CN114318860B - Warm-keeping polyester fabric based on tourmaline powder and preparation method thereof - Google Patents
Warm-keeping polyester fabric based on tourmaline powder and preparation method thereof Download PDFInfo
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- CN114318860B CN114318860B CN202111360362.8A CN202111360362A CN114318860B CN 114318860 B CN114318860 B CN 114318860B CN 202111360362 A CN202111360362 A CN 202111360362A CN 114318860 B CN114318860 B CN 114318860B
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- 239000004744 fabric Substances 0.000 title claims abstract description 89
- 229940070527 tourmaline Drugs 0.000 title claims abstract description 67
- 229910052613 tourmaline Inorganic materials 0.000 title claims abstract description 67
- 239000011032 tourmaline Substances 0.000 title claims abstract description 67
- 239000000843 powder Substances 0.000 title claims abstract description 66
- 229920000728 polyester Polymers 0.000 title claims abstract description 63
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 25
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 24
- 239000000413 hydrolysate Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 21
- 238000004132 cross linking Methods 0.000 claims description 20
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 claims description 19
- 238000006243 chemical reaction Methods 0.000 claims description 19
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- 239000002245 particle Substances 0.000 claims description 14
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- NWGKJDSIEKMTRX-AAZCQSIUSA-N Sorbitan monooleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O NWGKJDSIEKMTRX-AAZCQSIUSA-N 0.000 claims description 12
- 239000003085 diluting agent Substances 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000003995 emulsifying agent Substances 0.000 claims description 9
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- 229910021641 deionized water Inorganic materials 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
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- 238000006460 hydrolysis reaction Methods 0.000 claims description 6
- 238000007598 dipping method Methods 0.000 claims description 5
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- 230000035484 reaction time Effects 0.000 claims description 4
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- 239000003431 cross linking reagent Substances 0.000 claims description 2
- 239000002105 nanoparticle Substances 0.000 claims 1
- 230000035699 permeability Effects 0.000 abstract description 18
- 229920004933 Terylene® Polymers 0.000 abstract description 13
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- 238000004321 preservation Methods 0.000 abstract description 6
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- 125000000524 functional group Chemical group 0.000 description 2
- 239000012510 hollow fiber Substances 0.000 description 2
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- 239000000463 material Substances 0.000 description 2
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- 239000004971 Cross linker Substances 0.000 description 1
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Abstract
The invention relates to a thermal polyester fabric based on tourmaline powder and a preparation method thereof. The thermal polyester fabric can be prepared by the following method: firstly, preparing nano tourmaline powder; secondly, preparing a silane coupling agent KH-570 hydrolysate; thirdly, reacting the silane coupling agent KH-570 hydrolysate with the nano-grade tourmaline powder to prepare a cross-linked modified nano-grade tourmaline powder solution; and finally, putting the polyester fabric into finishing liquid for finishing and drying to obtain the thermal polyester fabric. The air permeability range of the terylene fabric prepared by the invention is 876.1-892.5 mm/s, the Crohn value range is 1.08-1.18, and the terylene fabric prepared by the invention has better heat preservation performance on the premise of not influencing air permeability.
Description
Technical Field
The invention belongs to the technical field of polyester fabric preparation, and particularly relates to a thermal polyester fabric based on tourmaline powder and a preparation method thereof.
Background
With the rapid development of the times and the huge increase of population, the updating speed of textiles is continuously accelerated, and the trend of multifunctional finishing of the textiles to increase the added value of the textiles is inevitable at present. In recent years, great attention has been paid to the development of textile garments having superior warmth retention properties.
The heat-preservation mechanism of the fabric refers to the performance of clothing fabric, textile and the like for keeping the temperature of a covered person. When the human body is in heat balance, the comfortable temperature is about 33.4 ℃ and exceeds 37.9 ℃, and the human body feels cold and warm. According to the structural form of the fiber, the heat-insulating fabric can be divided into hollow fiber, superfine fiber and space fabric fiber. The hollow polyester fiber has the largest hollow polyester proportion in the hollow fiber, and is also most widely applied in the heat preservation clothing industry. The hollow polyester fiber has a prospect in future cross development with other subjects from filling materials, thermal clothes, thermal trousers to special protective clothing and aerospace clothing.
The literature investigation and research show that the thermal insulation performance of the polyester fabric is widely concerned, such as: chinese invention patent application No. 201820520803.3 discloses a hydrophobic double-hollow thermal polyester filament: the cross-section outline of the invention adopts a structure imitating a T shape with an included angle, and the transverse edge is provided with an inclined surface, so that water drops are difficult to adsorb on the surface, thereby better facilitating the rolling removal of the water drops and the like and achieving the effect of surface dewatering. However, the hollowness of the preparation process is difficult to control, and the wearability of the whole fiber may be influenced.
