CN114321868A - Movable steam injection boiler and moving method thereof - Google Patents
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Abstract
本发明为一种移动式注汽锅炉及其移动方法,其中,移动式注汽锅炉包括第一模块、第二模块、第三模块、第四模块以及第五模块,第一模块包括锅炉操作盘、燃烧器、鼓风机、辐射段以及水‑水热交换器,第二模块包括对流段,第三模块包括柱塞泵和空压机,第四模块包括配电系统,第五模块包括放空设备。第一模块安装在第一运输车上,对流段安装在辐射段的尾部上方,第一模块、第二模块、第三模块、第四模块和第五模块之间通过相应管线连接。本发明能够实现注汽锅炉的再利用,满足新开发稠油区块的注汽需求,解决新开发稠油区块注汽需求问题,减少投资。
The present invention is a mobile steam injection boiler and its moving method, wherein the mobile steam injection boiler includes a first module, a second module, a third module, a fourth module and a fifth module, and the first module includes a boiler operation panel , burner, blower, radiant section and water-water heat exchanger, the second module includes the convection section, the third module includes the plunger pump and the air compressor, the fourth module includes the power distribution system, and the fifth module includes the venting equipment. The first module is installed on the first transport vehicle, the convection section is installed above the tail of the radiation section, and the first module, the second module, the third module, the fourth module and the fifth module are connected by corresponding pipelines. The invention can realize the reuse of the steam injection boiler, meet the steam injection demand of the newly developed heavy oil block, solve the problem of the steam injection demand of the newly developed heavy oil block, and reduce the investment.
Description
技术领域technical field
本发明是关于稠油开发技术领域,尤其涉及一种移动式注汽锅炉及其移动方法。The invention relates to the technical field of heavy oil development, in particular to a mobile steam injection boiler and a moving method thereof.
背景技术Background technique
现有注汽锅炉技术参数为:额定蒸发量:23t/h;额定蒸汽压力:17.2MPa;额定蒸汽温度:353℃;蒸汽干度:80%;尺寸:27750×4110×8470mm(含烟筒);燃料:油、气;控制方式:PLC+触摸屏。注汽锅炉的结构如图1和图2所示,包括锅炉本体、水-水热交换器、燃烧器04、鼓风机05、锅炉操作盘06(即自动仪表)以及柱塞泵07。锅炉本体包括辐射段01、过渡段02和对流段03,辐射段01为圆筒形结构,受热面采用蛇形往复结构,主要采用辐射传热方式进行热量传递,前端板和后端板间距离12500mm。过渡段02为高温烟气转向区,过渡段02长4680mm,内部没有布置受热面,外表面温度最高。对流段03位于烟气低温区域,其功能是将烟气温度进一步降低,提高锅炉热效率。燃烧器04为北美直吹型双燃料燃烧器,燃烧器段长5500mm,其余泵段为5070mm。The technical parameters of the existing steam injection boiler are: rated evaporation: 23t/h; rated steam pressure: 17.2MPa; rated steam temperature: 353℃; steam dryness: 80%; size: 27750×4110×8470mm (including chimney); Fuel: oil, gas; control mode: PLC+touch screen. The structure of the steam injection boiler is shown in Figures 1 and 2, including the boiler body, water-water heat exchanger,
传统的注汽锅炉,尤其是额定蒸发量为23t/h的大型注汽锅炉均为撬装固定式结构,固定安装在厂房中通过注汽管网进行注汽,无法随便移动。但是,随着稠油老区区块的开发,注汽量下降,使得部分23t/h的注汽锅炉处于闲置停用状态。而根据油藏开发方案,新开发稠油区块注汽需要大,原由11.2t/h和9.2t/h活动炉承担注汽任务,锅炉蒸发量低、注汽速率慢,单井注汽时间长,大大影响此区块的采油速度。若在新区块重新建造23t/h的注汽锅炉,建造成本较高;若将老区块的注汽锅炉搬迁至新区块,则需要将厂房拆除,将注汽锅炉通过大型吊车吊起搬迁,通过搬迁一台注汽锅炉新建注汽站需要费用大约813万元,投资较大。Traditional steam injection boilers, especially large-scale steam injection boilers with a rated evaporation of 23t/h, are all skid-mounted fixed structures. They are fixedly installed in the workshop for steam injection through the steam injection pipe network, and cannot be moved casually. However, with the development of the old heavy oil block, the steam injection volume has decreased, so that some 23t/h steam injection boilers are idle and out of service. However, according to the reservoir development plan, the newly developed heavy oil block requires a lot of steam injection. The steam injection task was originally undertaken by the 11.2t/h and 9.2t/h active boilers. The boiler evaporation is low, the steam injection rate is slow, and the single well steam injection time long, which greatly affects the oil production rate of this block. If the 23t/h steam injection boiler is rebuilt in the new block, the construction cost will be higher; if the steam injection boiler in the old block is relocated to the new block, the factory building needs to be dismantled, and the steam injection boiler shall be hoisted and relocated by a large crane. It will cost about 8.13 million yuan to relocate a steam injection boiler and build a new steam injection station, which is a relatively large investment.
