CN114316436A - Novel flowerpot material, preparation process thereof and flowerpot - Google Patents

Novel flowerpot material, preparation process thereof and flowerpot Download PDF

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Publication number
CN114316436A
CN114316436A CN202111676398.7A CN202111676398A CN114316436A CN 114316436 A CN114316436 A CN 114316436A CN 202111676398 A CN202111676398 A CN 202111676398A CN 114316436 A CN114316436 A CN 114316436A
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filler
parts
flowerpot
novel
flowerpots
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王洪兵
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Taizhou Shengerda Plastic Co ltd
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Taizhou Shengerda Plastic Co ltd
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Abstract

The application relates to the technical field of flowerpots, and relates to a novel flowerpot material, a preparation process thereof and a flowerpot, wherein the novel flowerpot material comprises the following raw materials in percentage by weight: 25-35% of ABS, 1-5% of ultraviolet absorbent, 20-45% of modified filler and the balance of PP; wherein the modified filler is prepared by performing hydrophobic modification on the surface of the filler, and the filler is one or more of wood powder, straw crushed material and stone powder; which has the advantage of increasing the compatibility between the filler and the plastic.

Description

Novel flowerpot material, preparation process thereof and flowerpot
Technical Field
The application relates to the technical field of flowerpots, in particular to a novel flowerpot material, a preparation process thereof and a flowerpot.
Background
The existing flower pots are made of ceramic, plastic, wood and the like, wherein compared with the ceramic flower pot, the plastic flower pot is low in price, light in texture and not easy to break; compared with a wooden flowerpot, the flowerpot has better durability and is not easy to damage due to loose texture caused by long-time contact with water. However, the general initial raw materials of plastics are non-renewable resources such as petroleum and coal, the resource reserves are limited, and a series of environmental pollution problems can be caused by developing corresponding petrochemical products.
In order to save plastic resources, the existing flowerpot is added with fillers such as wood powder, straw crushed materials and the like in the flowerpot material so as to reduce the consumption of plastics. However, due to poor compatibility between wood powder, straw powder and the like and plastics, the wood powder and the straw powder are easily distributed unevenly inside the materials, so that the strength of the flowerpot is uneven, and the quality of the flowerpot is poor.
Disclosure of Invention
In order to improve the compatibility between the filler and the plastic, the application provides a novel flowerpot material, a preparation process thereof and a flowerpot.
In a first aspect, the application provides a novel flowerpot material, which adopts the following technical scheme:
a novel flowerpot material comprises the following raw materials in percentage by weight: 25-35% of ABS, 1-5% of ultraviolet absorbent, 20-45% of modified filler and the balance of PP;
the modified filler is prepared by performing hydrophobic modification on the surface of the filler, and the filler is one or more of wood powder, straw crushed material and stone powder.
By adopting the technical scheme, the filler is added, so that the consumption of a large amount of plastics can be saved, the waste of non-renewable resources such as petroleum and coal is reduced, and a series of problems of environmental pollution caused by petrochemical products are greatly reduced; the novel material for the flowerpot has the advantages that when the filler is added, the tensile strength, the bending strength and the bending modulus of the novel material for the flowerpot are also higher, so that the performance requirements of the flowerpot are greatly met; the surface of the filler is subjected to hydrophobic modification, so that the surface tension between the filler and PP and ABS can be reduced, the compatibility between the filler and PP and ABS is greatly improved, the filler is uniformly distributed in the novel flowerpot material, and the particle surface of the filler is wrapped by PP and ABS, so that the performances of the novel flowerpot material are not greatly reduced after a large amount of filler is added.
Preferably, the method comprises the following steps: the weight percentage of the modified filler is 30-40%.
By adopting the technical scheme, the tensile strength, the bending strength and the bending modulus of the novel flowerpot material are gradually reduced along with the increase of the modified filler, so that when the amount of the modified filler is 30-40%, the novel flowerpot material has good performance, and the addition amount of the modified filler is larger.
