CN114309426B - Automatic shaping mechanism for wear-resistant lining plate - Google Patents
Automatic shaping mechanism for wear-resistant lining plate Download PDFInfo
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- CN114309426B CN114309426B CN202111624450.4A CN202111624450A CN114309426B CN 114309426 B CN114309426 B CN 114309426B CN 202111624450 A CN202111624450 A CN 202111624450A CN 114309426 B CN114309426 B CN 114309426B
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- rotary drum
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- vertical pipe
- mould
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- 238000007493 shaping process Methods 0.000 title claims abstract description 69
- 230000007246 mechanism Effects 0.000 title claims abstract description 29
- 238000005242 forging Methods 0.000 claims abstract description 23
- 230000009471 action Effects 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims description 10
- 238000004891 communication Methods 0.000 claims description 10
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 8
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 8
- 241001330002 Bambuseae Species 0.000 claims description 8
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 8
- 239000011425 bamboo Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 4
- 238000010030 laminating Methods 0.000 abstract description 3
- 238000007669 thermal treatment Methods 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Forging (AREA)
Abstract
The invention discloses an automatic shaping mechanism for a wear-resistant lining plate, which comprises a shaping table, wherein the upper surface of the shaping table is provided with a frame, the top of the frame is provided with a hydraulic forging hammer, the surface of the frame is provided with a rotary drum through a bearing, and the upper surface of the shaping table is provided with a driving mechanism for driving the rotary drum to rotate. Adopt servo motor to drive the rotary drum rotation to drive whole integer mould rotation, be convenient for change integer mould, through adopting with the supporting supplementary lower mould that uses of integer mould, place the product of waiting the integer between the two, through setting up the location auxiliary block, and the integer hole link up the location auxiliary block, when putting into the welt, laminating it with the integer hole on the location auxiliary block can fix a position the welt fast, thereby conveniently utilize the hydraulic forging hammer to carry out integer processing to the welt after the thermal treatment, whole in-process, hydraulic forging hammer repeatedly work from top to bottom can, only need a staff can accomplish, use manpower sparingly, avoid the integer to rework simultaneously.
Description
Technical Field
The invention relates to the technical field of wear-resistant castings, in particular to an automatic shaping mechanism for a wear-resistant lining plate.
Background
The wear-resistant lining plate belongs to one of wear-resistant castings, is mainly used as mechanical consumable, has excellent wear resistance, and is widely used for large-scale mixers and protecting mixer bodies. In the production process of the wear-resistant lining plate, casting molding is generally adopted, heat treatment is needed after molding, and when the lining plate is in the heat treatment process, the self molding is easy to change, so that the heat expansion and cold contraction phenomenon can be generated in the heat treatment process, and in order to ensure the original size of the product, integral forging and pressing are needed after the heat treatment.
During the shaping process, a large-diameter hydraulic forging hammer is generally adopted to match with a shaping die to shape a lining plate heated by heat treatment, and the working is as follows: and placing the shaping die on a workbench of a hydraulic forging hammer, then placing the heated lining plate inside the die, and finally forging and shaping by adopting the hydraulic forging hammer from top to bottom.
At present, the technology mainly adopts manual operation, the die placement efficiency is low, and meanwhile, the manual operation is matched by a plurality of people, and the high Wen Chenban is easy to deform due to improper matching, so that reworking is required.
In order to solve the problems, the invention provides an automatic shaping mechanism for a wear-resistant lining plate.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an automatic shaping mechanism for a wear-resistant lining plate.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides an automatic shaping mechanism for wear-resisting welt, includes the shaping platform, the upper surface of shaping platform is provided with the frame, and the top of frame is provided with hydraulic forging hammer, the rotary drum is installed through the bearing to the surface of frame, and the upper surface of shaping platform is provided with the actuating mechanism who drives the rotary drum rotation, the right side surface mounting of rotary drum has a vertical tube, and the inside of vertical tube inserts and is equipped with movable montant, the bottom of movable montant extends to the below fixedly connected with mounting panel of vertical tube, and the fixed surface of movable montant is connected with reset ring, and the surface cover of movable montant is equipped with reset spring, and reset spring is located between the interior bottom of vertical tube and the reset ring, and the top of shaping platform is provided with the shaping mould, the left side fixedly connected with connecting plate of shaping mould, the connecting plate passes through the bolt and is connected with the location auxiliary block, the shaping hole of shaping mould with the shaping hole of wear-resisting welt adaptation, the upper surface mounting of shaping platform has the auxiliary lower mould, the auxiliary lower mould of shaping mould, and the upper surface of auxiliary lower mould is the plane, and the auxiliary lower mould is equipped with the auxiliary die that opens with the positioning groove.