由此,本发明人凭借多年从事相关行业的经验与实践,提出一种移动式注汽锅炉及其移动方法,以克服现有技术的缺陷。Therefore, the inventor of the present invention proposes a mobile steam injection boiler and a moving method thereof by virtue of years of experience and practice in related industries, so as to overcome the defects of the prior art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种移动式注汽锅炉及其移动方法,能够实现注汽锅炉的再利用,满足新开发稠油区块的注汽需求,解决新开发稠油区块注汽需求问题,减少投资。The purpose of the present invention is to provide a mobile steam injection boiler and its moving method, which can realize the reuse of the steam injection boiler, meet the steam injection demand of newly developed heavy oil blocks, and solve the problem of steam injection demand of newly developed heavy oil blocks , reduce investment.
本发明的目的可采用下列技术方案来实现:Purpose of the present invention can adopt following technical scheme to realize:
本发明提供了一种移动式注汽锅炉,包括第一模块、第二模块、第三模块、第四模块以及第五模块;第一模块包括锅炉操作盘、燃烧器、鼓风机、辐射段以及水-水热交换器,第二模块包括对流段,第三模块包括柱塞泵和空压机,第四模块包括配电系统,第五模块包括放空设备;第一模块安装在第一运输车上,对流段安装在辐射段的尾部上方,第一模块、第二模块、第三模块、第四模块和第五模块之间通过相应管线连接。The invention provides a mobile steam injection boiler, which includes a first module, a second module, a third module, a fourth module and a fifth module; the first module includes a boiler operation panel, a burner, a blower, a radiant section and a water heater -Water heat exchanger, the second module includes the convection section, the third module includes the plunger pump and the air compressor, the fourth module includes the power distribution system, and the fifth module includes the venting equipment; the first module is installed on the first transport vehicle , the convection section is installed above the tail of the radiation section, and the first module, the second module, the third module, the fourth module and the fifth module are connected by corresponding pipelines.
在本发明的一较佳实施方式中,第二模块能安装在第二运输车上,第三模块能安装在第三运输车上,第四模块能安装在第四运输车上,第五模块能安装在第五运输车上。In a preferred embodiment of the present invention, the second module can be mounted on the second transport vehicle, the third module can be mounted on the third transport vehicle, the fourth module can be mounted on the fourth transport vehicle, and the fifth module can be mounted on the fourth transport vehicle Can be mounted on the fifth transporter.
在本发明的一较佳实施方式中,第一模块通过第一底架安装在第一运输车上,第二模块通过第二底架安装在第二运输车上,第三模块通过第三底架安装在第三运输车上,第四模块通过第四底架安装在第四运输车上,第五模块通过第五底架安装在第五运输车上;第二底架、第三底架、第四底架和第五底架分别与第二运输车、第三运输车、第四运输车和第五运输车能拆卸地固定连接,第二模块与第二底架能拆卸地固定连接。In a preferred embodiment of the present invention, the first module is mounted on the first transport vehicle through the first chassis, the second module is mounted on the second transport vehicle through the second chassis, and the third module is mounted on the third chassis The frame is mounted on the third transport vehicle, the fourth module is mounted on the fourth transport vehicle through the fourth base frame, and the fifth module is mounted on the fifth transport vehicle through the fifth base frame; the second base frame, the third base frame , The fourth chassis and the fifth chassis are detachably and fixedly connected with the second transport vehicle, the third transport vehicle, the fourth transport vehicle and the fifth transport vehicle, respectively, and the second module and the second chassis are detachably and fixedly connected .
在本发明的一较佳实施方式中,第一运输车为拖车,第二运输车、第三运输车、第四运输车和第五运输车均为卡车。In a preferred embodiment of the present invention, the first transporter is a trailer, and the second transporter, the third transporter, the fourth transporter and the fifth transporter are all trucks.
