block 17, the bearing copper block 17 is quickly heated under the effect of hot gas jet, the heating tube 7 heats the air in the melting box 3, the raw material is quickly heated under the combining action of the hot gas jet, the hot gas jet rises along the airflow groove 19 after heating the bearing copper block 17, the hot gas flow rises and drives the harmful gas generated after heating the raw material to be quickly discharged, the harmful gas is prevented from being accumulated in the melting box 3 to form high-concentration harmful gas, the harmful gas enters the collecting barrel 24 through the collecting pipe 25, the collecting barrel 24 conducts shunting treatment on the harmful gas through the flow dividing pipe 26, and the treatment efficiency of a filtering mechanism is prevented from being reduced when the concentration of the harmful gas is high.
As shown in fig. 3, 5, 6 and 8, the gas flow liquefaction type reflux convection environmental protection adsorption mechanism 27 includes a liquefaction collection mechanism 28, a jet purification mechanism 33 and an environmental protection discharge mechanism 37, the liquefaction collection mechanism 28 is disposed on the upper wall of the bottom plate 2 on the side of the melting tank 3 far from the through opening 20, the jet purification mechanism 33 is disposed on the side wall of the liquefaction collection mechanism 28, the environmental protection discharge mechanism 37 is disposed on the upper wall of the liquefaction collection mechanism 28, the liquefaction collection mechanism 28 includes a treatment tank 29, a liquefaction tank 30, a copper plate 31 and a cold jet pipe 32, the treatment tank 29 is disposed on the upper wall of the bottom plate 2 on the side of the melting tank 3, the liquefaction tank 30 is disposed on the inner wall of the treatment tank 29, the copper plate 31 is disposed vertically to the cold jet pipe 32, the cold jet pipe 32 is disposed through the treatment tank 29 and communicated with the cold jet pipe 30, the copper plate 31 is disposed vertically to the cold jet pipe 32, one end of the diversion pipe 26 far from the collection tank 29 is communicated with the side wall of the liquefaction tank 30 and is disposed vertically to the diversion pipe 26; the jet flow purification mechanism 33 comprises a purification pipe 34, an anion generator 35 and an ion pipe 36, the anion generator 35 is arranged on one side of the treatment box 29 close to the melting box 3, the ion pipe 36 is arranged on the power output end of the anion generator 35, one end of the ion pipe 36 far away from the anion generator 35 is communicated with the inside of the treatment box 29, the purification pipe 34 is communicated with one end of the liquefaction box 30 far away from the ion pipe 36, and the purification pipe 34 and the ion pipe 36 are vertically arranged; the environment-friendly discharge mechanism 37 comprises a supporting seat 38, a filter cylinder 39, an activated carbon adsorption layer 40, a discharge port 41, a discharge pipe 42 and an overflow pipe 54, wherein the supporting seat 38 is arranged on the upper wall of the treatment tank 29, the filter cylinder 39 is arranged on the upper wall of the supporting seat 38, the activated carbon adsorption layer 40 is arranged on the inner wall of the filter cylinder 39, the discharge port 41 is symmetrically arranged at one end of the filter cylinder 39 far away from the melting tank 3, the discharge pipe 42 is communicated between one end of the filter cylinder 39 close to the melting tank 3 and the side wall of the top of the treatment tank 29, and the overflow pipe 54 penetrates through the treatment tank 29 and is communicated with one side of the liquefaction tank 30 close to the cold injection pipe 32; the vortex tube 9 vertically sprays generated cold air to the side wall of the copper plate 31 through the cold jet tube 32, the copper plate 31 rapidly cools, the copper plate 31 separates the treatment box 29, the sprayed cold air is discharged through the overflow tube 54, high-temperature waste gas generated by heating raw materials enters the liquefaction box 30 through the shunt tube 26, the high-temperature waste gas is sprayed to one side of the copper plate 31 far away from the cold jet tube 32, the high-temperature waste gas is liquefied into a liquid state after being cooled, the liquid is stored in the liquefaction box 30, the liquefied waste gas enters the treatment box 29 through the purification tube 34, the generated negative ions are conveyed into the treatment box 29 through the negative ion generator 35, the waste gas and the negative ions are fully purified under the effect of impinging stream, the waste gas subjected to ion purification enters the filter cylinder 39 through the discharge tube 42, and the waste gas is discharged through the discharge port 41 after being adsorbed and treated by the activated carbon adsorption layer 40.
