CN114336218A - Processing technology for soft connection of copper braided wire - Google Patents
Processing technology for soft connection of copper braided wire Download PDFInfo
- Publication number
- CN114336218A CN114336218A CN202111169819.7A CN202111169819A CN114336218A CN 114336218 A CN114336218 A CN 114336218A CN 202111169819 A CN202111169819 A CN 202111169819A CN 114336218 A CN114336218 A CN 114336218A
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- China
- Prior art keywords
- copper
- braided wire
- copper braided
- processing technology
- namely
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 83
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 82
- 239000010949 copper Substances 0.000 title claims abstract description 82
- 238000005516 engineering process Methods 0.000 title claims abstract description 13
- 238000003466 welding Methods 0.000 claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 11
- 238000007493 shaping process Methods 0.000 claims abstract description 8
- 238000005452 bending Methods 0.000 claims abstract description 5
- 238000004140 cleaning Methods 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims description 14
- 238000009954 braiding Methods 0.000 claims description 6
- 238000003801 milling Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000005219 brazing Methods 0.000 claims description 5
- 239000000945 filler Substances 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 238000009792 diffusion process Methods 0.000 claims description 4
- 238000005553 drilling Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 229910000679 solder Inorganic materials 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000007689 inspection Methods 0.000 abstract 1
- 239000002131 composite material Substances 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Metal Extraction Processes (AREA)
Abstract
The invention relates to the technical field of copper braided wire soft connection, in particular to a processing technology of copper braided wire soft connection, which comprises S1 copper braided wire preparation, S2 wire cutting, S3 copper pipe assembly, S4 copper pipe welding, S5 bending forming, S6 end face cutting, S7 shaping, S8 cleaning, S9 solder presetting, S10 secondary shaping and S11 inspection, and has the following beneficial effects: the overall conductivity and tensile strength are improved.
Description
Technical Field
The invention relates to the technical field of copper braided wire flexible connection, in particular to a processing technology of copper braided wire flexible connection.
Background
The copper braided wire flexible connection is suitable for various high-voltage electrical appliances, automobiles and rectifying equipment, and the most common processing technology is as follows: the copper wire is twisted into a composite wire through single twisting and multiple twisting, then the composite wire is braided into a braided wire, the copper pipe is stamped at two ends of the braided wire, the soft connection resistance of the copper braided wire manufactured through the process is increased, the conductivity is reduced, and the product percent of pass is low. In addition, copper braided wire flexible coupling as connection structure, need with equipment welding or be connected the use, however current copper braided wire flexible coupling lacks the structure of being connected with equipment, needs the user to increase by oneself, has the inconvenience.
Disclosure of Invention
The technical problem to be solved by the present invention is to provide a processing technology for soft connection of copper braided wires, which improves the overall conductivity and tensile strength.
In order to achieve the purpose, the invention provides the following technical scheme: a processing technology for soft connection of a copper braided wire is characterized by comprising the following steps:
s1: preparing a copper braided wire, namely braiding copper wires into the copper braided wire with the width of 14-16mm on a braiding machine;
s2: cutting a copper braided wire with the length of 112-120 mm;
s3: assembling copper pipes, namely pressing one end of a copper braided wire by using a wire pressing die, and assembling the copper pipes at two ends of the copper braided wire;
s4: welding copper pipes, namely welding the copper pipes at two ends of a copper braided wire to obtain a rough blank;
s5: bending and forming, wherein the rough blank is bent by 45 degrees through a copper pipe at one end pressed by a pressing line die;
s6: cutting off the end face, and cutting off redundant copper pipes according to the design size of a drawing;
s7: shaping, namely drilling a hole at one end of the copper braided wire which is not pressed with a line by using a numerical control milling machine, and then milling round corners and removing burrs at two ends of the copper braided wire;
s8: cleaning, namely washing off oil stains on the surface of the rough blank, and removing water stains by using a centrifugal dryer;
s9: presetting brazing filler metal, and welding the brazing filler metal on a copper pipe at one end which is not drilled to obtain a primary finished product;
s10: performing secondary shaping, namely performing water polishing on the primary finished product, performing ultrasonic cleaning, and drying to obtain a finished product;
s11: and (5) inspecting, and packaging the finished product after inspecting.
