CN114309262A - Aluminum foil forming equipment - Google Patents
Aluminum foil forming equipment Download PDFInfo
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- CN114309262A CN114309262A CN202111640554.4A CN202111640554A CN114309262A CN 114309262 A CN114309262 A CN 114309262A CN 202111640554 A CN202111640554 A CN 202111640554A CN 114309262 A CN114309262 A CN 114309262A
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Abstract
The present disclosure relates to an aluminum foil forming apparatus, including: the device comprises a rack, a first layer of workbench and a second layer of workbench, wherein the first layer of workbench and the second layer of workbench are stacked at intervals; the deviation-correcting unwinding mechanism is arranged on the first layer of workbench and used for placing the aluminum foil coiled material and correcting the position of the aluminum foil strip; the buffer mechanism is arranged on the second layer of workbench corresponding to the avoidance area, extends towards the direction close to the first layer of workbench and is used for adjusting the tension of the aluminum foil tape; the punching and material receiving mechanism is arranged on the first layer of workbench, the punching and material receiving mechanism is arranged on one side, away from the deviation rectifying and unwinding mechanism, of the buffering mechanism and used for punching the aluminum foil strip to form a target product and collecting the target product. The technical scheme effectively solves the technical problem of low yield of the traditional aluminum foil forming equipment, and effectively improves the yield and the product quality of the aluminum foil.
Description
Technical Field
The utility model relates to a battery manufacture equipment field especially relates to an aluminium foil former.
Background
In the traditional technology, the special-shaped aluminum foil for welding the cylindrical aluminum shell battery is generally formed by punching by a laser cutter die. The aluminum foil cutting machine is characterized in that a long roll of aluminum foil is manually cut into the size of a laser cutting die, then the cut large aluminum foil is manually placed into a tool to be fixed, the large aluminum foil is pushed into the position right below a stamping laser cutting die to be subjected to hydraulic press forming, and then the large aluminum foil is manually taken out and placed into a material box to be transferred into a next process for use. However, the method has low production efficiency when the special-shaped aluminum foil is formed by stamping.
Disclosure of Invention
The utility model provides an aluminum foil forming equipment to solve the technical problem that traditional aluminum foil forming equipment produces the aluminum foil low in productivity.
Therefore, the embodiment of the present disclosure provides an aluminum foil forming apparatus, including:
the device comprises a rack, a first layer of workbench and a second layer of workbench, wherein the first layer of workbench and the second layer of workbench are stacked at intervals;
the deviation-correcting unwinding mechanism is arranged on the first layer of workbench and used for placing the aluminum foil coiled material and correcting the position of the aluminum foil strip;
the buffer mechanism is arranged on the second layer of workbench corresponding to the avoidance area, extends towards the direction close to the first layer of workbench and is used for adjusting the tension of the aluminum foil tape;
the punching and material receiving mechanism is arranged on the first layer of workbench, the punching and material receiving mechanism is arranged on one side, away from the deviation rectifying and unwinding mechanism, of the buffering mechanism and used for punching the aluminum foil strip to form a target product and collecting the target product.
In one embodiment, the buffer mechanism comprises a buffer bracket, a plurality of rollers, a buffer assembly and a detection piece;
the buffer support is arranged on the second layer of workbench corresponding to the avoidance area and extends towards the direction close to the first layer of workbench;
the multiple rollers are movably connected to one end, close to the first layer of workbench, of the buffer support and are distributed in a dispersed mode along the direction of the aluminum foil strip;
the buffer assemblies are arranged on the buffer support, and are positioned in the multiple rollers at intervals in the direction of the aluminum foil strip, so that the aluminum foil strip sequentially passes through one part of rollers, the buffer assemblies and the other part of rollers in the buffer mechanism;
the detection piece is close to the buffering assembly and is arranged on the buffering support, and the detection piece is used for detecting the position of the buffering assembly.
In one embodiment, the cushioning cradle comprises a plurality of cushioning support posts and a plurality of cushioning connection posts;
the plurality of buffer supporting columns are arranged on the second layer of workbench in a matrix manner, and extend towards the direction close to the first layer of workbench;
the buffer connecting column is arranged on one side, close to the first layer of workbench, of the buffer supporting column and extends along the direction of the aluminum foil strip;
the two ends of the roller are respectively connected to the two adjacent buffering connecting columns, the two ends of the buffering assembly are respectively connected to the second-layer workbench and the buffering connecting columns, and the detection piece is close to the buffering assembly which is arranged on the buffering supporting columns.
In one embodiment, four buffer support columns are arranged on the second layer of workbench in a matrix manner, two buffer connection columns are arranged, the two buffer connection columns are arranged on one side, close to the first layer of workbench, of each buffer support column at intervals, two ends of the roller are respectively connected to the two buffer connection columns, each buffer component comprises a floating roller and two buffer elastic pieces, the buffer elastic pieces and the buffer connection columns are arranged in a one-to-one correspondence manner, two ends of each buffer elastic piece are respectively connected to the buffer connection columns and the second layer of workbench, and two ends of each floating roller are respectively connected to the two buffer elastic pieces; the floating roller is positioned on one side of the roller close to the second layer of workbench.
In one embodiment, the detection part comprises a limit sensor, and the limit sensor is used for detecting the position of the floating roller in the self extending direction of the buffering elastic part and transmitting the detected position information of the floating roller to the deviation rectifying and unwinding mechanism so as to adjust the tape running speed of the aluminum foil tape; and/or the presence of a gas in the gas,
the detection part comprises a deviation-rectifying sensor, the deviation-rectifying sensor is used for detecting the position of the aluminum foil belt on the floating roller and transmitting the detected position information of the aluminum foil belt to the deviation-rectifying unwinding mechanism so as to adjust the belt moving position of the aluminum foil belt.