As shown in fig. 8, the transmission mechanism 43 includes a transmission motor 44, a reciprocating screw 45, a bearing 46, a screw block 47 and a connecting rod 48, the transmission motor 44 is disposed on one side of the melting tank 3 close to the processing tank 29, the bearing 46 is disposed on the inner wall of the melting tank 3 below the through opening 20, the reciprocating screw 45 penetrates through the inner wall of the melting tank 3 and is disposed between the bearing 46 and the power end of the transmission motor 44, the screw block 47 is disposed at one end of the reciprocating screw 45 close to the transmission motor 44, the screw block 47 is in threaded connection with the reciprocating screw 45, the connecting rod 48 is disposed between the screw block 47 and the bottom wall of the bearing copper block 17, the transmission motor 44 drives the reciprocating screw 45 to rotate, the reciprocating screw block 45 drives the screw block 47 to move along the reciprocating screw 45, the screw block 47 drives the bearing copper block 17 to move through the connecting rod 48, the bearing copper block 17 slides out of the inside of the melting tank 3 along the sliding rail 15 through the sliding groove 16, and the bearing copper block 17 drives the sealing plate 21 to slide out of the through 20 inside of the through opening 3.
As shown in fig. 10, forming mechanism 49 includes annular electromagnet 50 and magnetic material layer 51, magnetic material layer 51 is located and is melted the intermediate position of case 3 diapire, annular electromagnet 50 locates melting case 3 diapire outside magnetic material layer 51, and annular electromagnet 50 circular telegram produces magnetism and magnetizes magnetic material layer 51, and the magnetization of magnetic material layer 51 is exothermic and is carried out the helping hand to the raw materials process of melting, melts the back when the raw materials, and annular electromagnet 50 deenergizes the demagnetization, and the magnetic material layer 51 demagnetization is endothermic makes to melt the inside temperature reduction of case 3 for raw materials shaping speed.
As shown in fig. 3, the side wall of the melting tank 3 is provided with a controller 52.
As shown in fig. 11 to 14, the controller 52 is electrically connected to the heating pipe 7, the air compressor 8, the negative ion generator 35, the transmission motor 44, and the annular electromagnet 50, respectively.
Wherein the magnetic material layer 51 is made of iron-silicon alloy.
During the specific use, under the initial condition, bear copper billet 17 and be located and melt incasement 3 insidely, when needing to carry out heat treatment to the raw materials, accomplish through following step:
in practical application: the controller 52 controls the transmission motor 44 to start, the transmission motor 44 rotates positively to drive the reciprocating screw 45 to rotate, the reciprocating screw 45 drives the screw block 47 to move along the reciprocating screw 45, the screw block 47 drives the bearing copper block 17 to move through the connecting rod 48, the bearing copper block 17 slides out along the sliding rail 15 through the sliding groove 16 to melt the inside of the box 3, the bearing copper block 17 drives the sealing plate 21 to slide out through the through opening 20 to melt the inside of the box 3, the prepared raw material is put into the forming groove 18, the controller 52 controls the transmission motor 44 to rotate negatively, the transmission motor 44 rotates positively to drive the reciprocating screw 45 to rotate, the reciprocating screw 45 drives the screw block 47 to move along the reciprocating screw 45, the screw block 47 drives the bearing copper block 17 to move through the connecting rod 48, the bearing copper block 17 slides into the melting box 3 through the sliding groove 16 along the sliding rail 15, the sealing plate 21 is attached to the inner wall of the through opening 20, and the raw material is heated.
