Disclosure of Invention
The application aims to provide a load rope arrangement device, which solves the problems that in the prior art, after a heavy object is hoisted, a steel wire rope is easy to squeeze and sink on a hoisting drum, the steel wire rope on the hoisting drum is messy when the steel wire rope is light, and the service life of the steel wire rope is reduced and even potential safety hazards are brought when the steel wire rope is heavy.
In order to achieve the above object, the basic scheme of the present application is as follows:
the utility model provides a take and carry rope arranging device, includes the frame and rotates the rope reel that holds of connection in the frame, rong Shengjuan a coaxial fixedly connected with carousel, carousel circumference is equipped with a plurality of archs, forms the recess between the adjacent arch, is connected with two at least blocking pieces in the frame, all is connected with the elastic component on every blocking piece, and blocking piece homoenergetic is inserted on the recess, and the arch can promote blocking piece withdrawal groove.
Compared with the prior art, the beneficial effects are that:
when the scheme is adopted, the existing mode of directly winding the steel wire rope on the lifting winding drum of the lifting mechanism in an idle load manner is changed into an auxiliary winding mode by using the device, and particularly, the steel wire rope on the rope containing winding drum of the device is gradually discharged and wound on the lifting winding drum of the lifting mechanism; because the device is provided with the blocking blocks, when the rope containing drum rotates, the rotating disc fixedly connected with the rope containing drum must rotate to realize rope arrangement action of the rope containing drum, but when the rotating disc rotates, the plurality of blocking blocks can be continuously inserted into the grooves of the rotating disc under the action of the elastic parts, so that the rotating disc can not rotate freely all the time; in order to enable the turntable to rotate, the blocking blocks contacted with the turntable are gradually pushed by the bulges, the blocking blocks gradually withdraw from the grooves between the adjacent bulges by overcoming the elastic potential energy of the elastic parts, and the turntable can rotate only by the fact that the turntable can be slowly rotated by enough external force in the process, so that the rope containing drum fixedly connected with the turntable can rotate by enough tangential force, and is connected with the lifting drum through the steel wire rope, and the lifting drum is driven to rotate by the lifting mechanism to further pull the lifting drum to rotate by the wire rope to generate line load. In the process, the winding of the steel wire rope on the lifting reel is realized under the condition of the load, the winding process of the lifting reel simulates the process of lifting the heavy object once, so that the upper layer steel wire rope cannot be continuously extruded into the very compact lower layer steel wire rope even if the subsequent lifting mechanism is used for lifting the heavy object, the situation that the upper layer steel wire rope is extruded into or sunk into the lower layer steel wire rope of the lifting reel is avoided, and the problems that the service life of the steel wire rope is shortened and potential safety hazards are caused due to the fact that the steel wire rope on the lifting reel is messy and even the upper and lower layers of steel wire ropes are worn and extruded mutually due to the rope extruding situation and the rope sinking situation are solved.
In addition, adopt this device to rise the reel and carry out the in-process of arranging the rope, because of the quantity of blocking piece has a plurality ofly, in the in-service use, when guaranteeing that partial blocking piece is released completely from the recess, still there is the condition that at least one blocking piece inserted the recess, and then guarantees that the carousel always needs just can rotate under the exogenic action, and then ensures that the whole in-process wire rope of playing of this device is in the condition that has the line load all the time, is favorable to guaranteeing to rise the compactibility of reel wiring.
In addition, because the blocking blocks are multiple, even if one blocking block fails, other blocking blocks still continue to block the rotation of the rope containing drum, so that the rope containing drum is ensured to keep continuously carrying and arranging ropes.
Further, the frame includes support and two staple bolts that set up relatively, and two staple bolts pass through the double-end screw rod fixed connection that is equipped with, and double-end screw rod rotates to be connected on the support, and the carousel is located the enclosing space of two staple bolts, and elastic component one end supports tightly on the staple bolt, and the other end supports tightly on the block.
The beneficial effects are that: when the scheme is adopted, the distance between the two anchor ears can be adjusted by rotating the double-headed screw, so that the force of the protrusion pushing the blocking block to push out the groove is adjusted, the purpose of adjusting the external force required by rotation of the turntable is achieved, after the external force is adjusted, the force of pulling out the steel wire rope on the rope containing winding drum fixedly connected with the turntable is also adjusted, and the winding requirement of the steel wire rope with different hoisting load requirements is conveniently met; for example, when the allowable load of the steel wire rope is 1.5 tons, the wire load applied when the steel wire rope is wound is S1, and when the allowable load of the steel wire rope is 1 tons, the wire load applied when the steel wire rope is wound is S2, and because S2 is smaller than S1, the distance between the two anchor clamps is adjusted, so that the distance between the anchor clamps is increased, the extrusion force of the anchor clamps on the elastic piece between the anchor clamps and the protrusions is reduced, the purpose of reducing the external force when the turntable is rotated is achieved, and the device can meet the rope winding requirement of the lifting winding drum of the lifting mechanism under different allowable loads, and improves the practicability of the device.