Preferably, the driving mechanism comprises a servo motor and an arc toothed ring, the arc toothed ring is arranged on the surface of the rotary drum, a driving gear is arranged on an output shaft of the servo motor, the driving gear is meshed with the arc toothed ring, and the servo motor drives the rotary drum through the driving gear to rotate at least 90 degrees.
Preferably, a height adjusting mechanism is arranged between the rotary drum and the vertical drum, the height adjusting mechanism comprises four fixing strips positioned on the front surface and the back surface of the vertical drum, the fixing strips are connected with the surface of the rotary drum through adjusting bolts in threaded connection with the surfaces of the fixing strips, and a plurality of rows of threaded holes matched with the adjusting bolts are formed in the surface of the rotary drum.
Preferably, the inside of integer platform is provided with the gas holder, the action section of thick bamboo is installed to the interior roof of integer platform, the inside grafting of action section of thick bamboo has the vertical pipe, the fixed surface of vertical pipe is connected with the horizontal pole that extends to the action section of thick bamboo outside, the gas holder is connected with compressed air input pipe, compressed air input pipe's surface mounting has presses the communication valve, the horizontal pole is located presses directly over the communication valve, the bottom of vertical pipe sets up to the right angle section, and the bottom of right angle section is provided with presses the blocking valve, the bottom of vertical pipe communicates with the gas holder through the hose, the top of vertical pipe is shutoff form and surface connection have a plurality of air-out nozzles, the cover is equipped with the top and moves the spring on the surface that the vertical pipe is located the inside of action section of thick bamboo.
Preferably, the surface of the compressed air input pipe is provided with a one-way valve, and the vertical pipe moves downwards to enable the control rod for pressing the blocking valve to be in contact with the inner bottom wall of the shaping table.
The invention has the following beneficial effects:
1. this automatic shaping mechanism is used to wear-resisting welt adopts servo motor to drive the rotary drum rotation to drive whole shaping mould rotation, be convenient for change shaping mould, through adopting the supplementary lower mould that uses with shaping mould is supporting, place the product of waiting the shaping between the two, through setting up the location auxiliary block, and the shaping hole link up the location auxiliary block, when putting into the welt, can fix a position the welt fast with its shaping hole laminating on the location auxiliary block, thereby conveniently utilize hydraulic forging hammer to carry out the shaping processing to the welt after the thermal treatment, whole in-process, hydraulic forging hammer repeatedly up-and-down work can, only need a staff can accomplish, use manpower sparingly, avoid the shaping to rework simultaneously.
2. This automatic shaping mechanism is used to wear-resisting welt adopts hydraulic forging hammer to move down, drives shaping mould and moves down, carries out the shaping to the welt, adopts the mounting panel to push down vertical tube simultaneously, presses the communication valve to open, inputs compressed air to the gas holder inside, and right angle section moves down simultaneously this, moves down with the interior bottom wall contact of shaping platform through pressing the blocking valve, shutoff gas holder's output air current, and after the shaping, hydraulic forging hammer moves up, and compressed air stops to get into the gas holder this moment, and hose intercommunication vertical tube, makes the air current blow the upper surface of supplementary lower mould through the air outlet mouth, clears up scattered metal iron sheet after the shaping.
Drawings
Fig. 1 is a schematic front view of an automatic shaping mechanism for a wear-resistant lining plate according to the present invention;
FIG. 2 is an enlarged schematic view of the structure A in FIG. 1;
FIG. 3 is a schematic view of a vertical section;
FIG. 4 is a schematic diagram of a three-dimensional structure of a shaping mold and an auxiliary lower mold;
FIG. 5 is a schematic view of the structure of embodiment 2 of the present invention;
fig. 6 is a schematic view of the internal structure of the shaping table.
