CN114310054A - Quick cooling type welding operation auxiliary equipment for scaffold - Google Patents

Quick cooling type welding operation auxiliary equipment for scaffold Download PDF

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Publication number
CN114310054A
CN114310054A CN202210034775.5A CN202210034775A CN114310054A CN 114310054 A CN114310054 A CN 114310054A CN 202210034775 A CN202210034775 A CN 202210034775A CN 114310054 A CN114310054 A CN 114310054A
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guide pipe
air
air guide
head
cooling water
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CN202210034775.5A
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CN114310054B (en
Inventor
李国良
段芸芸
李伟
徐殿虎
戴立芹
乔志良
夏长玉
周纯之
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Tianchang Anjiao Metal Products Technology Co ltd
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Tianchang Anjiao Metal Products Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention relates to the technical field of scaffold welding, in particular to quick-cooling type auxiliary welding operation equipment for a scaffold. The cooling assembly comprises a supporting assembly and a cooling assembly arranged on the top end of the supporting assembly, the supporting assembly comprises a jacket, a U-shaped plate is arranged at the bottom end of the jacket, a spot welding head is connected to the U-shaped plate in a sliding mode, the cooling assembly comprises a cooling water cabinet, an air guide pipe is connected to the inner end of the cooling water cabinet in a penetrating mode, an air inlet head is arranged at one end of the air guide pipe, a main fan is arranged at the inner end of the air inlet head, and a plurality of air vents are formed in the bottom end of the air guide pipe. According to the invention, the main fan is started, wind power is generated at the inner end of the air guide pipe, when the wind power passes through the inner end of the cooling water tank, the temperature is reduced, low-temperature wind flows to the bottom end of the jacket box through the air vents, the top end of the spot welding head covers the air vent right above the spot welding head, the spot welding head is welded to a scaffold area right below the spot welding head, and after the spot welding head moves to other areas, the originally covered air vent discharges the low-temperature wind to cool the welding area in time, so that the fixed-point cooling function is realized.

Description

Quick cooling type welding operation auxiliary equipment for scaffold
Technical Field
The invention relates to the technical field of scaffold welding, in particular to quick-cooling type auxiliary welding operation equipment for a scaffold.
Background
The scaffold is a working platform which is erected for ensuring that each construction process is smoothly carried out. The scaffold is divided into an outer scaffold and an inner scaffold according to the erected positions; the scaffold can be divided into a wood scaffold, a bamboo scaffold and a steel pipe scaffold according to different materials; the scaffold is divided into a vertical rod type scaffold, a bridge type scaffold, a door type scaffold, a suspension type scaffold, a hanging type scaffold, a lifting type scaffold and a climbing type scaffold according to the structural form.
The scaffold top generally can establish the board of standing, need pass through multiposition spot welding in the board production process of standing, with fixed different spare parts, because the spot welding in-process can produce a large amount of heat energy, lead to standing board electric welding position temperature to increase fast, cause the scald to operating personnel hand very easily, the cooling timely at the spot welding in-process simultaneously can carry out the plasticity to the spot welding position, improve the stability of its junction, so the spot welding in-process that carries out the scaffold needs in time to cool down the processing, and the current welding operation auxiliary assembly for the scaffold that is used for fixes at most positions, cooling area is fixed, continuously cool down the scaffold same position, lead to the wasting of resources serious.
Disclosure of Invention
The invention aims to provide a quick cooling type auxiliary welding operation device for a scaffold, which aims to solve the problems in the background technology.
For realizing above-mentioned purpose, the welding operation auxiliary assembly for scaffold frame that provides a quick cooling type, include the supporting component and install the cooling module on supporting component top, the supporting component includes the cover box, the cover box top is hollow structure, cover box both sides bottom position all is provided with the siding track, the other both sides of cover box all are connected with the L template, the cover box bottom is provided with the U template, U template both sides top respectively with two siding track sliding connection, sliding connection has the spot welding head on the U template, the inside groove has been seted up to U template bottom, U template bottom is provided with the extension board, the extension board is fixed two between the L template, extension board top both sides all are provided with branch, two be connected with the scaffold frame body between the branch, the cooling module includes at least:
the cooling water cabinet, the cooling water cabinet top is hollow structure:
the air guide pipe penetrates through two sides of the cooling water cabinet, the air guide pipe is of a U-shaped structure, one end of the air guide pipe is located at the inner end of the cooling water cabinet, the other end of the air guide pipe is located between the bottom end of the jacket box and the top end of the spot welding head, one end of the air guide pipe is connected with an air inlet head, a main fan is arranged at the inner end of the air inlet head, the other end of the air guide pipe is connected with an air outlet head, and a plurality of air vents are formed in the bottom end of the air guide pipe.