In one embodiment, the stamping and receiving mechanism comprises a stamping support, a stamping device and a receiving device;
the stamping supporting piece is convexly arranged on the first layer of workbench;
the stamping device is arranged on one side of the stamping support piece, which is far away from the first layer of workbench, so that a material receiving space is formed between the stamping discharging side of the stamping device and the first layer of workbench;
the material receiving device is arranged on the first layer of workbench corresponding to the stamping device and is positioned in the material receiving space;
and the target product formed by stamping through the stamping device enters the material receiving space from the stamping discharging side of the stamping device and is collected by the material receiving device.
In one embodiment, a working hole is formed in the position, corresponding to the stamping device, of the first layer of workbench, the working hole penetrates through the first layer of workbench, and the material receiving device comprises a material receiving driving assembly, a turntable mechanism and a plurality of material receiving tools;
the turntable mechanism is rotatably arranged on the first layer workbench; a plurality of material receiving holes are annularly arranged on the turntable mechanism, and the material receiving holes penetrate through the turntable mechanism along the axial direction of the turntable mechanism; when the turntable mechanism rotates, any one material receiving hole can correspond to the position of the working hole;
the material receiving tools are arranged in one-to-one correspondence with the material receiving holes, one end of each material receiving tool penetrates through the corresponding material receiving hole, and the material receiving tools are located in the material receiving space;
receive material drive assembly correspond the work hole connect in carousel mechanism keeps away from stamping device's one side, receive material drive assembly follows the axial of work hole is flexible.
In one embodiment, the stamping device comprises a stamping die, a stamping driving assembly;
the stamping die comprises a stamping die core, and a guide module, a fixed module and an abutting module which are sequentially arranged; the abutting module is arranged close to the first layer of workbench, the guide module and the fixed module are in interval and elastic connection, the guide module is arranged on one side, far away from the abutting module, of the fixed module, through punching holes are correspondingly formed in the guide module, the fixed module and the abutting module and are matched with the punching die cores, and the punching die cores sequentially penetrate through the guide module, the fixed module and the abutting module;
the stamping driving assembly is used for driving the stamping die core to reciprocate in the stamping hole so as to stamp the aluminum foil strip or loosen the aluminum foil strip; and the stamping driving assembly is used for driving the guide module and the fixed module to move towards the direction close to or away from the abutting module so as to press or release the aluminum foil strip between the fixed module and the abutting module.
In one embodiment, the aluminum foil forming equipment further comprises a waste recovery device, the waste recovery device is arranged on the first layer of workbench, and the waste recovery device is positioned on one side of the stamping material receiving mechanism, which is far away from the buffer mechanism;
and the aluminum foil belt punched by the punching and material receiving mechanism is recovered by the waste recovery device.
In one embodiment, the deviation-correcting unwinding mechanism comprises a deviation-correcting device and an unwinding device;
the deviation correcting device comprises a deviation correcting mounting seat, a deviation correcting slide rail, an unreeling mounting part and a deviation correcting driving part, the deviation correcting mounting seat is arranged on the first layer workbench, the deviation correcting slide rail is arranged on the deviation correcting mounting seat, the unreeling mounting part is arranged on one side, away from the first layer workbench, of the deviation correcting slide rail in a sliding mode, and the deviation correcting driving part is used for driving the unreeling mounting part to reciprocate along the track of the deviation correcting slide rail;
the unwinding device is connected to the unwinding mounting part, an expansion shaft for placing an aluminum foil coiled material is arranged on the unwinding device, and the expansion shaft and the deviation rectifying slide rail extend in the same direction; and a winding drum of the aluminum foil coiled material is sleeved outside the expansion shaft.
According to this disclosed embodiment provides an aluminium foil former, includes: the device comprises a rack, a first layer of workbench and a second layer of workbench, wherein the first layer of workbench and the second layer of workbench are stacked at intervals; the deviation-correcting unwinding mechanism is arranged on the first layer of workbench and used for placing the aluminum foil coiled material and correcting the position of the aluminum foil strip; the buffer mechanism is arranged on the second layer of workbench corresponding to the avoidance area, extends towards the direction close to the first layer of workbench and is used for adjusting the tension of the aluminum foil tape; the punching and material receiving mechanism is arranged on the first layer of workbench, the punching and material receiving mechanism is arranged on one side, away from the deviation rectifying and unwinding mechanism, of the buffering mechanism and used for punching the aluminum foil strip to form a target product and collecting the target product. According to the aluminum foil forming equipment, the relations of all parts and the matching effects of the aluminum foil forming equipment are optimized, so that industrial production of aluminum foil products in any shapes can be realized, the production efficiency and the product quality of the aluminum foil products are effectively improved, and the situations that the efficiency of the aluminum foil products formed by manual cutting is low and the product quality is difficult to guarantee are avoided.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present disclosure, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive exercise. In addition, in the drawings, like parts are denoted by like reference numerals, and the drawings are not drawn to actual scale.
Fig. 1 is a schematic perspective view of an aluminum foil forming apparatus provided in an embodiment of the present disclosure;
fig. 2 is a schematic structural diagram of a buffer mechanism provided in the embodiment of the present disclosure;
fig. 3 is a schematic structural view of a material receiving device provided in the embodiment of the present disclosure;
fig. 4 is a schematic structural diagram of a stamping die provided in an embodiment of the present disclosure;
FIG. 5 is a schematic structural diagram of a deviation rectifying device according to an embodiment of the present disclosure;
fig. 6 is a schematic structural diagram of an unwinding device according to an embodiment of the present disclosure.
