CN114313887B - Production monitoring device based on big data and alarm mechanism thereof - Google Patents
Production monitoring device based on big data and alarm mechanism thereof Download PDFInfo
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- CN114313887B CN114313887B CN202111489872.5A CN202111489872A CN114313887B CN 114313887 B CN114313887 B CN 114313887B CN 202111489872 A CN202111489872 A CN 202111489872A CN 114313887 B CN114313887 B CN 114313887B
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- 230000007246 mechanism Effects 0.000 title claims abstract description 101
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000012806 monitoring device Methods 0.000 title claims abstract description 16
- 230000000903 blocking effect Effects 0.000 claims abstract description 30
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 238000005192 partition Methods 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 20
- 238000012544 monitoring process Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000003825 pressing Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a production monitoring device based on big data and an alarm mechanism thereof, which comprises a conveyor belt for conveying workpieces during production, wherein the tail end of the conveyor belt is provided with a blocking plate for blocking the workpieces, the blocking plate is arranged on a conveyor belt bracket through a bracket, the inner side of the blocking plate is provided with an elastic contact plate, the inner side of the elastic contact plate is provided with a pressure sensor, one side of the blocking plate is provided with a detection mechanism for detecting the state of the workpieces, and the conveyor belt is also provided with a first spacing plate and a second spacing plate which enable the workpieces to move equidistantly.
Description
Technical Field
The invention relates to the technical field of big data production, in particular to a big data-based production monitoring device and an alarm mechanism thereof.
Background
The industrial big data is based on industrial 4.0 and industrial Internet, and is mainly characterized by intelligence and interconnection, and the main idea is to organically combine products, machines, resources and people by fully utilizing information communication technology, so as to promote the manufacturing industry to intelligently transform based on big data analysis and application.
At present, when the existing workpiece is produced in a production workshop assembly line, a camera is generally adopted for real-time monitoring, a manager watches through a background display screen, meanwhile, the workpiece needs to be detected one by a worker at the tail end of the assembly line, when the worker works for a long time, the workpiece cannot be detected timely, the phenomenon that the workpiece is accumulated at the tail end of the assembly line is caused, the mutual abrasion of products is caused easily for a long time, although the existing alarm equipment can be set for alarming, the phenomenon that part of products are accumulated and damaged still occurs, even the whole production line is stopped, and the production of the whole line is further influenced.
Disclosure of Invention
The invention aims to provide a production monitoring device based on big data and an alarm mechanism thereof, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the production monitoring device based on big data and the alarm mechanism thereof comprise a conveyor belt for conveying workpieces during production, wherein a blocking plate for blocking the workpieces is arranged at the tail end of the conveyor belt and is arranged on a conveyor belt bracket through a bracket, an elastic contact plate is arranged at the inner side of the blocking plate, a pressure sensor is arranged at the inner side of the elastic contact plate, and a detection mechanism for detecting the state of the workpieces is arranged at one side of the blocking plate;
the transmission belt is also provided with a first spacing plate and a second spacing plate which enable the workpieces to move equidistantly, and one ends of the first spacing plate and the second spacing plate are provided with a matching mechanism which enables the first spacing plate and the second spacing plate to move in a matching way;
when the detection mechanism detects that one workpiece is not taken by a worker in the rated time, the matching mechanism operates and gives an alarm, so that other workpieces are transported.
Preferably, the detection mechanism comprises a side plate arranged on one side of the blocking plate, and the inner side of the side plate is provided with a monitoring camera, and the detection mechanism is arranged to realize the effect of detecting the workpiece in real time.