Preferably, the method comprises the following steps: the preparation method of the modified filler comprises the following preparation steps:
1) spraying a wetting agent on the surface of the filler under the stirring condition until the surface of the filler is completely wetted, and then drying the filler; wherein, the wetting agent comprises the following raw materials in parts by weight: 3-6 parts of silane coupling agent, 4-8 parts of sodium dodecyl benzene sulfonate, 5-9 parts of fatty alcohol-polyoxyethylene ether and 30-40 parts of water;
2) spraying a hydrophobic agent on the surface of the filler obtained in the step 1), stirring while spraying until the surface of the filler is completely wetted, and drying to obtain a modified filler; wherein the hydrophobic agent is prepared from polyisocyanate emulsion, polyurethane resin, sodium polyacrylate and water.
By adopting the technical scheme, the surface tension between the filler particles and the hydrophobing agent can be greatly reduced in the step 1), then when the hydrophobing agent is treated in the step 2), the surfaces of the filler particles can be fully contacted with the hydrophobing agent, and then a compact film can be formed on the surfaces of the filler particles by drying, so that the compatibility between the filler particles and PP and ABS is good.
Preferably, the method comprises the following steps: the hydrophobing agent comprises the following raw materials in parts by weight: 5-10 parts of polyisocyanate emulsion, 3-6 parts of polyurethane resin, 5-10 parts of sodium polyacrylate and 20-30 parts of water.
By adopting the technical scheme, the polyurethane resin is used as the cross-linking agent and then is cross-linked with molecular chains of other two substances, so that the hydrophobic agent forms a film structure on the surface of the filler particles.
Preferably, the method comprises the following steps: the hydrophobic agent also comprises 1-3 parts by weight of alkylphenol polyoxyethylene.
By adopting the technical scheme, the alkylphenol polyoxyethylene is used as the penetrating agent, so that the penetrating action of the hydrophobic agent can be increased, the contact between the hydrophobic agent and the filler particles is more sufficient, the hydrophobic film formed on the surface of the filler particles is more compact, and the compatibility between the filler particles and PP and ABS is increased.
Preferably, the method comprises the following steps: the average crushing grain size of the filler is less than or equal to 1.5 mm.
By adopting the technical scheme, when the particle size of the filler is larger, the filler is not beneficial to the uniform dispersion in a new material, so the average particle size of the filler is not more than 1.5 mm.
In a second aspect, the application provides a method for preparing a novel flowerpot material, which adopts the following technical scheme:
a preparation method of a novel flowerpot material comprises the following steps:
and mixing the ABS, the ultraviolet absorbent, the modified filler and the PP, then melting the mixture, extruding and granulating to obtain the novel flowerpot material.
By adopting the technical scheme, the preparation method has no technical difficulty and no special requirement on equipment, so that the preparation method is very suitable for actual production.
The third aspect, the application provides a flowerpot, adopts following technical scheme:
a plant pot made from the plant pot new material of any one of claims 1-6.
In summary, the present application includes at least one of the following beneficial technical effects:
1. by adding the filler, the consumption of a large amount of plastics can be saved, the waste of non-renewable resources such as petroleum, coal and the like is reduced, and a series of problems of environmental pollution caused by petrochemical products are greatly reduced; the novel material for the flowerpot has the advantages that when the filler is added, the tensile strength, the bending strength and the bending modulus of the novel material for the flowerpot are also higher, so that the performance requirements of the flowerpot are greatly met; the surface of the filler is subjected to hydrophobic modification, so that the surface tension between the filler and PP and ABS can be reduced, the compatibility between the filler and PP and ABS is greatly improved, the filler is uniformly distributed in the novel flowerpot material, and the particle surface of the filler is wrapped by PP and ABS, so that the performances of the novel flowerpot material are not greatly reduced after a large amount of filler is added.
2. The tensile strength, the bending strength and the bending modulus of the novel flowerpot material prepared by the method are respectively more than 29.5MPa, more than 28.8MPa and more than 843MPa, which shows that the novel flowerpot material has the advantages that the filler is uniformly distributed, the compatibility between the filler particles and the raw materials such as PP (polypropylene), ABS (acrylonitrile butadiene styrene) and the like is good, and the situation that the performances of the novel flowerpot material are greatly reduced due to the agglomeration of the filler particles in the material is avoided.
