CN114309165A

CN114309165A - Plate material rolling equipment and technology

Info

Publication number: CN114309165A
Application number: CN202210085868.0A
Authority: CN
Inventors: 施夏青
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-01-25
Filing date: 2022-01-25
Publication date: 2022-04-12

Abstract

The invention relates to a sheet material rolling device and a sheet material rolling process, which comprise a fixed plate, wherein two mounting plates are fixedly arranged on the end surface of the inner side of the fixed plate, matching shafts are rotatably connected between the mounting plates corresponding to the front and rear positions, matching wheels are fixedly connected on the matching shafts, and supporting frames are fixedly arranged between the mounting plates corresponding to the left and right positions; according to the invention, the deflection wheel and the rolling wheel can be matched to roll the micro-arc-shaped plate by adjusting the matching between the motor and the deflection wheel and adjusting the height of the deflection wheel, so that the applicability of the invention is improved, the levelness of the rolling wheel is rapidly detected and corrected by matching the infrared generator and the receiver by using the matching between the die and the positioning rod, the rolling quality is favorably improved, meanwhile, a large amount of maintenance time is reduced, the rolling efficiency is improved, and the rolled cylindrical plate is rapidly dismounted by using the matching between the turnover bearing and the auxiliary bearing, so that the time and the labor are saved.

Description

Plate material rolling equipment and technology

Technical Field

The invention relates to the related field of sheet processing, in particular to sheet material rolling equipment and a sheet material rolling process.

Background

The plate bending machine is a section bar processing device, and the working principle of the plate bending machine is that a working roll moves under the action of external force such as hydraulic pressure, mechanical force and the like, so that a plate is bent or rolled and formed. According to the rotary motion and position change of the working rollers with different shapes, parts such as elliptical parts, arc parts, cylindrical parts and the like can be processed.

The existing plate rolling equipment is generally a three-wheel rolling process, the angle is difficult to control when an arc-shaped plate is processed, and screws and nuts are required to be disassembled and installed when the rolled plate is assembled and disassembled, so that manpower and material resources are consumed.

Disclosure of Invention

The invention aims to solve the problems in the prior art and provides a plate material rolling device and a plate material rolling process, and in order to achieve the aim, the invention adopts the following technical scheme:

the sheet material rolling equipment and the sheet material rolling process comprise a fixed plate, wherein two mounting plates are fixedly arranged on the end face of the inner side of the fixed plate, matching shafts are rotatably connected between the mounting plates corresponding to the front position and the rear position, matching wheels are fixedly connected to the matching shafts, supporting frames are fixedly arranged between the mounting plates corresponding to the left position and the right position, an adjusting mechanism capable of rolling cambered-surface sheet materials is arranged on the upper side of each supporting frame, a limiting groove is formed in the fixed plate on the rear side, a discharging mechanism capable of facilitating loading and unloading of formed sheet materials is arranged in the limiting groove, a height limiting block is fixedly arranged on the upper end face of each mounting plate, a positioning plate is slidably arranged in the end face of the inner side of the fixed plate, a detection cavity with a downward opening is formed in each positioning plate, and a detection mechanism capable of quickly calibrating and positioning is arranged in each detection cavity.

Furthermore, the adjusting mechanism comprises an adjusting motor fixedly arranged on the upper end face of the support frame, a threaded shaft is controlled on the upper end face of the adjusting motor, two sliding grooves which are symmetrical about the position of the threaded shaft are formed in the end face of the inner side of the mounting plate corresponding to the left position and the right position, a guide rod is fixedly connected between the top wall and the bottom wall of each sliding groove, a power sliding block is arranged on each guide rod in a sliding mode, a positioning block is fixedly connected between the power sliding blocks, a threaded hole which penetrates through the positioning block from top to bottom is formed in the positioning block, the threaded shaft is in threaded engagement with the threaded hole, a deflection shaft is rotatably connected between the positioning blocks, a deflection wheel is fixedly connected onto the deflection shaft, and the adjusting mechanism is used for rolling the micro-arc-shaped plates, so that the applicability is improved.

Further, discharge mechanism establishes including sliding power motor in the spacing inslot, the rear side be equipped with on the mounting panel medial surface two about power motor position symmetry's spacing hole, spacing downthehole rotation is equipped with the axis of rotation, fixedly connected with upset bearing between the axis of rotation, the front side be equipped with on the mounting panel medial surface two about power motor position symmetry's dismantlement groove, it is equipped with the location axle to slide in the dismantlement groove, fixedly connected with auxiliary bearing between the location axle, power motor preceding terminal surface control has the pass upset bearing with auxiliary bearing's power shaft, fixedly connected with rolling wheel on the power shaft utilizes discharge mechanism to realize dismantling fast of the tube-shape sheet material of rolling up the completion, labour saving and time saving.

