CN114329881A - Position calibration method, device and computer readable storage medium - Google Patents
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Abstract
Description
技术领域technical field
本申请涉及机器人技术领域,具体涉及一种位置校准方法、装置和计算机可读存储介质。The present application relates to the field of robotics, and in particular, to a position calibration method, device, and computer-readable storage medium.
背景技术Background technique
一般情况下,在机器人离线编程软件上进行离线编程前,需要先进行工具和工件的校准,确保仿真环境下,工件和工具相对于机器人的位置关系与真实环境下一致,只有这样才能保证离线编程软件上生成的程序可以在真实环境中使用;目前在进行工件校准时,是采用工件的三个尖端来进行工件校准,在真实环境下将机器人的工具中心点(TCP,ToolCenter Point)指向工件的三个尖端进行工件校准;但是在采用工件的尖端来进行工件校准时,需要保证工件具有三个尖端,否则无论在真实环境中还是仿真环境中,都无法保证采集的位置数据的精度,进而使仿真环境下工件相对于机器人的位置与真实环境相差较大,最终造成离线编程软件中生成的程序在真实环境中运行时误差较大。In general, before offline programming on the robot offline programming software, it is necessary to calibrate the tool and workpiece to ensure that in the simulation environment, the positional relationship between the workpiece and the tool relative to the robot is consistent with the real environment. Only in this way can offline programming be guaranteed. The program generated on the software can be used in the real environment; at present, when calibrating the workpiece, the three tips of the workpiece are used for workpiece calibration, and the tool center point (TCP, ToolCenter Point) of the robot is pointed to the workpiece in the real environment. Three tips are used for workpiece calibration; however, when using the tip of the workpiece to calibrate the workpiece, it is necessary to ensure that the workpiece has three tips, otherwise the accuracy of the collected position data cannot be guaranteed in either the real environment or the simulation environment, so that the accuracy of the collected position data cannot be guaranteed. The position of the workpiece relative to the robot in the simulation environment is quite different from the real environment, which eventually causes the program generated in the offline programming software to have a large error when running in the real environment.
发明内容SUMMARY OF THE INVENTION
本申请提供一种位置校准方法、装置和计算机可读存储介质,能够精准地完成工件校准。The present application provides a position calibration method, device and computer-readable storage medium, which can accurately complete workpiece calibration.
为解决上述技术问题,本申请采用的技术方案是提供一种位置校准方法,该位置校准方法包括:分别对离线仿真软件中仿真工件的表面与真实环境中真实工件的表面进行采样,得到多个仿真采样点与多个真实采样点;分别对所有仿真采样点与真实采样点进行处理,得到至少一个仿真最近点与至少一个真实最近点;利用至少一个仿真最近点、至少一个真实最近点、多个仿真采样点以及多个真实采样点,对多个仿真采样点进行更新,得到相应的更新点;对仿真工件的位置进行调整,以使得仿真采样点的位置与相应的更新点的位置相同。In order to solve the above-mentioned technical problems, the technical solution adopted in the present application is to provide a position calibration method. The position calibration method includes: respectively sampling the surface of the simulated workpiece in the offline simulation software and the surface of the real workpiece in the real environment, and obtaining a plurality of Simulate sampling points and multiple real sampling points; process all simulated sampling points and real sampling points respectively to obtain at least one simulated closest point and at least one real closest point; use at least one simulated closest point, at least one real closest point, and more. A simulation sampling point and a plurality of real sampling points are updated, and the corresponding update points are obtained; the position of the simulation workpiece is adjusted so that the position of the simulation sampling point is the same as that of the corresponding update point.
为解决上述技术问题,本申请采用的另一技术方案是提供一种位置校准装置,该位置校准装置包括互相连接的存储器和处理器,其中,存储器用于存储计算机程序,计算机程序在被处理器执行时,用于实现上述的位置校准方法。In order to solve the above technical problem, another technical solution adopted in this application is to provide a position calibration device, the position calibration device includes a memory and a processor that are connected to each other, wherein the memory is used to store a computer program, and the computer program is used by the processor. When executed, it is used to implement the above-mentioned position calibration method.
为解决上述技术问题,本申请采用的又一技术方案是提供一种计算机可读存储介质,该计算机可读存储介质用于存储计算机程序,计算机程序在被处理器执行时,用于实现上述的位置校准方法。In order to solve the above-mentioned technical problem, another technical solution adopted in the present application is to provide a computer-readable storage medium, the computer-readable storage medium is used to store a computer program, and when the computer program is executed by a processor, it is used to realize the above-mentioned Position calibration method.