Description of reference numerals:
100. a frame; 110. a first layer of work bench; 120. a second layer of work bench; 130. a support leg; 140. a support bar;
200. a deviation rectifying and unwinding mechanism; 210. a deviation correcting device; 211. a deviation correcting mounting base; 212. a deviation rectifying slide rail; 213. unwinding the mounting piece; 214. a deviation rectifying driving part; 220. an unwinding device; 221. an expansion shaft; 222. unreeling a bearing plate; 223. an unwinding motor; 224. a speed reducer; 225. a coupling; 226. an expansion shaft push-pull air cylinder;
300. aluminum foil coiled material; 310. an aluminum foil tape;
400. a buffer mechanism; 410. a buffer bracket; 411. buffering the supporting column; 412. a buffer connecting column; 420. passing through a roller; 430. a buffer assembly; 431. a floating roll; 432. a buffer elastic member; 440. a detection member; 441. a limit sensor; 442. a deviation-rectifying sensor;
500. a stamping material receiving mechanism; 510. stamping a support; 520. a stamping device; 521. a stamping die; 5211. stamping a mold core; 5212. a guide module; 5213. a fixed module; 5214. an abutting module; 522. a punch drive assembly; 530. a material receiving device; 531. a material receiving driving assembly; 532. a turntable mechanism; 533. a material receiving tool;
600. a waste recovery device.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present disclosure more clear, the technical solutions of the embodiments of the present disclosure will be described clearly and completely with reference to the drawings in the embodiments of the present disclosure, and it is obvious that the described embodiments are some embodiments of the present disclosure, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments disclosed herein without making any creative effort, shall fall within the protection scope of the present disclosure.
Referring to fig. 1 to 6, the present disclosure provides an aluminum foil forming apparatus including: the automatic material collecting device comprises a rack 100, a deviation rectifying and unwinding mechanism 200, a buffer mechanism 400 and a stamping and material collecting mechanism 500.
The rack 100 comprises a first layer workbench 110 and a second layer workbench 120 which are stacked at intervals, wherein the first layer workbench 110 is positioned above the second layer workbench 120, and an avoidance area is arranged on the first layer workbench 110;
the deviation-correcting unwinding mechanism 200 is arranged on the first layer workbench 110, and the deviation-correcting unwinding mechanism 200 is used for placing the aluminum foil coiled material 300 and correcting the position of the aluminum foil strip 310;
the buffer mechanism 400 is arranged on the second layer workbench 120 corresponding to the avoidance area, and the buffer mechanism 400 extends towards the direction close to the first layer workbench 110 and is used for adjusting the belt moving tension of the aluminum foil belt 310;
the stamping and receiving mechanism 500 is arranged on the first layer of the workbench 110, the stamping and receiving mechanism 500 is arranged on one side, away from the deviation rectifying and unwinding mechanism 200, of the buffer mechanism 400, and the stamping and receiving mechanism 500 is used for stamping the aluminum foil strip 310 to form a target product and collecting the target product.
In this embodiment, the frame 100 is configured as a two-layer table structure spaced up and down in consideration of the support of each component and the positional relationship between the components in cooperation. Specifically, an avoidance area is arranged on the first-layer workbench 110, and the avoidance area separates the first-layer workbench 110 into two small workbenches, and the two small workbenches are in the same plane; the second layer of workbench 120 is provided with a working platform at least at the position corresponding to the avoidance area, so as to support and connect the parts.
In order to realize the placement of the aluminum foil coiled material 300, a deviation-rectifying unwinding mechanism 200 is arranged on the first layer workbench 110. The deviation-rectifying unwinding mechanism 200 also has the function of adjusting the position of the aluminum foil strip 310 in the aluminum foil forming equipment. To adjust the tension of the tape 310, a buffer mechanism 400 is provided on the second layer table 120. This buffer gear 400 and the unwinding mechanism 200 of rectifying a deviation cooperate to realize the regulation to the moving speed of aluminium foil strip 310 tape transport, walking position, thereby realize the regulation to the tensile regulation that bears on the aluminium foil strip 310, so, damage such as to reduce fracture, the bursting apart of aluminium foil strip 310. In order to realize the automatic stamping and material receiving of the aluminum foil strip 310, a stamping material receiving mechanism 500 is arranged on the first layer workbench 110. The stamping and receiving mechanism 500 is used for stamping and forming the aluminum foil strip 310 to obtain a product with a target shape, collecting the target product and automatically transferring the collected target product to the next production process. The whole process is simple and easy to operate, the yield of the aluminum foil products in unit time is effectively improved, and the quality of the aluminum foil products is guaranteed.
After the aluminum foil coiled material 300 is unreeled, the aluminum foil coiled material sequentially passes through a buffer mechanism 400 and a stamping material receiving mechanism 500, wherein the buffer mechanism 400 is used for adjusting the tension of the running aluminum foil strip 310; the stamping and receiving mechanism 500 is used for stamping the aluminum foil strip 310 to form a target product, and the stamping and receiving mechanism 500 is used for collecting the target product formed by stamping. By above, this disclosure sets up each spare part of aluminium foil former and the relation of mating reaction through optimizing for the aluminium foil product of arbitrary shape all can realize the industrial production, has effectively improved the production efficiency and the product quality of aluminium foil product, has avoided the aluminium foil product inefficiency that the manual work cut formed, and the emergence of the condition that product quality is difficult to guarantee.
In an embodiment, the support further includes a plurality of support legs 130, and the plurality of support legs 130 are disposed at intervals on a side of the second layer workbench 120 away from the first layer workbench 110 to abut against the ground, so as to support and fix the entire support.
In one embodiment, the rack further includes a plurality of support bars 140 disposed between the first layer 110 and the second layer 120, and the plurality of support bars 140 are distributed between the two layers. For example, but not limited to, the support rods 140 are disposed in one-to-one correspondence with the legs 130.
In one embodiment, the buffer mechanism 400 includes a buffer bracket 410, a plurality of rollers 420, a buffer assembly 430, and a detector 440;
the buffer support 410 is arranged on the second layer workbench 120 corresponding to the avoidance area, and the buffer support 410 extends towards the direction close to the first layer workbench 110;
the multiple rollers 420 are movably connected to one end of the buffer bracket 410 close to the first layer workbench 110, and the multiple rollers 420 are distributed along the direction of the aluminum foil strip 310;
the buffer assemblies 430 are arranged on the buffer bracket 410, and the buffer assemblies 430 are positioned in the multiple rollers 420 at intervals in the direction of the aluminum foil strip 310 moving, so that the aluminum foil strip 310 sequentially passes through one part of the rollers 420, the buffer assemblies 430 and the other part of the rollers 420 in the buffer mechanism 400;
the detecting member 440 is disposed on the buffering bracket 410 adjacent to the buffering assembly 430, and the detecting member 440 is used for detecting the position of the buffering assembly 430.