Preferably, the matching mechanism comprises a first supporting shaft and a second supporting shaft which are respectively and fixedly arranged at one ends of the first partition plate and the second partition plate, the bottom ends of the first supporting shaft and the second supporting shaft are respectively connected with a first driving gear and a second driving gear, and the first driving gear is in meshed connection with the second driving gear;
the first support shaft is fixedly connected to the first driving gear, and the second support shaft is rotationally connected to the second driving gear through a bearing seat;
a linkage mechanism is arranged between the first driving gear and the second driving gear, and the linkage mechanism is positioned at the bottom end of the conveyor belt;
the second driving gear is provided with a secondary driving mechanism for secondarily driving the second supporting shaft;
a supporting shell is arranged on one side, far away from the first partition plate, of the second partition plate, and when the blocking plate detects that a workpiece is not taken by a worker, an extending clamping mechanism arranged in the supporting shell clamps the next workpiece;
the stretching clamping mechanism is used for placing the clamped workpiece on an alarm guiding mechanism arranged on the outer side of the conveyor belt, and the first partition plate and the second partition plate are driven in a matched mode through a matched mechanism.
Preferably, the linkage mechanism comprises a fixed bracket arranged on the outer side of the bottom end of the conveyor belt, a supporting plate is arranged on one side, close to the conveyor belt, of the fixed bracket, the bottom end of the supporting plate is hinged with an electric push rod through a hinged support, the output end of the electric push rod is hinged with a linkage rod through a pin shaft, and one end, far away from the electric push rod, of the linkage rod is fixedly connected with a rotating shaft;
the top end of the rotating shaft penetrates through the supporting plate to be fixedly connected with the first driving gear, the bottom end of the second driving gear is provided with a transmission shaft, the transmission shaft is rotationally connected to the supporting plate through a bearing seat, and the first driving gear and the second driving gear are synchronously driven through a linkage mechanism.
Preferably, the secondary driving mechanism comprises a micro motor arranged on the second driving gear, the output end of the micro motor is fixedly connected with a first rotating gear, the outer side of the first rotating gear is connected with a second rotating gear in a meshed mode, the second rotating gear is fixedly sleeved on the second supporting shaft, and the secondary driving mechanism is arranged to achieve the effect of secondary driving on the second supporting shaft.
Preferably, the stretching clamping mechanism comprises two clamping plates arranged in a supporting shell, a plurality of gear grooves are formed in the inner sides of the two clamping plates at equal intervals, and a plurality of guide blocks for guiding the two clamping plates are further arranged in the supporting shell;
the second partition plate is also provided with a guide opening for enabling the two clamping plates to move;
the inside reverse drive mechanism that is used for carrying out synchronous back drive to two grip blocks that is equipped with of supporting shell is through stretching out the mechanism of getting that presss from both sides that is equipped with to when detecting that the work piece is not taken by the staff, then carry out the effect of pressing from both sides the action of getting to next work piece.
Preferably, the reverse driving mechanism comprises a rotating cylinder rotatably connected inside the supporting shell, a driving shaft is arranged inside the rotating cylinder, a first positioning gear meshed with a plurality of gear grooves of one clamping plate is arranged outside the rotating cylinder, and a second positioning gear meshed and connected with a plurality of gear grooves of the other clamping plate is arranged at the top end of the driving shaft;
the rotary cylinder is characterized in that a first bevel gear is arranged outside the top end of the rotary cylinder, a second bevel gear is arranged outside the driving shaft, a transmission bevel gear is connected between the first bevel gear and the second bevel gear in a transmission mode, a rotary motor is installed inside the supporting shell through a supporting plate, the output end of the rotary motor penetrates through the supporting shell and is fixedly connected with the transmission bevel gear through a coupler, and the rotary cylinder is reversely driven by a reverse driving mechanism, so that the effect of reversely moving two clamping plates is achieved.
Preferably, the alarm guiding-out mechanism comprises a positioning frame arranged on the outer side of the conveyor belt, a lifting mechanism is arranged on the positioning frame, the connecting end of the lifting mechanism is connected with two lifting rods for supporting a workpiece, and an audible and visual alarm is arranged at the top end of the positioning frame;
the positioning frame is close to the below of conveyer belt one side and is equipped with the guide table, and sliding connection has the deflector on the guide table, still be equipped with on the guide table and be used for carrying out driven moving mechanism to the deflector, derive the mechanism through the warning that is equipped with to play and carry out the effect of reporting to the police when deriving the work piece.
