CN114316175A - Solvent-containing isocyanate curing agent and preparation method thereof - Google Patents

Solvent-containing isocyanate curing agent and preparation method thereof Download PDF

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Publication number
CN114316175A
CN114316175A CN202111638731.5A CN202111638731A CN114316175A CN 114316175 A CN114316175 A CN 114316175A CN 202111638731 A CN202111638731 A CN 202111638731A CN 114316175 A CN114316175 A CN 114316175A
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polyol
isocyanate
solvent
curing agent
isocyanate curing
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赵辉
袁玉霜
王超
陈清萍
张亚宁
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Youmai Chemical Shandong Co ltd
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Youmai Chemical Shandong Co ltd
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Abstract

The invention relates to the technical field of chemical raw materials, in particular to an isocyanate curing agent containing a solvent and a preparation method thereof. The raw materials of the isocyanate curing agent containing the solvent mainly comprise polyol D or polyol mixture containing the polyol D and isocyanate according to a molar ratio of 1: (2-10), wherein the polyol D is polyether polyol obtained by copolymerizing one or a mixture of more of glycerol, trimethylolethane and trimethylolpropane with ethylene oxide or/and propylene oxide; the isocyanate is one or more of aromatic isocyanate, aliphatic isocyanate and alicyclic isocyanate. The preparation method of the isocyanate curing agent can be a physical method through a film evaporator or a chemical method for reducing the content of free isocyanate, the obtained curing agent has low viscosity and low content of free isocyanate, meets the requirements of high solid content and low viscosity in the industry, and effectively reduces the harm to human bodies and the pollution to the environment.

Description

Solvent-containing isocyanate curing agent and preparation method thereof
Technical Field
The invention relates to the technical field of chemical raw materials, in particular to an isocyanate curing agent containing a solvent and a preparation method thereof.
Background
Environmental protection is the development trend of the coating. At present, the national environmental protection is upgraded, and more attention is paid to the emission of the solvent with the Volatile Organic Compound (VOC) as the index. At present, water-based paint and high-solid low-viscosity paint are the main approaches for reducing VOC, but the physical property and water resistance of the water-based paint cannot meet the requirements of high-performance paint, and the high-solid low-viscosity paint reduces VOC emission on the basis of considering the performance of the paint, thereby becoming an effective development way of environment-friendly paint.
The polyurethane material prepared by taking the polyisocyanate curing agent as one of the components has the advantages of high hardness, good toughness, strong chemical resistance, quick drying and the like, and is widely used as a raw material of the two-component wood lacquer and used as a polyurethane two-component adhesive and an elastomer. The polyurethane two-component paint or adhesive is prepared by the reaction of hydroxyl-containing resin such as alkyd resin, polyester resin, acrylic resin and the like and an addition product of micromolecular alcohol and isocyanate or isocyanate trimer. The Toluene Diisocyanate (TDI) is used as a curing agent, and compared with other curing agents, the Toluene Diisocyanate (TDI) has the advantages of high curing speed, high hydrolysis resistance, corrosion resistance and thermal stability, so that the Toluene Diisocyanate (TDI) is widely applied. While much research has been devoted to the preparation of low free isocyanate solvent-based curing agents by physical or chemical methods, little has been mentioned about how to reduce the viscosity of the isocyanate curing agent itself, thereby reducing the VOC of downstream coatings and adhesives.
The existing isocyanate curing agent has some defects in practical use, such as: in the process of matching with resin for use, the added solvent is volatilized in a large amount, so that the construction environment is large in irritation and toxicity, and the damage to a human body is large.
Disclosure of Invention
The high-solid low-viscosity type curing agent only has 1/3-1/2 of the viscosity of a common curing agent, has good compatibility when being matched with resin, can greatly reduce the using amount of a dilute solvent, has small solvent volatilization amount in the construction process, and effectively reduces the harm to human bodies and the pollution to the environment.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a solvent-containing isocyanate curing agent is prepared by mixing polyol D or a polyol mixture containing polyol D and isocyanate according to a molar ratio of 1: (2-10), wherein the polyol D is polyether polyol obtained by copolymerizing one or a mixture of more of glycerol, trimethylolethane and trimethylolpropane with ethylene oxide or/and propylene oxide.
Preferably, the starting material consists essentially of polyol D or a polyol mixture containing polyol D and isocyanate in a molar ratio of 1: (3-7); more preferably, the molar ratio of 1: (3-5).
The preferred polyol D has a molecular weight of 200-1000 and a theoretical functionality of 3, with the molecular weight of 220-480 being particularly preferred.