In this embodiment, a buffer holder 410 is provided on the second stage 120 to support the components of the buffer mechanism 400. Specifically, the buffer support 410 has a first direction extending toward the first layer table 110, and a second direction along the running direction of the aluminum foil strip 310. In order to realize the rolling connection of the moving belt of the aluminum foil strip 310, a plurality of rollers 420 are arranged on the buffer support 410 close to the first layer workbench 110, the rollers 420 are arranged at intervals along the second direction, and the moving belt of the aluminum foil strip 310 is arranged in the rollers 420 in a penetrating manner so as to drive the moving belt of the aluminum foil strip 310 to move by the rolling of the rollers 420. To enable tension detection of the tape 310 running, a buffer assembly 430 and a detection member 440 are provided. The buffer member 430 is disposed on the second stage 120, and the buffer member 430 extends along a first direction to an end of the buffer bracket 410 adjacent to the first stage 110, and the buffer member can move back and forth along the first direction. The detecting element 440 is configured to detect a relative position of the buffering assembly 430 in the first direction, feed back information of the relative position to the deviation-correcting unwinding mechanism 200, and then adjust an unwinding speed of the aluminum foil coiled material 300 or a position of the aluminum foil 310 tape running through the deviation-correcting unwinding mechanism 200 to adjust a tension and a running position of the aluminum foil tape 310 tape running.
In one embodiment, the buffer bracket 410 includes a plurality of buffer support columns 411 and a plurality of buffer attachment columns 412;
a plurality of buffer support columns 411 are arranged on the second layer workbench 120 in a matrix manner, and the buffer support columns 411 extend towards the direction close to the first layer workbench 110;
the buffer connecting column 412 is arranged on one side of the buffer supporting column 411 close to the first layer of workbench 110, and the buffer connecting column 412 extends along the trend of the aluminum foil tape 310;
two ends of the roller 420 are respectively connected to two adjacent buffer connecting columns 412, two ends of the buffer assembly 430 are respectively connected to the second layer workbench 120 and the buffer connecting columns 412, and the detection member 440 is arranged on the buffer supporting column 411 close to the buffer assembly 430.
In this embodiment, the specific structure of the buffer bracket 410 is further optimized. Specifically, for a simplified structure, a plurality of buffer support columns 411 and a plurality of buffer connection columns 412 are provided to be coupled and assembled to form the buffer bracket 410. The buffer supporting column 411 is disposed on the second layer worktable 120 and extends towards the first direction; the buffer connecting column 412 is disposed at an end of the buffer supporting column 411 close to the first stage 110 and extends toward the second direction. A plurality of buffering spliced pole 412 intervals set up, in order to form the passageway that supplies aluminium foil strip 310 to walk between two adjacent buffering spliced poles 412, a plurality of rollers 420 of crossing distribute between two adjacent buffering spliced poles 412 along the second direction dispersion, thus, two adjacent buffering spliced poles 412 still have the effect of the aluminium foil strip 310 tape guide of walking, and to the spacing effect in aluminium foil strip 310 tape both sides, a plurality of rollers 420 of crossing still have the supplementary effect of carrying aluminium foil strip 310 to walk concurrently, reduce the frictional resistance of aluminium foil strip 310 in the motion process. The positions of the plurality of buffer support columns 411 are not limited as long as they can support the plurality of buffer connection columns 412.
In one embodiment, four buffer support columns 411 are provided, four buffer support columns 411 are arranged on the second layer workbench 120 in a matrix manner, two buffer connection columns 412 are provided, two buffer connection columns 412 are arranged at intervals on one side of the buffer support columns 411 close to the first layer workbench 110, two ends of the passing roller 420 are respectively connected to the two buffer connection columns 412, the buffer assembly 430 comprises a floating roller 431 and two buffer elastic pieces 432, the buffer elastic pieces 432 and the buffer connection columns 412 are arranged in a one-to-one correspondence manner, two ends of the buffer elastic pieces 432 are respectively connected to the buffer connection columns 412 and the second layer workbench 120, and two ends of the floating roller 431 are respectively connected to the two buffer elastic pieces 432; the dancer 431 is located on the side of the roller 420 adjacent to the second layer station 120.
In this embodiment, four buffer support columns 411 are specifically provided, and the four buffer support columns 411 are arranged in a matrix; two buffer connection columns 412 are provided, so that each buffer connection column 412 is disposed corresponding to two buffer support columns 411 to enhance the support effect on the buffer connection columns 412. For example, but not limited to, four buffering support columns 411 are distributed on the second layer workbench 120 in a rectangular shape, at least two sides of the rectangular shape are in the same direction as the moving direction of the aluminum foil strip 310, so as to connect the buffering connection column 412 to the side of the two buffering support columns 411 far away from the second layer workbench 120, so that the buffering connection column 412 can extend along the moving direction of the aluminum foil strip 310.
To achieve the back and forth movement of the buffer assembly 430 in the first direction, the buffer assembly 430 is provided in a configuration including a buffer elastic member 432 and a floating roller 431. For example, but not limiting of, the cushion elastic member 432 is a cushion spring. The buffer springs extend in a first direction, and the floating roller 431 is disposed at the middle of both the buffer springs. Since the aluminum foil 310 will pass through the floating roller 431, the speed change during the tape running will react to the floating roller 431, thereby driving the floating roller 431 to move back and forth in the first direction. When the speed of the aluminum foil strip 310 is too high, the floating roller 431 moves towards the direction close to the second layer workbench 120, so that the whole aluminum foil strip 310 bears large tension, and at the moment, the aluminum foil strip 310 is easy to break and the like; when the speed of the aluminum foil strip 310 is too low, the floating roller 431 moves towards the direction close to the first layer of workbench 110, so that the resistance of the whole aluminum foil strip 310 is large, and at the moment, the aluminum foil strip 310 is easily clamped or the situation that the aluminum foil strip 310 cannot move continuously occurs; in both cases, the feedback is required to the deviation-correcting unwinding mechanism 200, and the unwinding speed of the aluminum foil tape 310 is adjusted.