Detailed Description
The present application is described in further detail below with reference to specific contents.
Raw materials
The PP manufacturer in the application is plastic new material science and technology company Limited in Foshan; the ABS manufacturer is Shanghai Tuodede industry Co., Ltd; the manufacturers of the ultraviolet absorbers are Shandong Huaen chemical Co., Ltd; the fatty alcohol-polyoxyethylene ether manufacturer is Jiangsu Haian petrochemical plant; the manufacturers of polyisocyanate emulsions and polyurethane resins are Shanghai Longquan chemical technology Co., Ltd; the manufacturer of the sodium polyacrylate is Nanjing Ximeino Biotech Co.
Preparation example
Preparation examples 1 to 3
The modified filler is prepared from the following raw materials in the following steps of:
1) crushing the filler, wherein the average crushing particle size is 1.0 mm;
2) spraying a wetting agent on the surface of the filler crushed in the step 1) under the stirring condition until the surface is completely wetted, and then drying the filler;
3) spraying a hydrophobic agent on the surface of the filler obtained in the step 2), stirring while spraying until the surface is completely wetted, and drying to obtain the modified filler.
The fillers of preparation examples 1 to 3 were all wood flour.
TABLE 1 preparation examples 1-3, raw materials and amounts (kg) of raw materials
Figure BDA0003451466500000041
Preparation example 4
A modified filler, which is different from that of preparation example 2 in that a hydrophobizing agent further contains 1kg of alkylphenol ethoxylate, is prepared by the same procedure as that of preparation example 2.
Preparation example 5
A modified filler was different from that of preparation example 2 in that a hydrophobizing agent contained 3kg of alkylphenol ethoxylate and the rest of the procedure was the same as in preparation example 2.
Examples
Examples 1 to 3
The novel flowerpot material is prepared from the following raw materials in the following dosage shown in table 2:
mixing ABS, ultraviolet absorbent, modified filler and PP in a high-speed mixer at the rotating speed of 300r/min, transferring the mixture into a double-screw extruder, and extruding and granulating at the temperature of 260 ℃ to obtain the novel flowerpot material.
The modified filler is obtained from preparation example 1.
TABLE 2 materials and amounts (kg) of materials of examples 1-3
Example 1 Example 2 Example 3
ABS 25 30 35
Ultraviolet absorber 0.005 0.003 0.001
Modified filler 20 20 20
PP 54.995 49.997 44.999
Example 4
A novel flowerpot material is different from example 2 in that the modified filler is obtained from preparation example 2, and the rest steps are the same as those in example 2.
Example 5
A novel flowerpot material is different from the novel flowerpot material in example 2 in that the modified filler is obtained from preparation example 3, and the rest steps are the same as those in example 2.
Example 6
A new flowerpot material is different from the flowerpot in example 4 in that the addition amount of the modified filler is 30kg, meanwhile, the addition amount of the PP material is 39.997, and the rest steps are the same as those in example 4.
Example 7
A new flowerpot material is different from the flowerpot in example 4 in that the addition amount of the modified filler is 40kg, meanwhile, the addition amount of the PP material is 29.997, and the rest steps are the same as those in example 4.
Example 8
A new flowerpot material is different from the flowerpot material in example 4 in that the addition amount of the modified filler is 45kg, meanwhile, the addition amount of the PP material is 24.997, and the rest steps are the same as those in example 4.
Example 9
A new flowerpot material is different from the material in the embodiment 7 in that the modified filler is obtained from the preparation example 4, and the rest steps are the same as the embodiment 7.
Example 10
A new flowerpot material is different from the material in the embodiment 7 in that the modified filler is obtained from the preparation example 5, and the rest steps are the same as the embodiment 7.
Example 11
A novel material for flowerpots, which is different from that of example 7 in that the filler used for modifying the filler has an average pulverized particle size of 1.5mm, and the rest of the procedure is the same as that of example 7.
Example 12
A novel flowerpot material is different from that in the embodiment 7 in that the modified filler is straw, and the rest steps are the same as those in the embodiment 7.
Example 13
A novel flowerpot material is different from that in example 7 in that the filler used for modifying the filler is stone powder, and the rest steps are the same as those in example 7.
Comparative example
