CN114321629A - A base for automatic leveling of measuring and moving platforms through motors - Google Patents

A base for automatic leveling of measuring and moving platforms through motors Download PDF

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CN114321629A
CN114321629A CN202011079658.8A CN202011079658A CN114321629A CN 114321629 A CN114321629 A CN 114321629A CN 202011079658 A CN202011079658 A CN 202011079658A CN 114321629 A CN114321629 A CN 114321629A
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motor
axis
level
platform
leveling
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林凤涛
陈孟禹
庞华飞
吴涛
邹亮
贾喆
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East China Jiaotong University
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Abstract

本发明提供了一种可用于测量及移动平台通过电机自动调水平的底座,其包括(1)底部支撑平台、(2)水平调整平台、(3)角度传感器、(4)电机、(5)螺纹传动自锁装置、(6)圆锥滚子轴承。该底座能检测出当前平面的角度偏移量,并由电机进行补偿。其能动态检测出当前平面偏移量,并实时调整,且由电机控制,方便快捷,且能确保精度。适用经纬仪、水准仪以及全站仪等必须在水平的前提下才可使用的测量仪器,以及需要实时调整水平的台式仪器或移动试验平台,可以显著减少人工调整产生的误差,并提高调整水平的效率。

Figure 202011079658

The invention provides a base that can be used for automatic leveling of a measuring and moving platform through a motor, which comprises (1) a bottom supporting platform, (2) a leveling platform, (3) an angle sensor, (4) a motor, (5) Threaded drive self-locking device, (6) tapered roller bearings. The base can detect the angular offset of the current plane and compensate it by the motor. It can dynamically detect the current plane offset and adjust it in real time, and is controlled by the motor, which is convenient and quick, and can ensure accuracy. It is suitable for measuring instruments such as theodolites, levels and total stations that can only be used on the premise of level, as well as desktop instruments or mobile test platforms that require real-time level adjustment, which can significantly reduce errors caused by manual adjustment and improve the efficiency of level adjustment. .

Figure 202011079658

Description

一种用于测量及移动平台通过电机自动调水平的底座A base for automatic leveling of measuring and moving platforms through motors

技术领域technical field

本发明是一种通过电机自动调水平的底座。可用于经纬仪、水准仪以及全站仪等必须在水平的前提下才可使用的测量仪器,以及需要实时调整水平的台式仪器或移动试验平台。这种需要调整水平的场景十分常见,因此快速、准确、能够动态调整、且能自锁的调整水平的底座非常有必要。The present invention is a base that is automatically leveled by a motor. It can be used for measuring instruments such as theodolites, levels, and total stations that must be leveled, as well as desktop instruments or mobile test platforms that need to be leveled in real time. This kind of scene that needs to be adjusted is very common, so a fast, accurate, dynamic adjustment, and self-locking base for adjusting the level is very necessary.

背景技术Background technique

目前使用的水平调整方法主要分为两种,一种是三个脚螺旋调整水平的方法,而另一种是通过在仪器的底部添加垫片,逐步调整至水平。There are two types of leveling methods currently used, one is the three-foot screw to adjust the level, and the other is to gradually adjust to the level by adding a spacer to the bottom of the instrument.

第一种调整水平的方法在水准仪、经纬仪、全站仪等需要水平测量的仪器上面非常常见。此方法调整水平需要经历两步:一是先粗调整,把调整水平的仪器尽量放置在较为水平的平面,使得该仪器上的圆形气泡水平仪能初步的定位到中间;二是精调整,不断的轻微的调整三个脚螺旋,使得最后能把柱状水平仪的气泡定位到中间。此方法的人为因素非常大,调整水平需要长久的操作经验,经验不足的人调整起来效率非常低下;并且是否调整水平也是依靠人眼观察得出,准确度无法得到保障。The first method of leveling is very common on instruments such as level, theodolite, and total station that require leveling. This method needs to go through two steps to adjust the level: one is rough adjustment first, and the instrument for level adjustment is placed on a relatively horizontal plane as much as possible, so that the circular bubble level on the instrument can be initially positioned in the middle; the second is fine adjustment, continuous The slight adjustment of the three foot screws makes it possible to finally locate the bubble of the column level in the middle. The human factor of this method is very large, and the adjustment level requires long-term operating experience, and the adjustment efficiency of inexperienced people is very low; and whether to adjust the level is also determined by human eyes, and the accuracy cannot be guaranteed.