In one embodiment, the detecting member 440 includes a limit sensor 441, and the limit sensor 441 is configured to detect a position of the floating roller 431 in a self-extending direction of the buffering elastic member 432, and transmit the detected position information of the floating roller 431 to the deviation-correcting unwinding mechanism 200 to adjust a tape feeding speed of the aluminum foil tape 310.
In this embodiment, two limit sensors 441 are provided, and the two limit sensors 441 are disposed at an interval in the first direction to form an upper limit sensor and a lower limit sensor, so as to detect extreme values of two states of the floating roller 431. When the floating roller 431 floats between the upper limit sensor and the lower limit sensor, the unwinding speed of the aluminum foil strip 310 is normal; after the two extreme values are exceeded, the unwinding speed of the aluminum foil tape 310 needs to be correspondingly adjusted.
In one embodiment, the detecting member 440 includes a deviation sensor 442, and the deviation sensor 442 is configured to detect a position of the aluminum foil strip 310 on the floating roller 431 and transmit the detected position information of the aluminum foil strip 310 to the deviation-correcting unwinding mechanism 200 to adjust a running position of the aluminum foil strip 310.
In this embodiment, the deviation-correcting sensor 442 cooperates with the deviation-correcting unwinding mechanism 200 to detect the tape-running position of the aluminum foil tape 310.
In one embodiment, the punch receiving mechanism 500 includes a punch support 510, a punch device 520, and a receiving device 530;
the stamping support 510 is convexly arranged on the first layer workbench 110;
the stamping device 520 is arranged on one side of the stamping support 510 far away from the first layer workbench 110, so that a material receiving space is formed between the stamping discharge side of the stamping device 520 and the first layer workbench 110;
the material receiving device 530 is arranged on the first layer workbench 110 corresponding to the stamping device 520, and the material receiving device 530 is positioned in the material receiving space;
the target product punched by the punching device 520 enters the material receiving space from the punching discharging side of the punching device 520 and is collected by the material receiving device 530.
In this embodiment, the stamping device 520 and the material receiving device 530 are linked to form an automatic stamping and material receiving operation for the moving of the aluminum foil strip 310. For example, but not limiting of, the punch support 510 is a support plate having two support plates spaced apart. The punching device 520 is disposed above the receiving device 530 to collect the punched product.
In one embodiment, the first layer of worktable 110 is provided with a working hole corresponding to the punching device 520, the working hole penetrates through the first layer of worktable 110, and the material receiving device 530 comprises a material receiving driving assembly 531, a turntable mechanism 532 and a plurality of material receiving tools 533;
the turntable mechanism 532 is rotatably arranged on the first layer workbench 110; a plurality of material receiving holes are annularly arranged on the rotary table mechanism 532, and the material receiving holes penetrate through the rotary table mechanism 532 along the axial direction of the rotary table mechanism 532; when the rotary table mechanism 532 rotates, any material receiving hole can correspond to the position of the working hole;
the material receiving tools 533 are arranged in one-to-one correspondence with the material receiving holes, one end of each material receiving tool 533 is arranged in each material receiving hole in a penetrating mode, and the material receiving tools 533 are located in the material receiving space;
the receiving driving assembly 531 is connected to one side of the turntable mechanism 532 far from the punching device 520 through a corresponding working hole, and the receiving driving assembly 531 extends and retracts along the axial direction of the working hole.
In this embodiment, the material receiving device 530 is further optimized. Specifically, the rotary table mechanism 532, a plurality of material receiving tools 533 and a material receiving driving assembly 531 are arranged to improve the material receiving and collecting operation of the continuously formed products; therefore, the yield of the product is improved, and the product can enter the next production procedure. Specifically, the first-layer worktable 110 is provided with a working hole, the turntable mechanism 532 is provided with a plurality of material receiving holes, and a material receiving tool 533 is arranged corresponding to each material receiving hole; to further realize the movement of the material receiving tool 533, a material receiving driving assembly 531 is provided. The material collecting driving member 531 has a first position where the material collecting driving member 531 is located below the turntable mechanism 532 (i.e., on a side of the turntable mechanism 532 close to the second-stage table 120); in the second position, one end of the material receiving driving assembly 531 close to the turntable mechanism 532 sequentially passes through the working hole, the material receiving hole and is connected to the material receiving tooling 533, and then the material receiving tooling 533 is jacked up and leaves the material receiving hole to the specified material receiving position. Thus, the working efficiency of the whole material receiving and transferring process is effectively improved and the production efficiency of the product is improved through the matching effect of the material receiving driving assembly 531, the material receiving tool 533, the turntable mechanism 532 and the first layer workbench 110; the continuous formed product can realize industrialized collection and automatic transfer to the next production process. It will be appreciated that the take-up aperture, when aligned with the working aperture, defines a passage through which the take-up drive assembly 531 passes. For example, but not limited to, the aperture of the working hole is greater than or equal to the aperture of the receiving hole.