通过上述方案,本申请的有益效果是:首先,分别对离线仿真软件中仿真工件的表面与真实环境中真实工件的表面进行采样,得到多个仿真采样点与多个真实采样点;然后,对所有仿真采样点进行处理以得到至少一个仿真最近点,并对所有真实采样点进行处理以得到至少一个真实最近点;紧接着,利用至少一个仿真最近点、至少一个真实最近点、多个仿真采样点以及多个真实采样点,对多个仿真采样点进行更新,得到相应的更新点,根据更新点对仿真工件的位置进行调整,以使得仿真采样点的位置与相应的更新点的位置相同,从而使得仿真环境中的工件相对于真实环境中的工件位置保持一致;本申请以工件表面的采样点为基准完成对仿真工件的位置校准,以仿真最近点以及真实最近点为参考对仿真采样点进行更新,利用采样点对工件进行校准,可在工件表面没有任何尖端的情况下,精准地完成工件校准,有助于提高离线编程的准确性。Through the above scheme, the beneficial effects of the present application are as follows: first, the surface of the simulated workpiece in the offline simulation software and the surface of the real workpiece in the real environment are sampled respectively, so as to obtain multiple simulated sampling points and multiple real sampling points; All simulation sampling points are processed to obtain at least one simulation closest point, and all real sampling points are processed to obtain at least one real closest point; then, at least one simulation closest point, at least one real closest point, multiple simulation samples are used. point and multiple real sampling points, update multiple simulation sampling points to obtain the corresponding update points, and adjust the position of the simulated workpiece according to the update points, so that the position of the simulation sampling point is the same as the position of the corresponding update point, Thereby, the position of the workpiece in the simulation environment is kept consistent with respect to the workpiece position in the real environment; the present application completes the position calibration of the simulation workpiece with the sampling point of the workpiece surface as the benchmark, and uses the simulation closest point and the real closest point as a reference to the simulation sampling point. Update, use sampling points to calibrate the workpiece, can accurately complete the workpiece calibration without any sharp points on the surface of the workpiece, which helps to improve the accuracy of offline programming.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。其中:In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort. in:
图1是本申请提供的位置校准方法一实施例的流程示意图;1 is a schematic flowchart of an embodiment of a position calibration method provided by the present application;
图2(a)是图1所示的实施例中采样点与最近点的结构示意图;Fig. 2 (a) is the structural representation of the sampling point and the closest point in the embodiment shown in Fig. 1;
图2(b)是图1所示的实施例中采样点与最近点的另一结构示意图;Fig. 2 (b) is another structural schematic diagram of the sampling point and the closest point in the embodiment shown in Fig. 1;
图2(c)是图1所示的实施例中采样点与最近点的又一结构示意图;Fig. 2 (c) is another structural schematic diagram of the sampling point and the closest point in the embodiment shown in Fig. 1;
图3是本申请提供的位置校准方法另一实施例的流程示意图;3 is a schematic flowchart of another embodiment of a position calibration method provided by the present application;
图4(a)是图3所示的实施例中仿真工件以及仿真工件上的采样点的结构示意图;Fig. 4 (a) is the structural representation of the simulation workpiece and the sampling point on the simulation workpiece in the embodiment shown in Fig. 3;
图4(b)是图3所示的实施例中真实工件以及真实工件上的采样点的结构示意图;Fig. 4 (b) is the structural representation of real workpiece and sampling points on the real workpiece in the embodiment shown in Fig. 3;
图5(a)是图3所示的实施例中仿真工件上的采样点的结构示意图;Fig. 5 (a) is the structural representation of the sampling point on the simulation workpiece in the embodiment shown in Fig. 3;
图5(b)是图3所示的实施例中真实工件上的采样点的结构示意图;Fig. 5 (b) is the structural representation of the sampling point on the real workpiece in the embodiment shown in Fig. 3;
图6是本申请提供的位置校准装置一实施例的结构示意图;6 is a schematic structural diagram of an embodiment of a position calibration device provided by the present application;
图7是本申请提供的计算机可读存储介质一实施例的结构示意图。FIG. 7 is a schematic structural diagram of an embodiment of a computer-readable storage medium provided by the present application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性的劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
请参阅图1,图1是本申请提供的位置校准方法一实施例的流程示意图,该方法包括:Please refer to FIG. 1. FIG. 1 is a schematic flowchart of an embodiment of a position calibration method provided by the present application. The method includes:
步骤11:分别对离线仿真软件中仿真工件的表面与真实环境中真实工件的表面进行采样,得到多个仿真采样点与多个真实采样点。Step 11: respectively sample the surface of the simulated workpiece in the offline simulation software and the surface of the real workpiece in the real environment to obtain multiple simulated sampling points and multiple real sampling points.
离线仿真软件为对模拟机器人对仿真工件进行加工的软件,仿真工件与真实工件的形状和大小相同,仿真采样点与真实采样点一一对应,即仿真采样点所在的边与真实采样点所在的边保持一致;例如,仿真工件和真实工件的形状为三棱锥,仿真工件上的棱记作AB,真实工件上相同位置的棱记作A'B',对AB进行采样得到仿真采样点C,对A'B'进行采样得到真实采样点C',C和C'的具体位置可以不同,但所在的线段相同。The offline simulation software is the software for processing the simulated workpiece by the simulated robot. The simulated workpiece has the same shape and size as the real workpiece, and the simulated sampling points correspond to the real sampling points one-to-one, that is, the edge where the simulated sampling point is located and the actual sampling point are located. The edges remain the same; for example, the shape of the simulated workpiece and the real workpiece is a triangular pyramid, the edge on the simulated workpiece is denoted as AB, and the edge in the same position on the real workpiece is denoted as A'B', and the simulation sampling point C is obtained by sampling AB, Sampling A'B' to obtain the real sampling point C', the specific positions of C and C' can be different, but the line segments are the same.
进一步地,仿真采样点的数量与真实采样点的数量是一致的,采样点(包括仿真采样点与真实采样点)的数量可以为四个、八个、十二个或者更多,具体数量可根据具体工件形状的规则度进行选择,工件形状越不规则,选择的仿真采样点和真实采样点的数量就越多。Further, the number of simulated sampling points is consistent with the number of real sampling points, and the number of sampling points (including simulated sampling points and real sampling points) can be four, eight, twelve or more, and the specific number can be The selection is made according to the regularity of the specific workpiece shape. The more irregular the workpiece shape is, the more simulation sampling points and real sampling points are selected.