在本发明的一较佳实施方式中,第一模块还包括安装在辐射段的尾部上方的高干段,对流段安装在高干段的上方;在辐射段内设有蛇形往复排列的第一管束,在高干段内设有蛇形往复排列的第二管束;第一管束的出口端与第二管束的进口端连接,第二管束的出口端作为蒸汽出口。In a preferred embodiment of the present invention, the first module further includes a high trunk section installed above the tail of the radiant section, and the convection section is installed above the high trunk section; a serpentine reciprocating arrangement is provided in the radiant section. A tube bundle is provided with a serpentine reciprocating second tube bundle in the high dry section; the outlet end of the first tube bundle is connected with the inlet end of the second tube bundle, and the outlet end of the second tube bundle serves as a steam outlet.
在本发明的一较佳实施方式中,辐射段包括卧式圆筒的外壳,在外壳的尾部上方开设有切口,在切口处设有安装框架,高干段的下端安装在安装框架上。In a preferred embodiment of the present invention, the radiating section includes a horizontal cylindrical casing, a cutout is formed above the tail of the casing, a mounting frame is provided at the cutout, and the lower end of the high trunk section is mounted on the mounting frame.
在本发明的一较佳实施方式中,对流段内设有蛇形往复排列的第三管束,水-水热交换器设在辐射段的侧面,水-水热交换器包括内管以及套设在内管外的外管,柱塞泵的出口端与外管的进水端连接,外管的出水端与第三管束的进水端连接,第三管束的出水端与内管的进水端连接,内管的出水端与第一管束的进水端连接。In a preferred embodiment of the present invention, a third tube bundle in a serpentine reciprocating arrangement is arranged in the convection section, the water-water heat exchanger is arranged on the side of the radiation section, and the water-water heat exchanger includes an inner tube and a sleeve In the outer tube outside the inner tube, the outlet end of the plunger pump is connected with the water inlet end of the outer tube, the water outlet end of the outer tube is connected with the water inlet end of the third tube bundle, and the water outlet end of the third tube bundle is connected with the water inlet end of the inner tube The water outlet end of the inner pipe is connected with the water inlet end of the first tube bundle.
在本发明的一较佳实施方式中,第三管束包括光管以及设在光管上方的翅片管,翅片管的进水端作为第三管束的进水端,翅片管的出水端与光管的进水端连接,光管的出水端与作为第三管束的出水端。In a preferred embodiment of the present invention, the third tube bundle includes a light tube and a finned tube disposed above the light tube, the water inlet end of the finned tube serves as the water inlet end of the third tube bundle, and the water outlet end of the finned tube It is connected with the water inlet end of the light pipe, and the water outlet end of the light pipe is connected with the water outlet end as the third tube bundle.
在本发明的一较佳实施方式中,燃烧器设在辐射段的头部,燃烧器与鼓风机连接。In a preferred embodiment of the present invention, the burner is arranged at the head of the radiation section, and the burner is connected with the blower.
本发明还提供了一种移动式注汽锅炉的移动方法,移动式注汽锅炉的移动方法包括如下步骤:The present invention also provides a moving method of the mobile steam injection boiler, and the moving method of the mobile steam injection boiler includes the following steps:
S1、将锅炉操作盘、燃烧器、鼓风机、辐射段以及水-水热交换器作为第一模块并安装在第一运输车上,将对流段作为第二模块并安装在第二运输车上,将柱塞泵和空压机作为第三模块并安装在第三运输车上,将配电系统作为第四模块并安装在第四运输车上,将放空设备作为第五模块并安装在第五运输车上;S1, take the boiler operating panel, the burner, the blower, the radiant section and the water-water heat exchanger as the first module and install it on the first transport vehicle, and use the convection section as the second module and install it on the second transport vehicle, Use the plunger pump and air compressor as the third module and install it on the third transporter, use the power distribution system as the fourth module and install it on the fourth transporter, and use the venting equipment as the fifth module and install it on the fifth on a transport vehicle;
S2、将第一模块通过第一运输车运输到工作位置,将第二模块通过第二运输车运输到工作位置,将第三模块通过第三运输车运输到工作位置,将第四模块通过第四运输车运输到工作位置,将第五模块通过第五运输车运输到工作位置;S2. Transport the first module to the working position through the first transport vehicle, transport the second module to the working position through the second transport vehicle, transport the third module to the working position through the third transport vehicle, and transport the fourth module to the working position through the third transport vehicle The four transporters are transported to the working position, and the fifth module is transported to the working position by the fifth transporter;
S3、将第二模块通过吊车吊至辐射段的上方,并安装在辐射段的尾部上方,将第三模块、第四模块和第五模块分别通过吊车吊至地面上;S3. The second module is hoisted to the top of the radiation section by a crane, and installed above the tail of the radiation section, and the third module, the fourth module and the fifth module are respectively lifted to the ground by the crane;
S4、将第一模块、第二模块、第三模块、第四模块和第五模块之间通过相应管线连接,完成移动。S4. Connect the first module, the second module, the third module, the fourth module and the fifth module through corresponding pipelines to complete the movement.