Preferably, the moving mechanism comprises a fixed plate arranged on the guide table, a guide motor is arranged on the fixed plate, the output end of the guide motor penetrates through the fixed plate and is fixedly connected with a pushing gear through a coupler, the outer side of the pushing gear is connected with a gear strip in a meshed mode, the gear strip is arranged on the guide plate, and the guide plate is enabled to stably move along the guide table through the moving mechanism.
Preferably, the guide plate is provided with openings corresponding to the two lifting rods at equal intervals for moving the lifting rods, and the lifting rods can move conveniently through the provided openings.
Compared with the prior art, the invention has the beneficial effects that:
when the invention is used, the blocking plate arranged at the tail end of the transmission belt, the first spacing plate and the second spacing plate can be mutually matched to ensure that workpieces on the transmission belt move at equal intervals, and when the blocking plate detects that a worker does not take out the workpieces for detection within the rated time during the transmission of the workpieces, the first spacing plate and the second spacing plate are mutually matched to realize the function of transferring the workpieces, so that the phenomenon of accumulation of the workpieces is prevented, and the production efficiency of the workpieces is further improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a side view of the overall structure of the present invention;
FIG. 3 is an overall top view of the present invention;
FIG. 4 is a schematic side view of a mounting bracket of the present invention;
FIG. 5 is a schematic view of the structure of the electric putter of the present invention;
FIG. 6 is a schematic view of a linkage rod structure of the present invention;
FIG. 7 is a schematic view of the internal structure of the support shell of the present invention;
FIG. 8 is a schematic side view of a rotating drum according to the present invention;
fig. 9 is a schematic view of the structure of the guide table of the present invention.
In the figure: 1-a conveyor belt; 2-a blocking plate; 21-an elastic contact plate; 22-a pressure sensor; 23-a first spacer; 24-a second spacer; 241-a guide port; 3-a detection mechanism; 31-side plates; 32-monitoring cameras; 4-a mating mechanism; 41-a first support shaft; 42-a second support shaft; 43-a first drive gear; 44-a second drive gear; 45-a support shell; 5-linkage mechanism; 51-fixing a bracket; 52-supporting plates; 53-electric push rod; 54-linkage rod; 55-rotating shaft; 56-a transmission shaft; 6-a secondary driving mechanism; 61-miniature motor; 62-a first rotating gear; 63-a second rotating gear; 7-extending the clamping mechanism; 71-clamping plates; 711-gear groove; 72-a guide block; 8-a reverse driving mechanism; 81-rotating the cylinder; 82-a drive shaft; 83-a first positioning gear; 84-a second positioning gear; 85-a first helical gear; 86-a second helical gear; 87-driving helical gear; 88-rotating a motor; 9-an alarm deriving mechanism; 91-a positioning frame; 92-lifting mechanism; 93-lifting rods; 94-an audible and visual alarm; 95-guiding table; 96-guide plates; 10-a moving mechanism; 101-a fixed plate; 102-guiding a motor; 103-pushing the gear; 104-gear strips.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-9, the present invention provides a technical solution: the production monitoring device based on big data and an alarm mechanism thereof comprise a conveyor belt 1 for conveying workpieces during production, wherein a blocking plate 2 for blocking the workpieces is arranged at the tail end of the conveyor belt 1, the blocking plate 2 is arranged on a support of the conveyor belt 1 through a support, an elastic contact plate 21 is arranged on the inner side of the blocking plate 2, the elastic contact plate 21 also plays a role in protecting the workpieces on one hand, a pressure sensor 22 is arranged on the inner side of the elastic contact plate 21, and a detection mechanism 3 for detecting the state of the workpieces is arranged on one side of the blocking plate 2;
the detecting mechanism 3 comprises a side plate 31 arranged on one side of the blocking plate 2, and a monitoring camera 32 is arranged on the inner side of the side plate 31, so that when a workpiece moves to the blocking plate 2 along with the conveyor belt 1, and the monitoring camera 32 detects that the workpiece is not taken in the rated time, a signal is transmitted to the controller.