步骤12:分别对所有仿真采样点与真实采样点进行处理,得到至少一个仿真最近点与至少一个真实最近点。Step 12: Process all simulated sampling points and real sampling points respectively to obtain at least one simulated closest point and at least one real closest point.
在获取到多个仿真采样点与多个真实采样点之后,可利用仿真采样点与真实采样点所在的线段来确定出相应的仿真采样点与真实最近点,仿真最近点为距离每条仿真线段的距离之和最近的点,真实最近点为距离每条真实线段的距离之和最近的点;或者将与至少部分仿真采样点之间的距离之和最近的点作为仿真最近点,将与至少部分真实采样点之间的距离之和最近的点作为真实最近点;或者还可以通过其他一些合理的方式来获取仿真最近点与真实最近点。After obtaining multiple simulated sampling points and multiple real sampling points, the corresponding simulated sampling points and the real closest point can be determined by using the line segments where the simulated sampling points and the real sampling points are located, and the simulated closest point is the distance from each simulated line segment. The closest point with the sum of the distances, the real closest point is the point closest to the sum of the distances to each real line segment; or the point closest to the sum of the distances between at least part of the simulation sampling points is the simulation closest point, which will be at least The closest point with the sum of the distances between some real sampling points is used as the real closest point; or some other reasonable methods can be used to obtain the simulated closest point and the real closest point.
在一具体的实施例中,以采样点与最近点(包括仿真最近点与真实最近点)为空间点,且每条线段上具有两个采样点为例进行说明,最近点的数量可固定不变,比如为1个,假设真实采样点的数量为4个,四个真实采样点所在的两条真实线段相交,则此时最近点为两条真实线段的交点;如果两条真实线段不相交于一点时,则计算出一个与两个真实线段距离之和最近的点,将其作为真实最近点;如果真实采样点的数量为6个,如图2(a)所示,C为真实采样点,六个真实采样点形成的三条真实线段L1、L2以及L3互相不平行且相交于一点E,此时的真实最近点为交点E,数量仍为一个;可以理解地,也可为更多的真实采样点形成的真实线段相交于一点,此时真实最近点的数量不变,仍为一个。In a specific embodiment, the sampling point and the closest point (including the simulated closest point and the real closest point) are used as spatial points, and each line segment has two sampling points as an example, and the number of the closest points can be fixed and variable. If the number of real sampling points is 4, and the two real line segments where the four real sampling points are located intersect, then the closest point at this time is the intersection of the two real line segments; if the two real line segments do not intersect When it is at one point, a point closest to the sum of the distances of the two real line segments is calculated and used as the real closest point; if the number of real sampling points is 6, as shown in Figure 2(a), C is the real sampling point. point, the three real line segments L1, L2 and L3 formed by the six real sampling points are not parallel to each other and intersect at a point E, the real closest point at this time is the intersection point E, and the number is still one; understandably, it can also be more The real line segments formed by the real sampling points of , intersect at one point. At this time, the number of real closest points remains unchanged and is still one.
真实最近点的数量可跟随真实采样点的数量变化,一般来说,真实采样点的数量越多,真实最近点的数量就越多,如图2(b)所示,六个真实采样点形成的三条真实线段L1、L2以及L3不平行且不相交于一点,此时就存在两个距离真实线段的距离之和最小的点,分别计算出距离线段L1与L2之和最小的点E1以及距离线段L2与L3之和最小的点E2;同样地,若八个真实采样点形成的四条真实线段都不相交,此时存在三个真实最近点,以此类推。The number of real closest points can follow the number of real sampling points. Generally speaking, the more real sampling points, the more real closest points. As shown in Figure 2(b), six real sampling points form The three real line segments L1, L2 and L3 are not parallel and do not intersect at one point. At this time, there are two points with the smallest sum of distances from the real line segments. Calculate the point E1 and the distance with the smallest sum of distances from the line segments L1 and L2 respectively. The point E2 where the sum of the line segments L2 and L3 is the smallest; similarly, if the four real line segments formed by the eight real sampling points do not intersect, then there are three real closest points, and so on.
此外,还存在一种特殊情况,如图2(c)所示,真实最近点的数量由真实线段的交点以及不相交的剩余真实线段的个数决定;以八个真实采样点形成四条真实线段L1、L2、L3以及L4为例,线段L1、L2以及L3相交于一点E1,线段L4与线段L1、L2以及L3不平行且不存在交点,此时的真实最近点的数量则为两个,一个为线段L1、L2以及L3的交点E1,一个是通过计算得到的距离线段L4和线段L1-L3中任意一条线段的距离之和最小的点E2。In addition, there is a special case, as shown in Figure 2(c), the number of real closest points is determined by the intersection of real line segments and the number of remaining real line segments that do not intersect; eight real sampling points form four real line segments Take L1, L2, L3 and L4 as an example, the line segments L1, L2 and L3 intersect at a point E1, the line segment L4 is not parallel to the line segments L1, L2 and L3 and there is no intersection point, the number of real closest points at this time is two, One is the intersection E1 of the line segments L1, L2 and L3, and the other is the point E2 with the smallest sum of distances from the line segment L4 and any one of the line segments L1-L3 obtained by calculation.
可以理解地,仿真采样点与真实采样点的情况类似,在此不再赘述。Understandably, the simulated sampling point is similar to the real sampling point, and details are not described herein again.