In the figure: the hydraulic forging hammer comprises a shaping table 1, a machine frame 2, a hydraulic forging hammer 3, a rotary drum 4, a movable vertical rod 5, a mounting plate 6, a reset ring 7, a reset spring 8, a shaping die 9, a shaping hole 10, a positioning auxiliary block 11, an auxiliary lower die 12, a die-closing groove 13, an arc-shaped toothed ring 14, a vertical drum 15, a fixing strip 16, an adjusting bolt 17, a threaded hole 18, a connecting plate 19, a servo motor 20, a gas storage tank 21, a acting drum 22, a vertical pipe 23, a transverse rod 24, a compressed air input pipe 25, a pressing communication valve 26, a right-angle section 27, a pressing blocking valve 28, a hose 29, a gas outlet nozzle 30 and a pushing spring 31.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Example 1
Referring to fig. 1-4, an automatic shaping mechanism for a wear-resistant lining plate comprises a shaping table 1, wherein a frame 2 is arranged on the upper surface of the shaping table 1, a hydraulic forging hammer 3 is arranged at the top of the frame 2, and the hydraulic forging hammer 3 comprises a hydraulic pump, a hydraulic conveying pipeline, a control system and a hydraulic cylinder for driving a forging hammer body to move up and down.
The rotary drum 4 is installed on the surface of the frame 2 through a bearing, a driving mechanism for driving the rotary drum 4 to rotate is arranged on the upper surface of the shaping table 1, the driving mechanism comprises a servo motor 20 and an arc toothed ring 14, the arc toothed ring 14 is installed on the surface of the rotary drum 4, a driving gear is installed on an output shaft of the servo motor 20 and meshed with the arc toothed ring 14, and the servo motor 20 drives the rotary drum 4 through the driving gear to rotate by at least 90 degrees.
The right side surface mounting of rotary drum 4 has a chimney 15, and the inside of chimney 15 is inserted and is equipped with movable montant 5, and the bottom of movable montant 5 extends to the below fixedly connected with mounting panel 6 of chimney 15, and the fixed surface of movable montant 5 is connected with reset ring 7, and the surface cover of movable montant 5 is equipped with reset spring 8, and reset spring 8 is located between the interior bottom wall of chimney 15 and reset ring 7.
The shaping die 9 is arranged above the shaping table 1, a connecting plate 19 is fixedly connected to the left side of the shaping die 9, and the connecting plate 19 is connected with the mounting plate 6 through bolts.
The servo motor 20 drives the rotary drum 4 to rotate, so that the shaping die can be rotated to the front and the back of the frame 2, and the shaping die 9 can be conveniently replaced.
Through setting up reset spring 8, after the integer mould 9 moves down the integer, automatic rising resets under reset spring 8's effect, makes things convenient for the welt to move in before the integer to move in before and move out integer platform 1 after the integer.
The lower surface fixedly connected with location auxiliary block 11 of integer mould 9, integer hole 10 with wear-resisting welt adaptation is seted up to integer mould 9's upper surface, and integer hole 10 link up location auxiliary block 11, and the upper surface mounting of integer platform 1 has supplementary lower mould 12, and the upper surface of supplementary lower mould 12 is the plane, and the compound die groove 13 with location auxiliary block 11 adaptation has been seted up on the surface.
A height adjusting mechanism is arranged between the rotary drum 4 and the vertical drum 15, the height adjusting mechanism comprises four fixing strips 16 positioned on the front surface and the back surface of the vertical drum 15, the fixing strips 16 are connected with the surface of the rotary drum 4 through adjusting bolts 17 in threaded connection with the surface of the fixing strips, and a plurality of rows of threaded holes 18 matched with the adjusting bolts 17 are formed in the surface of the rotary drum 4.
In this embodiment, servo motor 20 is adopted to drive rotary drum 4 rotation to drive whole integer mould 9 rotation, be convenient for change integer mould 9, through adopting with the supporting supplementary lower mould 12 that uses of integer mould 9, place the product of waiting the integer between the two, through setting up location auxiliary block 11, and integer hole 10 link up location auxiliary block 11, when putting into the welt, can fix a position the welt fast with its integer hole 10 laminating on the location auxiliary block 11, thereby the welt that conveniently utilizes hydraulic forging hammer 3 to heat treatment carries out integer treatment, whole in-process, hydraulic forging hammer 3 repeatedly up-and-down work can, only need a staff can accomplish, use manpower sparingly, improve the yields simultaneously.