As a further improvement of the technical scheme, a side groove is formed in the side face of the L-shaped plate, a hydraulic rod is arranged at the inner end of the side groove, side blocks are arranged on two sides of the support plate and are in sliding connection with the side groove, and the top end of each side block is connected with the bottom end of the hydraulic rod.
As a further improvement of the technical scheme, push-pull pieces are arranged on two sides of the U-shaped plate.
As a further improvement of the technical scheme, a plurality of grooves are formed in the outer side of the top end of the supporting rod.
As a further improvement of the technical scheme, hollow plates are arranged on two sides of the cooling water cabinet, the bottom end of each hollow plate is communicated with the inner end of the cooling water cabinet, and a water guide head is connected between the top ends of the hollow plates.
As a further improvement of the technical scheme, the top end of the air outlet head is connected with a connecting pipe, the connecting pipe is communicated with the inner end of the air outlet head, the top end of the connecting pipe stretches into the inner end of the air inlet head, and a valve is arranged on the side face of the connecting pipe.
As a further improvement of the technical scheme, a filter plate is arranged at the inner end of the ventilating opening, and a plurality of small holes are formed in the bottom end of the filter plate.
As a further improvement of the technical scheme, an inserting block is arranged on the outer side of the air outlet head, and the inserting block is in sleeve joint with the air outlet head.
As a further improvement of the technical scheme, a plurality of air inlet holes are formed in the inner end of the air guide pipe, the air inlet holes are of a trapezoidal structure, and the section size of the bottom end of each air inlet hole is smaller than that of the top end of each air inlet hole.
As a further improvement of the technical scheme, the inner end of the air guide pipe is provided with a plurality of inner plates, the side surfaces of the inner plates are provided with a plurality of side holes, and the inner ends of the side holes are provided with auxiliary blade fans.
Compared with the prior art, the invention has the beneficial effects that:
1. in this quick cooling's welding operation auxiliary assembly for scaffold frame, the main fan starts, and the inner wind-force that produces of guide duct, when wind-force was in the cooling water tank, the temperature dropped, and low temperature wind flows to the pouring jacket bottom through each ventilation opening, and spot welding head top covers the ventilation opening of its position directly over, and the spot welding head is well below scaffold frame region welding, removes to other regional backs, and the ventilation opening discharge low temperature wind that originally covers carries out timely cooling process to the welding region, realizes the fixed point cooling function.
2. Among this quick cooling type's welding operation auxiliary assembly for scaffold frame, isolated operating personnel hand and U template through the push-and-pull piece that sets up for the operating personnel accessible is stirred push-and-pull piece and is indirectly driven the U template and carry out the position and remove, reduces accident's emergence.
3. Among this quick cooling's welding operation auxiliary assembly for scaffold frame, improve branch top outside roughness through the recess that sets up, inject scaffold frame body both sides position for the scaffold frame body is in branch top in-process, and the side can't slide with the branch top, and it is stable to improve scaffold frame body installation, reduces the error that spot welding in-process appears, improves and welds efficiency.
4. In this welding operation auxiliary assembly for scaffold frame of quick cooled, make the inner and the external world of cooling water cabinet keep the intercommunication through hollow slab and the water guide head that sets up to operating personnel in time carries out the cooling water through water guide head to the inner cooling water supply of cooling water cabinet.
Drawings
FIG. 1 is a schematic view of the overall structure of embodiment 1 of the present invention;
FIG. 2 is a schematic structural view of a support assembly according to embodiment 1 of the present invention;
FIG. 3 is a schematic view of the structure of a jacket according to embodiment 1 of the present invention;
fig. 4 is a schematic structural view of a U-shaped plate according to embodiment 1 of the present invention;
FIG. 5 is a schematic view of the structure of the support plate of example 1 of the present invention;
FIG. 6 is a schematic view of the structure of a cooling module according to embodiment 1 of the present invention;
fig. 7 is a schematic structural view of a cooling water tank according to embodiment 1 of the present invention;
fig. 8 is a sectional view of an air guide duct structure according to embodiment 1 of the present invention;
fig. 9 is a partially enlarged view at a of fig. 8 of embodiment 1 of the present invention;
fig. 10 is a partially enlarged view at B of fig. 8 of embodiment 1 of the present invention;
fig. 11 is a partially enlarged view at C of fig. 8 of embodiment 1 of the present invention;
fig. 12 is a partially enlarged view of fig. 8 at D in embodiment 1 of the present invention.