而第二种一般用于台式仪器或试验平台,该水平的调整方法是依靠在四个脚的底部加垫片,逐渐的试出最终能够水平的情况。该方法调整的效率及其低下,依靠人的经验以及感觉逐渐的加垫片至水平;调整的精度也无法得到保障;如若移动了该仪器或平台,又需要花费大量的人力物力来调平。The second is generally used for desktop instruments or test platforms. The adjustment method of the level relies on adding spacers at the bottom of the four feet, and gradually try to test the final level. The adjustment efficiency of this method is extremely low, and it relies on human experience and feeling to gradually add shims to the level; the adjustment accuracy cannot be guaranteed; if the instrument or platform is moved, it will take a lot of manpower and material resources to level.

鉴于以上原因,为了能处理仪器设备无法高效、准确的调整至水平位置的实际困难,提出了一个能通过电机自动调水平的底座。In view of the above reasons, in order to deal with the practical difficulty that the instruments and equipment cannot be adjusted to the horizontal position efficiently and accurately, a base that can be automatically adjusted to the level by a motor is proposed.

附图说明:Description of drawings:

附图1:自动调水平底座整体结构;Figure 1: The overall structure of the automatic leveling base;

附图2:调水平步骤计算说明;Figure 2: Calculation description of leveling steps;

附图3:螺纹传动自锁机构工作原理。Figure 3: The working principle of the thread transmission self-locking mechanism.

发明内容SUMMARY OF THE INVENTION

本发明提供了一种能够快速高效、准确、能够动态调整、且能自锁的通过电机自动调水平的底座。主要是通过角度传感器测出当前位置的角度偏移量,然后通过计算补偿值,由位于X轴和Y轴方向的两个电机进行补偿,最终调整至水平。The invention provides a base that can be automatically leveled by a motor, which can be quickly, efficiently, accurately, dynamically adjusted and self-locked. It mainly measures the angular offset of the current position through the angle sensor, and then calculates the compensation value, compensated by the two motors located in the X-axis and Y-axis directions, and finally adjusted to the level.

本专利由(1)底部支撑平台、(2)水平调整平台、(3)角度传感器、(4)电机、(5)螺纹传动自锁装置、(6)圆锥滚子轴承、组成。其中(4)电机和 (5)螺纹传动自锁装置共有两套,分别控制X轴和Y轴的角度θθ偏移量。This patent consists of (1) a bottom support platform, (2) a horizontal adjustment platform, (3) an angle sensor, (4) a motor, (5) a threaded transmission self-locking device, and (6) a tapered roller bearing. Among them, there are two sets of (4) motor and (5) thread transmission self-locking device, which control the angle θθ offset of X-axis and Y-axis respectively.

【注意:本示意图只显示X轴方向,Y轴方向与X轴方向的示意图以及调整方法完全一致】(2)水平调整平台中间部位为万向轴,可沿着X轴和Y轴方向自由转动。(3)角度传感器安装在(2)水平调整平台上。(4)电机安装在(1) 底部支撑平台上。(5)螺纹传动自锁装置的上端安装在(2)水平调整平台上。 (6)圆锥滚子轴承安装在(1)底部支撑平台上,并套在(5)螺纹传动自锁机构上。该轴承需确保(5)螺纹传动自锁机构的轴能自由转动。[Note: This schematic diagram only shows the X-axis direction, the Y-axis direction is exactly the same as the X-axis direction and the adjustment method] (2) The middle part of the horizontal adjustment platform is a universal shaft, which can be freely rotated along the X-axis and Y-axis directions . (3) The angle sensor is installed on (2) the leveling platform. (4) The motor is mounted on the (1) bottom support platform. (5) The upper end of the threaded transmission self-locking device is installed on (2) the leveling platform. (6) The tapered roller bearing is installed on the (1) bottom support platform, and is sleeved on the (5) threaded transmission self-locking mechanism. The bearing needs to ensure that (5) the shaft of the threaded transmission self-locking mechanism can rotate freely.

