CN114343225A - Method for automatically adjusting knife gate gap of tobacco cutting machine on tobacco processing line - Google Patents

Method for automatically adjusting knife gate gap of tobacco cutting machine on tobacco processing line Download PDF

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Publication number
CN114343225A
CN114343225A CN202111579246.5A CN202111579246A CN114343225A CN 114343225 A CN114343225 A CN 114343225A CN 202111579246 A CN202111579246 A CN 202111579246A CN 114343225 A CN114343225 A CN 114343225A
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China
Prior art keywords
blade
grinding wheel
diamond
knife gate
tobacco
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CN202111579246.5A
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Chinese (zh)
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CN114343225B (en
Inventor
黄照友
陈培荣
王靖
王强
陶汝云
杜伟
刘加斌
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Yunnan Kunchuan Tobacco Equipment Co ltd
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Yunnan Kunchuan Tobacco Equipment Co ltd
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Publication of CN114343225A publication Critical patent/CN114343225A/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B7/00Cutting tobacco
    • A24B7/04Cutting tobacco by machines with revolving knives
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B7/00Cutting tobacco
    • A24B7/14Feeding or control devices for tobacco-cutting apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B3/00Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
    • B24B3/36Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
    • B24B3/363Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades of blades mounted on a turning drum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/20Drives or gearings; Equipment therefor relating to feed movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/22Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/06Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention belongs to the technical field of tobacco processing, and relates to a method for automatically adjusting the gap between a knife gate and a filament cutter on a tobacco processing line, the sensor is arranged on the filament cutter, the sensor can respectively detect the moments of the blade scraping knife gate, the grinding wheel sharpening blade and the diamond dressing grinding wheel, then the sensor sends out a signal and transmits the signal to the filament cutter control system, the filament cutter control system finishes judgment and determines the position relation between the blade and the knife gate, between the grinding wheel and the diamond and between the blade and the grinding wheel, after the position relation among the blade, the knife gate, the grinding wheel and the diamond is determined, the position of the diamond is taken as a reference position, and by reducing the position of the diamond, and then change the position relation between diamond and emery wheel, blade, sword door, finally, the sensor detects the moment of diamond dressing emery wheel again, accomplishes the clearance adjustment between blade and the sword door. The adjustment precision is high, more can satisfy the requirement of diversified shred precision, effectively guarantees the shred quality of cigarette.

Description

Method for automatically adjusting knife gate gap of tobacco cutting machine on tobacco processing line
Technical Field
The invention belongs to the technical field of tobacco processing, and relates to a method for automatically adjusting the gap between a knife gate and a shredder on a tobacco shred manufacturing line.
Background
In the cigarette production process, the tobacco shred making is the key for determining the cigarette quality, and the equipment in the process ensures the tobacco shred making quality and directly influences the yield and the quality of the cigarette production. The filament cutter is the most important production equipment on a tobacco filament production line, and the gap between a blade and a knife gate of the filament cutter directly influences the width of tobacco filaments, so that the quality of the tobacco filaments is influenced. Therefore, the key for guaranteeing the shredding quality is to guarantee the clearance between the blade and the knife gate, and when the condition that the clearance between the blade and the knife gate can not be shredded normally, such as diamond abrasion, knife gate replacement and the like, is generated, the clearance between the knife gate needs to be adjusted.