Further, the anchor ear is detachably connected with a mounting block, and the elastic piece is abutted against the mounting block.
The beneficial effects are that: through the setting of installation piece for after the blocking piece appears wearing and tearing because of being passed by protruding many times, under the condition that need not dismantle the staple bolt, only need to dismantle the installation piece can take out the blocking piece and change, reduced the change degree of difficulty of this device.
Further, a pressure sensor is arranged between the elastic piece and the mounting block.
The beneficial effects are that: the pressure sensor timely detects the pressure born by the elastic piece when the blocking piece is pushed by the bulge, and on one hand, whether the blocking piece is worn or not is judged through the change of the pressure so as to need to be replaced; on the other hand, whether the limit of each blocking piece to the turntable is even can also be judged through the pressure condition among different pressure sensors, so that the rotating speed of the turntable is more even and stable.
Further, the installation piece threaded connection is on the staple bolt.
The beneficial effects are that: through the threaded connection of the mounting blocks and the anchor ear, when the pressure sensors sense that the pressure is inconsistent, the elastic condition that the elastic pieces are propped against can be adjusted by screwing the positions of the mounting blocks on the anchor ear, so that the aim that all the elastic pieces are stressed consistently is fulfilled; in addition, after the interval adjustment between two anchor clamps is completed, when the external force for rotating the turntable is required to be finely adjusted, the interval between the anchor clamps is not required to be adjusted again at the moment, and only the installation block is required to be screwed, so that the external force required by the turntable rotation can be adjusted, the anchor clamps of the device can be used for coarsely adjusting the external force for rotating the turntable and finely adjusting the external force for rotating the turntable through the installation block, and the accuracy of the device for adjusting the external force for rotating the turntable is improved; in addition, the mode of threaded connection of this scheme also makes the dismouting of installation piece also simple and convenient more.
Further, the blocking block comprises a blocking part and a sliding part which are fixedly connected, the blocking part can be inserted into the groove, the sliding part is axially and slidably connected to the mounting block along the sliding part, and the sliding part penetrates through the mounting block.
The beneficial effects are that: when the scheme is adopted, the blocking part is used for blocking the rotation of the turntable, and when the blocking block is not needed for limiting the rotation of the turntable, the sliding part penetrating through the mounting block is only needed to be manually pulled under the condition that the whole device is not dismounted, so that the blocking block is not contacted with the bulge, the operation is simple and convenient, the rope containing winding drum is ensured to realize the rotation with load and the free rotation, and the practicability of the device is improved; on the other hand, the sliding part can axially slide, which is equivalent to axially guiding the movement of the blocking part, so that the movement stability of the blocking part when being pushed out of the groove is ensured, and the service life of the blocking block is prolonged.
Further, one end of the sliding part far away from the blocking part is fixedly connected with a hand lever.
The beneficial effects are that: the setting of portable pole makes things convenient for the manual work to pull out the block piece from the recess.
Further, the number of the blocking blocks is even, and the blocking blocks are symmetrically arranged about the center of the anchor ear.
The beneficial effects are that: when adopting this scheme, the blocking piece is even number and sets up with hoop central symmetry for after interval adjustment between two hoops, the symmetry blocking piece of being connected through the elastic component with same staple bolt can obtain synchronous adjustment, has reduced the adjustment degree of difficulty.
Further, fixedly connected with sleeve on the support is equipped with the through-hole on the sleeve, and the sleeve is located between staple bolt and the carousel, blocks the piece and can remove in the through-hole, is equipped with the fender shoulder on the block, keeps off the shoulder and can offset with the sleeve surface.
The beneficial effects are that: according to the scheme, through the arrangement of the sleeve and the blocking block shoulder, the depth of the blocking block inserted into the sleeve is limited by the sleeve and the blocking shoulder, so that the situation that the blocking block cannot be pushed out of the groove due to too deep insertion of the blocking block is avoided; on the other hand, the sleeve can hold lubricating oil, lubricates the arch through lubricating oil, after protruding lubrication, takes lubricating oil to the block through protruding for also can adhere lubricating oil on the block, be favorable to realizing the cooling of both when reducing protruding and block the contact wearing and tearing of block, in addition, bellied rotation also makes the interior gas of sleeve flow, is favorable to the cooling, makes block even if constantly contact with protruding also can not produce higher temperature.
Further, the blocking block is provided with symmetrical wedge surfaces, symmetrical guide surfaces are arranged on the protrusions, and the guide surfaces can be contacted with the inclined surfaces to push the blocking block.