The conveyor belt 1 is also provided with a first partition plate 23 and a second partition plate 24 which enable workpieces to move equidistantly, the first partition plate 23 and the second partition plate 24 are in a V shape, one ends of the first partition plate 23 and the second partition plate 24 are provided with a matching mechanism 4 which enables the first partition plate 23 and the second partition plate 24 to move in a matching way, the matching mechanism 4 comprises a first supporting shaft 41 and a second supporting shaft 42 which are respectively fixedly arranged at one ends of the first partition plate 23 and the second partition plate 24, the bottom ends of the first supporting shaft 41 and the second supporting shaft 42 are respectively connected with a first driving gear 43 and a second driving gear 44, and the first driving gear 43 is in meshed connection with the second driving gear 44;
the first support shaft 41 is fixedly connected to the first driving gear 43, and the second support shaft 42 is rotatably connected to the second driving gear 44 through a bearing seat;
a linkage mechanism 5 is arranged between the first driving gear 43 and the second driving gear 44, and the linkage mechanism 5 is positioned at the bottom end of the conveyor belt 1;
the second driving gear 44 is provided with a secondary driving mechanism 6 for secondarily driving the second supporting shaft 42, the linkage mechanism 5 comprises a fixed bracket 51 arranged on the outer side of the bottom end of the conveyor belt 1, a supporting plate 52 is arranged on one side, close to the conveyor belt 1, of the fixed bracket 51, the bottom end of the supporting plate 52 is hinged with an electric push rod 53 through a hinged support, the output end of the electric push rod 53 is hinged with a linkage rod 54 through a pin shaft, and one end, far away from the electric push rod 53, of the linkage rod 54 is fixedly connected with a rotating shaft 55;
the top end of the rotating shaft 55 passes through the supporting plate 52 and is fixedly connected with the first driving gear 43, the bottom end of the second driving gear 44 is provided with a transmission shaft 56, and the transmission shaft 56 is rotationally connected on the supporting plate 52 through a bearing seat;
that is, when the workpiece is normally conveyed, the electric push rod 53 reciprocates, so that the rotating shaft 55 rotates relative to the supporting plate 52, and the first driving gear 43 and the second driving gear 44 rotate along opposite directions or opposite directions while the rotating shaft 55 rotates, and further the first partition plate contacts with the workpiece firstly, and the second partition plate 24 contacts with the workpiece secondly, so that the moving speed of the workpiece on the conveyor belt 1 is controlled, the moving distance of the workpiece is ensured, and the manual detection of the workpiece by a worker is facilitated.
The secondary driving mechanism 6 comprises a micro motor 61 arranged on the second driving gear 44, the output end of the micro motor 61 is fixedly connected with a first rotating gear 62, the outer side of the first rotating gear 62 is connected with a second rotating gear 63 in a meshed manner, and the second rotating gear 63 is fixedly sleeved on the second supporting shaft 42.