The invention further comprises the following steps: the diameter of the pressing line die in the S2 is larger than 8mm, and the length of the pressing line is 30 mm.
The invention further comprises the following steps: the welding in S4 is molecular diffusion welding.
The invention further comprises the following steps: spot welding is used in S9.
The invention has the beneficial effects that: the copper pipe is welded at two ends of the copper braided wire by adopting molecular diffusion welding, so that the resistivity of the copper pipe can be effectively reduced, and the overall conductive performance and tensile strength of the flexible connection of the copper braided wire are improved; s5, bending and forming, so that the end face of a copper pipe on one side is 45 degrees, the copper braided flexible connection is required to be connected with three-phase electricity when in use, however, the actual installation space is small, the three wires are touched to cause the condition of sparking, the wires can be staggered through the copper braided flexible connection after the S3 step, the interference between a product and other structures is avoided, and the safety and the stability of the copper braided wire flexible connection when in use are improved; solder is preset on the copper pipe, and when the product is installed on equipment, the solder can be used for welding the copper pipe and the copper pipe, so that the practicability of the copper braided wire flexible connection is enhanced.
The present invention will be described in further detail with reference to examples.
Detailed Description
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
A processing technology for soft connection of a copper braided wire is characterized by comprising the following steps:
s1: preparing a copper braided wire, namely braiding copper wires into the copper braided wire with the width of 14-16mm on a braiding machine;
s2: cutting a copper braided wire with the length of 112-120 mm;
s3: assembling copper pipes, namely pressing the wires at one end of the copper braided wire by using a wire pressing die, assembling the copper pipes at two ends of the copper braided wire, wherein the diameter of the wire pressing die is more than 8mm, and the length of the pressed wire is 30 mm;
s4: welding copper pipes, namely welding the copper pipes at two ends of a copper braided wire by adopting molecular diffusion welding to obtain rough blanks;
s5: bending and forming, wherein the rough blank is bent by 45 degrees through a copper pipe at one end pressed by a pressing line die;
s6: cutting off the end face, and cutting off redundant copper pipes according to the design size of a drawing;
s7: shaping, namely drilling a hole at one end of the copper braided wire which is not pressed with a line by using a numerical control milling machine, and then milling round corners and removing burrs at two ends of the copper braided wire;
s8: cleaning, namely washing off oil stains on the surface of the rough blank, and removing water stains by using a centrifugal dryer;
s9: solder is preset, the solder is spot-welded on the copper pipe at one end which is not drilled to obtain a primary finished product,
s10: performing secondary shaping, namely performing water polishing on the primary finished product, performing ultrasonic cleaning, and drying to obtain a finished product;
s11: and (5) inspecting, and packaging the finished product after inspecting.
Claims (5)
1. A processing technology for soft connection of a copper braided wire is characterized by comprising the following steps:
s1: preparing a copper braided wire, namely braiding copper wires into the copper braided wire with the width of 14-16mm on a braiding machine;
s2: cutting a copper braided wire with the length of 112-120 mm;
s3: assembling copper pipes, namely pressing one end of a copper braided wire by using a wire pressing die, and assembling the copper pipes at two ends of the copper braided wire;
s4: welding copper pipes, namely welding the copper pipes at two ends of a copper braided wire to obtain a rough blank;
s5: bending and forming, wherein the rough blank is bent by 45 degrees through a copper pipe at one end pressed by a pressing line die;
s6: cutting off the end face, and cutting off redundant copper pipes according to the design size of a drawing;
s7: shaping, namely drilling a hole at one end of the copper braided wire which is not pressed with a line by using a numerical control milling machine, and then milling round corners and removing burrs at two ends of the copper braided wire;
s8: cleaning, namely washing off oil stains on the surface of the rough blank, and removing water stains by using a centrifugal dryer;
s9: presetting brazing filler metal, and welding the brazing filler metal on a copper pipe at one end which is not drilled to obtain a primary finished product;
s10: performing secondary shaping, namely performing water polishing on the primary finished product, performing ultrasonic cleaning, and drying to obtain a finished product;
s11: and (5) inspecting, and packaging the finished product after inspecting.