由上所述,本发明中的移动式注汽锅炉,根据各部件的体积大小将其分成五个模块,布局合理,减少了运输尺寸,方便运输。将各模块移动至新开发稠油区块的工作位置后通过相应的管线连接,便可以直接使用,无需新开发稠油区块重新建设新的注汽锅炉。既满足了新开发稠油区块注汽需要,大大提高新开发区块注汽速度,增加稠油产量,又实现了老区块注汽锅炉的再次利用,使得注汽锅炉的使用更加灵活,大大提高了注汽锅炉的使用率,减少了投资。另外,本发明中取消了现有技术中的过渡段,对流段能够直接设在辐射段的尾部上方,使其占地面积更小,更便于运输。From the above, the mobile steam injection boiler in the present invention is divided into five modules according to the volume of each component, the layout is reasonable, the transportation size is reduced, and the transportation is convenient. Each module can be used directly after being moved to the working position of the newly developed heavy oil block and connected by the corresponding pipeline, without rebuilding a new steam injection boiler in the newly developed heavy oil block. It not only meets the steam injection needs of newly developed heavy oil blocks, greatly improves the steam injection speed of newly developed blocks, increases the production of heavy oil, but also realizes the reuse of steam injection boilers in old blocks, making the use of steam injection boilers more flexible and greatly improved. Improve the utilization rate of steam injection boiler and reduce investment. In addition, in the present invention, the transition section in the prior art is eliminated, and the convection section can be directly arranged above the tail of the radiating section, so that it occupies a smaller area and is more convenient for transportation.
附图说明Description of drawings
以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。其中:The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:
图1:为现有技术中额定蒸发量为23t/h的注汽锅炉的结构示意图。Fig. 1 is a schematic structural diagram of a steam injection boiler with a rated evaporation capacity of 23t/h in the prior art.
图2:为现有技术中辐射段的局部结构图。Fig. 2 is a partial structural diagram of a radiation section in the prior art.
图3:为本发明提供的移动式注汽锅炉的主视图。Figure 3 is a front view of the mobile steam injection boiler provided by the present invention.
图4:为本发明提供的移动式注汽锅炉的侧视图。Fig. 4 is a side view of the mobile steam injection boiler provided by the present invention.
图5:为本发明提供的辐射段的结构示意图。FIG. 5 is a schematic structural diagram of the radiation section provided by the present invention.
图6:为本发明提供的安装框架的结构示意图。FIG. 6 is a schematic structural diagram of the mounting frame provided by the present invention.
图7:为本发明提供的对流段的主视图。Figure 7: is a front view of the convection section provided by the present invention.
图8:为本发明提供的对流段的侧视图。Figure 8: A side view of the convection section provided by the present invention.
图9:为本发明提供的高干段的主视图。FIG. 9 is a front view of the high dry section provided by the present invention.
图10:为本发明提供的高干段的侧视图。Figure 10: is a side view of the high stem section provided by the present invention.
图11:为本发明提供的移动式注汽锅炉的结构简图,其中图11中的箭头代表水流的方向。Fig. 11 is a schematic structural diagram of the mobile steam injection boiler provided by the present invention, wherein the arrows in Fig. 11 represent the direction of water flow.
附图标号说明:Description of reference numbers:
现有技术:current technology:
01、辐射段;02、过渡段;03、对流段;04、燃烧器;05、鼓风机;06、锅炉操作盘;07、柱塞泵。01, radiation section; 02, transition section; 03, convection section; 04, burner; 05, blower; 06, boiler operation panel; 07, plunger pump.
本发明:this invention:
1、辐射段;11、第一管束;12、外壳;121、切口;122、安装框架;1. Radiation section; 11. First tube bundle; 12. Shell; 121. Cutout; 122. Mounting frame;
2、高干段;21、第二管束;2. High dry section; 21. Second tube bundle;
3、对流段;31、第三管束;311、光管;312、翅片管;3. Convective section; 31. The third tube bundle; 311, Light tube; 312, Finned tube;
4、水-水热交换器;4. Water-water heat exchanger;
5、燃烧器;5. Burner;
6、鼓风机;6. Blower;
7、锅炉操作盘;7. Boiler operation panel;
8、柱塞泵;8. Plunger pump;
9、第一运输车;91、支腿。9. The first transport vehicle; 91. Outriggers.