As above, the material receiving driving assembly 531 is specifically explained along the axial extension and contraction of the working hole as follows: the material receiving device 530 has the function mechanism that when the material receiving operation is performed, the material receiving driving assembly 531 starts to move from the first position to the second position, at the moment, one end, close to the turntable mechanism 532, of the material receiving driving assembly 531 is gradually close to the material receiving tool 533 and is arranged on one side of the material receiving hole, then the material receiving driving assembly 531 sequentially penetrates through the working hole and the material receiving hole and abuts against and is fastened on the material receiving tool 533, then the material receiving tool 533 is lifted up and is far away from the material receiving hole to the specified material receiving position to perform the material receiving operation, and when the material receiving tool 533 is arranged at the material receiving position, the material receiving driving assembly 531 is arranged at the second position; after the material receiving is finished, the material receiving driving assembly 531 retreats to the first position from the second position, at this time, the material receiving tool 533 full of materials is lowered to the corresponding material receiving hole and is connected and fastened with the material receiving hole, a certain safety distance is reserved between one end, close to the turntable mechanism 532, of the material receiving driving assembly 531 retreated to the first position and the turntable mechanism 532, at this time, the turntable mechanism 532 is driven to rotate, so that the material receiving driving assembly 531 is located below the next material receiving tool 533; when the material receiving operation is performed on the material receiving tool 533, the above operation is repeated. The whole operation process is simple and easy to operate, and the production efficiency is improved; and because this operation has been avoidd artifical and has been got and put each product, improved the yields of product.
For example, and without limitation, the take-up drive assembly 531 includes a drive motor.
In one embodiment, the stamping device 520 includes a stamping die 521, a stamping drive assembly 522;
the stamping die 521 comprises a stamping die core 5211, and a guide module 5212, a fixed module 5213 and an abutting module 5214 which are arranged in sequence; the abutting module 5214 is arranged close to the first-layer workbench 110, the guide module 5212 and the fixed module 5213 are separated and elastically connected, the guide module 5212 is arranged on one side of the fixed module 5213 far away from the abutting module 5214, the guide module 5212, the fixed module 5213 and the abutting module 5214 are correspondingly provided with through punched holes, the punched holes are matched with the punching die core 5211, and the punching die core 5211 sequentially penetrates through the guide module 5212, the fixed module 5213 and the abutting module 5214;
the punching driving assembly 522 is configured to drive the punching die 5211 to reciprocate in the punching hole to punch the aluminum foil strip 310 or loosen the aluminum foil strip 310; and a punch drive assembly 522 for driving the guide module 5212 and the fixed module 5213 to move toward or away from the abutment module 5214 to press or release the aluminum foil strip 310 positioned between the fixed module 5213 and the abutment module 5214.
In this embodiment, a stamping die 521 for stamping the aluminum foil strip 310 and a stamping driving assembly 522 for driving the stamping die 521 to stamp the aluminum foil strip 310 are provided
For example, but not limited to, the guide module 5212, the fixed module 5213, and the abutment module 5214 may be plate-shaped for a compact structure. The stamping driving assembly 522 comprises a guide rod, a cam servo motor seat, a servo motor, a stamping stroke adjusting hand wheel, a cam gearbox, a slide rail and a U-shaped coupling head. The movable setting of cam servo motor seat is on the guide arm, punching press stroke adjustment hand wheel setting is in the one end of guide arm, and punching press stroke adjustment hand wheel can drive cam servo motor seat and move on the guide arm, the slide rail setting is between cam servo motor seat and cam gearbox, the one end of punching press stroke adjustment hand wheel is kept away from at the cam gearbox to the setting of U type coupling head, one side that cam gearbox was kept away from to cam servo motor seat is provided with servo motor, this servo motor can drive the cam gearbox rotatory, do the up-and-down motion through the slide rail in order to drive U type coupling head.
The U-shaped coupling head is connected to one end of the press core 5211, and the other end of the press core 5211 passes through the guide module 5212, the fixing module 5213 and the abutting member in this order. The guide module 5212 and the fixed module 5213 are elastically connected by a spring, the abutting module 5214 and the fixed module 5213 are spaced apart from each other, and the aluminum foil strip 310 is inserted between the abutting module 5214 and the fixed module 5213. When the cam gear box is rotated by the servo motor, the slide rail reciprocates the U-shaped coupling head in a direction toward or away from the first stage 110, so as to reciprocate the press die 5211 attached to the U-shaped coupling head in a direction toward or away from the first stage 110, thereby reciprocating the guide die 5212 and the fixed die 5213 in a direction toward or away from the first stage 110.
Specifically, after the cam gearbox is driven by the servo motor to rotate for one circle, the U-shaped coupling head moves towards the direction close to the first layer of workbench 110, and after the fixed module 5213 abuts against the abutting module 5214 to fix the aluminum foil strip 310, the U-shaped coupling head continues to drive the stamping die core 5211 to abut against the aluminum foil strip 310 and stamp the aluminum foil strip to form a target aluminum foil product, and the target aluminum foil product passes through the abutting module 5214, slides out from the stamping discharging side of the abutting module 5214 and is collected by the material collecting device 530. After the stamping is completed, the servo motor drives the cam gearbox to return to the original position, the U-shaped coupling head moves towards the direction far away from the first layer of workbench 110, the U-shaped coupling head drives the stamping die core 5211 to release the abutting stamping of the aluminum foil strip 310, the fixed die 5213 releases the abutting of the abutting die 5214, and the whole stamping device 520 returns to the original position.
In one embodiment, the aluminum foil forming apparatus further includes a waste recovery device 600, the waste recovery device 600 is disposed on the first layer table 110, and the waste recovery device 600 is located on a side of the stamping material receiving mechanism 500 away from the buffer mechanism 400;
the aluminum foil strip 310 punched by the punching and receiving mechanism 500 is recovered by the waste recovery device 600.
In this embodiment, in order to further improve the intellectuality of aluminium foil former, still set up waste recovery device 600. The scrap recycling apparatus 600 is used for rewinding and collecting the scrap aluminum strip after punching the target product.
In one embodiment, the deviation rectifying and unwinding mechanism 200 includes a deviation rectifying device 210 and an unwinding device 220;
the deviation correcting device 210 comprises a deviation correcting mounting base 211, a deviation correcting slide rail 212, an unreeling mounting part 213 and a deviation correcting driving part 214, wherein the deviation correcting mounting base 211 is arranged on the first layer workbench 110, the deviation correcting slide rail 212 is arranged on the deviation correcting mounting base 211, the unreeling mounting part 213 is slidably arranged on one side of the deviation correcting slide rail 212 far away from the first layer workbench 110, and the deviation correcting driving part 214 is used for driving the unreeling mounting part 213 to reciprocate along the track of the deviation correcting slide rail 212;
the unwinding device 220 is connected to the unwinding mounting member 213, an expansion shaft 221 for mounting the aluminum foil coiled material 300 is arranged on the unwinding device 220, and the expansion shaft 221 and the deviation rectifying slide rail 212 extend in the same direction; the reel of aluminum foil web 300 is fitted over expansion shaft 221.