2. The processing technology of the soft connection of the copper braided wire according to claim 1 is characterized in that: the diameter of the pressing line die in the S2 is larger than 8mm, and the length of the pressing line is 30 mm.
3. The processing technology of the soft connection of the copper braided wire according to claim 1 is characterized in that: the welding in S4 is molecular diffusion welding.
4. The processing technology of the soft connection of the copper braided wire according to claim 1 is characterized in that: spot welding is used in S9.
5. The processing technology of the soft connection of the copper braided wire according to claim 1 is characterized in that: the brazing filler metal has a size of 5 x 4 x 0.2 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111169819.7A CN114336218A (en) | 2021-10-08 | 2021-10-08 | Processing technology for soft connection of copper braided wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111169819.7A CN114336218A (en) | 2021-10-08 | 2021-10-08 | Processing technology for soft connection of copper braided wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114336218A true CN114336218A (en) | 2022-04-12 |
Family
ID=81044861
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111169819.7A Pending CN114336218A (en) | 2021-10-08 | 2021-10-08 | Processing technology for soft connection of copper braided wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114336218A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015050081A (en) * | 2013-09-03 | 2015-03-16 | 古河電気工業株式会社 | Joint terminal, and structure and method for connecting wire harness |
| CN206180147U (en) * | 2016-08-30 | 2017-05-17 | 浙江金桥铜业科技有限公司 | From copper strips flexible coupling of taking turning |
| CN209374073U (en) * | 2018-12-27 | 2019-09-10 | 浙江聚盛电气有限公司 | Copper bar wiring construction for switchgear |
| CN210779407U (en) * | 2019-09-23 | 2020-06-16 | 大唐保定热电厂 | Boiler draught fan high-voltage variable frequency motor rotor grounding carbon brush |
| CN210838124U (en) * | 2019-11-25 | 2020-06-23 | 威腾电气集团股份有限公司 | Tubular bus flexible connection joint |
| CN112530638A (en) * | 2020-10-19 | 2021-03-19 | 陕西斯瑞新材料股份有限公司 | Metal processing technology of copper braided metal wire soft connecting piece for transformer |
-
2021
- 2021-10-08 CN CN202111169819.7A patent/CN114336218A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015050081A (en) * | 2013-09-03 | 2015-03-16 | 古河電気工業株式会社 | Joint terminal, and structure and method for connecting wire harness |
| CN206180147U (en) * | 2016-08-30 | 2017-05-17 | 浙江金桥铜业科技有限公司 | From copper strips flexible coupling of taking turning |
| CN209374073U (en) * | 2018-12-27 | 2019-09-10 | 浙江聚盛电气有限公司 | Copper bar wiring construction for switchgear |
| CN210779407U (en) * | 2019-09-23 | 2020-06-16 | 大唐保定热电厂 | Boiler draught fan high-voltage variable frequency motor rotor grounding carbon brush |
| CN210838124U (en) * | 2019-11-25 | 2020-06-23 | 威腾电气集团股份有限公司 | Tubular bus flexible connection joint |
| CN112530638A (en) * | 2020-10-19 | 2021-03-19 | 陕西斯瑞新材料股份有限公司 | Metal processing technology of copper braided metal wire soft connecting piece for transformer |
Non-Patent Citations (2)
| Title |
|---|
| 无线电电子学编辑部: "《军事无线电电子学介绍下册》", 31 December 1965, 无线电电子学编辑部出版, pages: 218 * |
| 美国金属学会: "《金属手册第十一卷无损检测与质量控制》", 31 January 1998, 机械工业出版社, pages: 509 * |
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