Tourmaline powder is obtained by mechanically pulverizing raw tourmaline ore after removing impurities. Tourmaline powder can be used in textile industry as environment-friendly charcoal cloth, and superfine tourmaline powder can be made into superfine fiber, and can be made into antimagnetic, dampproof, warm-keeping quilt, cotton pad, electromagnetic radiation-proof shirt, vest, insole, etc., and can also be used in rock bath, sweat stream room, light wave room, sauna facility and environment-friendly home decoration. Currently, the application of tourmaline powder in the development of thermal polyester fabrics is a direction with development and application prospects.
Disclosure of Invention
The invention aims to provide a thermal polyester fabric based on tourmaline powder and a preparation method thereof, aiming at solving the defects in the prior art.
The invention aims to provide a thermal polyester fabric based on tourmaline powder, and the thermal cotton fabric can be prepared by the following preparation method: firstly, preparing nano tourmaline powder; secondly, preparing a silane coupling agent KH-570 hydrolysate; thirdly, reacting the silane coupling agent KH-570 hydrolysate with the nano-grade tourmaline powder to prepare a cross-linked modified nano-grade tourmaline powder solution; and finally, putting the polyester fabric into finishing liquid for finishing and drying to obtain the thermal polyester fabric.
The invention also aims to provide a preparation method of the warming polyester fabric based on the tourmaline powder, which comprises the following steps:
(1) Preparing nano tourmaline powder: grinding tourmaline powder to obtain tourmaline powder particles with nanometer particle size.
Preferably, the particle size ranges from 500 to 2000 nm.
(2) Hydrolysis: at room temperature, the emulsifier span 80 is dissolved in deionized water, stirred evenly, added with the silane coupling agent KH-570 and emulsified to prepare the silane coupling agent KH-570 hydrolysate.
Preferably, the dosage ratio of the emulsifier span 80, the silane coupling agent KH-570 and the deionized water is 1g to (1-2) g to (200-400) mL; the stirring time is 10-20 min; the emulsifying time is 10-20 min.
(3) And (3) crosslinking reaction: dissolving the silane coupling agent KH-570 hydrolysate prepared in the step (2) in dimethylformamide to prepare a diluent; and (2) adding the nanoscale tourmaline powder prepared in the step (1) into the diluent, and stirring for reaction to prepare a crosslinking modified nanoscale tourmaline powder solution.
Preferably, the dosage ratio of the KH-570 cross-linking agent hydrolysate (mL) to the dimethylformamide (mL) is as follows: 1: 10-20; the dosage ratio of the nano tourmaline powder (g) to the diluent (mL) is as follows: 1: 100-200.
Preferably, the reaction temperature is: 60-80 ℃, and the reaction time is as follows: 3 to 5 hours.
The action mechanism analysis related to the step is as follows: the reaction model of silane coupling agent KH-570 modified tourmaline powder particle surface comprises the following steps: si-X generates Si-OH under the action of water molecules. 2. The hydrolyzed silane coupling agent molecules are subjected to dehydration condensation reaction to generate oligosiloxane with a certain degree of polymerization; 3. forming hydrogen bonds between Si-OH at the tail end of the oligosiloxane and Si-OH on the surface of tourmaline powder particles; 4. when the temperature required by the reaction is reached, dehydration condensation reaction is carried out, and oligosiloxane is grafted to the surface layer of the tourmaline powder particles.
(4) Preparing finishing liquid: and (3) dissolving azodiisobutyronitrile in the crosslinking modified nano tourmaline powder solution prepared in the step (3), and stirring to prepare a finishing liquid.
Preferably, the dosage ratio of the azobisisobutyronitrile to the crosslinking modified nanoscale tourmaline powder solution prepared in the step (3) is as follows: 1g to (100-200) mL.
(5) And (3) finishing: heating the finishing liquid prepared in the step (4) to 90-100 ℃, and putting the polyester fabric into the finishing liquid for dipping for 1-2 hours; and (4) taking out the impregnated polyester fabric, washing with a large amount of tap water, and drying to obtain the thermal polyester fabric.
Preferably, the dosage ratio of the terylene fabric (g) to the finishing liquid (mL) is as follows: 1: 20-40.
The relevant action mechanism of the invention is as follows: one part of functional groups in the silane coupling agent KH-570 can react with the polyester fabric, and the other part of functional groups can react with the tourmaline powder to form firm adhesion.