The extending clamping mechanism 7 comprises two clamping plates 71 arranged in the supporting shell 45, the clamping plates 71 are arc-shaped, a plurality of gear grooves 711 are equidistantly formed in the inner sides of the two clamping plates 71, a plurality of guide blocks 72 for guiding the two clamping plates 71 are further arranged in the supporting shell 45, and meanwhile, grooves matched with the opposite blocks are formed in the back hinges of the clamping plates 71;
the second partition plate 24 is further provided with a guide opening 241 for moving the two clamping plates 71;
a back driving mechanism 8 for synchronously driving the two clamping plates 71 back is arranged in the supporting shell 45;
the back driving mechanism 8 comprises a rotating cylinder 81 rotatably connected inside the supporting shell 45, a driving shaft 82 is arranged inside the rotating cylinder 81, a first positioning gear 83 meshed with a plurality of gear grooves 711 of one clamping plate 71 is arranged outside the rotating cylinder 81, and a second positioning gear 84 meshed with a plurality of gear grooves 711 of the other clamping plate 71 is arranged at the top end of the driving shaft 82;
a first bevel gear 85 is arranged on the outer side of the top end of the rotating cylinder 81, a second bevel gear 86 is arranged on the outer side of the driving shaft 82, a transmission bevel gear 87 is in transmission connection between the first bevel gear 85 and the second bevel gear 86, a rotating motor 88 is arranged inside the supporting shell 45 through the supporting plate 52, and the output end of the rotating motor 88 passes through the supporting shell 45 and is fixedly connected with the transmission bevel gear 87 through a coupler;
when the blocking plate 2 detects that the workpiece is not taken, at this time, the next workpiece is located at the second partition plate 24, the rotating motor 88 operates to make the driving bevel gear 87 operate, so that the first bevel gear 85 and the second bevel gear 86 rotate in opposite directions, and simultaneously, the rotating cylinder 81 and the driving shaft 82 rotate in opposite directions respectively, and further, the first rotating gear 62 and the second rotating gear 63 drive the two clamping plates 71 to move outwards along the opening of the second partition plate 24 respectively, and because the two clamping plates 71 are arc-shaped, in the process of moving outwards gradually along the guiding opening 241, the workpiece is pushed to the center of the contact surface of the second partition plate 24, so that the workpiece is further prevented from being hard to fix due to offset, and the workpiece is stably clamped;
and when the workpiece is clamped, the electric push rod 53 extends out to enable the first support shaft 41 and the second support shaft 42 to reversely rotate, at this time, the first support shaft 41 drives the first partition plate 23 on the first support shaft to contact with the next workpiece, meanwhile, the second support shaft 42 drives the second partition plate 24 to move along the edge of the conveyor belt 1, and when the workpiece is moved, the micro motor 61 operates, the first rotating gear 62 further drives the second rotating gear 63 to rotate, and the second support shaft 42 further rotates until the workpiece is rotated to the position above the two lifting rods 93.
When the detection mechanism 3 detects that one workpiece is not taken by a worker in the rated time, the matching mechanism 4 operates and gives an alarm so that the rest workpieces are transported;
a supporting shell 45 is arranged on one side of the second partition plate 24 far away from the first partition plate, and when the blocking plate 2 detects that a workpiece is not taken by a worker, an extending clamping mechanism 7 arranged in the supporting shell 45 clamps the next workpiece;
the stretching clamping mechanism 7 is used for placing the clamped workpiece on an alarm guiding mechanism 9 arranged on the outer side of the conveyor belt 1, the alarm guiding mechanism 9 comprises a positioning frame 91 arranged on the outer side of the conveyor belt 1, a lifting mechanism 92 is arranged on the positioning frame 91, two lifting rods 93 used for supporting the workpiece are connected to the connecting end of the lifting mechanism 92, and an audible-visual alarm 94 is arranged at the top end of the positioning frame 91;
the positioning frame 91 is equipped with the guide table 95 near the below of one side of conveyer belt 1, and sliding connection has deflector 96 on the guide table 95, still be equipped with the shifter 10 that is used for carrying out the transmission to deflector 96 on the guide table 95.
The moving mechanism 10 comprises a fixed plate 101 arranged on the guide table 95, a guide motor 102 is arranged on the fixed plate 101, an output end of the guide motor 102 penetrates through the fixed plate 101 and is fixedly connected with a pushing gear 103 through a coupler, a gear strip 104 is connected to the outer side of the pushing gear 103 in a meshed mode, and the gear strip 104 is arranged on the guide plate 96.
The guide plate 96 is provided with openings for moving the lifting rods 93 at equal distances corresponding to the positions of the two lifting rods 93.