The various reference numbers in the figures mean:
10. a support assembly; 110. sleeving a box; 111. side rails; 112. an L-shaped plate; 1121. a side groove; 113. a hydraulic lever; 120. a U-shaped plate; 121. a spot welding head; 122. an inner tank; 123. a push-pull member; 130. a support plate; 131. a strut; 1311. a groove; 132. a scaffold body; 133. a side block;
20. a cooling assembly; 210. a cooling water tank; 211. a hollow slab; 212. a water guide head; 220. an air guide pipe; 221. an air inlet head; 2211. a main fan; 222. an air outlet head; 223. a connecting pipe; 2231. a valve; 224. a ventilation opening; 2241. filtering the plate; 225. inserting a block; 226. an air inlet hole; 227. an inner plate; 2271. a side hole; 2272. a vice-blade fan.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example 1
Referring to fig. 1 to 12, an object of the present embodiment is to provide a fast cooling type auxiliary device for scaffold welding operation, including a supporting component 10 and a cooling component 20 installed on the top end of the supporting component 10, the supporting component 10 includes a casing 110, the top end of the casing 110 is a hollow structure, bottom ends of two sides of the casing 110 are provided with side rails 111, two other sides of the casing 110 are connected with L-shaped plates 112, the bottom end of the casing 110 is provided with U-shaped plates 120, top ends of two sides of the U-shaped plates 120 are slidably connected with the side rails 111, spot welding heads 121 are slidably connected on the U-shaped plates 120, an inner groove 122 is provided at the bottom end of the U-shaped plates 120, the bottom end of the U-shaped plates 120 is provided with support plates 130, the support plates 130 are fixed between the two L-shaped plates 112, two sides of the top ends of the support plates 130 are provided with supporting rods 131, a scaffold body 132 is connected between the two supporting rods 131, and the cooling component 20 at least includes:
the cooling water cabinet 210, the cooling water cabinet 210 top is hollow structure:
the air guide pipe 220 penetrates through two sides of the cooling water cabinet 210, the air guide pipe 220 is of a U-shaped structure, one end of the air guide pipe 220 is located at the inner end of the cooling water cabinet 210, the other end of the air guide pipe 220 is located between the bottom end of the jacket 110 and the top end of the spot welding head 121, one end of the air guide pipe 220 is connected with an air inlet head 221, a main fan 2211 is arranged at the inner end of the air inlet head 221, the other end of the air guide pipe 220 is connected with an air outlet head 222, and a plurality of air vents 224 are formed in the bottom end of the air guide pipe 220.
When the scaffold is used specifically, firstly, two ends of the scaffold body 132 are respectively fixed at the top ends of the two support rods 131, the main fan 2211 is turned on, the main fan 2211 is driven to generate wind power, the wind power enables air at the inner end of the air guide pipe 220 to flow rapidly, when the wind power passes through the inner end of the cooling water tank 210, the cooling water contained in the inner end of the cooling water tank 210 cools the wind power at the inner end of the air guide pipe 220 to generate low-temperature wind, the low-temperature wind continues to flow along the inner end of the air guide pipe 220 and is discharged to the top end of the scaffold body 132 through the air vent 224, at the moment, the top end of the spot welding head 121 covers the air vent 224 corresponding to the bottom end of the air guide pipe 220, meanwhile, the spot welding head 121 performs spot welding on the scaffold body 132 in the area under the spot welding head 121, after the spot welding at the position is completed, the spot welding head 121 performs spot welding work in the next area, and the air vent 224 originally covered by the spot welding head 121 is opened at the moment, and discharging low-temperature air, and cooling the spot-welded area to realize the spot-welding cooling function of the scaffold body 132.
In addition, a side groove 1121 is arranged on the side surface of the L-shaped plate 112, a hydraulic rod 113 is arranged at the inner end of the side groove 1121, side blocks 133 are arranged on both sides of the support plate 130, the side blocks 133 are slidably connected with the side groove 1121, and the top end of each side block 133 is connected with the bottom end of the hydraulic rod 113. During the specific use, hydraulic stem 113 drives side piece 133 and reciprocates along side groove 1121 inner, and side piece 133 drives extension board 130 and reciprocates to adjust the distance between scaffold body 132 and spot welding head 121, in order to adapt to the spot welding work of different temperatures, improve the flexibility of whole device.
Further, both sides of the U-shaped plate 120 are provided with a push-pull member 123. Push away and draw piece 123 preferred adoption ceramic material, hardness is higher, heat-proof quality is stronger, because spot welding head 121 is carrying out the spot welding in-process, can produce great heat, make U template 120 side temperature continuously rise, carry out the U template 120 position control in-process this moment, the too high temperature of U template 120 can cause the scald to operating personnel hand, influence its regulation efficiency, push away and draw the isolated operating personnel hand of piece 123 and U template 120 through setting up this moment, make operating personnel's accessible stir and push away and draw the indirect U template 120 that drives of piece 123 and carry out the position and remove, reduce accident's emergence.