具体实施方式Detailed ways
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图说明本发明的具体实施方式。In order to have a clearer understanding of the technical features, objects and effects of the present invention, the specific embodiments of the present invention will now be described with reference to the accompanying drawings.
如图3至图11所示,本实施例提供一种移动式注汽锅炉,包括第一模块、第二模块、第三模块、第四模块以及第五模块。As shown in FIG. 3 to FIG. 11 , this embodiment provides a mobile steam injection boiler, which includes a first module, a second module, a third module, a fourth module, and a fifth module.
其中,第一模块包括锅炉操作盘7、燃烧器5、鼓风机6、辐射段1以及水-水热交换器4,第二模块包括对流段3,第三模块包括柱塞泵8和空压机,第四模块包括配电系统,第五模块包括放空设备。第一模块安装在第一运输车9上,对流段3安装在辐射段1的尾部上方,第一模块、第二模块、第三模块、第四模块和第五模块之间通过相应管线连接。Wherein, the first module includes a
由此,本实施例中的移动式注汽锅炉,根据各部件的体积大小将其分成五个模块,布局合理,减少了运输尺寸,方便运输。将各模块移动至新开发稠油区块的工作位置后通过相应的管线连接,便可以直接使用,无需新开发稠油区块重新建设新的注汽锅炉。既满足了新开发稠油区块注汽需要,大大提高新开发区块注汽速度,增加稠油产量,又实现了老区块注汽锅炉的再次利用,使得注汽锅炉的使用更加灵活,大大提高了注汽锅炉的使用率,减少了投资。另外,本实施例中取消了现有技术中的过渡段,对流段3能够直接设在辐射段1的尾部上方,使其占地面积更小,更便于运输。Therefore, the mobile steam injection boiler in this embodiment is divided into five modules according to the volume size of each component, the layout is reasonable, the transportation size is reduced, and the transportation is convenient. Each module can be used directly after being moved to the working position of the newly developed heavy oil block and connected by the corresponding pipeline, without rebuilding a new steam injection boiler in the newly developed heavy oil block. It not only meets the steam injection needs of newly developed heavy oil blocks, greatly improves the steam injection speed of newly developed blocks, increases the production of heavy oil, but also realizes the reuse of steam injection boilers in old blocks, making the use of steam injection boilers more flexible and greatly improved. Improve the utilization rate of steam injection boiler and reduce investment. In addition, in this embodiment, the transition section in the prior art is eliminated, and the
在具体实现方式中,为了便于第二至第五模块的运输,第二模块能安装在第二运输车上,第三模块能安装在第三运输车上,第四模块能安装在第四运输车上,第五模块能安装在第五运输车上。In a specific implementation, in order to facilitate the transportation of the second to fifth modules, the second module can be installed on the second transportation vehicle, the third module can be installed on the third transportation vehicle, and the fourth module can be installed on the fourth transportation vehicle On the vehicle, the fifth module can be mounted on the fifth transporter.
在安装时,将老区块的固定式注汽锅炉中的各部件按照上述的方式进行拆分,第一模块中的锅炉操作盘7、燃烧器5、鼓风机6、辐射段1以及水-水热交换器4相互之前提前相应连接好,并将各个模块安装在各运输车上。使用时,直接通过各运输车便可以将各个模块运输到新开发稠油区块的工作位置,第一模块仍设在第一运输车9上不用取下,然后将第二模块、第三模块、第四模块和第五模块利用吊车吊装至地面上,将对流段3安装在辐射段1的尾部上方,再对各模块之间通过相应管线连接,便可以直接使用,实现了对老区块固定式注汽锅炉的移动并再次利用。通过将五个模块分别安装在五个运输车上,通过各运输车的输送作用便能移动至指定位置,简单方便,尤其针对一台额定蒸发量为23t/h的注汽锅炉来说,该老区块闲置的注汽锅炉进行车载移动式改造仅需投资226万元,可减少投资费用587万元。During installation, the components of the stationary steam injection boiler in the old block are disassembled as described above. The
进一步地,为了便于各模块的安装以及固定,第一模块通过第一底架安装在第一运输车9上,第二模块通过第二底架安装在第二运输车上,第三模块通过第三底架安装在第三运输车上,第四模块通过第四底架安装在第四运输车上,第五模块通过第五底架安装在第五运输车上。第二底架、第三底架、第四底架和第五底架分别与第二运输车、第三运输车、第四运输车和第五运输车能拆卸地固定连接,第二模块与第二底架能拆卸地固定连接。Further, in order to facilitate the installation and fixation of each module, the first module is installed on the first transportation vehicle 9 through the first chassis, the second module is installed on the second transportation vehicle through the second chassis, and the third module is installed through the first chassis. The third chassis is mounted on the third transport vehicle, the fourth module is mounted on the fourth transport vehicle through the fourth chassis, and the fifth module is mounted on the fifth transport vehicle through the fifth chassis. The second chassis, the third chassis, the fourth chassis and the fifth chassis are detachably and fixedly connected with the second transport vehicle, the third transport vehicle, the fourth transport vehicle and the fifth transport vehicle, respectively, and the second module is connected with The second chassis is detachably and fixedly connected.