Further, detection mechanism is including fixed establishing detect the electro-magnet on the chamber roof, terminal surface fixedly connected with reset spring under the electro-magnet, reset spring other end fixedly connected with detects the slider, terminal surface fixedly connected with mould under the detection slider, fixedly connected with is two about on the terminal surface before and after the detection slider the skew pole of mould position symmetry, two locating levers of terminal surface fixedly connected with under the skew pole utilize detection mechanism to realize correcting the short-term test of rolling up system wheel levelness, improve system efficiency.

Furthermore, an infrared generator is fixedly arranged in the lower end face of the positioning rod, and the positioning rod can be quickly positioned.

Further, be equipped with in the mounting panel up end with the inspection hole that infrared generator position corresponds, the fixed infrared receiver that is equipped with on the inspection hole diapire, the fixed shielding pipe that is equipped with of infrared receiver up end is convenient for correct.

Furthermore, the front side fixedly connected with attention device on the fixed plate preceding terminal surface conveniently reminds the staff.

The invention has the beneficial effects that:

according to the invention, the deflection wheel and the rolling wheel can be matched to complete rolling of the micro-arc-shaped plate by adjusting the matching between the motor and the deflection wheel and adjusting the height of the deflection wheel, so that the applicability of the invention is improved;

according to the invention, the levelness of the rolling wheel is rapidly detected and corrected by matching the infrared generator and the receiver by utilizing the matching between the mold and the positioning rod, so that the rolling quality is favorably improved, the time for maintaining a large amount of time is reduced, and the rolling efficiency is improved;

the invention also utilizes the matching between the turnover bearing and the auxiliary bearing to realize the quick removal of the rolled cylindrical sheet material, thereby saving time and labor.

Drawings

FIG. 1 is a schematic external view of the present invention;

FIG. 2 is a schematic view showing the overall structure of a sheet material rolling apparatus of the present invention;

FIG. 3 is a schematic side view of the positioning block of FIG. 2 according to the present invention;

FIG. 4 is a block diagram of the power shaft of FIG. 2 of the present invention.

Detailed Description

The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.

It should be noted that in the description of the present invention, the terms "lateral", "longitudinal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

Referring to fig. 1 to 4, a sheet material rolling apparatus according to an embodiment of the present invention includes a fixing plate 11, two mounting plates 12 are fixedly arranged on the end surface of the inner side of the fixed plate 11, a matching shaft 13 is rotatably connected between the mounting plates 12 corresponding to the front and back positions, the matching shaft 13 is fixedly connected with a matching wheel 14, a supporting frame 15 is fixedly arranged between the mounting plates 12 corresponding to the left and right positions, an adjusting mechanism 49 capable of rolling arc-shaped plate materials is arranged on the upper side of the supporting frame 15, a limiting groove 25 is arranged in the fixing plate 11 on the rear side, a discharging mechanism 50 which can conveniently load and unload the formed plate is arranged in the limit groove 25, a height limit block 35 is fixedly arranged on the upper end surface of the mounting plate 12, a positioning plate 36 is slidably arranged in the end face of the inner side of the fixing plate 11, a detection cavity 37 with a downward opening is arranged in the positioning plate 36, and a detection mechanism 51 capable of quickly calibrating and positioning is arranged in the detection cavity 37.

Optionally, the adjusting mechanism 49 includes an adjusting motor 16 fixedly arranged on the upper end surface of the supporting frame 15, the upper end surface of the adjusting motor 16 is controlled by a threaded shaft 17, two sliding grooves 18 symmetrical with respect to the threaded shaft 17 are arranged on the end surface of the inner side of the mounting plate 12 corresponding to the left and right positions, a guide rod 19 is fixedly connected between the top wall and the bottom wall of each sliding groove 18, a power slider 20 is slidably arranged on each guide rod 19, a positioning block 21 is fixedly connected between the power sliders 20, a threaded hole 22 penetrating up and down is arranged in each positioning block 21, the threaded shaft 17 is in threaded engagement with the threaded hole 22, a deflection shaft 23 is rotatably connected between the positioning blocks 21, a deflection wheel 24 is fixedly connected to each deflection shaft 23, the threaded shaft 17 is driven to rotate by the adjusting motor 16, and the threaded shaft 17 drives the positioning block 21 to move upwards due to the threaded engagement between the threaded shaft 17 and the threaded hole 22, the positioning block 21 drives the deflection shaft 23 to move upwards, and the deflection shaft 23 drives the deflection wheel 24 to move upwards.