Still further, a plurality of grooves 1311 are arranged on the outer side of the top end of the supporting rod 131. During the specific use, improve branch 131 top outside roughness through the recess 1311 that sets up, inject scaffold body 132 both sides position for scaffold body 132 is in branch 131 top in-process, and the side can't slide with the branch 131 top, improves scaffold body 132 installation stability, reduces the error that spot welding in-process appears, improves and welds efficiency.
Specifically, the two sides of the cooling water tank 210 are both provided with hollow plates 211, the bottom ends of the hollow plates 211 are communicated with the inner end of the cooling water tank 210, and a water guide head 212 is connected between the top ends of the two hollow plates 211. During specific use, because the cooling water capacity that cooling water cabinet 210 inner held adorns is limited, after a period of time cooling, the cooling water consumption is totally up, and the wind-force through cooling water cabinet 210 inner can't obtain the temperature reduction this moment, leads to final cooling effect greatly reduced, makes cooling water cabinet 210 inner and external keep the intercommunication through hollow slab 211 and water guide head 212 that set up this moment to operating personnel in time carries out the cooling water through water guide head 212 to cooling water cabinet 210 inner and supplys.
In addition, the top end of the air outlet head 222 is connected with a connecting pipe 223, the connecting pipe 223 is communicated with the inner end of the air outlet head 222, the top end of the connecting pipe 223 extends into the inner end of the air inlet head 221, and a valve 2231 is arranged on the side surface of the connecting pipe 223. The inner end air circulation function of the air guide pipe 220 is realized through the arranged connecting pipe 223, and when the air guide pipe is used specifically, the connecting pipe 223 is opened or closed by adjusting the valve 2231, so that the air inlet head 221 and the air outlet head 222 are communicated or closed, and the resource utilization rate is improved.
Furthermore, a filter plate 2241 is arranged at the inner end of the air vent 224, and a plurality of small holes are formed at the bottom end of the filter plate 2241. During the specific use, because spot welding head 121 carries out the spot welding in-process to scaffold body 132 top, can produce more spark, the spark can form granular impurity after the cooling, the impurity that splashes gets into in the guide duct 220 the inner very easily through ventilation opening 224, it is difficult to clear up to lead to the later stage, the impurity that splashes simultaneously blocks up ventilation opening 224 the inner very easily, lead to the unable scaffold body 132 after the spot welding that cools down through ventilation opening 224 of low-temperature wind, filter plate 2241 through setting up protects ventilation opening 224 the inner this moment, keep apart impurity, can guarantee the normal emission of low-temperature wind simultaneously.
Still further, an inserting block 225 is arranged outside the air outlet head 222, and the inserting block 225 is in sleeve fit with the air outlet head 222. During specific use, the side face of the air outlet head 222 is freely opened or closed through the arranged inserting block 225, so that an operator can conveniently and regularly purify the gas at the inner end of the air guide pipe 220, and the phenomenon that after the gas at the inner end of the air guide pipe 220 is circulated for many times, gas pollution is serious and air pollution is easily caused is avoided.
In addition, a plurality of air inlet holes 226 are formed in the inner end of the air guide pipe 220, the air inlet holes 226 are in a trapezoidal structure, and the cross section of the bottom end of each air inlet hole 226 is smaller than that of the top end of each air inlet hole. When the cooling water cabinet is used specifically, the air at the inner end of the cooling water cabinet 210 is communicated with the air at the inner end of the air guide pipe 220 through the air inlet hole 226, so that the wind temperature cooling speed at the inner end of the air guide pipe 220 is accelerated, and meanwhile, the air inlet hole 226 is of a structure with a narrow lower part and a wide upper part, so that the permeability is improved, and meanwhile, water stain at the inner end of the cooling water cabinet 210 can be reduced from splashing into the inner end of the air guide pipe 220.