As an embodiment of the present invention, the embodiment is based on the above application: the controller 52 controls the air compressor 8 to start, the air compressor 8 conveys the generated compressed gas to the inside of the vortex tube 9 through the power tube 10, the vortex tube 9 performs vortex rotation on the compressed gas, the vortex tube 9 conveys the generated hot gas to the inside of the hot jet tube 13 through the hot gas tube 11, the hot jet tube 13 is perpendicular to the bearing copper block 17, the hot jet tube 13 sprays the hot gas to the bottom wall of the bearing copper block 17, the bearing copper block 17 rapidly heats up under the effect of hot gas jet, the controller 52 controls the heating tube 7 to start, the heating tube 7 heats the air in the melting box 3, rapidly heats the raw material under the combined action of the hot gas jet, the hot gas jet rises along the gas flow groove 19 after heating the bearing copper block 17, the hot gas rises and drives the raw material to be rapidly discharged after heating, the harmful gas is prevented from being gathered to form high-concentration harmful gas in the melting box 3 and enters the collecting barrel 24 through the collecting pipe 25, the collecting barrel 24 performs diversion treatment on-off treatment on the harmful gas through the shunt pipe 26, the treatment efficiency of the filter mechanism is prevented from being reduced when the concentration of the harmful gas is higher, the controller 52 controls the circular magnetic material layer 50, the electromagnet for accelerating the discharge of the raw material after the raw material is heated and the magnetic material is performed, the magnetic material and the magnetic treatment, the electromagnetic heating and magnetic material layer 50, and the electromagnetic treatment of the circular material layer 50, and the circular material is performed.
Based on the first two examples: the vortex tube 9 vertically sprays generated cold air to the side wall of a copper plate 31 through a cold jet tube 32, the copper plate 31 rapidly cools, the copper plate 31 separates a treatment box 29, the sprayed cold air is discharged through an overflow tube 54, high-temperature waste gas generated by heating raw materials enters the liquefaction box 30 through a shunt tube 26, the high-temperature waste gas is sprayed to one side of the copper plate 31 far away from the cold jet tube 32, the high-temperature waste gas is liquefied into a liquid state after being cooled, the liquid slides to the bottom of the liquefaction box 30 along the side wall of the copper plate 31 to be stored, the liquefied waste gas enters the treatment box 29 through a purification tube 34, a negative ion generator 35 transmits generated negative ions to the treatment box 29 through an ion tube 36, the waste gas and the negative ions fully purify the waste gas under the effect of impinging flow, the waste gas subjected to ion purification enters a filter cylinder 39 through a discharge tube 42, and the waste gas is adsorbed by an active carbon adsorption layer 40 and then discharged through a discharge port 41; repeating the above operations when using the product for the next time.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present solution have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the solution, the scope of which is defined in the appended claims and their equivalents.
The present solution and its embodiments have been described above, but the description is not limited thereto, and what is shown in the drawings is only one of the embodiments of the present solution, and the actual structure is not limited thereto. In summary, those skilled in the art should be able to devise similar structural modes and embodiments without inventing any departure from the spirit and scope of the present disclosure.