In the prior art, the following method is adopted to adjust the clearance between the blade and the knife gate of the filament cutter. First, the position of the shredder blades is determined. Pasting cigarette paper in the middle and at two ends of the blade, wherein the thickness of the cigarette paper is the required gap between the blade and the knife gate, uniformly coating a small amount of blue ink on three positions corresponding to the knife gate, and then rotating the knife roller by hand to enable the blade stuck with the cigarette paper to pass through the knife gate. If the blue color is uniformly coated on the cigarette paper, the gap is ideal, and the cigarette paper is cut off, so that the gap is too small; if the cigarette paper is not blue, the gap is too large, and the position needs to be adjusted again by manual feed. Next, the position of the grinding wheel is determined. After the position of the blade is determined, the blade is shaken to the position of a grinding wheel by a hand-operated knife roller, the grinding wheel is manually moved downwards to touch the blade, and the position of the grinding wheel is a standard position. Then, the positions of the other blades are determined. And taking the grinding wheel as a reference, manually shaking other blades to be in light contact with the grinding wheel in sequence, and determining the positions of all the blades. Finally, the position of the diamond is determined. And (4) taking the grinding wheel as a reference, adjusting the diamond to be in light contact with the grinding wheel, and determining the position of the diamond. After the position relations between the blade and the knife gate, between the grinding wheel and the diamond and between the blade and the grinding wheel are determined, the value of the gap between the blade and the knife gate is also determined. And when the clearance distance between the blade and the knife gate meets the shredding requirement, finishing the adjusting process, and if the clearance distance between the blade and the knife gate does not meet the shredding requirement, repeating the steps of the method until the clearance distance between the blade and the knife gate meets the shredding requirement.
When the method is adopted to adjust the gap between the blade and the knife gate, an operator needs to judge and determine the positions of the blade, the grinding wheel and the diamond according to own experience and sense through the mutual touch and scratch conditions among the blade, the grinding wheel and the diamond, and judge whether the positions of the blade, the grinding wheel and the diamond meet the requirements. This requires the operator to have a rich adjustment experience, and has the disadvantage of low adjustment accuracy. Due to the low adjustment precision, the adjustment steps are repeated for many times until the gap between the blade and the knife gate meets the shredding requirement. Therefore, the method for adjusting the gap between the knife gates in the prior art has long time consumption, low efficiency, and particularly low precision, and is difficult to effectively ensure the shredding quality of cigarettes.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a method for automatically adjusting the gap between the knife gates of a tobacco shredder on a tobacco shred manufacturing line, which is used for reducing manual operation and judgment in the adjustment of the gap between the knife gates, effectively improving the adjustment precision and efficiency of the knife gates and ensuring the shredding quality.
The technical scheme adopted by the invention for realizing the technical purpose is as follows.
A method for automatically adjusting the gap between a knife gate and a cutter on a tobacco shredding machine on a tobacco shredding line comprises the steps that a sensor is arranged on the tobacco shredding machine, the sensor can respectively detect the time when a blade scratches the knife gate, the blade sharpened by a grinding wheel and the time when the diamond trims the grinding wheel, then the sensor sends out a signal and transmits the signal to a tobacco shredding machine control system, the tobacco shredding machine control system judges and determines the position relation between the blade and the knife gate, between the grinding wheel and the diamond and between the blade and the grinding wheel, after the position relation between the blade, the knife gate, between the grinding wheel and the diamond is determined, the position of the diamond is taken as a reference position, the position of the diamond is reduced, the position relation between the diamond and the grinding wheel, between the blade and the knife gate is further changed, and finally, the sensor detects the time when the diamond trims the grinding wheel again, and the gap between the blade and the knife gate is adjusted.
As a further improvement of the invention, the method sets a gap between the blade and the knife gate which meets the shredding requirement of the shredder, the shredder is provided with a sensor which is set to detect signals sent out at the moment when the blade is scraped to the knife gate, the blade is ground by the grinding wheel and the diamond is dressed to the grinding wheel, the signals are transmitted to the control system of the shredder, and the control system of the shredder controls the relevant executive device to automatically complete the adjustment of the gap between the knife gate and the knife gate, and the method comprises the following steps:
starting a knife grinding device to grind a knife, sending a signal when a sensor detects that a grinding wheel grinds all blades in the full range of the blades, transmitting the signal to a control system of a filament cutter, stopping sharpening the blades and controlling the grinding wheel to be far away from the blades;
step two, controlling the grinding wheel to move out of the full-length range of the blade, starting a feed device, enabling the blade to continuously extend out to approach a knife gate until the blade is rubbed to the knife gate, sending a signal when a sensor detects that the blade is rubbed to the knife gate, transmitting the signal to a filament cutter control system, and stopping feed by the feed device;
step three, starting a grinding wheel reciprocating device to move the grinding wheel to the middle of the blade in the length direction, starting a grinding wheel feeding device to enable the grinding wheel to approach the blade until the grinding wheel grinds the blade, sending a signal when a sensor detects that the grinding wheel grinds all the blades in the full-length range of the blade, transmitting the signal to a filament cutter control system, and stopping the feeding of the grinding wheel;
step four, starting the grinding wheel reciprocating device, moving a grinding wheel to a position right above the diamond, then starting a diamond assembly to enable the diamond to be close to the grinding wheel until the diamond is in contact with the grinding wheel, sending a signal when a sensor detects that the diamond finishes the grinding wheel, transmitting the signal to a control system of a tobacco cutter, immediately stopping feeding of the diamond, and reducing the height of the diamond to be a set gap between a blade and a knife gate, wherein the gap meets the requirements of the tobacco cutter for cutting;
and step five, starting the knife grinder to grind the knife until the diamond contacts the grinding wheel, sending a signal when the sensor detects that the diamond finishes the grinding wheel, transmitting the signal to a control system of the shredder, stopping grinding the knife, finishing the adjustment of the gap between the knife gate and the blade, wherein the gap between the blade and the knife gate is the set gap value between the blade and the knife gate meeting the shredding requirement of the shredder.