The invention has the following remarkable characteristics:
(1) Tourmaline powder has a heating function, but the application of tourmaline powder to fabric has a difficult problem. The inventor of the application unexpectedly discovers that tourmaline powder is attached to the polyester fabric, so that the aim of heating and warming functions of the polyester fabric is fulfilled; the discovery can realize that the tourmaline powder is attached to the surface of the fabric on the basis of not damaging the polyester fabric.
(2) The polyester fabric containing tourmaline powder prepared by the invention has the characteristics of simple preparation method, wide raw material source and the like, and has good application prospect.
(3) The air permeability range of the terylene fabric prepared by the invention is 876.1-892.5 mm/s, which is slightly lower than that of the terylene fabric before finishing, and the air permeability is within a normal range. The Crohn value range of the terylene fabrics prepared by the invention is between 1.08 and 1.18, which is obviously higher than the Crohn value of the terylene fabrics before finishing; after 10 washes, the kr value of the fabric still did not significantly decrease, indicating that: the polyester fabric prepared by the invention has good heat preservation performance on the premise of not influencing air permeability.
Detailed Description
The main raw material sources are as follows: KH-570 crosslinker (chemical name: gamma-methacryloxypropyltrimethoxysilane) was purchased from Warren Silicone Ltd, wuhan, inc.; the unfinished polyester fabric was purchased from santai weaving factory, tezhou.
The following examples and comparative examples illustrate the present invention in detail.
Example 1
In this embodiment, the thermal polyester fabric based on tourmaline powder is prepared by the following method, which includes the following steps:
(1) Preparing nano tourmaline powder: grinding the tourmaline powder to prepare tourmaline powder particles with the particle size of 1000-2000 nanometers.
(2) Hydrolysis: at room temperature, 1g of emulsifier span 80 is dissolved in 300mL of deionized water, the mixture is stirred uniformly for 15min, 1.5g of silane coupling agent KH-570 is added for emulsification for 15min, and hydrolysate of the silane coupling agent KH-570 is prepared.
(3) And (3) crosslinking reaction: dissolving 10mL of silane coupling agent KH-570 hydrolysate in 150mL of dimethylformamide to obtain a diluent; and (2) adding 1g of the nano tourmaline powder prepared in the step (1) into 150mL of diluent, and stirring for reaction at the reaction temperature of 70 ℃ for 4h to prepare the crosslinking modified nano tourmaline powder solution.
(4) Preparing finishing liquid: and (4) dissolving 1g of azobisisobutyronitrile into 150mL of the crosslinking modified nanoscale tourmaline powder solution prepared in the step (3), and stirring to prepare a finishing liquid.
(5) And (3) finishing: heating the finishing liquid prepared in the step (4) to 95 ℃, and putting 10g of polyester fabric into 300mL of finishing liquid for dipping for 1.5 hours; and (4) taking out the impregnated polyester fabric, washing with a large amount of tap water, and drying to obtain the thermal polyester fabric.
Example 2
In this embodiment, the thermal polyester fabric based on tourmaline powder is prepared by the following method, which includes the following steps:
(1) Preparing nano tourmaline powder: grinding the tourmaline powder to prepare tourmaline powder particles with the particle size of 500-1500 nanometers.
(2) Hydrolysis: at room temperature, 1g of emulsifier span 80 is dissolved in 200mL of deionized water, the mixture is stirred uniformly for 10min, 1.0g of silane coupling agent KH-570 is added for emulsification for 10min, and hydrolysate of the silane coupling agent KH-570 is prepared.
(3) And (3) crosslinking reaction: dissolving 10mL of silane coupling agent KH-570 hydrolysate in 100mL of dimethylformamide to prepare a diluent; and (2) adding 1g of the nanoscale tourmaline powder prepared in the step (1) into 100mL of diluent, stirring and reacting at the temperature of 60 ℃ for 3h to prepare the crosslinking modified nanoscale tourmaline powder solution.
(4) Preparing finishing liquid: and (3) dissolving 1g of azobisisobutyronitrile into 100mL of the crosslinking modified nanoscale tourmaline powder solution prepared in the step (3), and stirring to prepare a finishing liquid.
(5) Finishing: heating the finishing liquid prepared in the step (4) to 90 ℃, and putting 10g of polyester fabric into 200mL of finishing liquid for dipping for 1.0 hour; and (4) taking out the impregnated polyester fabric, washing with a large amount of tap water, and drying to obtain the thermal polyester fabric.