Comparative example 1
A novel flowerpot material is different from that in the embodiment 8 in that modified fillers are replaced by the same amount of fillers, and the rest steps are the same as those in the embodiment 8.
Comparative example 2
A new flowerpot material is different from the flowerpot material in the embodiment 8 in that the modified filler is not treated by a wetting agent in the preparation process, and the rest steps are the same as the embodiment 8.
Comparative example 3
A novel flowerpot material is different from that in example 8 in that a modified filler is prepared in a way that a polyisocyanate emulsion is not added into a hydrophobic agent, and the rest steps are the same as those in example 8.
Comparative example 4
A novel flowerpot material is different from that in example 8 in that sodium polyacrylate is not added into a water repellent agent in the preparation process of a modified filler, and the rest steps are the same as those in example 8.
Performance test
Detection method/test method
New plant pot materials were prepared according to the preparation methods of examples 1 to 13 and comparative examples 1 to 4, and the prepared plant pots were examined as follows, and the examination results are shown in Table 3.
Tensile strength: detecting according to a method in GB1040-79 Plastic tensile test method;
flexural strength and flexural modulus: detection was carried out according to the method of GB 1042-79.
TABLE 3 test results of examples 1 to 13 and comparative examples 1 to 4
Figure BDA0003451466500000061
Figure BDA0003451466500000071
As can be seen from the test data of examples 1 to 13, comparative examples 1 to 4, and Table 3, the new flowerpot material prepared by the present application has a tensile strength of more than 29.5MPa, a bending strength of more than 28.8MPa, and a bending modulus of more than 843MPa, which indicates that the new flowerpot material has uniform filler distribution, good compatibility between the filler particles and the raw materials such as PP, ABS, etc., and does not cause a situation that various properties of the new flowerpot material are greatly reduced due to agglomeration of the filler particles in the material.
From the test data of example 2 and examples 4-5, it can be seen that the modified filler prepared in preparation example 2 has better compatibility with PP and ABS raw materials, and in combination with examples 6-8, the tensile strength, flexural strength and flexural modulus of the new flowerpot material are gradually reduced with the increase of the modified filler, therefore, the amount of the modified filler is not recommended to be more than 45 kg.
Since alkylphenol ethoxylates has a good permeation effect, after the alkylphenol ethoxylates is applied to a hydrophobic agent, the permeation effect of the hydrophobic agent can be increased, the hydrophobic agent is enabled to be in better contact with the surface of a filler, a hydrophobic film formed on the surface of filler particles is enabled to be more compact, and the compatibility between the filler particles and PP and ABS is increased, so that the detection data of the embodiment 7 and the embodiments 9-10 show that the alkylphenol ethoxylates is added to the hydrophobic agent in the preparation process of the modified filler, and various performances of the novel flowerpot material can be improved.
From example 11, it is clear that a larger particle size of the filler is not favorable for uniform dispersion in the new material, and therefore, the average particle size is not preferably more than 1.5 mm.
From the detection data of the examples 12 to 13, it can be known that the modified filler can be better added into new flowerpot materials when the filler is straw or stone powder.
As can be seen from the detection data of example 8 and comparative example 1, when the filler is not modified, the filler has poor compatibility with other raw materials, so that the filler is easy to agglomerate in the new material, and the new material has poor performance; in combination with the filler which is not treated by the wetting agent in the comparative example 2, the surface tension between the surface of the filler particles and the hydrophobic agent is larger, so that the hydrophobic agent is not easy to form a film on the surface of the filler particles; in combination with comparative examples 3-4, when the water repellent agent is not added with polyisocyanate emulsion or sodium polyacrylate, the film forming property of the surface of the filler particles is poor; when the hydrophobic film on the particle surface is poor, the compatibility of the filler and other raw materials of the new material is greatly influenced, and various properties of the new material are greatly reduced.
The embodiments of the present invention are preferred embodiments of the present application, and the scope of the present application is not limited by the embodiments of the present application, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (8)