As a further improvement of the invention, in step one above, the diamond assembly is activated to diamond dress the grinding wheel while the grinding wheel sharpens all blades.
As a further improvement of the invention, the diamond conditioning of the grinding wheel is such as to ensure that the diameter of the cutting revolution formed when the grinding wheel sharpens the blade is constant at any time.
In a further improvement of the invention, the sensor is arranged on the filament cutter, the diamond assembly is provided with a first vibration sensor, the knife gate is provided with a second vibration sensor, and the lower part of the grinding wheel reciprocating device is provided with a visual identification sensor.
As a further improvement of the invention, the first and second vibration sensors are velocity vibration sensors or acceleration vibration sensors or other devices capable of detecting the occurrence of a rub-in between objects, which signals when the objects vibrate.
As a further development of the invention, the visual recognition sensor is a camera or a spark detector or other device capable of recognizing sparks, which signals when a spark occurs on the object.
The working principle of the device is as follows: the method of the invention sets a gap between the blade and the knife gate which meets the shredding requirement of the shredder, and the shredder is provided with a sensor. Secondly, firstly sharpening the blades to ensure that the lengths of all the blades are consistent, feeding the blades to scratch the blades to the knife gate, and finishing judgment and determining the position relation between the blades and the knife gate by a control system of the filament cutter; secondly, reducing the height of the grinding wheel to enable the grinding wheel to grind the blade, and finishing judgment and determining the position relation between the blade and the grinding wheel by a control system of the tobacco cutter; and finally, finishing the grinding wheel by the diamond, and finishing judgment and determining the position relation between the grinding wheel and the diamond by a filament cutter control system. After the position relation among the blade, the knife gate, the grinding wheel and the diamond is determined, the height of the diamond is reduced by taking the position of the diamond as a reference position, and the reduced diamond height is the set gap between the blade and the knife gate, which meets the shredding requirement of the shredder. And finally, sharpening the blade again, after a period of sharpening, sending a signal by a sensor when the diamond contacts the grinding wheel, transmitting the signal to a control system of a filament cutter, and finishing the adjustment of the gap between the blade and the door. At the moment, the clearance between the blade and the knife gate is the set clearance value between the blade and the knife gate which meets the shredding requirement of the shredder.
In the working process of the shredder, because the diamonds, the knife gate and the like are continuously abraded, the gap between the blade and the knife gate needs to be adjusted frequently, and at the moment, the shredder can automatically adjust the gap between the knife gate by only using the method and setting the knife gate through a shredder control system, so that the shredding requirement is met.
Compared with the prior art, the invention has the following advantages:
1. the method firstly sets the required clearance between the blade and the knife gate which meets the shredding requirement of the shredder, and then adjusts the clearance between the knife gate, and can be used for adjusting any knife gate clearance value. Compared with the prior art, the method has the advantages that the gap between the cutter gates is firstly adjusted, and then the shredding verification is carried out to verify whether the adjusted gap between the cutter gates meets the shredding requirement, so that the adjustment precision is high, the diversified shredding precision requirement can be met, and the shredding quality of cigarettes is effectively guaranteed.