When a workpiece is placed above the lifting rods 93 and the audible and visual alarm 94 operates, timely early warning is achieved for a worker, the electric push rod 53 is retracted, the micro motor 61 moves reversely, meanwhile, the rotary motor 88 located in the supporting shell 45 moves reversely, the two clamping plates 71 move into the supporting shell 45, the workpiece is located on the two lifting rods 93, the two lifting rods 93 move downwards to the guide plates 96 under the driving of the lifting mechanism 92 and place the workpiece on the guide plates 96, the pushing gear 103 drives the gear bar 104 to move along with the operation of the guide motor 102, the workpiece of the guide plates 96 is further deviated from the two lifting rods 93, the next group of openings are opposite to the lifting rods 93, and then the lifting rods 93 lift again under the driving of the lifting mechanism 92 to achieve the lifting of the next workpiece.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. Production monitoring device based on big data and alarm mechanism thereof, including conveying belt (1) conveying when producing the work piece, its characterized in that: the tail end of the conveyor belt (1) is provided with a blocking plate (2) for blocking the workpiece, the blocking plate (2) is arranged on the bracket of the conveyor belt (1) through a bracket, the inner side of the blocking plate (2) is provided with an elastic contact plate (21), the inner side of the elastic contact plate (21) is provided with a pressure sensor (22), and one side of the blocking plate (2) is provided with a detection mechanism (3) for detecting the state of the workpiece;
the conveyor belt (1) is also provided with a first spacing plate (23) and a second spacing plate (24) which enable workpieces to move equidistantly, and one ends of the first spacing plate (23) and the second spacing plate (24) are provided with a matching mechanism (4) which enables the first spacing plate and the second spacing plate to move in a matching way;
when the detection mechanism (3) detects that one workpiece is not taken by a worker in the rated time, the matching mechanism (4) operates and gives an alarm so that other workpieces are transported;
the matching mechanism (4) comprises a first supporting shaft (41) and a second supporting shaft (42) which are respectively and fixedly arranged at one ends of the first partition plate (23) and the second partition plate (24), the bottom ends of the first supporting shaft (41) and the second supporting shaft (42) are respectively connected with a first driving gear (43) and a second driving gear (44), and the first driving gear (43) is in meshed connection with the second driving gear (44);
the first support shaft (41) is fixedly connected to the first driving gear (43), and the second support shaft (42) is rotatably connected to the second driving gear (44) through a bearing seat;
a linkage mechanism (5) is arranged between the first driving gear (43) and the second driving gear (44), and the linkage mechanism (5) is positioned at the bottom end of the conveyor belt (1);
a secondary driving mechanism (6) for secondarily driving the second supporting shaft (42) is arranged on the second driving gear (44);
a supporting shell (45) is arranged on one side, far away from the first partition plate, of the second partition plate (24), and when the blocking plate (2) detects that a workpiece is not taken by a worker, an extending clamping mechanism (7) arranged in the supporting shell (45) clamps the next workpiece;
the stretching clamping mechanism (7) is used for placing the clamped workpiece on an alarm guiding mechanism (9) arranged on the outer side of the conveyor belt (1).
2. The big data based production monitoring device and alarm mechanism thereof according to claim 1, wherein: the detection mechanism (3) comprises a side plate (31) arranged on one side of the blocking plate (2), and a monitoring camera (32) is arranged on the inner side of the side plate (31).
3. The big data based production monitoring device and alarm mechanism thereof according to claim 1, wherein: the linkage mechanism (5) comprises a fixed support (51) arranged on the outer side of the bottom end of the conveyor belt (1), a supporting plate (52) is arranged on one side, close to the conveyor belt (1), of the fixed support (51), an electric push rod (53) is hinged to the bottom end of the supporting plate (52) through a hinged support, a linkage rod (54) is hinged to the output end of the electric push rod (53) through a pin shaft, and a rotating shaft (55) is fixedly connected to one end, far away from the electric push rod (53), of the linkage rod (54);
the top end of the rotating shaft (55) penetrates through the supporting plate (52) to be fixedly connected with the first driving gear (43), the bottom end of the second driving gear (44) is provided with a transmission shaft (56), and the transmission shaft (56) is rotatably connected to the supporting plate (52) through a bearing seat.