Example 3
In this embodiment, the thermal polyester fabric based on tourmaline powder is prepared by the following method, which includes the following steps:
(1) Preparing nano tourmaline powder: grinding tourmaline powder to obtain tourmaline powder particles with particle size of 800-2000 nm.
(2) Hydrolysis: at room temperature, 1g of emulsifier span 80 is dissolved in 400mL of deionized water, the mixture is stirred uniformly for 20min, 2g of silane coupling agent KH-570 is added for emulsification for 20min, and hydrolysis liquid of the silane coupling agent KH-570 is prepared.
(3) And (3) crosslinking reaction: dissolving 10mL of silane coupling agent KH-570 hydrolysate in 200mL of dimethylformamide to prepare a diluent; and (2) adding 1g of the nano tourmaline powder prepared in the step (1) into 200mL of diluent, stirring and reacting at the reaction temperature of 80 ℃ for 5h to prepare the crosslinking modified nano tourmaline powder solution.
(4) Preparing finishing liquid: and (3) dissolving 1g of azobisisobutyronitrile into 200mL of the crosslinking modified nanoscale tourmaline powder solution prepared in the step (3), and stirring to prepare a finishing liquid.
(5) And (3) finishing: heating the finishing liquid prepared in the step (4) to 100 ℃, and putting 10g of polyester fabric into 400mL of finishing liquid for dipping for 2 hours; and (4) taking out the impregnated polyester fabric, washing with a large amount of tap water, and drying to obtain the thermal polyester fabric.
Comparative example A
In this comparative example, the amount of span 80 used was reduced by changing "1g of span 80" to "0.1g of span 80" in the step (2), and the other preparation methods were carried out in the same manner as in example 1.
Comparative example B
In this comparative example, in which the temperature and time of the crosslinking reaction were reduced, i.e., "the reaction temperature was 70 ℃ and the reaction time was 4 hours" in step (3), "the reaction temperature was 30 ℃ and the reaction time was 1 hour" in comparison with example 1, the other production methods were carried out in the same manner as in example 1.
Comparative example C
In this comparative example, the amount of azobisisobutyronitrile used was reduced by changing "1g of azobisisobutyronitrile" in step (4) to "0.1g of azobisisobutyronitrile" by comparing with example 1, and the other preparation method was carried out in the same manner as in example 1.
Testing of air permeability:
in order to better detect the air permeability of the polyester fabrics prepared in the invention, the polyester fabrics a, b, C, d, e and f prepared in the above specific examples 1 to 3 and comparative examples A to C of the invention and the non-finished polyester fabrics (purchased fromSantai weaving mill, taizhou); the dosage of the selected fabric is 300g/m 2 . The air permeability was tested according to GB/T5453-1997 with sample sizes 20mm X22 mm and a pressing pressure of 100 Pa. The testing temperature is 20 +/-2 ℃ and the humidity is 65 +/-2 percent, the testing principle is that under the specified pressure difference condition, the air flow rate which vertically passes through a given area of a sample in a certain time is measured, and the air permeability R is calculated according to the following formula.
In the formula:qvthe flow rate is the average flow rate of the gas,Athe test area is 167 a conversion factor. The fabric to be tested is subjected to standard washing by referring to a washing method of a GB/T20944.1-2007 color fastness to washing tester, the air permeability of an initial sample and a sample after 10 times of washing are tested, and the test results are shown in Table 1.
TABLE 1 air permeability of Terylene face fabrics a, b, c, d, e, f and unfinished Terylene face fabrics
As can be seen from the table 1, the air permeability ranges of the terylene fabrics a, b and c are respectively 876.1-892.5 mm/s, which are slightly lower than that of the non-finished terylene fabric, and the air permeability is within the normal range; after 10 times of water washing, the air permeability of the fabrics a, b and c is not obviously increased. Therefore, the polyester fabric prepared by the method has good air permeability. The air permeability of the polyester fabrics d, e and f prepared in comparative examples A-C is also good, which indicates that: the using amount of the emulsifier span 80, the temperature and time of the crosslinking reaction and the using amount of the azodiisobutyronitrile have little influence on the air permeability of the polyester fabric.