Claims (3)
1. The utility model provides a gas changes liquid type nanocrystalline strip production with melting device which characterized in that: the device comprises a main mechanism (1), a medium conduction type flue gas downstream melting mechanism (5), an air flow liquefaction type backflow correlation type environment-friendly adsorption mechanism (27), a forming mechanism (49) and a transmission mechanism (43), wherein the medium conduction type flue gas downstream melting mechanism (5) is arranged on the upper wall of the main mechanism (1), the air flow liquefaction type backflow correlation type environment-friendly adsorption mechanism (27) is arranged on the upper wall of the main mechanism (1) on one side of the medium conduction type flue gas downstream melting mechanism (5), the transmission mechanism (43) is arranged in the main mechanism (1), the forming mechanism (49) is arranged on the bottom wall of the main mechanism (1), the medium conduction type flue gas downstream melting mechanism (5) comprises a heat conduction melting mechanism (6), a material bearing mechanism (14) and a flue gas flow collecting mechanism (22), the heat conduction melting mechanism (6) is arranged on the side wall of the main mechanism (1), the material bearing mechanism (14) is arranged on the inner wall of the main mechanism (1), and the flue gas flow collecting mechanism (22) is arranged on the upper wall of the main mechanism (1);
the main body mechanism (1) comprises a bottom plate (2), a melting box (3) and cushion blocks (4), wherein multiple groups of the cushion blocks (4) are arranged on the upper wall of the bottom plate (2), and the melting box (3) is arranged on the upper wall of the cushion blocks (4);
the heat conduction melting mechanism (6) comprises heating pipes (7), an air compressor (8), a vortex tube (9), a power tube (10), a hot air pipe (11), a pipeline clamp (12) and a hot injection tube (13), wherein multiple groups of heating pipes (7) are arranged on the inner wall of the melting box (3), the air compressor (8) is arranged on the side wall of the melting box (3), the vortex tube (9) is arranged on the side wall of the melting box (3) on one side of the air compressor (8), the power tube (10) is arranged between the power output end of the air compressor (8) and the power input end of the air compressor (8), the hot injection tube (13) stretches across two sides of the melting box (3), the hot injection tube (13) is communicated with the inside of the hot injection tube (13), the hot air pipe (11) is communicated between the hot air end of the vortex tube (9) and the hot injection tube (13), and the pipeline clamp (12) is arranged between the side wall of the melting box (3) and the hot injection tube (13);
the material bearing mechanism (14) comprises sliding rails (15), sliding grooves (16), bearing copper blocks (17), forming grooves (18), airflow grooves (19), through holes (20), sealing plates (21) and connecting columns (53), wherein the sliding rails (15) are symmetrically arranged on the inner walls of two sides of the melting box (3), the sliding rails (15) are arranged below the heating pipes (7), the bearing copper blocks (17) are arranged between the sliding rails (15), the sliding grooves (16) are symmetrically arranged on two sides of the bearing copper blocks (17), the sliding grooves (16) are arranged in a through mode, multiple groups of the forming grooves (18) are arranged on the upper wall of the bearing copper blocks (17), the forming grooves (18) are cavities with openings at the upper ends, the airflow grooves (19) are symmetrically arranged at two ends of the bearing copper blocks (17), the bearing copper blocks (17) are arranged in a through mode, the through holes (20) are arranged on one side, away from the air compressor (8), of the melting box (3), the through holes (20) and the bearing copper blocks (17) are arranged horizontally, the multiple groups of the bearing copper blocks (17) are arranged on one side, the sealing plates (21) are close to one side, and the connecting columns (21) are arranged in the sliding through holes (17);
the smoke collecting mechanism (22) comprises a fixed seat (23), a collecting barrel (24), a collecting pipe (25) and a shunt pipe (26), wherein the fixed seat (23) is arranged on the upper wall of the melting box (3), the collecting barrel (24) is arranged on the upper wall of the fixed seat (23), the collecting pipe (25) is symmetrically arranged between the collecting barrel (24) and the melting box (3), the collecting pipe (25) is communicated between the collecting barrel (24) and the melting box (3), the shunt pipe (26) is symmetrically arranged on one side, close to the air compressor (8), of the collecting barrel (24), and the shunt pipe (26) is communicated with the collecting barrel (24);