可以理解,第一模块中的锅炉操作盘7、鼓风机6以及辐射段1的壳体固定在第一底架上,一般水-水热交换器4设在辐射段1的侧面,相较于现有技术中将其设在辐射段1上部的方式,能够保证拉运不超高。对于上述列举之外的其他配套设备(例如扩容器、排放水箱、排放水泵、水泵操作间等,具体结构为现有技术)也作为第五模块的一部分一起安装在第五运输车上进行运输,各模块和底架构成一个整体,运输至工作位置后,可以通过吊车相应地从运输车上取下,同时第二模块与第二底架能拆卸,以便于将对流段3安装在辐射段1的尾部上方。It can be understood that the
实际使用时,根据各模块的体积大小来选择合适的运输车,本实施例中优选采用第一运输车9为拖车,第二运输车、第三运输车、第四运输车和第五运输车均为卡车。其中,本实施例中拖车上安装第一模块后总体尺寸为18500×4000×4800m,运输到指定位置后,可以将拖车的拖车头单独开走,拖车的车盘以及车盘底部的轮胎保持不动,同时会在车盘底部增加支腿91,以保证第一模块更稳固地通过车盘支撑在底面上。各卡车运输至指定位置并将各模块取下后也可以开走,后续需要再次将注汽锅炉移动时再使用。In actual use, a suitable transport vehicle is selected according to the size of each module. In this embodiment, the first transport vehicle 9 is preferably used as a trailer, the second transport vehicle, the third transport vehicle, the fourth transport vehicle and the fifth transport vehicle. Both are trucks. Among them, in this embodiment, after the first module is installed on the trailer, the overall size is 18500 × 4000 × 4800 m. After transporting to the designated position, the trailer head of the trailer can be driven away alone, and the wheels of the trailer and the tires at the bottom of the wheel remain undisturbed. At the same time, a
进一步地,由于蒸汽出口的蒸汽温度为循环水温度最高之处,为了防止蒸汽温度对辐射段1内的第一管束11造成爆管现象,第一模块还包括安装在辐射段1的尾部上方的高干段2,对流段3安装在高干段2的上方。在辐射段1内设有蛇形往复排列的第一管束11,在高干段2内设有蛇形往复排列的第二管束21。第一管束11的出口端与第二管束21的进口端连接,第二管束21的出口端作为蒸汽出口。Further, since the steam temperature of the steam outlet is the highest temperature of the circulating water, in order to prevent the steam temperature from causing the tube burst phenomenon to the
其中,第一管束11是由多根水平管束和弯管串接构成,对于辐射段1以及内部的第一管束11的结构均为现有技术。对流段3和高干段2的壳体均为矩形体结构,且两者上下连通,本实施例中对流段3和高干段2的壳体整体外形尺寸为4312mm×2373mm×1400mm。相较于现有技术中将第一管束11的出口端作为蒸汽出口的方式而言,本实施例中将蒸汽出口后移,使得循环水在辐射段1的第一管束11中仍保持液态,流动至高干段2内再变为水蒸汽,由于高干段2处的烟气温度相对较低,因此能够避免蒸汽出口处的管路发生爆管,使用更加安全。The
在实际应用中,为了便于加工和安装,辐射段1包括卧式圆筒的外壳12,在外壳12的尾部上方开设有切口121,在切口121处设有安装框架122,高干段2的下端安装在安装框架122上。In practical applications, in order to facilitate processing and installation, the
在对老区块的固定式注汽锅炉中原有辐射段1进行改造时,如图5所示,仍保留原来的卧式圆筒结构,保持外壳12的前端板和后端板的尺寸不变(长12500mm),然后从后端板往前切除部分外壳12(即切除图2中示出的虚线框部分),长度尺寸约为长4500mm,宽度为原来对流段3宽度(约2400mm),并对原56根水平管束进行改造,维持辐射段1下方的34根水平管束不变,将剩余22根水平管束进行截取,截取后该部分水平管束长度变为6965mm。外壳12上的切除部分构成上述的切口121,切口121下方的辐射段1的部分相当于过渡段的转换通道的作用。安装框架122的结构如图6所示,当然,安装框架122的形状也可以采用其他形状,其便于后续和高干段2连接。When transforming the original