4. The big data based production monitoring device and alarm mechanism thereof according to claim 1, wherein: the secondary driving mechanism (6) comprises a micro motor (61) arranged on the second driving gear (44), the output end of the micro motor (61) is fixedly connected with a first rotating gear (62), the outer side of the first rotating gear (62) is connected with a second rotating gear (63) in a meshed mode, and the second rotating gear (63) is fixedly sleeved on the second supporting shaft (42).
5. The big data based production monitoring device and alarm mechanism thereof according to claim 1, wherein: the stretching clamping mechanism (7) comprises two clamping plates (71) arranged in a supporting shell (45), a plurality of gear grooves (711) are formed in the inner sides of the two clamping plates (71) at equal intervals, and a plurality of guide blocks (72) for guiding the two clamping plates (71) are further arranged in the supporting shell (45);
the second partition plate (24) is also provided with a guide opening (241) for enabling the two clamping plates (71) to move;
the inside of the supporting shell (45) is provided with a back driving mechanism (8) for synchronously and reversely driving the two clamping plates (71).
6. The big data based production monitoring device and alarm mechanism thereof according to claim 5, wherein: the reverse driving mechanism (8) comprises a rotating cylinder (81) rotatably connected inside the supporting shell (45), a driving shaft (82) is arranged inside the rotating cylinder (81), a first positioning gear (83) meshed with a plurality of gear grooves (711) of one clamping plate (71) is arranged outside the rotating cylinder (81), and a second positioning gear (84) meshed with a plurality of gear grooves (711) of the other clamping plate (71) is arranged at the top end of the driving shaft (82);
the novel rotary drum is characterized in that a first bevel gear (85) is arranged outside the top end of the rotary drum (81), a second bevel gear (86) is arranged outside the driving shaft (82), a transmission bevel gear (87) is connected between the first bevel gear (85) and the second bevel gear (86), a rotary motor (88) is installed inside the supporting shell (45) through the supporting plate (52), and the output end of the rotary motor (88) penetrates through the supporting shell (45) and is fixedly connected with the transmission bevel gear (87) through a coupler.
7. The big data based production monitoring device and alarm mechanism thereof according to claim 1, wherein: the alarm guiding mechanism (9) comprises a positioning frame (91) arranged on the outer side of the conveyor belt (1), a lifting mechanism (92) is arranged on the positioning frame (91), two lifting rods (93) used for supporting a workpiece are connected to the connecting end of the lifting mechanism (92), and an audible-visual alarm (94) is arranged at the top end of the positioning frame (91);
the positioning frame (91) is provided with a guide table (95) below one side close to the conveyor belt (1), the guide table (95) is connected with a guide plate (96) in a sliding mode, and the guide table (95) is further provided with a moving mechanism (10) for driving the guide plate (96).
8. The big data based production monitoring device and alarm mechanism thereof according to claim 7, wherein: the moving mechanism (10) comprises a fixed plate (101) arranged on the guide table (95), a guide motor (102) is arranged on the fixed plate (101), an output end of the guide motor (102) penetrates through the fixed plate (101) and is fixedly connected with a pushing gear (103) through a coupler, a gear strip (104) is connected to the outer side of the pushing gear (103) in a meshed mode, and the gear strip (104) is arranged on the guide plate (96).
9. The big data based production monitoring device and alarm mechanism thereof according to claim 8, wherein: openings for moving the lifting rods (93) are equidistantly arranged on the guide plate (96) corresponding to the positions of the two lifting rods (93).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111489872.5A CN114313887B (en) | 2021-12-08 | 2021-12-08 | Production monitoring device based on big data and alarm mechanism thereof |
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| CN202111489872.5A CN114313887B (en) | 2021-12-08 | 2021-12-08 | Production monitoring device based on big data and alarm mechanism thereof |
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| CN114313887A CN114313887A (en) | 2022-04-12 |
| CN114313887B true CN114313887B (en) | 2023-11-24 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN114313887A (en) | 2022-04-12 |
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