In this embodiment, the deviation rectifying device 210 and the unwinding device 220 are linked. For example, but not limited to, the deviation correcting device 210 includes a deviation correcting mounting base 211, a deviation correcting motor, a deviation correcting ball screw, a deviation correcting slide rail 212, and an unwinding mounting plate. The installation seat 211 of rectifying a deviation fixed connection is in first layer workstation 110, the one side of installation seat 211 of rectifying a deviation is located to the motor of rectifying a deviation, the ball screw that rectifies sets up in the installation seat 211 of rectifying a deviation, the slide rail 212 of rectifying a deviation sets up the top at the installation seat 211 of rectifying a deviation, unreel the one side that the installation seat 211 of rectifying a deviation was kept away from at the slide rail to the installation panel setting, the slide rail 212 of rectifying a deviation and the ball screw linkage of rectifying a deviation, the motor of rectifying a deviation is used for driving the ball screw rotation of rectifying a deviation, thereby drive the slide rail 212 of rectifying a deviation along the ascending removal of self axial of the ball screw of rectifying a deviation, and then drive the installation panel of rectifying a deviation that sets up on the slide rail 212 of rectifying a deviation and be used for connecting unwinding device 220, so, in order to realize the position control to aluminium foil area 310.
The unwinding device 220 includes an unwinding carrier plate 222, an expansion shaft 221, an unwinding motor 223, a reducer 224 of the unwinding motor 223, a coupler 225, and an expansion shaft push-pull cylinder 226. The unwinding support plate 222 is fastened on the unwinding mounting plate through a screw/bolt connection, an expansion shaft 221 for sleeving the aluminum foil coil 300, the unwinding support plate 222, an unwinding motor 223 speed reducer 224, a coupler 225 and an expansion shaft push-pull cylinder 226 are sequentially arranged in a direction perpendicular to the unwinding support plate 222, and the unwinding motor 223 is arranged on the unwinding motor 223 speed reducer 224. Therefore, the tape feeding speed of the aluminum foil tape 310 can be adjusted through the unreeling motor 223, so that the tape feeding tension of the aluminum foil tape 310 can be adjusted, the unreeling motor 223 speed reducer 224 can increase the moment, and the expansion shaft push-pull cylinder 226 is used for expanding and contracting the expansion shaft 221, so that the aluminum foil coiled material 300 is fastened or loosened.
Specifically, the aluminum foil web 300 includes an aluminum foil strip 310 wound around the outer circumference of a roll, which is fitted around the expansion shaft 221.
It is noted that, in this document, relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The foregoing are merely exemplary embodiments of the present disclosure, which enable those skilled in the art to understand or practice the present disclosure. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the disclosure. Thus, the present disclosure is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. An aluminum foil forming apparatus, characterized by comprising:
the device comprises a rack, a first layer of workbench and a second layer of workbench, wherein the first layer of workbench and the second layer of workbench are stacked at intervals;
the deviation-correcting unwinding mechanism is arranged on the first layer of workbench and used for placing the aluminum foil coiled material and correcting the position of the aluminum foil strip;
the buffer mechanism is arranged on the second layer of workbench corresponding to the avoidance area, extends towards the direction close to the first layer of workbench and is used for adjusting the tension of the aluminum foil tape;
the punching and material receiving mechanism is arranged on the first layer of workbench, the punching and material receiving mechanism is arranged on one side, away from the deviation rectifying and unwinding mechanism, of the buffering mechanism and used for punching the aluminum foil strip to form a target product and collecting the target product.
2. The aluminum foil forming apparatus as claimed in claim 1, wherein the buffer mechanism includes a buffer bracket, a plurality of rollers, a buffer assembly and a detecting member;
the buffer support is arranged on the second layer of workbench corresponding to the avoidance area and extends towards the direction close to the first layer of workbench;
the multiple rollers are movably connected to one end, close to the first layer of workbench, of the buffer support and are distributed in a dispersed mode along the direction of the aluminum foil strip;
the buffer assemblies are arranged on the buffer support, and are positioned in the multiple rollers at intervals in the direction of the aluminum foil strip, so that the aluminum foil strip sequentially passes through one part of rollers, the buffer assemblies and the other part of rollers in the buffer mechanism;
the detection piece is close to the buffering assembly and is arranged on the buffering support, and the detection piece is used for detecting the position of the buffering assembly.
3. The aluminum foil forming apparatus of claim 2, wherein the buffer support includes a plurality of buffer support columns and a plurality of buffer connection columns;
the plurality of buffer supporting columns are arranged on the second layer of workbench in a matrix manner, and extend towards the direction close to the first layer of workbench;
the buffer connecting column is arranged on one side, close to the first layer of workbench, of the buffer supporting column and extends along the direction of the aluminum foil strip;
the two ends of the roller are respectively connected to the two adjacent buffering connecting columns, the two ends of the buffering assembly are respectively connected to the second-layer workbench and the buffering connecting columns, and the detection piece is close to the buffering assembly which is arranged on the buffering supporting columns.
4. The aluminum foil forming device according to claim 3, wherein four buffer support columns are arranged on the second layer of workbench in a matrix manner, two buffer connection columns are arranged, the two buffer connection columns are arranged on one side of the buffer support column close to the first layer of workbench at intervals, two ends of the roller are respectively connected to the two buffer connection columns, the buffer assembly comprises a floating roller and two buffer elastic pieces, the buffer elastic pieces and the buffer connection columns are arranged in a one-to-one correspondence manner, two ends of each buffer elastic piece are respectively connected to the buffer connection columns and the second layer of workbench, and two ends of the floating roller are respectively connected to the two buffer elastic pieces; the floating roller is positioned on one side of the roller close to the second layer of workbench.