进一步地,对流段3内设有蛇形往复排列的第三管束31,水-水热交换器4包括内管以及套设在内管外的外管,柱塞泵8的出口端与外管的进水端连接,外管的出水端与第三管束31的进水端连接,第三管束31的出水端与内管的进水端连接,内管的出水端与第一管束11的进水端连接。Further, the
第三管束31包括光管311以及设在光管311上方的翅片管312,翅片管312的进水端作为第三管束31的进水端,翅片管312的出水端与光管311的进水端连接,光管311的出水端与作为第三管束31的出水端。燃烧器5设在辐射段1的头部,燃烧器5与鼓风机6连接。The
在使用时,燃烧器5能够向辐射段1内部的炉膛中喷射火焰,炉膛内的第一管束11接收热量后传递给第一管束11内的循环水,便于水蒸发变成水蒸汽,然后从第一管束11的出口端进入高干段2的第二管束21中,再由高干段2的出口排入井下稠油油层中。同时,向炉膛内喷入火焰时,燃料燃烧后产生的高温烟气会直接顺着辐射段1的炉膛流入高干段2,再流入对流段3,此时烟气会对第三管束31中的锅炉给水进行热量交换,第三管束31中的锅炉给水温度升高,烟气的温度随之降低。进而可以充分利用烟气的余热加热流入辐射段1的第一管束11中的循环水,使第一管束11中的循环水蒸发为水蒸汽所需的热量有所降低,大大减小了燃烧器5的燃料用量,提高了注汽锅炉的热效率。When in use, the
通过柱塞泵8将锅炉给水泵入水-水热交换器4的外管,同时内管接收第三管束31的出口端经炉膛的烟气热量交换后的温度较高的锅炉给水,此时,内管和外管温差较大存在热量交换,使得内管中的水温度降低,外管中的水温度升高,通过水-水热交换器4的套管式热交换作用,能够对流入对流段3的锅炉给水进行加热,以便将第三管束31的入口水温提高并超过烟气的露点温度,防止烟气中的水蒸气和二氧化硫因入口水温低而凝结,从而产生硫酸造成对流段3的翅片管312的腐蚀。内管出口端的水将会流入辐射段1的第一管束11中。The boiler feed water is pumped into the outer tube of the water-
对于辐射段1、对流段3、水-水热交换器4、柱塞泵8、燃烧器5和鼓风机6的具体结构以及相互之间的连接均为现有技术,在此不再赘述。The specific structures and connections between the
对于上述的锅炉操作盘7为自动仪表,是整个注汽锅炉的控制系统,具体结构也为现有技术。对于上述的配电系统主要用来为相关部件进行供电,与锅炉操作盘7、燃烧器5、鼓风机6、柱塞泵8和空压机等均电连接,具体结构和连接也为现有技术。对于上述的空压机,在正常情况下并不使用,一般在冬季温度较低,需要将管线中的水汽排出时会用到空压机,此时将空压机通过管路与相关管线连接,通过空压机向管线中打入空气,便可以将管线中的水汽排出,空压机的具体结构也为现有技术。The above-mentioned
对于上述的放空设备,设在锅炉的蒸汽出口处,一般蒸汽出口处分为两路,一路直接将蒸汽排入油层中,一路用于放空;蒸汽在投井前,先将放空的管路打开,排入油层的管路关闭,对蒸汽进行放空,当蒸汽合格后,再将放空的管路关闭,排入油层的管路打开,将合格的蒸汽排入油层中。在锅炉停注后,为了避免锅炉内憋压,也会进行放空操作。对于放空设备的具体结构也为现有技术。For the above-mentioned venting equipment, it is located at the steam outlet of the boiler. Generally, the steam outlet is divided into two paths, one directly discharges the steam into the oil layer, and the other is used for venting; The pipeline discharged into the oil layer is closed, and the steam is vented. When the steam is qualified, the vented pipeline is closed, the pipeline discharged into the oil layer is opened, and the qualified steam is discharged into the oil layer. After the boiler is stopped, in order to avoid the pressure in the boiler, the venting operation will also be carried out. The specific structure of the venting equipment is also in the prior art.