Example 2
Referring to fig. 5 to 6, unlike embodiment 1, the inside of the shaping table 1 is provided with the air tank 21, the inner top wall of the shaping table 1 is provided with the action cylinder 22, the inside of the action cylinder 22 is inserted with the vertical pipe 23, the surface of the vertical pipe 23 is fixedly connected with the cross bar 24 extending to the outside of the action cylinder 22, the air tank 21 is connected with the compressed air input pipe 25, the surface of the compressed air input pipe 25 is provided with the pressing communication valve 26, the cross bar 24 is positioned right above the pressing communication valve 26, the bottom of the vertical pipe 23 is provided with the right-angle section 27, the bottom of the right-angle section 27 is provided with the pressing blocking valve 28, the bottom of the vertical pipe 23 is communicated with the air tank 21 through the hose 29, the top end of the vertical pipe 23 is in a blocking shape and the surface is connected with the plurality of air outlet nozzles 30, and the surface of the vertical pipe 23 positioned inside the action cylinder 22 is sleeved with the pushing spring 31.
The communication valve 26 is a push-type valve body, and the control rod is pushed down to open the internal passage of the valve body, so that the control rod is loosened, and the internal passage of the valve body is automatically cut off under the action of the spring.
Pressing the blocking valve 28, which is a push-type valve body, pushes down the lever to close the internal passage of the valve body, loosens the lever, and automatically opens the internal passage of the valve body under the action of the spring.
The surface of the compressed air input pipe 25 is provided with a one-way valve, and the vertical pipe 23 is moved downward to make the control rod pressing the blocking valve 28 contact with the inner bottom wall of the shaping table 1.
In this embodiment, the hydraulic forging hammer 3 is adopted to move down to drive the shaping die 9 to move down to shape the lining plate, meanwhile, the mounting plate 6 is adopted to press the vertical pipe 23, the pressing communication valve 26 is opened to input compressed air into the air storage tank 21, the right-angle section 27 moves down at the same time, the output air flow of the air storage tank 21 is blocked by pressing the blocking valve 28 to move down to contact with the inner bottom wall of the shaping table 1, after shaping is finished, the hydraulic forging hammer 3 moves up, at the moment, the compressed air stops to enter the air storage tank 21, the hose 29 is communicated with the vertical pipe 23, the air flow blows the upper surface of the auxiliary lower die 12 through the air outlet nozzle 30, and scattered metal iron sheets after the shaping treatment are cleaned.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (5)
1. The utility model provides an automatic integer mechanism for wear-resisting welt, includes integer platform (1), its characterized in that: the upper surface of integer platform (1) is provided with frame (2), and the top of frame (2) is provided with hydraulic forging hammer (3), rotary drum (4) is installed through the bearing in the surface of frame (2), and the upper surface of integer platform (1) is provided with the actuating mechanism who drives rotary drum (4) rotation, right side surface mounting of rotary drum (4) has riser (15), and the inside of riser (15) is inserted and is equipped with movable montant (5), the below fixedly connected with mounting panel (6) of riser (15) are extended to the bottom of movable montant (5), and the fixed surface of movable montant (5) is connected with reset ring (7), and the surface cover of movable montant (5) is equipped with reset spring (8), and reset spring (8) are located between the inner bottom wall of riser (15) and reset ring (7), and the top of integer platform (1) is provided with integer mould (9), the left side fixedly connected with connecting plate (19) of integer mould (9), connecting plate (19) are connected with mounting panel (6) through the bolt, and the fixed surface connection piece (9) has supplementary type (10) on the locating hole (10), an auxiliary lower die (12) is mounted on the upper surface of the shaping table (1), the upper surface of the auxiliary lower die (12) is a plane, and a die clamping groove (13) matched with the positioning auxiliary block (11) is formed in the surface of the auxiliary lower die.
2. The automated shaping mechanism for a wear resistant lining plate of claim 1, wherein: the driving mechanism comprises a servo motor (20) and an arc-shaped toothed ring (14), the arc-shaped toothed ring (14) is arranged on the surface of the rotary drum (4), a driving gear is arranged on an output shaft of the servo motor (20), the driving gear is meshed with the arc-shaped toothed ring (14), and the servo motor (20) drives the rotary drum (4) through the driving gear to rotate at least 90 degrees.