The beneficial effects are that: through set up symmetrical wedge face and set up symmetrical guide surface on protruding on the block for the carousel is clockwise rotation or anticlockwise rotation all can receive the restriction of block, and then guarantees that this device does not have the requirement to the rope direction of arranging of Rong Sheng reel, has improved the practicality of this device.
Detailed Description
The following is a further detailed description of the embodiments:
reference numerals in the drawings of the specification include: rong Shengjuan cylinder 1, rotary table 2, bulge 21, groove 22, support 3, anchor ear 4, mounting column 41, double-headed screw 5, sleeve 6, sinking table 61, blocking block 7, blocking part 71, wedge surface 72, hand-held rod 73, mounting block 8, clearance groove 81, adjusting part 82, screwing part 83, spring 9, pressure sensor 10, wire rope 20, lifting mechanism 100, lifting reel 101.
Examples
The embodiment is basically as shown in fig. 1 and 2, and the on-load rope arranging device comprises a frame and rope containing drums 1, rong Sheng rotatably connected to the frame, wherein a rotary table 2 is coaxially and fixedly connected to the drums 1, a plurality of protrusions 21 are formed on the rotary table 2 in a circumferential integrated manner, grooves 22 are formed between adjacent protrusions 21, and symmetrical guide surfaces are uniformly and integrally formed on each protrusion 21.
The frame comprises a support 3 and two anchor clamps 4 which are oppositely arranged, the rope containing drum 1 is rotationally connected to the support 3 through a bearing seat, the anchor clamps 4 are semi-annular, the two anchor clamps 4 are fixedly connected through a double-headed screw 5 which is arranged, the double-headed screw 5 is rotationally connected to the support 3 (not shown in the figure), and the turntable 2 is positioned in the enclosing space of the two anchor clamps 4; fixedly connected with sleeve 6 on the support 3, sleeve 6 is located between staple bolt 4 and carousel 2, opens a plurality of through-holes on the sleeve 6.
Each through hole is inserted with a blocking block 7, the blocking blocks 7 can move in the through holes, gaps exist between the through holes and the blocking blocks 7, and when part of the blocking blocks 7 in the plurality of blocking blocks 7 are completely pushed out of the grooves 22, at least one blocking block 7 still is inserted into the grooves 22.
The blocking piece 7 comprises a blocking portion 71 and a sliding portion, the sliding portion is fixedly connected to the blocking portion 71 through threads (if the blocking portion 71 is damaged, only the blocking portion 71 needs to be replaced, replacement is simple and replacement cost is low), the blocking portion 71 can be inserted into the groove 22, symmetrical wedge surfaces 72 are integrally formed on the blocking portion 71, the wedge surfaces 72 can be contacted with the guide surfaces of the protrusions 21 to be pushed out of the groove 22 by the protrusions 21, a blocking shoulder is integrally formed on the blocking portion 71, and a sinking table 61 capable of propping against the blocking shoulder is integrally formed on the through hole of the sleeve 6.
The anchor ear 4 is provided with an installation column 41 with internal threads, the installation column 41 is in threaded connection with an installation block 8, the cross section of a sliding part of the blocking block 7 is circular, the sliding part of the blocking block 7 is axially and slidably connected to the installation block 8, the sliding part penetrates through the installation block 8, one end of the sliding part extending out of the installation block 8 is welded with a hand-held rod 73, the whole blocking part 71 is conveniently moved to the outside of the sleeve 6 by the hand-held rod 73, and the installation block 8 is provided with a clearance groove 81 so as to be convenient for manually buckling the hand-held rod 73 by hands; in addition, in this embodiment, in order to facilitate the assembly, disassembly and adjustment of the mounting block 8, a fixed connection adjusting portion 82 and a screwing portion 83 are provided on the mounting block 8, the adjusting portion 82 is in threaded connection with the mounting column 41, and the screwing portion 83 facilitates the screwing of the mounting block 8.
The number of the blocking blocks 7 is even, the blocking blocks 7 are arranged in a central symmetry manner with respect to the hoops 4, in this embodiment, the number of the blocking blocks 7 is four, and each hoop 4 corresponds to two blocking blocks 7.
The elastic piece is sleeved on the sliding part of the blocking block 7, in this embodiment, the elastic piece is a spring 9, one end of the spring 9 abuts against a blocking shoulder of the blocking block 7, the other end of the spring 9 is close to the mounting block 8, a pressure sensor 10 is installed between the spring 9 and the mounting block 8, in this embodiment, the pressure sensor 10 is an annular pressure sensor 10, and in order to reduce friction to the pressure sensor 10 in the screwing process of the mounting block 8, a ball is arranged on a contact surface between the pressure sensor 10 and the mounting block 8.