Optionally, the discharging mechanism 50 comprises a power motor 26 slidably disposed in the limiting groove 25, two limiting holes 28 are disposed on the inner side end surface of the mounting plate 12 at the rear side and symmetrically located with respect to the power motor 26, a rotating shaft 29 is rotatably arranged in the limiting hole 28, a turnover bearing 30 is fixedly connected between the rotating shafts 29, two disassembly grooves 32 which are symmetrical about the position of the power motor 26 are arranged on the end surface of the inner side of the mounting plate 12 at the front side, positioning shafts 33 are arranged in the dismounting grooves 32 in a sliding manner, auxiliary bearings 34 are fixedly connected among the positioning shafts 33, a power shaft 27 penetrating through the overturning bearing 30 and the auxiliary bearing 34 is controlled on the front end surface of the power motor 26, a rolling wheel 31 is fixedly connected on the power shaft 27, the power motor 26 drives the power shaft 27 to rotate, the power shaft 27 drives the rolling wheel 31 to rotate, and the rolling operation is carried out while the rolling wheel 31 rotates.

Optionally, the detection mechanism 51 includes an electromagnet 38 fixedly disposed on the top wall of the detection cavity 37, a return spring 39 is fixedly connected to a lower end face of the electromagnet 38, the other end of the return spring 39 is fixedly connected with a detection slide block 40, a mold 44 is fixedly connected to a lower end face of the detection slide block 40, two offset rods 41 which are symmetrical with respect to the position of the mold 44 are fixedly connected to front and rear end faces of the detection slide block 40, two positioning rods 42 are fixedly connected to a lower end face of the offset rod 41, the electromagnet 38 drives the detection slide block 40 to move downward through the return spring 39, and the detection slide block 40 drives the mold 44 to move downward to a certain height.

Optionally, an infrared generator 43 is fixedly disposed in the lower end surface of the positioning rod 42, and the infrared generator 43 is used to detect levelness.

Optionally, a detection hole 45 corresponding to the position of the infrared generator 43 is formed in the upper end face of the mounting plate 12, an infrared receiver 46 is fixedly arranged on the bottom wall of the detection hole 45, a shielding tube 47 is fixedly arranged on the upper end face of the infrared receiver 46, and the infrared generator 43 and the infrared receiver 46 are paired for rapid detection.

Optionally, a warning device 48 is fixedly connected to the front end face of the fixing plate 11 on the front side, and the warning device 48 is used for reminding a user.

The invention discloses a using method of plate material rolling equipment, which comprises the following specific steps:

firstly, when the bending degree of a plate material needs to be finely adjusted, an adjusting motor 16 is started, the adjusting motor 16 drives a threaded shaft 17 to rotate, due to the fact that the threaded shaft 17 is in threaded engagement with a threaded hole 22, the threaded shaft 17 drives a positioning block 21 to move upwards, the positioning block 21 drives a deflection shaft 23 to move upwards, the deflection shaft 23 drives a deflection wheel 24 to move upwards, a certain distance is formed between the deflection wheel 24 and a rolling wheel 31, at the moment, a user can feed the plate material, a power motor 26 is started, the power motor 26 drives a power shaft 27 to rotate, the power shaft 27 drives the rolling wheel 31 to rotate, and rolling operation is carried out while the rolling wheel 31 rotates;

secondly, when the tubular section is rolled, stopping the power motor 26, lifting the power shaft 27 upwards by a user, driving the auxiliary bearing 34 and the overturning bearing 30 to move upwards by the power shaft 27, rotating the overturning bearing 30 in the limiting hole 28 through the rotating shaft 29, taking out the section sleeved on the rolling wheel 31 by the user, and placing the auxiliary bearing 34 in the original position;

thirdly, after the rolling wheel 31 is used for a certain time, when the levelness of the rolling wheel 31 is not correct, a user extrudes the positioning plate 36 to move downwards, the positioning plate 36 drives the electromagnet 38 to move downwards, the electromagnet 38 drives the detection slide block 40 to move downwards through the return spring 39, the detection slide block 40 drives the die 44 to move downwards to a certain height, the electromagnet 38 is electrified at the moment, the electromagnet 38 generates a repulsive force to push the detection slide block 40 to move downwards and stretch the return spring 39, the die 44 drives the offset rod 41 to move downwards, and due to the fact that the levelness of the rolling wheel 31 is not correct, a signal infrared receiver 46 sent by the infrared generator 43 cannot receive the signal, the infrared receiver 46 senses and starts the alarm 48 to remind the user, and the user can adjust the power shaft 27 until the infrared generator 43 can be embedded into the detection hole 45.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims

1. A board rolling equipment, including fixed plate (11), characterized by: two mounting plates (12) are fixedly arranged on the inner side end surface of the fixing plate (11), a matching shaft (13) is rotatably connected between the mounting plates (12) corresponding to the front and back positions, a matching wheel (14) is fixedly connected on the matching shaft (13), a supporting frame (15) is fixedly arranged between the mounting plates (12) corresponding to the left and right positions, an adjusting mechanism (49) capable of rolling cambered surface plates is arranged on the upper side of the supporting frame (15), a limiting groove (25) is arranged in the fixing plate (11) on the rear side, a discharging mechanism (50) which can conveniently load and unload the formed plate is arranged in the limit groove (25), a height limiting block (35) is fixedly arranged on the upper end surface of the mounting plate (12), a positioning plate (36) is arranged in the inner side end surface of the fixing plate (11) in a sliding manner, be equipped with detection chamber (37) that the opening is down in locating plate (36), be equipped with detection mechanism (51) that can calibrate the location fast in detection chamber (37).