3. The automated shaping mechanism for a wear resistant lining plate of claim 1, wherein: a height adjusting mechanism is arranged between the rotary drum (4) and the vertical drum (15), the height adjusting mechanism comprises four fixing strips (16) positioned on the front surface and the back surface of the vertical drum (15), the fixing strips (16) are connected with the surface of the rotary drum (4) through adjusting bolts (17) in threaded connection with the surface of the fixing strips, and a plurality of rows of threaded holes (18) matched with the adjusting bolts (17) are formed in the surface of the rotary drum (4).
4. The automated shaping mechanism for a wear resistant lining plate of claim 1, wherein: the inside of integer form platform (1) is provided with gas holder (21), action section of thick bamboo (22) are installed to the interior roof of integer form platform (1), the inside grafting of action section of thick bamboo (22) has vertical pipe (23), the fixed surface of vertical pipe (23) is connected with and extends to outside horizontal pole (24) of action section of thick bamboo (22), gas holder (21) are connected with compressed air input pipe (25), the surface mounting of compressed air input pipe (25) is equipped with presses communication valve (26), horizontal pole (24) are located presses directly over communication valve (26), the bottom of vertical pipe (23) is set up to right angle section (27), and the bottom of right angle section (27) is provided with presses plug valve (28), the bottom of vertical pipe (23) is through hose (29) and gas holder (21) intercommunication, the top of vertical pipe (23) is shutoff form and surface connection have a plurality of air outlet nozzle (30), the cover is equipped with top spring (31) on the surface of vertical pipe (23) being located the inside of action section of thick bamboo (22).
5. The automated shaping mechanism for a wear resistant lining plate of claim 4, wherein: the surface of the compressed air input pipe (25) is provided with a one-way valve, and the vertical pipe (23) moves downwards to enable the control rod for pressing the blocking valve (28) to be in contact with the inner bottom wall of the shaping table (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111624450.4A CN114309426B (en) | 2021-12-28 | 2021-12-28 | Automatic shaping mechanism for wear-resistant lining plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111624450.4A CN114309426B (en) | 2021-12-28 | 2021-12-28 | Automatic shaping mechanism for wear-resistant lining plate |
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| Publication Number | Publication Date |
|---|---|
| CN114309426A CN114309426A (en) | 2022-04-12 |
| CN114309426B true CN114309426B (en) | 2024-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111624450.4A Active CN114309426B (en) | 2021-12-28 | 2021-12-28 | Automatic shaping mechanism for wear-resistant lining plate |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006192464A (en) * | 2005-01-13 | 2006-07-27 | Washi Kosan Co Ltd | Die changing device of spinning machine, and spinning machine having the same |
| CN109482802A (en) * | 2018-12-29 | 2019-03-19 | 合肥合锻智能制造股份有限公司 | A kind of drop press mold changing pivoted arm and hydraulic control system |
| CN112140628A (en) * | 2020-07-27 | 2020-12-29 | 浙江索特重工科技有限公司 | Cantilever type retooling arm |
| CN214213833U (en) * | 2020-11-26 | 2021-09-17 | 益阳益神橡胶机械有限公司 | Manipulator device for rotating in and out three stations |
| CN214442763U (en) * | 2021-01-17 | 2021-10-22 | 江阴市恩熠机械制造有限公司 | Forging mechanism of high-speed forging machine |
-
2021
- 2021-12-28 CN CN202111624450.4A patent/CN114309426B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006192464A (en) * | 2005-01-13 | 2006-07-27 | Washi Kosan Co Ltd | Die changing device of spinning machine, and spinning machine having the same |
| CN109482802A (en) * | 2018-12-29 | 2019-03-19 | 合肥合锻智能制造股份有限公司 | A kind of drop press mold changing pivoted arm and hydraulic control system |
| CN112140628A (en) * | 2020-07-27 | 2020-12-29 | 浙江索特重工科技有限公司 | Cantilever type retooling arm |
| CN214213833U (en) * | 2020-11-26 | 2021-09-17 | 益阳益神橡胶机械有限公司 | Manipulator device for rotating in and out three stations |
| CN214442763U (en) * | 2021-01-17 | 2021-10-22 | 江阴市恩熠机械制造有限公司 | Forging mechanism of high-speed forging machine |
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| CN114309426A (en) | 2022-04-12 |
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