步骤13:利用至少一个仿真最近点、至少一个真实最近点、多个仿真采样点以及多个真实采样点,对多个仿真采样点进行更新,得到相应的更新点。Step 13: Using at least one simulated closest point, at least one real closest point, multiple simulated sampling points, and multiple real sampling points to update the multiple simulated sampling points to obtain corresponding update points.
通过仿真最近点、真实最近点、仿真采样点以及真实采样点的位置坐标关系进行相关的坐标位置计算,可计算出仿真采样点对应的更新点,然后通过更新点对仿真环境下的仿真采样点进行更新。The relative coordinate position calculation is carried out through the position coordinate relationship of the simulation closest point, the real closest point, the simulation sampling point and the real sampling point, and the update point corresponding to the simulation sampling point can be calculated. to update.
步骤14:对仿真工件的位置进行调整,以使得仿真采样点的位置与相应的更新点的位置相同。Step 14: Adjust the position of the simulation workpiece, so that the position of the simulation sampling point is the same as the position of the corresponding update point.
对仿真工件的位置进行调整是通过将计算得到的更新点的位置坐标赋给仿真采样点,实现对仿真工件的位置进行更新,从而使得仿真采样点的位置与相应的更新点的位置相应,实现精准地工件校准。The adjustment of the position of the simulation workpiece is to update the position of the simulation workpiece by assigning the position coordinates of the update point obtained by calculation to the simulation sampling point, so that the position of the simulation sampling point corresponds to the position of the corresponding update point. Precise workpiece alignment.
本实施例提供了一种位置校准方法,通过对离线仿真软件中仿真工件的表面与真实环境中真实工件的表面进行采样,得到多个仿真采样点与多个真实采样点;然后对所有仿真采样点进行处理,得到至少一个仿真最近点,对所有真实采样点进行处理得到至少一个真实最近点;然后利用至少一个仿真最近点、至少一个真实最近点、多个仿真采样点以及多个真实采样点,对多个仿真采样点进行更新,得到相应的更新点;最后,将计算得到的更新点的位置坐标赋给仿真采样点,实现对仿真工件的位置进行更新,以使得仿真采样点的位置与相应的更新点的位置相同,从而使得仿真环境中的工件相对于真实环境中的工件位置保持一致;利用采样点对工件进行校准,通过采样点计算出仿真最近点和真实最近点,然后通过仿真最近点和真实最近点计算出更新点,从而对仿真采样点进行更新,可在工件表面没有任何尖端的情况下,精准地完成工件校准,提高离线编程的准确性。This embodiment provides a position calibration method. By sampling the surface of the simulated workpiece in the offline simulation software and the surface of the real workpiece in the real environment, multiple simulated sampling points and multiple real sampling points are obtained; and then all the simulated samples are sampled. point to obtain at least one simulated closest point, and process all real sampling points to obtain at least one true closest point; then use at least one simulated closest point, at least one real closest point, multiple simulated sampling points, and multiple real sampling points , update multiple simulation sampling points to obtain the corresponding update points; finally, assign the position coordinates of the calculated update points to the simulation sampling points to update the position of the simulation workpiece, so that the position of the simulation sampling points is the same as The positions of the corresponding update points are the same, so that the position of the workpiece in the simulation environment is consistent with that in the real environment; the workpiece is calibrated with the sampling points, and the simulation closest point and the real closest point are calculated through the sampling points, and then through the simulation The closest point and the real closest point calculate the update point, so as to update the simulation sampling point, which can accurately complete the workpiece calibration without any sharp point on the workpiece surface and improve the accuracy of offline programming.
请参阅图3,图3是本申请提供的位置校准方法另一实施例的流程示意图,该方法包括:Please refer to FIG. 3. FIG. 3 is a schematic flowchart of another embodiment of a position calibration method provided by the present application. The method includes:
步骤31:分别对离线仿真软件中仿真工件的表面与真实环境中真实工件的表面进行采样,得到多个仿真采样点与多个真实采样点。Step 31: Sampling the surface of the simulated workpiece in the offline simulation software and the surface of the real workpiece in the real environment, respectively, to obtain multiple simulated sampling points and multiple real sampling points.
多个仿真采样点的数量为预设数量,多个仿真采样点形成多条仿真线段,且多条仿真线段不平行;多个真实采样点的数量为预设数量,多个真实采样点形成多条真实线段,且多条真实线段不平行。The number of multiple simulation sampling points is a preset number, and multiple simulation sampling points form multiple simulation line segments, and the multiple simulation line segments are not parallel; the number of multiple real sampling points is a preset number, and multiple real sampling points form multiple simulation line segments. true line segments, and multiple true line segments are not parallel.
进一步地,可在进行采样之前,设定获取预设数量个采样点,根据此预设数量来进行采样,预设数量由工件形状规则度来决定,而采样出的多个采样点形成多条线段(包括仿真线段与真实线段),并且线段之间互不平行。Further, before sampling, a preset number of sampling points can be set to be acquired, and sampling is performed according to the preset number. The preset number is determined by the regularity of the shape of the workpiece, and the multiple sampling points sampled form multiple Line segments (including simulated line segments and real line segments), and the line segments are not parallel to each other.