The other component in the polyol mixture containing the polyol D is polyether polyol with the functionality of less than 3 and the molecular weight of 200-1000, and the proportion of the polyether polyol is less than 20 percent of the total amount of the polyol containing the polyether polyol D. Preferably, the isocyanate is one or more of aromatic isocyanate, aliphatic isocyanate and alicyclic isocyanate.
Preferably, the isocyanate is one or more of 2, 4-toluene diisocyanate, 2, 6-toluene diisocyanate, 4 '-diphenylmethane diisocyanate, 2, 4' -diphenylmethane diisocyanate, 1, 6-hexamethylene diisocyanate, isophorone diisocyanate, polymethylene polyphenyl polyisocyanate, and carbodiimide-modified diphenylmethane diisocyanate.
Preferably, the isocyanate is 2,4 toluene diisocyanate and/or 2,6 toluene diisocyanate.
More preferably, the isocyanate is 2,4 toluene diisocyanate.
Preferably, the raw material also comprises one or more small molecular alcohols or a mixture of small molecular alcohols.
Preferably, the small molecule alcohol or the mixture of small molecule alcohols is one or more of ethylene glycol, 1, 3-propylene glycol, methyl propylene glycol, 1, 3-butanediol, 1, 4-butanediol, dipropylene glycol, diethylene glycol, neopentyl glycol, methyl pentanediol, glycerol, trimethylolpropane and pentaerythritol.
More preferably, the small molecule alcohol is one or more of ethylene glycol, neopentyl glycol, methyl pentanediol and glycerol.
Preferably, the mass ratio of the small molecule alcohol or the mixture of small molecule alcohols to the polyol D is (0-50): 100, more preferably, the mass ratio is (5-30): 100, particularly preferably (5-20): 100.
a preparation method of a solvent-containing isocyanate curing agent comprises the following steps: weighing raw materials, carrying out addition reaction, removing redundant isocyanate by a physical method or a chemical method to obtain a product, and adding a solvent to dissolve the product to obtain the isocyanate-terminated polyurethane resin. Preferably, the solvent is one or more of ethyl acetate, propyl acetate and butyl acetate, and ethyl acetate and/or butyl acetate are/is preferably used as the solvent.
Further, the physical method comprises the following steps:
s1: uniformly mixing alcohol raw materials, and dehydrating in vacuum at the temperature of below 100 ℃ for 4-8h until the water content of a system is below 200 ppm;
s2: adding isocyanate and an antioxidant into a reaction kettle, uniformly stirring, heating to 65-75 ℃, dropwise adding a product obtained in the step S1 into the reaction kettle within 1-4h, and reacting for 4-8 h;
s3: injecting the reaction product obtained in the step S2 into a feed chute of a laboratory film evaporator in batches, setting the feed temperature to be 60-70 ℃, maintaining the main body of the instrument in a vacuum state at the temperature of 100-;
s4: the heavy component of step S3 was dissolved in ethyl acetate to prepare a uniform curing agent solution.
Further, the chemical method comprises the following steps:
p1: uniformly mixing alcohol raw materials, and dehydrating in vacuum at the temperature of below 100 ℃ for 4-8h until the water content of a system is below 200 ppm;
p2: adding isocyanate, ethyl acetate and an antioxidant into a reaction kettle, uniformly stirring, heating to 60-80 ℃, adding the product obtained in the step P1 into the reaction kettle at one time, and reacting for 4-8 hours;
p3: adding a catalyst, continuing to react for 4-8h, and then adding phosphoric acid or benzoyl chloride to stop the reaction, wherein the obtained product is a uniform curing agent solution.
Compared with the prior art, the solvent-containing isocyanate curing agent and the preparation method thereof have the following advantages: the obtained curing agent has very low viscosity, good compatibility with resin and less solvent used in the thinning process, so that the obtained coating or adhesive has less solvent volatilization and plays a role in protecting the environment and human bodies.