the gas flow liquefaction type backflow opposite-injection type environment-friendly adsorption mechanism (27) comprises a liquefaction collection mechanism (28), a jet flow purification mechanism (33) and an environment-friendly discharge mechanism (37), wherein the liquefaction collection mechanism (28) is arranged on the upper wall of the bottom plate (2) on one side, away from the through opening (20), of the melting box (3), the jet flow purification mechanism (33) is arranged on the side wall of the liquefaction collection mechanism (28), and the environment-friendly discharge mechanism (37) is arranged on the upper wall of the liquefaction collection mechanism (28);
the liquefaction collection mechanism (28) comprises a treatment box (29), a liquefaction box (30), a copper plate (31) and a cold injection pipe (32), wherein the treatment box (29) is arranged on the upper wall of the bottom plate (2) on one side of the melting box (3), the liquefaction box (30) is arranged on the inner wall of the treatment box (29), the copper plate (31) is arranged on the inner wall of the liquefaction box (30), the cold injection pipe (32) penetrates through the treatment box (29) and is communicated with the cold air end of the vortex tube (9) and the liquefaction box (30), the copper plate (31) and the cold injection pipe (32) are vertically arranged, one end, far away from the collection cylinder (24), of the diversion pipe (26) penetrates through the treatment box (29) and is communicated with one side, far away from the cold injection pipe (32), of the diversion pipe (29) and is arranged on the side wall of the liquefaction box (30), and the copper plate (31) and the diversion pipe (26) are vertically arranged;
forming mechanism (49) includes annular electromagnet (50) and magnetic material layer (51), the intermediate position that melts case (3) diapire is located in magnetic material layer (51), the case (3) diapire that melts in the magnetic material layer (51) outside is located in annular electromagnet (50).
2. The melting device for producing the gas-to-liquid type nanocrystalline strip according to claim 1, characterized in that: jet flow purification mechanism (33) is including purge tube (34), anion generator (35) and ion tube (36), anion generator (35) are located and are handled case (29) and be close to the one side that melts case (3), anion generator (35) power take off end is located in ion tube (36), the one end intercommunication that anion generator (35) were kept away from in ion tube (36) is located and is handled case (29) inside, the one end that ion tube (36) were kept away from in liquefaction case (30) is located in purge tube (34) intercommunication, and purge tube (34) and the vertical setting of ion tube (36).
3. The melting device for producing the gas-to-liquid type nanocrystalline strip according to claim 2, characterized in that: environmental protection emission mechanism (37) are including supporting seat (38), cartridge filter (39), activated carbon adsorption layer (40), discharge port (41), delivery pipe (42) and overflow pipe (54), processing case (29) upper wall is located in supporting seat (38), supporting seat (38) upper wall is located in cartridge filter (39), cartridge filter (39) inner wall is located in activated carbon adsorption layer (40), the one end of melting case (3) is kept away from in cartridge filter (39) is located to discharge port (41) symmetry, delivery pipe (42) intercommunication is located between cartridge filter (39) is close to the one end of melting case (3) and processing case (29) top lateral wall, overflow pipe (54) run through processing case (29) intercommunication and are located one side that liquefaction case (30) are close to cold shot pipe (32).
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CN107252608A (en) * | 2017-07-18 | 2017-10-17 | 贵州森林木业有限公司 | One kind sintering charcoal soot processing device |
CN212982988U (en) * | 2020-09-14 | 2021-04-16 | 南通华禄新材料科技有限公司 | Heat treatment device for nanocrystalline strip |
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CN109173575A (en) * | 2018-09-14 | 2019-01-11 | 铜陵市天峰汽车维修服务有限责任公司 | A kind of air purifier for automotive lacquer room |
CN212713682U (en) * | 2020-07-31 | 2021-03-16 | 江西凯瑞祥纳米科技有限公司 | Energy-saving heating device for producing nanocrystalline strips |
CN112495120A (en) * | 2020-12-01 | 2021-03-16 | 夏建设 | Waste gas purification device of sewage treatment system of metal smelting plant |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107252608A (en) * | 2017-07-18 | 2017-10-17 | 贵州森林木业有限公司 | One kind sintering charcoal soot processing device |
CN212982988U (en) * | 2020-09-14 | 2021-04-16 | 南通华禄新材料科技有限公司 | Heat treatment device for nanocrystalline strip |
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