(如图一所示)(As shown in Figure 1)

具体方案specific plan

调整水平步骤如下:The steps to adjust the level are as follows:

搭建自动调水平底座。Build an automatic leveling base.

1、把自动调水平底座放置在三角架上或平台上。1. Place the automatic leveling base on a tripod or platform.

2、角度传感器测出当前平面X轴与Y轴的角度偏移量。【注意:本次调水平步骤只显示X轴调整步骤,Y轴调整步骤与X轴调整步骤完全一致。】2. The angle sensor measures the angle offset between the X axis and the Y axis of the current plane. [Note: This leveling step only displays the X-axis adjustment steps, and the Y-axis adjustment steps are exactly the same as the X-axis adjustment steps. 】

3、求出电机需要转动的圈数来补偿X轴角度偏移量。已知底部支撑平台中心距离螺纹传动机构中心的距离L、螺纹螺距P、传动比I、以及角度传感器测出的X轴角度偏移量θ。最终可以求出电机转动圈数T(如图二所示),公式如下。3. Find the number of turns the motor needs to rotate to compensate for the X-axis angle offset. The distance L from the center of the bottom support platform to the center of the threaded transmission mechanism, the thread pitch P, the transmission ratio I, and the X-axis angle offset θ measured by the angle sensor are known. Finally, the number of revolutions T of the motor can be obtained (as shown in Figure 2), and the formula is as follows.

Figure RE-GDA0002780184960000021
Figure RE-GDA0002780184960000021

4、电机转动调整水平。电机转动带动锥齿轮1,锥齿轮1带动锥齿轮2,轴3固连在锥齿轮2上共同转动,轴3上端的螺纹端与套筒4的内螺纹相连接,此时轴3的正转或反转会增加或者减少于套筒4的距离,因此这个距离的变化可以补偿X轴和Y轴的角度偏移量。同时电机只承受扭矩,而不会承受推力,而且因为是螺纹连接,具有自锁的特性,不会因为重量或者振动改变水平(如图三所示)。4. The motor rotates to adjust the level. The rotation of the motor drives the bevel gear 1, the bevel gear 1 drives the bevel gear 2, the shaft 3 is fixedly connected to the bevel gear 2 and rotates together, the threaded end of the upper end of the shaft 3 is connected with the inner thread of the sleeve 4, and the shaft 3 rotates forwardly at this time. Or reversing will increase or decrease the distance from the sleeve 4, so the change in this distance can compensate for the angular offset of the X and Y axes. At the same time, the motor only bears torque, not thrust, and because it is a threaded connection, it has the characteristics of self-locking and will not change the level due to weight or vibration (as shown in Figure 3).

Claims (6)