在一具体的实施例中,假设工件是一个不规则的棱台,若只选择四个仿真采样点和四个真实采样点,在仿真环境和真实环境下分别用两条仿真线段与两条真实线段来进行校准,这样无法使得采样点与线段的位置关系相互对应,从而无法确定棱台的形状,那么就需要选择更多的采样点形成更多的线段来将仿真工件与真实工件的形状对应,例如,选择十二个仿真采样点、十二个真实采样点、六条仿真线段以及六条真实线段。In a specific embodiment, assuming that the workpiece is an irregular prism, if only four simulation sampling points and four real sampling points are selected, two simulation line segments and two real sampling points are used in the simulation environment and the real environment respectively. The line segment is used for calibration, so that the positional relationship between the sampling point and the line segment cannot be made to correspond to each other, so that the shape of the prism cannot be determined, then it is necessary to select more sampling points to form more line segments to correspond the simulated workpiece to the real workpiece shape. , for example, select twelve simulated sample points, twelve real sample points, six simulated line segments, and six real line segments.
在本实施例中,以工件形状为规则的矩形且仿真采样点和真实采样点的预设数量为四个为例进行说明,多个仿真采样点包括四个仿真采样点,其中的两个仿真采样点记作第一仿真采样点与第二仿真采样点,且第一仿真采样点所在的仿真线段与第二仿真采样点所在的仿真线段交叉;多个真实采样点包括四个真实采样点,其中的两个真实采样点记作第一真实采样点与第二真实采样点,且第一真实采样点所在的仿真线段与第二真实采样点所在的仿真线段交叉。In this embodiment, the shape of the workpiece is a regular rectangle and the preset number of simulated sampling points and real sampling points is four as an example for description. The multiple simulated sampling points include four simulated sampling points, two of which are simulated. The sampling points are recorded as the first simulation sampling point and the second simulation sampling point, and the simulation line segment where the first simulation sampling point is located intersects with the simulation line segment where the second simulation sampling point is located; the multiple real sampling points include four real sampling points, Two of the real sampling points are recorded as the first real sampling point and the second real sampling point, and the simulated line segment where the first real sampling point is located intersects with the simulated line segment where the second real sampling point is located.
如图4(a)-图4(b)和图5(a)-5(b)所示,图4(a)是仿真工件上的采样点的结构示意图,图4(b)是真实工件上的采样点的结构示意图,图5(a)是仿真环境下的采样点的结构示意图,图5(b)是真实环境下的采样点的结构示意图,在仿真环境和真实环境中各取四个采样点,并分别采集得到仿真环境和真实环境下的四个采样点相对于机器人基坐标系的空间点坐标,四个仿真采样点分别记作A-D,四个真实采样点分别记作为A*-D*,两点确定一条直线,仿真采样点A与仿真采样点B形成第一仿真线段L1,仿真采样点C与仿真采样点D形成第二仿真线段L2,第一仿真线段L1和第二仿真线段L2不平行;同样地,真实采样点A*与真实采样点B*形成第一真实线段L1*,真实采样点C*与真实采样点D*形成第二真实线段L2*,且第一真实线段L1*与第二真实线段L2*不平行。As shown in Figure 4(a)-Figure 4(b) and Figure 5(a)-5(b), Figure 4(a) is a schematic diagram of the sampling point on the simulated workpiece, and Figure 4(b) is the real workpiece Figure 5(a) is a schematic diagram of the structure of the sampling points in the simulation environment, and Figure 5(b) is a schematic diagram of the structure of the sampling points in the real environment. and the coordinates of the four sampling points in the simulation environment and the real environment relative to the robot base coordinate system are collected respectively. The four simulation sampling points are respectively recorded as A-D, and the four real sampling points are respectively recorded as A* -D*, two points determine a straight line, the simulation sampling point A and the simulation sampling point B form the first simulation line segment L1, the simulation sampling point C and the simulation sampling point D form the second simulation line segment L2, the first simulation line segment L1 and the second simulation line segment L2 The simulated line segment L2 is not parallel; similarly, the real sampling point A* and the real sampling point B* form the first real line segment L1*, the real sampling point C* and the real sampling point D* form the second real line segment L2*, and the first The real line segment L1* is not parallel to the second real line segment L2*.
在本实施例中,记仿真采样点A为第一仿真采样点,记仿真采样点D为第二仿真采样点,记仿真采样点B为第三仿真采样点,记仿真采样点C为第四仿真采样点;记真实采样点A*为第一真实采样点,记真实采样点D*为第二真实采样点,记真实采样点B*为第三真实采样点,记真实采样点C*为第四真实采样点;第一仿真采样点A与第三仿真采样点B形成第一仿真线段L1,第二仿真采样点D与第四仿真采样点C形成第二仿真线段L2;第一真实采样点A*与第三真实采样点B*形成第一真实线段L1*,第二真实采样点D*与第四真实采样点C*形成第二真实线段L2*;第一仿真采样点A所在的第一仿真线段L1与第二仿真采样点D所在的第二仿真线段L2不平行,第一真实采样点A*所在的第一真实线段L1*与第二真实采样点D*所在的第二真实线段L2*不平行;可以理解地,第一仿真采样点也可选为B,第二仿真采样点也可选为C,第一真实采样点也可选为B*,第二真实采样点也可选为C*,满足两个采样点所在的线段不平行即可。In this embodiment, the simulation sampling point A is denoted as the first simulation sampling point, the simulation sampling point D is denoted as the second simulation sampling point, the simulation sampling point B is denoted as the third simulation sampling point, and the simulation sampling point C is denoted as the fourth simulation sampling point Simulation sampling point; denote the real sampling point A* as the first real sampling point, denote the real sampling point D* as the second real sampling point, denote the real sampling point B* as the third real sampling point, and denote the real sampling point C* as the The fourth real sampling point; the first simulation sampling point A and the third simulation sampling point B form the first simulation line segment L1, and the second simulation sampling point D and the fourth simulation sampling point C form the second simulation line segment L2; the first real sampling point Point A* and the third real sampling point B* form the first real line segment L1*, and the second real sampling point D* and the fourth real sampling point C* form the second real line segment L2*; The first simulation line segment L1 is not parallel to the second simulation line segment L2 where the second simulation sampling point D is located, and the first real line segment L1* where the first real sampling point A* is located and the second real line segment L1* where the second real sampling point D* is located are located. The line segment L2* is not parallel; it can be understood that the first simulation sampling point can also be selected as B, the second simulation sampling point can also be selected as C, the first real sampling point can also be selected as B*, and the second real sampling point can also be selected as B*. It can be selected as C*, if the line segments where the two sampling points are located are not parallel.