The specific implementation process is as follows:
when the embodiment is adopted, the existing mode of directly winding the steel wire rope 20 on the lifting winding drum 101 of the lifting mechanism 100 in an idle load mode is changed into an auxiliary winding mode by the device, specifically, the steel wire rope 20 on the rope containing winding drum 1 with the steel wire rope 20 of the device is gradually discharged and wound on the lifting winding drum 101 of the lifting mechanism 100; because the device is provided with the blocking blocks 7, when the rope containing drum 1 rotates, the rotating disc 2 fixedly connected with the rope containing drum 1 must rotate to realize rope arrangement action of the rope containing drum 1, but when the rotating disc 2 rotates, the four blocking blocks 7 can be continuously inserted into the grooves 22 of the rotating disc 2 under the action of the elasticity of the springs 9, so that the rotating disc 2 can not rotate freely all the time; in order to rotate the turntable 2, the contacted blocking block 7 is gradually pushed by the protrusions 21 on the turntable 2 by means of rotating the turntable 2, so that the blocking block 7 gradually withdraws from the grooves 22 between the adjacent protrusions 21 against the elastic potential energy of the elastic element, and the rotation of the turntable 2 can be realized, that is, in the process, the turntable 2 must have enough external force to enable the turntable 2 to rotate slowly, so that the rope containing drum 1 fixedly connected with the turntable 2 needs enough tangential force to enable the rope containing drum 1 to rotate, and the rope containing drum 1 is connected with the lifting drum 101 through the steel wire rope 20, so that the lifting drum 101 must be driven to rotate by the lifting mechanism 100 to realize rope arrangement of the rope containing drum 1, and further the lifting drum 101 is pulled to realize rotation by generating line load through the steel wire rope 20. In the process, the winding of the steel wire rope 20 on the lifting drum 101 is realized under the condition of the load of the steel wire rope 20, the winding process of the lifting drum 101 simulates the process of lifting the heavy object once, the fact that even if the follow-up lifting mechanism 100 is used for lifting the heavy object, the upper layer steel wire rope 20 cannot be extruded into the lower layer steel wire rope 20 which is very compact is guaranteed, the situation that the upper layer steel wire rope 20 is extruded into or sunk into the lower layer steel wire rope 20 of the lifting drum 101 is avoided, and the problems that the steel wire rope 20 on the lifting drum 101 is messy and even the upper layer steel wire rope 20 and the lower layer steel wire rope 20 are mutually worn and extruded to reduce the service life of the steel wire rope and bring potential safety hazards are solved.
In addition, adopt this device to play to rise reel 101 and carry out the in-process of rope arranging, take this embodiment as the example, because there are four in the quantity of blocking piece 7, when two blocking pieces 7 are pushed out completely from recess 22, still there are the condition that two remaining blocking pieces 7 inserted recess 22, and then guarantee carousel 2 and just can rotate under the exogenic action always, and then guarantee that this device's whole rope arranging in-process wire rope 20 is in the condition of carrying the wire load all the time, be favorable to guaranteeing to play to rise the reel 101 and wrap up the compactibility of rope.
In the whole rope arranging process, the pressure condition of the corresponding blocking block 7 is continuously monitored through the pressure sensor 10 abutted by each spring 9, when a certain pressure sensor 10 monitors that the maximum pressure is too high or too low, the abnormality of the corresponding blocking block 7 can be rapidly judged through manual checking or through the mode that the pressure sensor 10 is electrically connected with a controller, and then feedback is rapidly made according to the abnormal condition, if the pressure sensor 10 detects that the maximum pressure is too low, the blocking block 7 is judged to be worn, and if the maximum pressure is not reduced greatly, the blocking force of the blocking block 7 to the bulge 21 can be increased again through screwing the installation block 8 and extruding the springs 9; if the maximum pressure is reduced too much or too high, the whole mounting block 8 is removed together with the blocking block 7 by screwing the screwing part 83 of the mounting block 8, so that the device is convenient to check or replace parts; the whole process monitoring mode is simple and feasible, and the whole overhaul and disassembly processes are simple and convenient; in addition, this device can be through the interval adjustment between staple bolt 4 in order to realize the coarse adjustment to the external force of rotation of carousel 2, also can realize the fine setting to the external force of rotation of carousel 2 through the screw adjustment of installation piece 8, has improved the accuracy that this device was adjusted to the external force of rotation of carousel 2.
In addition, in this embodiment, since the protrusions 21 and the blocking blocks 7 are symmetrical, the clockwise rotation or the anticlockwise rotation of the turntable 2 is limited by the blocking blocks 7, so that the device has no requirement on the rope arrangement direction of the Rong Shengjuan cylinder 1, and the practicality of the device is improved.
The foregoing is merely exemplary embodiments of the present application, and specific structures and features that are well known in the art are not described in detail herein. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present application, and these should also be considered as the scope of the present application, which does not affect the effect of the implementation of the present application and the utility of the patent. The protection scope of the present application is subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.