2. In the method, manual adjustment is changed into automatic adjustment in the process of adjusting the gap between the knife gate, so that manual operation is avoided, the adjustment efficiency and precision are improved, the time consumption is short, the efficiency is high, and particularly the automation level of cigarette production is improved due to low precision.
Drawings
FIG. 1 is a schematic front view of one embodiment of the process of the present invention.
FIG. 2 is a schematic side view of the structure of one embodiment of the method of the present invention.
FIG. 3 is a flow chart of a method of practicing the invention.
1-diamond component, 2-knife grinder, 3-knife roller, 4-knife gate, 11-diamond, 12-first vibration sensor, 13-diamond feeding device, 21-grinding wheel, 22-grinding wheel reciprocating device, 23-grinding wheel feeding device, 24-visual identification sensor, 31-blade, 32-knife feeding device and 41-second vibration sensor.
The specific implementation mode is as follows:
the technical solution of the present invention is further described in detail with reference to the accompanying drawings and specific embodiments.
When the method is implemented, the shredding width of the shredder is set, namely the gap between a blade and a knife gate meeting the shredding requirement of the shredder is set, and then the knife gate gap is adjusted according to the following operation steps.
When the method is adopted, a sensor is arranged on the filament cutter, as shown in figures 1 and 2, a first vibration sensor 12 is arranged on the diamond component 1, when the diamond 11 trims the grinding wheel 21, the first vibration sensor 12 can send out a signal and transmit the signal to a control system of the filament cutter; the knife gate 4 is provided with a second vibration sensor 41, when the blade 31 scratches the knife gate 41, the second vibration sensor 41 can send out a signal, and the signal is transmitted to a control system of the filament cutter; a visual recognition sensor 24 is arranged below the grinding wheel reciprocating device 22, and when the visual recognition sensor 24 detects that the grinding wheel 21 sharpens the spark generated by the blade 31 at any position in the full length range of the blade 31, the visual recognition sensor can send out a signal and transmit the signal to a control system of the filament cutter. After various signals are transmitted to the filament cutter control system, the filament cutter control system controls related execution devices to automatically complete the adjustment of the knife gate gap.
The flow of adjusting the knife gate gap by the method of the present invention is shown in fig. 3.
Firstly, the sharpening device 2 is started to sharpen the blade, the grinding wheel 21 sharpens the blade 31 in the full-length range, and when the visual recognition sensor 24 detects that the grinding wheel 21 sharpens all the blades 31 in the full-field range of the blade, a signal is sent out and is transmitted to the control system of the filament cutter. Thereupon sharpening of the blade 31 is stopped and the grinding wheel 21 is controlled to retract away from the blade 31.
When the grinding wheel 21 sharpens all the blades 31 in the full range of the blades, the cutting edge of the blade 31 is kept sharp, and all the blades rotate to form a cutting revolving body with a certain diameter, wherein the certain diameter is the diameter which ensures that all the blades are on the same circumference of the knife roller 3, and after all the blades 31 are on the same circumference of the knife roller 3, the lengths of all the blades 31 are consistent, so that the lengths of all the cut tobaccos during shredding can be ensured to be equal.
And controlling the grinding wheel 21 to move out of the full-length range of the blade, specifically, operating the grinding wheel feeding device 23 to lift the grinding wheel 21, simultaneously moving the grinding wheel 21 out of the full-length range of the blade by the grinding wheel reciprocating device 22, and stopping the blade grinding of the blade 31 by the blade grinding device.
The feed device 32 is then activated. The operation of the feed device 32 causes the blade 31 to continuously extend to approach the knife gate 4, and at this time, the cutting rotary diameter which can be formed when the blade 31 rotates is increased until the extended blade 31 scratches the knife gate 4. At this time, the second vibration sensor 41 sends a signal to the shredder control system, and the shredder control system control program determines that the gap between the blade 31 and the knife gate 4 is 0, and stops the feeding. This operation determines the position of the blade 31.