步骤32:分别对所有仿真采样点与真实采样点进行处理,得到至少一个仿真最近点与至少一个真实最近点。Step 32: Process all simulated sampling points and real sampling points respectively to obtain at least one simulated closest point and at least one real closest point.
仿真最近点为与多条仿真线段的距离之和最小的点,真实最近点为与多条真实线段的距离之和最小的点;一般情况下,因为采样点所在的线段并不平行,理论上是会相交的,所以仿真最近点为所有仿真线段的交点,真实最近点为所有真实线段的交点;但是在实际采集的情况下,采集的采样点的位置数据可能存在偶然误差,从而导致两条直线不相交,此时可在仿真环境中计算出与多条仿真线段的距离之和最小的点,取其为仿真最近点;同样地,在真实环境下计算出与多条真实线段的距离之和最小的点,取其为真实最近点,以减少采集误差,提高校准的精确度。The simulated closest point is the point with the smallest sum of distances from multiple simulated line segments, and the real closest point is the point with the smallest sum of distances from multiple real line segments; in general, because the line segments where the sampling points are located are not parallel, theoretically It will intersect, so the simulation closest point is the intersection of all simulated line segments, and the real closest point is the intersection of all real line segments; however, in the case of actual collection, the location data of the collected sampling points may have accidental errors, resulting in two The straight lines do not intersect. At this time, the point with the smallest sum of distances to multiple simulated line segments can be calculated in the simulation environment, and it is the closest point of the simulation; similarly, the sum of the distances to multiple real line segments can be calculated in the real environment. And the smallest point, whichever is the true closest point, in order to reduce the acquisition error and improve the calibration accuracy.
在本实施例中,如4(a)-图4(b)和图5(a)-5(b)所示,采样的工件的形状是规则的矩形,在仿真环境和真实环境中各取四个采样点,仿真线段和真实线段分别为两条,则仿真最近点和真实最近点分别只有一个,此时的第一仿真线段L1和第二仿真线段L2相交于点E,在本实施例中,取点E为仿真最近点,第一真实线段L1*和第二真实线段L2*相交于点E*,取点E*为真实最近点。In this embodiment, as shown in Fig. 4(a)-Fig. 4(b) and Fig. 5(a)-5(b), the shape of the sampled workpiece is a regular rectangle. There are four sampling points, and there are two simulated line segments and two real line segments, respectively, and there is only one simulated closest point and one real closest point. At this time, the first simulated line segment L1 and the second simulated line segment L2 intersect at point E. In this embodiment , the point E is taken as the closest point of the simulation, the first real line segment L1* and the second real line segment L2* intersect at the point E*, and the point E* is taken as the real closest point.
利用第一真实采样点A*的坐标值与真实最近点E*的坐标值对第一仿真采样点A的位置进行更新,得到第一更新点;利用第二真实采样点D*的坐标值与真实最近点E*的坐标值对第二仿真采样点D的位置进行更新,得到第二更新点。Use the coordinate value of the first real sampling point A* and the coordinate value of the real closest point E* to update the position of the first simulation sampling point A to obtain the first update point; use the coordinate value of the second real sampling point D* and The coordinate value of the real closest point E* updates the position of the second simulation sampling point D to obtain a second update point.
步骤33:分别计算仿真最近点与第一仿真采样点以及第二仿真采样点之间的距离,得到第一仿真距离与第二仿真距离;分别计算真实最近点与第一真实采样点以及第二真实采样点之间的距离,得到第一真实距离与第二真实距离。Step 33: Calculate the distance between the closest simulation point and the first simulation sampling point and the second simulation sampling point respectively to obtain the first simulation distance and the second simulation distance; respectively calculate the real closest point and the first real sampling point and the second simulation distance. The distance between the real sampling points, the first real distance and the second real distance are obtained.
如图5(a)所示,根据两点间的距离公式,计算仿真最近点E与第一仿真采样点A之间的距离,得到第一仿真距离EA,计算仿真最近点E与第二仿真采样点D之间的距离,得到第二仿真距离ED;如图5(b)所示,计算真实最近点E*与第一真实采样点A*之间的距离,得到第一真实距离E*A*,计算真实最近点E*与第二真实采样点D*之间的距离,得到第二真实距离E*D*。As shown in Figure 5(a), according to the distance formula between the two points, calculate the distance between the closest point E of the simulation and the first simulation sampling point A, obtain the first simulation distance EA, and calculate the closest point E of the simulation and the second simulation point A The distance between the sampling points D, the second simulation distance ED is obtained; as shown in Figure 5(b), the distance between the real closest point E* and the first real sampling point A* is calculated to obtain the first real distance E* A*, calculate the distance between the real closest point E* and the second real sampling point D*, and obtain the second real distance E*D*.