Detailed Description
Example 1
A preparation method of a solvent-containing isocyanate curing agent comprises the following steps:
the method comprises the following steps: 123 parts of glycerol polyether (MW 150, NJ-301), 28.6 parts of ethylene glycol, 33.5 parts of propylene glycol and 50.1 parts of diethylene glycol are uniformly mixed, and the mixture is dehydrated for 4 to 8 hours under the vacuum condition of 5Torr at the temperature of below 100 ℃ until the moisture of the system reaches below 200ppm, and is placed for 24 hours to be cooled to the normal temperature;
step two: adding TDI-80900 parts and 5 parts of antioxidant into a reaction kettle, uniformly stirring, heating to 65 ℃, dropwise adding the product obtained in the step one within 1.5h, and reacting for 6h to obtain a white waxy solid at normal temperature;
step three: injecting 1000 parts of the reactant in the second step into a feeding groove of a laboratory film evaporator in batches, setting the feeding temperature to be 65 ℃ and the feeding speed to be 300 mL/h; the vacuum degree of the main body of the instrument is 0.25mbar, the temperature is 130 ℃, and the rotating speed is 300 r/min; the temperature of a main body cooling system and the discharge of light components is 5 ℃, and a cold trap before a pump is protected by a dry ice solvent bath; the discharge temperature of the heavy component is more than 100 ℃, 750 parts of the heavy component is obtained, and the heavy component is viscous liquid at normal temperature;
step four: 750 parts of the heavies from step three were dissolved in 250 parts of ethyl acetate at 70 ℃ to provide a homogeneous curative solution, recorded as A.
Example 2
A preparation method of a solvent-containing isocyanate curing agent comprises the following steps:
the method comprises the following steps: uniformly mixing 64 parts of glycerol polyether (MW 220, NJ-302) and 16 parts of ethylene glycol, dehydrating at the temperature of below 100 ℃ under vacuum of 5Torr for 4-8 hours until the water content of the system is below 200ppm, standing for 24 hours, and cooling to the normal temperature;
step two: adding TDI-80190 parts, ethyl acetate 114 parts and antioxidant 2 parts into a reaction kettle, uniformly stirring, heating to 60 ℃, adding the product obtained in the first step into the reaction kettle for reaction for 6 hours;
step three: adding DMP-300.016 parts, cooling to 50 ℃, continuing to react for 6 hours, then adding 0.4 part of phosphoric acid or benzoyl chloride to terminate the reaction, and obtaining a uniform curing agent solution, which is recorded as B.
Example 3
A preparation method of a solvent-containing isocyanate curing agent comprises the following steps:
the method comprises the following steps: 145 parts of glycerol polyether (MW 250, NJ-303) and 25 parts of ethylene glycol are uniformly mixed, the mixture is dehydrated for 4 to 8 hours under the vacuum condition of 5Torr at the temperature of below 100 ℃ until the moisture of the system reaches below 200ppm, and the mixture is placed for 24 hours and cooled to the normal temperature;
step two: adding TDI-80650 parts into a reaction kettle, stirring uniformly, heating to 65 ℃, dropwise adding the component A within 4 hours, and reacting for 7 hours to obtain a reaction product which is a viscous light yellow liquid (NCO% 25.4, viscosity 33569);
step three: injecting 100 parts of the reactant in the second step into a feeding groove of a laboratory film evaporator in batches, setting the feeding temperature to be 70 ℃ and the feeding speed to be 500 mL/h; the vacuum degree of the main body of the instrument is 0.25mbar, the temperature is 150 ℃, and the rotating speed is 500 r/min; the temperature of a main body cooling system and the discharge of light components is 5 ℃, and a cold trap before a pump is protected by a dry ice solvent bath; the discharge temperature of the heavy component is more than 100 ℃, 75 parts of the heavy component is obtained, and the heavy component is thick liquid which is almost solid at normal temperature.
Step four: 75 parts of the heavies from step three were dissolved in 25 parts of ethyl acetate at 70 ℃ to give a homogeneous curative solution, reported as C.