进一步地,本实施例中还提供一种注汽锅炉的移动方法,该方法包括如下步骤:Further, a method for moving a steam injection boiler is also provided in this embodiment, and the method includes the following steps:
S1、将锅炉操作盘7、燃烧器5、鼓风机6、辐射段1以及水-水热交换器4作为第一模块并安装在第一运输车9上,将对流段3作为第二模块并安装在第二运输车上,将柱塞泵8和空压机作为第三模块并安装在第三运输车上,将配电系统作为第四模块并安装在第四运输车上,将放空设备作为第五模块并安装在第五运输车上;S1. Use the
S2、将第一模块通过第一运输车9运输到工作位置,将第二模块通过第二运输车运输到工作位置,将第三模块通过第三运输车运输到工作位置,将第四模块通过第四运输车运输到工作位置,将第五模块通过第五运输车运输到工作位置;S2. Transport the first module to the working position through the first transport vehicle 9, transport the second module to the working position through the second transport vehicle, transport the third module to the working position through the third transport vehicle, and transport the fourth module through the The fourth transport vehicle is transported to the working position, and the fifth module is transported to the working position by the fifth transport vehicle;
S3、将第二模块通过吊车吊至辐射段1的上方,并安装在辐射段1的尾部上方,将第三模块、第四模块和第五模块分别通过吊车吊至地面上;S3, the second module is hoisted to the top of the
S4、将第一模块、第二模块、第三模块、第四模块和第五模块之间通过相应管线连接,完成移动。对于整个移动式蒸汽锅炉的具体结构以及各模块的连接方式在前面已经叙述,在此不再赘述。S4. Connect the first module, the second module, the third module, the fourth module and the fifth module through corresponding pipelines to complete the movement. The specific structure of the entire mobile steam boiler and the connection mode of each module have been described above, and will not be repeated here.
综上,本实施例中的移动式注汽锅炉及注汽锅炉的移动方法,将老区块中原来的固定式注汽锅炉的各部件进行拆分,拆分后将锅炉操作盘7、燃烧器5、鼓风机6、辐射段1和水-水热交换器4上车,通过拖车实现移动运输,对流段3、柱塞泵8、配电系统、放空设备等通过卡车运输,实现将现有技术中23t/h橇装固定式结构注汽锅炉拆装,方便改变注汽锅炉的注汽位置,实现了现有技术中23t/h橇装固定式结构注汽锅炉的盘活移动以及再利用,大大提高了使用率,满足了新区块新增注汽锅炉的投资需求,并减少了投资。To sum up, for the mobile steam injection boiler and the moving method of the steam injection boiler in this embodiment, the parts of the original fixed steam injection boiler in the old block are split, and after the split, the
以上仅为本发明示意性的具体实施方式,并非用以限定本发明的范围。任何本领域的技术人员,在不脱离本发明的构思和原则的前提下所作出的等同变化与修改,均应属于本发明保护的范围。The above are only exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention. Equivalent changes and modifications made by any person skilled in the art without departing from the concept and principles of the present invention shall fall within the protection scope of the present invention.
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CN201327013Y (en) * | 2009-04-08 | 2009-10-14 | 辽河石油勘探局总机械厂 | 100t/h fuel or gas steam injection boiler |
CN201331047Y (en) * | 2009-04-08 | 2009-10-21 | 辽河石油勘探局总机械厂 | Superheated vapor fuel oil (gas) steam-filling boiler |
CN101881434A (en) * | 2010-07-02 | 2010-11-10 | 西安交通大学 | A vehicle-mounted flue gas three-pass high-pressure direct-flow steam injection boiler system |
CN201706470U (en) * | 2010-07-06 | 2011-01-12 | 辽河石油勘探局总机械厂 | Vehicle-mounted steam injection boiler |
CN102230612A (en) * | 2011-07-19 | 2011-11-02 | 山东森普瑞石油装备有限公司 | High-dryness steam injection boiler and method |
CN104034036A (en) * | 2014-05-15 | 2014-09-10 | 江苏太湖锅炉股份有限公司 | Large modular vertical fuel gas organic heat carrier boiler |
CN104180359A (en) * | 2014-09-04 | 2014-12-03 | 中国石油天然气第八建设有限公司 | Large-tonnage subcritical pressure steam generator |
CN204460157U (en) * | 2014-12-09 | 2015-07-08 | 骏马石油装备制造有限公司 | A kind of evaporation capacity is the vehicle-mounted horizontal injection boiler of 15t/h |
CN107990718A (en) * | 2017-11-30 | 2018-05-04 | 上海宝冶集团有限公司 | The modular manufacturing method of large-scale reburner |
US20190353344A1 (en) * | 2018-05-15 | 2019-11-21 | Propak Systems Ltd. | Once-through steam generator for use at oilfield operation site, and method |
CN210979788U (en) * | 2019-11-11 | 2020-07-10 | 胜利油田胜机石油装备有限公司 | Overheat steam-injection boiler |
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