步骤34:分别计算第一仿真距离与第一真实距离之间的比值以及第二仿真距离与第二真实距离之间的比值,得到第一比值与第二比值。Step 34: Calculate the ratio between the first simulated distance and the first real distance and the ratio between the second simulated distance and the second real distance, respectively, to obtain the first ratio and the second ratio.
在本实施例中,第一仿真距离EA与第一真实距离E*A*的长度比值为EA/E*A*,记为第一比值S1,第二仿真距离ED与第二真实距离E*D*的长度比值为ED/E*D*,记为第二比值S2。In this embodiment, the ratio of the length of the first simulated distance EA to the first real distance E*A* is EA/E*A*, denoted as the first ratio S1, the second simulated distance ED and the second real distance E* The length ratio of D* is ED/E*D*, which is recorded as the second ratio S2.
步骤35:将第一真实采样点与真实最近点之间的坐标差值,记作第一坐标差值;将第二真实采样点与真实最近点之间的坐标差值,记作第二坐标差值。Step 35: Denote the coordinate difference between the first real sampling point and the real closest point as the first coordinate difference; denote the coordinate difference between the second real sampling point and the real closest point as the second coordinate difference.
在本实施例中,设第一真实采样点A*的坐标为(x1,y1),第二真实采样点D*的坐标为(x2,y2),真实最近点E*的坐标为(x0,y0)。In this embodiment, set the coordinates of the first real sampling point A* to be (x1, y1), the coordinates of the second real sampling point D* to be (x2, y2), and the coordinates of the real closest point E* to be (x0, y0).
记第一坐标差值为Y1,第一真实采样点A*与真实最近点E*的坐标差值Y1=(x1-x0,y1-y0);记第二坐标差值为Y2,第二真实采样点D*与真实最近点E*的坐标差值Y2=(x2-x0,y2-y0)。Note that the first coordinate difference is Y1, the coordinate difference between the first real sampling point A* and the real closest point E* is Y1=(x1-x0, y1-y0); the second coordinate difference is Y2, the second real The coordinate difference Y2=(x2-x0, y2-y0) between the sampling point D* and the real closest point E*.
步骤36:将第一坐标差值与第一比值的乘积与第一真实采样点的坐标值叠加,得到第一更新点的坐标值;将第二坐标差值与第二比值的乘积与第二真实采样点的坐标值叠加,得到第二更新点的坐标值。Step 36: Superimpose the product of the first coordinate difference and the first ratio with the coordinate value of the first real sampling point to obtain the coordinate value of the first update point; multiply the product of the second coordinate difference and the second ratio with the second coordinate value. The coordinate values of the real sampling points are superimposed to obtain the coordinate values of the second update point.
在本实施例中,记第一更新点为A',其计算公式为第一坐标差值Y1与第一比值S1的乘积加上第一真实采样点A*的坐标值,则A'=Y1×S1+A*=(x1-x0,y1-y0)×S1+A*=(x1-x0,y1-y0)×EA/E*A*+(x1,y1);记第二更新点为D',其计算公式为第二坐标差值Y2与第二比值S2的乘积加上第二真实采样点D*的坐标值,则D'=Y2×S2+D*=(x2-x0,y2-y0)×S2+D*=(x2-x0,y2-y0)×ED/E*D*+(x2,y2)。In this embodiment, denote the first update point as A', and its calculation formula is the product of the first coordinate difference Y1 and the first ratio S1 plus the coordinate value of the first real sampling point A*, then A'=Y1 ×S1+A*=(x1-x0, y1-y0)×S1+A*=(x1-x0, y1-y0)×EA/E*A*+(x1, y1); mark the second update point as D', its calculation formula is the product of the second coordinate difference Y2 and the second ratio S2 plus the coordinate value of the second real sampling point D*, then D'=Y2×S2+D*=(x2-x0, y2 -y0)*S2+D*=(x2-x0, y2-y0)*ED/E*D*+(x2, y2).
进一步地,第一坐标差值Y1与第一比值S1相乘再加上第一真实采样点A*的位置坐标,得到的是在同一坐标系下,在真实环境中第一仿真采样点A对应的位置坐标;同样地,第二坐标差值Y2与第二比值S2相乘再加上第二真实采样点D*的位置坐标,得到的是在同一坐标系下,在真实环境中第二仿真采样点D对应的位置坐标。Further, the first coordinate difference Y1 is multiplied by the first ratio S1 and the position coordinates of the first real sampling point A* are multiplied to obtain the first simulation sampling point A in the real environment corresponding to the same coordinate system. Similarly, the second coordinate difference Y2 is multiplied by the second ratio S2 and the position coordinates of the second real sampling point D* are added to obtain the second simulation in the real environment under the same coordinate system. The position coordinates corresponding to the sampling point D.
步骤37:对仿真工件的位置进行调整,以使得仿真采样点的位置与相应的更新点的位置相同。Step 37: Adjust the position of the simulated workpiece, so that the position of the simulated sampling point is the same as the position of the corresponding update point.