Testing of heat retention:
in order to better detect the warmth retention property of the polyester fabrics prepared in the invention, the polyester fabrics a, b, C, d, e and f prepared in the above specific examples 1-3 and comparative examples A-C of the invention and the unfinished polyester fabrics (purchased from Santai weaving in Tanzhou)Factory); the dosage of the selected fabric is 300g/m 2 . The heat retention of the material is tested according to GB/T11048-2008-T 'determination of thermal resistance and wet resistance under the steady state condition of the physiological comfort of the textile'. Before testing, the sample is subjected to pre-humidifying and humidifying treatment according to GB6529-86 'atmospheric environmental standard of constant temperature and humidity chamber'. Humidifying the sample in a constant temperature and humidity box for 24 h, wherein the temperature is (20 +/-2) DEG C, and the humidity is (65 +/-2)%; the sample size was 300mm by 300mm, and the preheating time was 15 minutes. The fabric to be tested is subjected to standard washing by referring to a washing method of a GB/T20944.1-2007 color fastness to washing tester, the heat retention performance of an initial sample and a sample after 10 times of washing are tested, and the test results are shown in Table 2.
TABLE 2 thermal insulation Properties of Terylene fabrics a, b, c, d, e, f and the unfinished Terylene fabrics
As can be seen from Table 2, the Crohn value ranges of the polyester fabrics a, b and c are respectively between 1.08 and 1.18 and are higher than the Crohn value of the non-finished polyester fabric; after 10 times of water washing, the Crohn value of the fabrics a, b and c is not obviously reduced. The higher the cromet value, the better the warmth retention of the fabric. Therefore, the polyester fabric prepared by the invention has good heat preservation performance. The thermal insulation performance of the polyester fabrics d, e and f prepared in the comparative examples A to C is slightly worse than that of the fabrics a, b and C, which shows that: the dosage of the emulsifier span 80, the temperature and time of the crosslinking reaction and the dosage of the azodiisobutyronitrile all have important influence on the heat retention property of the polyester fabric.
Comprehensive analysis shows that the polyester fabric prepared by the invention has better heat preservation performance on the premise of not influencing air permeability.
Claims (3)
1. A preparation method of a warm-keeping polyester fabric based on tourmaline powder is characterized by comprising the following steps:
(1) Preparing nano tourmaline powder: grinding tourmaline powder to prepare tourmaline powder particles with nano-scale particle size;
(2) Hydrolysis: dissolving emulsifier span 80 in deionized water at room temperature, stirring uniformly, adding silane coupling agent KH-570, and emulsifying to obtain silane coupling agent KH-570 hydrolysate;
(3) And (3) crosslinking reaction: dissolving the silane coupling agent KH-570 hydrolysate prepared in the step (2) in dimethylformamide to prepare a diluent; adding the nanoscale tourmaline powder prepared in the step (1) into a diluent, and stirring for reaction to prepare a crosslinking modified nanoscale tourmaline powder solution;
(4) Preparing finishing liquid: dissolving azodiisobutyronitrile in the crosslinking modified nano tourmaline powder solution prepared in the step (3), and stirring to prepare a finishing liquid;
(5) And (3) finishing: heating the finishing liquid prepared in the step (4) to 90-100 ℃, and putting the polyester fabric into the finishing liquid for dipping for 1-2 hours; taking out the impregnated polyester fabric, washing with a large amount of tap water, and drying to obtain a warm-keeping polyester fabric;
the particle size range in the step (1) is 500-2000 nm;
in the step (2), the dosage ratio of the emulsifier span 80, the silane coupling agent KH-570 and the deionized water is 1g to (1-2) g to (200-400) mL; the stirring time is 10-20 min; the emulsifying time is 10-20 min;
in the step (3), the dosage ratio of the KH-570 cross-linking agent hydrolysate to the dimethylformamide is 1mL to (10-20) mL; the dosage ratio of the nano tourmaline powder to the diluent is 1g to (100-200) mL;
in the step (3), the reaction temperature is 60-80 ℃, and the reaction time is 3-5 h;
the dosage ratio of the azodiisobutyronitrile in the step (4) to the crosslinking modified nanoscale tourmaline powder solution prepared in the step (3) is 1g to (100-200) mL.
2. The method for preparing the tourmaline powder-based thermal polyester fabric as claimed in claim 1, wherein the dosage ratio of the polyester fabric to the finishing liquid in the step (5) is 1g to (20-40) mL.
3. A warm-keeping polyester fabric based on tourmaline powder, which is characterized by being prepared by the method of any one of claims 1-2.
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Effective date of registration: 20240521 Address after: 230000 b-1018, Woye Garden commercial office building, 81 Ganquan Road, Shushan District, Hefei City, Anhui Province Patentee after: HEFEI WISDOM DRAGON MACHINERY DESIGN Co.,Ltd. Country or region after: China Address before: 430073 No. 1 Textile Road, Hongshan District, Hubei, Wuhan Patentee before: Wuhan Textile University Country or region before: China |