1. A novel flowerpot material is characterized in that: the composite material comprises the following raw materials in percentage by weight: 25-35% of ABS, 1-5% of ultraviolet absorbent, 20-45% of modified filler and the balance of PP;
the modified filler is prepared by performing hydrophobic modification on the surface of the filler, and the filler is one or more of wood powder, straw crushed material and stone powder.
2. A new material for flowerpots as claimed in claim 1, wherein: the weight percentage of the modified filler is 30-40%.
3. A new material for flowerpots as claimed in claim 1, wherein: the preparation method of the modified filler comprises the following preparation steps:
1) spraying a wetting agent on the surface of the filler under the stirring condition until the surface of the filler is completely wetted, and then drying the filler; wherein, the wetting agent comprises the following raw materials in parts by weight: 3-6 parts of silane coupling agent, 4-8 parts of sodium dodecyl benzene sulfonate, 5-9 parts of fatty alcohol-polyoxyethylene ether and 30-40 parts of water;
2) spraying a hydrophobic agent on the surface of the filler obtained in the step 1), stirring while spraying until the surface of the filler is completely wetted, and drying to obtain a modified filler; wherein the hydrophobic agent is prepared from polyisocyanate emulsion, polyurethane resin, sodium polyacrylate and water.
4. A new material for flowerpots as claimed in claim 3, wherein: the hydrophobing agent comprises the following raw materials in parts by weight: 5-10 parts of polyisocyanate emulsion, 3-6 parts of polyurethane resin, 5-10 parts of sodium polyacrylate and 20-30 parts of water.
5. A new material for flowerpots as claimed in claim 4, wherein: the hydrophobic agent also comprises 1-3 parts by weight of alkylphenol polyoxyethylene.
6. A new material for flowerpots as claimed in claim 3, wherein: the average crushing grain size of the filler is less than or equal to 1.5 mm.
7. A method for preparing a novel material for flowerpots according to any one of claims 1 to 6, which comprises the steps of: which comprises the following steps:
and mixing the ABS, the ultraviolet absorbent, the modified filler and the PP, then melting the mixture, extruding and granulating to obtain the novel flowerpot material.
8. A plant pot made from the novel material for plant pots of claims 1-6.
CN202111676398.7A 2021-12-31 2021-12-31 Novel flowerpot material, preparation process thereof and flowerpot Pending CN114316436A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002114916A (en) * 2000-10-06 2002-04-16 Iris Ohyama Inc Resin composition, molded article and plant cultivation vessel prepared therefrom
CN106317934A (en) * 2016-08-31 2017-01-11 吴振清 Degradable lightweight polyolefin composite for injection molding and preparation method of composite

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002114916A (en) * 2000-10-06 2002-04-16 Iris Ohyama Inc Resin composition, molded article and plant cultivation vessel prepared therefrom
CN106317934A (en) * 2016-08-31 2017-01-11 吴振清 Degradable lightweight polyolefin composite for injection molding and preparation method of composite

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
徐立铨等主编, 中国建材工业出版社 *

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