Then, the grinding wheel reciprocating device 22 is activated, the grinding wheel reciprocating device 22 moves the grinding wheel 21 to the middle of the length direction of the blade, that is, the middle of the knife roll 3, the grinding wheel feeding device 23 is activated to lower the height of the grinding wheel 21, and the grinding wheel 21 approaches the blade 31. When the grinding wheel 21 is again sharpened to all the blades 31 over the full length of the blade, the visual recognition sensor 24 sends a signal to the shredder control system. At this time, the shredder control system determines that the gap between the grindstone 21 and the blade 31 is 0, and then stops the feed of the grindstone 21.
After stopping the feeding of the grinding wheel 21, the grinding wheel reciprocating device 22 is started to move the grinding wheel 21 to be right above the diamond 11, and then the diamond assembly 1 is started, and the diamond feeding device 13 raises the diamond 11 to be close to the grinding wheel 21. When the diamond 11 comes into contact with the grinding wheel 21, the first vibration sensor 12 sends a signal and transmits the signal to the shredder control system. At this time, the filament cutter control system considers that the gap between the grinding wheel 21 and the diamond 11 is 0, and then stops the feeding of the diamond 11. The filament cutter control system memorizes the position of the diamond 11 at this time and takes this position as a reference position.
After the diamond reference position is determined, the diamond feeding device 13 reduces the height of the diamond 11, and the reduced height is the set gap value between the blade and the knife gate which meets the shredding requirement of the shredder.
Finally, the sharpening device 2 is started to sharpen, and after a period of sharpening, the diameter of the cutting revolution formed when the blade 31 rotates is reduced, and the position of the grinding wheel 21 is lowered until the diamond 11 contacts the grinding wheel 21. At this point, the first vibration sensor 12 sends a signal to the shredder control system to stop sharpening the knives.
Through these steps, the positional relationship between the blade 31 and the tool gate 4, the grinding wheel 21 and the diamond 11, and the blade 31 and the grinding wheel 21 is determined, and the value of the blade-tool gate gap is determined, and the whole tool gate gap adjusting process is completed. The gap between the blade 31 and the knife gate 41 is the set gap value between the blade and the knife gate which meets the shredding requirement of the shredder.
In other embodiments, diamond assembly 1 is activated to cause its diamond 11 to dress the grinding wheel 21 while the grinding wheel 21 is initially sharpening all blades 31 over the full range of the blades. The purpose of the diamond 11 dressing the grinding wheel 21 is to ensure the correct position of the grinding wheel 21 in such a way as to ensure that the diameter of the cutting revolution formed when the grinding wheel 21 sharpens the blade 31 is constant at any time.
In other embodiments, the first vibration sensor 12 and the second vibration sensor 41 may be velocity vibration sensors or acceleration vibration sensors or other devices capable of detecting the occurrence of a rub between objects, which signals when the objects vibrate.
In other embodiments, the visual recognition sensor 24 is a camera or spark detector or other device capable of recognizing a spark that signals when the object is sparking.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (7)

1. A method for automatically adjusting the gap between a knife gate and a cutter on a tobacco shredding line is characterized in that a sensor is arranged on a tobacco shredding machine, the sensor can respectively detect the moments when a blade (31) scrapes a knife gate (4), a grinding wheel (21) sharpens the blade (31) and a diamond (11) trims the grinding wheel (21), then the sensor sends out a signal and transmits the signal to a tobacco shredder control system, the tobacco shredder control system judges and determines the position relationship among the blade, the knife gate, the grinding wheel and the diamond and the blade and the grinding wheel, after the position relationship among the blade, the knife gate, the grinding wheel and the diamond is determined, the position of the diamond is taken as a reference position, the position relationship among the diamond, the grinding wheel, the blade and the knife gate is changed by reducing the position of the diamond, and finally, the sensor detects the moment when the diamond (11) trims the grinding wheel (21), and finishing the adjustment of the clearance between the blade and the knife gate.