1.本发明是一种用于测量及移动平台通过电机自动调水平的底座,该发明通过角度传感器测量出角度偏移量,依靠电机对偏移量进行补偿,最终达到水平。1. The present invention is a base for automatically leveling the measuring and moving platform through a motor. The invention measures the angular offset through an angle sensor, and compensates for the offset by means of the motor, and finally reaches the level. 2.本专利由底部支撑平台、水平调整平台、角度传感器、电机、螺纹传动自锁装置、圆锥滚子轴承、组成。2. This patent consists of a bottom support platform, a horizontal adjustment platform, an angle sensor, a motor, a threaded drive self-locking device, and a tapered roller bearing. 3.根据权利要求1所述的水平调整步骤,水平调整平台中心为万向轴,可沿着X轴和Y轴自由转动。3. The leveling step according to claim 1, wherein the center of the leveling platform is a universal shaft, which can freely rotate along the X-axis and the Y-axis. 4.根据权利要求1所述的水平调整步骤,角度传感器为双轴传感器,可测X轴和Y轴的角度偏移量。4. The level adjustment step according to claim 1, wherein the angle sensor is a dual-axis sensor, which can measure the angle offset of the X-axis and the Y-axis. 5.根据权利要求1所述的水平调整步骤,螺纹传动自锁装置可使电机横向放置,并只会承受扭矩,且因为是螺纹传动,具有自锁的特性。5. The level adjustment step according to claim 1, the screw drive self-locking device can place the motor laterally, and can only bear torque, and because it is a screw drive, it has self-locking characteristics. 6.根据权利要求1所述的水平调整步骤,电机补偿需转动的圈数可由公式计算得出。6. The level adjustment step according to claim 1, the number of turns needed to be rotated by the motor to compensate can be calculated by a formula.
CN202011079658.8A 2020-10-11 2020-10-11 A base for automatic leveling of measuring and moving platforms through motors Pending CN114321629A (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101958154A (en) * 2010-02-11 2011-01-26 浙江工业大学 Platform automatic leveling device based on machine vision
CN203274726U (en) * 2013-06-18 2013-11-06 中国电子科技集团公司第二十六研究所 Automatic leveling mechanism on gyro orientation sighting device
CN104482951A (en) * 2014-12-30 2015-04-01 北方民族大学 Automatic horizontal adjusting device
CN204388816U (en) * 2014-12-30 2015-06-10 北方民族大学 A kind of high level of accuracy support system
CN204729849U (en) * 2015-07-02 2015-10-28 四川建筑职业技术学院 A kind of full-automatic level-off base for surveying instrument
US20160124437A1 (en) * 2013-05-20 2016-05-05 Harbin Institute Of Technology Measurement Control System for Multi-Shaft Supported Air Floatation Platform
CN207335552U (en) * 2017-09-12 2018-05-08 曲靖市荣科机械科技有限公司 A kind of automatic weight leveling system
CN109084149A (en) * 2018-08-13 2018-12-25 南京理工大学 A kind of electromechanical automatic leveling rotating base
CN110185902A (en) * 2019-07-02 2019-08-30 中国科学院青岛生物能源与过程研究所 Three axis levelling devices of one kind and its application

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101958154A (en) * 2010-02-11 2011-01-26 浙江工业大学 Platform automatic leveling device based on machine vision
US20160124437A1 (en) * 2013-05-20 2016-05-05 Harbin Institute Of Technology Measurement Control System for Multi-Shaft Supported Air Floatation Platform
CN203274726U (en) * 2013-06-18 2013-11-06 中国电子科技集团公司第二十六研究所 Automatic leveling mechanism on gyro orientation sighting device
CN104482951A (en) * 2014-12-30 2015-04-01 北方民族大学 Automatic horizontal adjusting device
CN204388816U (en) * 2014-12-30 2015-06-10 北方民族大学 A kind of high level of accuracy support system
CN204729849U (en) * 2015-07-02 2015-10-28 四川建筑职业技术学院 A kind of full-automatic level-off base for surveying instrument
CN207335552U (en) * 2017-09-12 2018-05-08 曲靖市荣科机械科技有限公司 A kind of automatic weight leveling system
CN109084149A (en) * 2018-08-13 2018-12-25 南京理工大学 A kind of electromechanical automatic leveling rotating base
CN110185902A (en) * 2019-07-02 2019-08-30 中国科学院青岛生物能源与过程研究所 Three axis levelling devices of one kind and its application

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