将真实最近点E*的坐标值赋给仿真最近点E,将第一更新点A'的坐标值赋予给第一仿真采样点A,将第二更新点D'的坐标值赋予给第二仿真采样点D,即:Assign the coordinate value of the real closest point E* to the simulation closest point E, assign the coordinate value of the first update point A' to the first simulation sampling point A, and assign the coordinate value of the second update point D' to the second simulation Sampling point D, namely:
E=E*=(x0,y0)E=E*=(x0, y0)
A=A'=(x1-x0,y1-y0)×EA/E*A*+(x1,y1)A=A'=(x1-x0, y1-y0)×EA/E*A*+(x1, y1)
D=D'=(x2-x0,y2-y0)×ED/E*D*+(x2,y2)D=D'=(x2-x0, y2-y0)×ED/E*D*+(x2, y2)
通过计算出第一更新点A'与第二更新点D'的位置坐标,并将其位置坐标值赋给仿真环境中对应的第一仿真采样点A和第二仿真采样点D,使得仿真环境中工件与机器人的位置关系与真实环境中工件与机器人的位置坐标的统一,从而完成对工件的位置校准。By calculating the position coordinates of the first update point A' and the second update point D', and assigning their position coordinates to the corresponding first simulation sampling point A and the second simulation sampling point D in the simulation environment, the simulation environment The positional relationship between the workpiece and the robot is unified with the position coordinates of the workpiece and the robot in the real environment, so as to complete the position calibration of the workpiece.
在本实施例中,分别对离线软件中仿真工件的表面与真实环境中真实工件的表面进行采样,得到四个仿真采样点与四个真实采样点;然后通过计算分别得到第一仿真距离与第二仿真距离以及第一真实距离与第二真实距离;之后计算第一仿真距离与第一真实距离的比值以及第二仿真距离与第二真实距离之间的比值,得到第一比值与第二比值;随后利用第一比值、第二比值、第一真实采样点、真实最近点、第二真实采样点或真实最近点,可得到第一更新点的坐标值与第二更新点的坐标值;最后把真实最近点的坐标值赋给仿真最近点,将第一更新点的坐标值赋予给第一仿真采样点,将第二更新点的坐标值赋予给第二仿真采样点,实现对仿真工件的位置进行调整,使得仿真采样点的位置与相应的更新点的位置相同;本实施例通过在工件上采四个采样点,利用这些采样点计算更新点的坐标,能够减少在实际操作中的采集误差,并且可以在工件表面没有任何尖端的情况下,精准地完成工件校准。In this embodiment, the surface of the simulated workpiece in the offline software and the surface of the real workpiece in the real environment are sampled, respectively, to obtain four simulated sampling points and four real sampling points; 2. The simulation distance and the first real distance and the second real distance; then calculate the ratio between the first simulation distance and the first real distance and the ratio between the second simulation distance and the second real distance, and obtain the first ratio and the second ratio. ; Then use the first ratio, the second ratio, the first real sampling point, the real closest point, the second real sampling point or the real closest point to obtain the coordinate value of the first update point and the coordinate value of the second update point; finally The coordinate value of the real closest point is assigned to the simulation closest point, the coordinate value of the first update point is assigned to the first simulation sampling point, and the coordinate value of the second update point is assigned to the second simulation sampling point, so as to realize the simulation of the workpiece. The position is adjusted so that the position of the simulation sampling point is the same as the position of the corresponding update point; in this embodiment, by taking four sampling points on the workpiece, and using these sampling points to calculate the coordinates of the update point, the collection in actual operation can be reduced. error, and can accurately complete the workpiece calibration without any sharp points on the workpiece surface.
请参阅图6,图6是本申请提供的位置校准装置一实施例的结构示意图,位置校准装置60包括互相连接的存储器61和处理器62,存储器61用于存储计算机程序,计算机程序在被处理器62执行时,用于实现上述实施例中的位置校准方法。Please refer to FIG. 6. FIG. 6 is a schematic structural diagram of an embodiment of a position calibration device provided by the present application. The
请参阅图7,图7是本申请提供的计算机可读存储介质一实施例的结构示意图,计算机可读存储介质70用于存储计算机程序71,计算机程序71在被处理器执行时,用于实现上述实施例中的位置校准方法。Please refer to FIG. 7. FIG. 7 is a schematic structural diagram of an embodiment of a computer-readable storage medium provided by the present application. The computer-
计算机可读存储介质70可以是服务端、U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。The computer-
在本申请所提供的几个实施方式中,应该理解到,所揭露的方法以及设备,可以通过其它的方式实现。例如,以上所描述的设备实施方式仅仅是示意性的,例如,模块或单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。In the several embodiments provided in this application, it should be understood that the disclosed method and device may be implemented in other manners. For example, the device implementations described above are only illustrative. For example, the division of modules or units is only a logical function division. In actual implementation, there may be other divisions, for example, multiple units or components may be combined or Can be integrated into another system, or some features can be ignored, or not implemented.
作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施方式方案的目的。Units described as separate components may or may not be physically separated, and components shown as units may or may not be physical units, that is, may be located in one place, or may be distributed to multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution in this implementation manner.
另外,在本申请各个实施方式中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。In addition, each functional unit in each embodiment of the present application may be integrated into one processing unit, or each unit may exist physically alone, or two or more units may be integrated into one unit. The above-mentioned integrated units may be implemented in the form of hardware, or may be implemented in the form of software functional units.
以上所述仅为本申请的实施例,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above are only the embodiments of the present application, and are not intended to limit the scope of the patent of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present application, or directly or indirectly applied to other related technologies Fields are similarly included within the scope of patent protection of this application.
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