Example 4
A preparation method of a solvent-containing isocyanate curing agent comprises the following steps:
the method comprises the following steps: dehydrating 400 parts of alkoxy adduct (MW 260) of trimethylolpropane for 4-8 hours at 120 ℃ under vacuum of 5Torr until the water content of the system reaches below 200ppm, and placing the system in a constant-temperature storage tank at 40 ℃ under the protection of nitrogen for cooling;
step two: adding TDI-801200 parts into a reaction kettle, uniformly stirring, heating to 70 ℃, dropwise adding the component A within 4 hours, and reacting for 8 hours to obtain a reactant which is a yellow waxy solid with NCO% of 24.5;
step three: injecting 1000 parts of the reactant in the second step into a feeding groove of a laboratory film evaporator in batches, setting the feeding temperature to be 65 ℃ and the feeding speed to be 100 mL/h; the vacuum degree of the main body of the instrument is 0.25mbar, the temperature is 100 ℃, and the rotating speed is 200 r/min; the temperature of a main body cooling system and the discharge of light components is 5 ℃, and a cold trap before a pump is protected by a dry ice solvent bath; the discharge temperature of the heavy component is more than 100 ℃, 750 parts of the heavy component is obtained, and the heavy component is waxy solid at normal temperature;
step four: dissolving 750 parts of the heavy component obtained in the third step into 250 parts of ethyl acetate at 70 ℃, wherein the obtained product is a uniform curing agent solution and is recorded as D;
example 5
A preparation method of a solvent-containing isocyanate curing agent comprises the following steps:
the method comprises the following steps: 355 parts of trimethylolpropane, 600 parts of alkoxy adduct (MW 260) of trimethylolpropane, 1000 parts of polyether polyol (NJ 202) which is initiated by propylene glycol and has the molecular weight of 200, 645 parts of neopentyl glycol and 40 parts of propylene glycol are uniformly mixed, dehydrated for 4 to 8 hours under the vacuum condition of 5Torr at the temperature of below 100 ℃ until the moisture of the system reaches below 200ppm, and placed for 24 hours and cooled to the normal temperature;
step two: adding 9218 parts of TDI-65 and 20 parts of antioxidant into a reaction kettle, uniformly stirring, heating to 62 ℃, gradually adding the product obtained in the step one into the reaction kettle, and reacting for 6 hours;
step three: adding DMP-302.2 parts, cooling to 50 ℃, continuing to react for 6 hours, then adding 0.4 part of phosphoric acid or benzoyl chloride to terminate the reaction, and obtaining a uniform curing agent solution, which is recorded as E.
Reference ratio 1
A preparation method of a solvent-containing isocyanate curing agent comprises the following steps:
the method comprises the following steps: uniformly mixing 110 parts of trimethylolpropane, 17 parts of dimethyl pentanediol and 30 parts of dipropylene glycol, dehydrating the mixture for 4 to 8 hours at the temperature of below 100 ℃ under vacuum of 5Torr until the water content of the system is below 200ppm, and placing the mixture in a constant-temperature storage tank at the temperature of 40 ℃ under the protection of nitrogen for cooling;
step two: adding TDI-80920 parts and 6 parts of antioxidant into a reaction kettle, uniformly stirring, heating to 65 ℃, keeping the product obtained in the step one at 70 ℃ for 2-3 hours, and dropwise adding the product to react for 6 hours to obtain a white waxy solid;
step three: injecting 100 parts of the reactant in the second step into a feeding groove of a laboratory film evaporator in batches, setting the feeding temperature to be 65 ℃ and the feeding speed to be 300 mL/h; the vacuum degree of the main body of the instrument is 0.25mbar, the temperature is 125 ℃, and the rotating speed is 300 r/min; the temperature of a main body cooling system and the discharge of light components is 5 ℃, and a cold trap before a pump is protected by a dry ice solvent bath; the discharge temperature of the heavy component is more than 100 ℃, 75 parts of the heavy component is obtained and is solid at normal temperature;
step four: 750 parts of the heavies were dissolved in 250 parts of ethyl acetate at 70 deg.C, and the resulting product was a homogeneous curative solution, recorded as F.
Reference ratio 2
A preparation method of a solvent-containing isocyanate curing agent comprises the following steps:
the method comprises the following steps: dehydrating 134.17 parts of trimethylolpropane in a vacuum condition of 5Torr at the temperature of below 100 ℃ for 4-8 hours until the moisture of the system reaches below 200ppm, and placing the system in a constant-temperature storage tank at the temperature of 40 ℃ under the protection of nitrogen for cooling;
step two: adding TDI-80522.48 parts and 4.4 parts of antioxidant into a reaction kettle, uniformly stirring, heating to 65 ℃, adding the product obtained in the first step into the reaction kettle for 10 hours, and obtaining a uniform curing agent solution, wherein the record is G.
Test example 1
The isocyanate curing agents obtained in examples 1 to 5, reference example 1 and reference example 2 were subjected to performance tests, and the results are shown in Table 1:
TABLE 1
Figure BDA0003442409790000071
Reference example 1 and reference example 2 are conventional isocyanate curing agent production methods, and it can be seen from table 1 that the isocyanate curing agents prepared in examples 1 to 5 of the present invention can achieve lower viscosity than conventional isocyanate curing agents with the same solvent dosage, and can achieve performance, even partial performance superior to that of the conventional isocyanate curing agents with larger solvent dosage. The invention has high solid content and low viscosity, excellent performance and less solvent volatilization, and plays a role in protecting the environment and human body.