2. The method of claim 1, wherein the method sets a gap between the blade and the blade door for satisfying the cutting requirements of the tobacco cutter, and the tobacco cutter is provided with a sensor, the sensor is configured to detect signals sent at the time when the blade is scraped to the blade door, the blade is ground by the grinding wheel, and the grinding wheel is dressed by the diamond, and send the signals to the tobacco cutter control system, and the tobacco cutter control system controls the relevant executive device to automatically adjust the gap between the blade door and the blade door, and the method comprises the following steps:
the method comprises the steps that firstly, a knife grinding device (2) is started to grind the knife, when a sensor detects that a grinding wheel (21) grinds all blades (31) in the whole blade field range, a signal is sent out, the signal is sent to a control system of a filament cutter, the blades (31) are immediately sharpened, and the grinding wheel (21) is controlled to be far away from the blades (31);
step two, the grinding wheel (21) is controlled to move out of the full-length range of the blade, a feed device (32) is started, the blade (31) continuously extends out to be close to a blade door (4) until the blade (31) is scraped to the blade door (4), when a sensor detects that the blade (31) is scraped to the blade door (4), a signal is sent, the signal is transmitted to a filament cutter control system, and then the feed device (32) stops feeding;
step three, starting a grinding wheel reciprocating device (22) to move the grinding wheel (21) to the middle of the blade in the length direction, starting a grinding wheel feeding device (23) to enable the grinding wheel (21) to approach the blade (31) until the grinding wheel (21) grinds the blade (31), sending a signal when a sensor detects that the grinding wheel (21) sharpens all the blades (31) in the full-length range of the blade, transmitting the signal to a filament cutter control system, and stopping grinding wheel feeding immediately;
fourthly, starting the grinding wheel reciprocating device (22), moving a grinding wheel (21) to a position right above the diamond (11), then starting the diamond assembly (1), enabling the diamond (11) to be close to the grinding wheel (21) until the diamond (11) is in contact with the grinding wheel (21), sending a signal when a sensor detects that the diamond (11) is trimmed to the grinding wheel (21), transmitting the signal to a shredder control system, stopping feeding of the diamond (11), and reducing the height of the diamond (11), wherein the reduced height is a set gap between a blade and a knife gate which meets the shredding requirement of the shredder;
and step five, starting the knife grinding device (2) to grind the knife until the diamond (11) contacts the grinding wheel (21), sending a signal when the sensor detects that the diamond (11) finishes the grinding wheel (21), transmitting the signal to a control system of a tobacco cutter, stopping grinding the knife, and finishing adjusting the gap between the knife gate and the knife blade (31), wherein the gap between the knife blade (31) and the knife gate (4) is the set gap value between the knife blade and the knife gate which meets the cutting requirement of the tobacco cutter.
3. A method of automatically adjusting the gap between the knives of a tobacco cutting line shredder according to claim 2, wherein in step one the diamond assembly (1) is activated to cause the diamonds (11) thereof to dress the grinding wheel (21) while the grinding wheel (21) sharpens all the blades (31).
4. A method of automatically adjusting the knife gate gap in a tobacco-line shredder according to claim 3 wherein the diamond (11) dresses the grinding wheel (21) in a manner that ensures that the diameter of the cutting revolution formed by the grinding wheel (21) sharpening the blade (31) is constant at all times.
5. A method according to claim 2, wherein the sensor is provided on the tobacco cutter by providing a first vibration sensor (12) on the diamond assembly (1), a second vibration sensor (41) on the blade (4), and a visual recognition sensor (24) on the lower part of the grinding wheel reciprocating device (22).
6. A method according to claim 5, wherein the first vibration sensor (12) and the second vibration sensor (41) are speed or acceleration vibration sensors or other devices capable of detecting the occurrence of a rub between objects, which signals the occurrence of a vibration of the objects.
7. A method of automatically adjusting the gap between the knives of a tobacco-cutting line shredder according to claim 5, wherein the visual recognition sensor (24) is a camera or a spark detector or other device capable of recognizing sparks which signals when a spark occurs on an article.
CN202111579246.5A 2021-12-22 2021-12-22 Method for automatically adjusting knife gate gap of tobacco cutting machine on tobacco cutting line Active CN114343225B (en)

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