5. The aluminum foil forming apparatus as claimed in claim 4, wherein the detecting member includes a limit sensor, and the limit sensor is configured to detect a position of the floating roller in a direction in which the buffering elastic member extends, and transmit the detected position information of the floating roller to the deviation-correcting unwinding mechanism to adjust a running speed of the aluminum foil tape; and/or the presence of a gas in the gas,
the detection part comprises a deviation-rectifying sensor, the deviation-rectifying sensor is used for detecting the position of the aluminum foil belt on the floating roller and transmitting the detected position information of the aluminum foil belt to the deviation-rectifying unwinding mechanism so as to adjust the belt moving position of the aluminum foil belt.
6. The aluminum foil forming apparatus as claimed in claim 1, wherein the punching and receiving mechanism includes a punching support, a punching device, and a receiving device;
the stamping supporting piece is convexly arranged on the first layer of workbench;
the stamping device is arranged on one side of the stamping support piece, which is far away from the first layer of workbench, so that a material receiving space is formed between the stamping discharging side of the stamping device and the first layer of workbench;
the material receiving device is arranged on the first layer of workbench corresponding to the stamping device and is positioned in the material receiving space;
and the target product formed by stamping through the stamping device enters the material receiving space from the stamping discharging side of the stamping device and is collected by the material receiving device.
7. The aluminum foil forming device as claimed in claim 6, wherein the first layer of work table is provided with work holes corresponding to the punching devices, the work holes penetrate through the first layer of work table, and the material receiving device comprises a material receiving driving assembly, a turntable mechanism and a plurality of material receiving tools;
the turntable mechanism is rotatably arranged on the first layer workbench; a plurality of material receiving holes are annularly arranged on the turntable mechanism, and the material receiving holes penetrate through the turntable mechanism along the axial direction of the turntable mechanism; when the turntable mechanism rotates, any one material receiving hole can correspond to the position of the working hole;
the material receiving tools are arranged in one-to-one correspondence with the material receiving holes, one end of each material receiving tool penetrates through the corresponding material receiving hole, and the material receiving tools are located in the material receiving space;
receive material drive assembly correspond the work hole connect in carousel mechanism keeps away from stamping device's one side, receive material drive assembly follows the axial of work hole is flexible.
8. The aluminum foil forming apparatus as claimed in claim 6, wherein the punching means includes a punching die, a punching drive assembly;
the stamping die comprises a stamping die core, and a guide module, a fixed module and an abutting module which are sequentially arranged; the abutting module is arranged close to the first layer of workbench, the guide module and the fixed module are in interval and elastic connection, the guide module is arranged on one side, far away from the abutting module, of the fixed module, through punching holes are correspondingly formed in the guide module, the fixed module and the abutting module and are matched with the punching die cores, and the punching die cores sequentially penetrate through the guide module, the fixed module and the abutting module;
the stamping driving assembly is used for driving the stamping die core to reciprocate in the stamping hole so as to stamp the aluminum foil strip or loosen the aluminum foil strip; and the stamping driving assembly is used for driving the guide module and the fixed module to move towards the direction close to or away from the abutting module so as to press or release the aluminum foil strip between the fixed module and the abutting module.
9. The aluminum foil forming apparatus as claimed in claim 1, further comprising a waste recycling device, wherein the waste recycling device is disposed on the first layer of the worktable, and the waste recycling device is located on a side of the stamping and receiving mechanism away from the buffering mechanism;
and the aluminum foil belt punched by the punching and material receiving mechanism is recovered by the waste recovery device.
10. The aluminum foil forming apparatus as claimed in claim 1, wherein the deviation-correcting unwinding mechanism comprises a deviation-correcting device and an unwinding device;
the deviation correcting device comprises a deviation correcting mounting seat, a deviation correcting slide rail, an unreeling mounting part and a deviation correcting driving part, the deviation correcting mounting seat is arranged on the first layer workbench, the deviation correcting slide rail is arranged on the deviation correcting mounting seat, the unreeling mounting part is arranged on one side, away from the first layer workbench, of the deviation correcting slide rail in a sliding mode, and the deviation correcting driving part is used for driving the unreeling mounting part to reciprocate along the track of the deviation correcting slide rail;
the unwinding device is connected to the unwinding mounting part, an expansion shaft for placing an aluminum foil coiled material is arranged on the unwinding device, and the expansion shaft and the deviation rectifying slide rail extend in the same direction; and a winding drum of the aluminum foil coiled material is sleeved outside the expansion shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111640554.4A CN114309262A (en) | 2021-12-29 | 2021-12-29 | Aluminum foil forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111640554.4A CN114309262A (en) | 2021-12-29 | 2021-12-29 | Aluminum foil forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114309262A true CN114309262A (en) | 2022-04-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111640554.4A Pending CN114309262A (en) | 2021-12-29 | 2021-12-29 | Aluminum foil forming equipment |
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| CN (1) | CN114309262A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116673391A (en) * | 2023-08-03 | 2023-09-01 | 山东合盛铜业有限公司 | Copper foil stamping device |
| CN118492188A (en) * | 2024-07-18 | 2024-08-16 | 贵州贵铝新材料股份有限公司 | Integrated unmanned aluminum foil processing and forming system based on module combination |
-
2021
- 2021-12-29 CN CN202111640554.4A patent/CN114309262A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116673391A (en) * | 2023-08-03 | 2023-09-01 | 山东合盛铜业有限公司 | Copper foil stamping device |
| CN116673391B (en) * | 2023-08-03 | 2023-11-10 | 山东合盛铜业有限公司 | Copper foil stamping device |
| CN118492188A (en) * | 2024-07-18 | 2024-08-16 | 贵州贵铝新材料股份有限公司 | Integrated unmanned aluminum foil processing and forming system based on module combination |
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