In addition, the inner end of the air duct 220 is provided with a plurality of inner plates 227, the side surfaces of the inner plates 227 are provided with a plurality of side holes 2271, and the inner ends of the side holes 2271 are provided with auxiliary blades 2272. When the cooling fan is used specifically, wind power generated after the main fan 2211 is started flows along the inner end of the air guide pipe 220 to blow each auxiliary blade fan 2272 to rotate, so that the ventilation effect of the inner end of the air guide pipe 220 is further improved, the wind power discharge speed is increased, and the cooling speed of the spot welding position of the scaffold body 132 is increased.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. A quick cooling type welding operation auxiliary device for scaffold, comprising a support component (10) and a cooling component (20) installed on the top end of the support component (10), characterized in that: the supporting component (10) comprises a sleeve box (110), the top end of the sleeve box (110) is of a hollow structure, side rails (111) are arranged at the bottom ends of two sides of the sleeve box (110), the other two sides of the sleeve box (110) are connected with L-shaped plates (112), the bottom end of the sleeve box (110) is provided with a U-shaped plate (120), the top ends of the two sides of the U-shaped plate (120) are respectively connected with the two side rails (111) in a sliding way, the U-shaped plate (120) is connected with a spot welding head (121) in a sliding way, the bottom end of the U-shaped plate (120) is provided with an inner groove (122), a support plate (130) is arranged at the bottom end of the U-shaped plate (120), the support plate (130) is fixed between the two L-shaped plates (112), support board (130) top both sides all are provided with branch (131), two be connected with scaffold body (132) between branch (131), cooling module (20) include at least:
the cooling water cabinet (210), cooling water cabinet (210) top is hollow structure:
the cooling water tank comprises an air guide pipe (220), the air guide pipe (220) penetrates through two sides of the cooling water tank (210), the air guide pipe (220) is of a U-shaped structure, one end of the air guide pipe (220) is located at the inner end of the cooling water tank (210), the other end of the air guide pipe (220) is located between the bottom end of the pouring jacket (110) and the top end of the spot welding head (121), one end of the air guide pipe (220) is connected with an air inlet head (221), a main fan (2211) is arranged at the inner end of the air inlet head (221), the other end of the air guide pipe (220) is connected with an air outlet head (222), and a plurality of air vents (224) are formed in the bottom end of the air guide pipe (220).
2. The welding work assistance apparatus for a rapid cooling type scaffold according to claim 1, wherein: the side surface of the L-shaped plate (112) is provided with a side groove (1121), the inner end of the side groove (1121) is provided with a hydraulic rod (113), two sides of the support plate (130) are respectively provided with a side block (133), the side blocks (133) are connected with the side groove (1121) in a sliding mode, and the top end of each side block (133) is connected with the bottom end of the hydraulic rod (113).
3. The welding work assistance apparatus for a rapid cooling type scaffold according to claim 1, wherein: push-pull pieces (123) are arranged on two sides of the U-shaped plate (120).
4. The welding work assistance apparatus for a rapid cooling type scaffold according to claim 1, wherein: the outer side of the top end of the supporting rod (131) is provided with a plurality of grooves (1311).
5. The welding work assistance apparatus for a rapid cooling type scaffold according to claim 1, wherein: the cooling water tank (210) both sides all are provided with hollow slab (211), hollow slab (211) bottom with cooling water tank (210) inner keeps the intercommunication, two be connected with water guide head (212) between hollow slab (211) top.
6. The welding work assistance apparatus for a rapid cooling type scaffold according to claim 1, wherein: the air outlet head (222) top is connected with a connecting pipe (223), the connecting pipe (223) with the air outlet head (222) inner end keeps communicating, the connecting pipe (223) top stretches into the air inlet head (221) inner end, the connecting pipe (223) side is provided with a valve (2231).
7. The welding work assistance apparatus for a rapid cooling type scaffold according to claim 1, wherein: the inner of ventilation opening (224) is provided with filter plate (2241), a plurality of apertures have been seted up to filter plate (2241) bottom.
8. The welding work assistance apparatus for a rapid cooling type scaffold according to claim 1, wherein: the outer side of the air outlet head (222) is provided with an inserting block (225), and the inserting block (225) is in sleeve joint with the air outlet head (222).
9. The welding work assistance apparatus for a rapid cooling type scaffold according to claim 1, wherein: the air guide pipe (220) is characterized in that a plurality of air inlet holes (226) are formed in the inner end of the air guide pipe (220), the air inlet holes (226) are of a trapezoidal structure, and the section size of the bottom end of each air inlet hole (226) is smaller than that of the top end of each air inlet hole.
10. The welding work assistance apparatus for a rapid cooling type scaffold according to claim 9, wherein: the inner end of the air guide pipe (220) is provided with a plurality of inner plates (227), the side surfaces of the inner plates (227) are provided with a plurality of side holes (2271), and the inner ends of the side holes (2271) are provided with auxiliary blade fans (2272).
CN202210034775.5A 2022-01-13 2022-01-13 Welding operation auxiliary equipment for rapid cooling type scaffold Active CN114310054B (en)

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