The above embodiments are only specific examples of the present invention, and the protection scope of the present invention includes but is not limited to the product forms and styles of the above embodiments, and any suitable changes or modifications made by those skilled in the art according to the claims of the present invention shall fall within the protection scope of the present invention.

Claims (11)

1. A solvent-containing isocyanate curing agent characterized by: the raw materials mainly comprise polyol D or a polyol mixture containing the polyol D and isocyanate according to a molar ratio of 1: (2-10), wherein the polyol D is polyether polyol obtained by copolymerizing one or a mixture of more of glycerol, trimethylolethane and trimethylolpropane with ethylene oxide or/and propylene oxide.
2. A solvent-containing isocyanate curing agent according to claim 1, wherein: the raw material mainly comprises polyol D and isocyanate, wherein the molecular weight of the polyol D is 200-480, the theoretical functionality is 3, and the molecular weight of the polyol D is preferably 220-480.
3. A solvent-containing isocyanate curing agent according to claim 1, wherein: the raw materials mainly comprise a polyol mixture containing polyol D and isocyanate, wherein the average molecular weight of all polyether polyols in the polyol mixture containing polyol D is 200-1000, and the functionality is 2-3.
4. A solvent-containing isocyanate curing agent according to claim 1 or 3, wherein: the other component in the polyol mixture containing the polyol D is polyether polyol with the functionality of less than 3 and the molecular weight of 200-1000, and the proportion of the polyether polyol is less than 20 percent of the total amount of the polyol containing the polyether polyol D.
5. A solvent-containing isocyanate curing agent according to claim 1, wherein: the isocyanate is one or more of aromatic isocyanate, aliphatic isocyanate and alicyclic isocyanate.
6. A solvent-containing isocyanate curing agent according to claim 1 or 5, wherein: the isocyanate is one or more of 2, 4-toluene diisocyanate, 2, 6-toluene diisocyanate, 4 '-diphenylmethane diisocyanate, 2, 4' -diphenylmethane diisocyanate, 1, 6-hexamethylene diisocyanate, isophorone diisocyanate, polymethylene polyphenyl polyisocyanate and carbodiimide modified diphenylmethane diisocyanate; toluene diisocyanate is preferred, and 2, 4-toluene diisocyanate is particularly preferred.
7. A solvent-containing isocyanate curing agent according to claim 1, wherein: the raw material also comprises one or more small molecular alcohols or a mixture of small molecular alcohols.
8. A solvent-containing isocyanate curing agent according to claim 7, wherein: the small molecular alcohol or the mixture of the small molecular alcohols is one or more of ethylene glycol, 1, 3-propylene glycol, methyl propylene glycol, 1, 3-butanediol, 1, 4-butanediol, dipropylene glycol, diethylene glycol, neopentyl glycol, methyl pentanediol, glycerol, trimethylolpropane and pentaerythritol.
9. A solvent-containing isocyanate curing agent according to claim 7, wherein: the mass ratio of the small molecular alcohol or the mixture of the small molecular alcohols to the polyol D is (0-50): 100.
10. the method for producing a solvent-containing isocyanate curing agent according to claim 1 or 7, wherein: weighing raw materials, carrying out addition reaction, removing redundant isocyanate by a physical method or a chemical method to obtain a product, and adding a solvent to dissolve the product to obtain the isocyanate-terminated polyurethane resin.
11. The method of claim 10, wherein the solvent is one or more of ethyl acetate, propyl acetate, and butyl acetate, and preferably ethyl acetate and/or butyl acetate.
CN202111638731.5A 2021-12-29 2021-12-29 Solvent-containing isocyanate curing agent and preparation method thereof Pending CN114316175A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5442028A (en) * 1993-08-20 1995-08-15 Morton International, Inc. Curatives for aqueous adhesives
CN107880249A (en) * 2017-11-24 2018-04-06 鹤山市信兴化工有限公司 A kind of polyurethane curing agent and preparation method thereof
CN112029063A (en) * 2020-09-07 2020-12-04 江苏湘园化工有限公司 Liquid polyurethane curing agent composition and application method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5442028A (en) * 1993-08-20 1995-08-15 Morton International, Inc. Curatives for aqueous adhesives
CN107880249A (en) * 2017-11-24 2018-04-06 鹤山市信兴化工有限公司 A kind of polyurethane curing agent and preparation method thereof
CN112029063A (en) * 2020-09-07 2020-12-04 江苏湘园化工有限公司 Liquid polyurethane curing agent composition and application method thereof

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Application publication date: 20220412