2. A sheet material rolling apparatus as claimed in claim 1, wherein: the adjusting mechanism (49) comprises an adjusting motor (16) fixedly arranged on the upper end surface of the supporting frame (15), the upper end surface of the adjusting motor (16) is controlled with a threaded shaft (17), the end surface of the inner side of the mounting plate (12) corresponding to the left and right positions is provided with two sliding grooves (18) which are symmetrical about the position of the threaded shaft (17), a guide rod (19) is fixedly connected between the top wall and the bottom wall of the sliding groove (18), a power sliding block (20) is arranged on the guide rod (19) in a sliding manner, a positioning block (21) is fixedly connected between the power sliding blocks (20), a threaded hole (22) which penetrates through the positioning block (21) up and down is arranged in the positioning block, the threaded shaft (17) is in threaded engagement with the threaded hole (22), the positioning block (21) is rotatably connected with a deflection shaft (23), and the deflection shaft (23) is fixedly connected with a deflection wheel (24).

3. A sheet material rolling apparatus as claimed in claim 1, wherein: the discharging mechanism (50) comprises a power motor (26) which is arranged in the limiting groove (25) in a sliding way, two limiting holes (28) which are symmetrical about the position of the power motor (26) are arranged on the end surface of the inner side of the mounting plate (12) at the rear side, a rotating shaft (29) is rotationally arranged in the limiting hole (28), a turnover bearing (30) is fixedly connected between the rotating shafts (29), two disassembly grooves (32) which are symmetrical about the position of the power motor (26) are arranged on the end surface of the inner side of the mounting plate (12) on the front side, a positioning shaft (33) is arranged in the dismounting groove (32) in a sliding way, an auxiliary bearing (34) is fixedly connected between the positioning shafts (33), the front end face of the power motor (26) controls a power shaft (27) penetrating through the overturning bearing (30) and the auxiliary bearing (34), and a coiling wheel (31) is fixedly connected to the power shaft (27).

4. A sheet material rolling apparatus as claimed in claim 1, wherein: detection mechanism (51) is including fixed establishing detect electro-magnet (38) on chamber (37) roof, terminal surface fixedly connected with reset spring (39) under electro-magnet (38), reset spring (39) other end fixedly connected with detects slider (40), terminal surface fixedly connected with mould (44) under detecting slider (40), it is two about to detect fixedly connected with on slider (40) front and back terminal surface offset pole (41) of mould (44) symmetry, two locating levers (42) of terminal surface fixedly connected with under offset pole (41).

5. A sheet rolling apparatus as claimed in claim 4, wherein: an infrared generator (43) is fixedly arranged in the lower end face of the positioning rod (42).

6. A sheet rolling apparatus as claimed in claim 5, wherein: be equipped with in mounting panel (12) up end with inspection hole (45) that infrared generator (43) position corresponds, fixed infrared receiver (46) that are equipped with on inspection hole (45) diapire, fixed shielding pipe (47) that are equipped with of infrared receiver (46) up end.

7. A sheet rolling apparatus as claimed in claim 5, wherein: the front end surface of the fixing plate (11) on the front side is fixedly connected with a warning indicator (48).

8. A method of using a sheet material rolling apparatus as claimed in any one of claims 1 to 7, wherein:

firstly, when the bending degree of a plate needs to be finely adjusted, an adjusting motor (16) is started, the adjusting motor (16) drives a threaded shaft (17) to rotate, due to threaded engagement between the threaded shaft (17) and a threaded hole (22), the threaded shaft (17) drives a positioning block (21) to move upwards, the positioning block (21) drives a deflection shaft (23) to move upwards, the deflection shaft (23) drives a deflection wheel (24) to move upwards, a certain distance is formed between the deflection wheel (24) and a rolling wheel (31), at the moment, a user can feed the plate, a power motor (26) is started, the power motor (26) drives a power shaft (27) to rotate, the power shaft (27) drives the rolling wheel (31) to rotate, and rolling operation is carried out while the rolling wheel (31) rotates;

secondly, when the tubular section is rolled, stopping the power motor (26), lifting the power shaft (27) upwards by a user, driving the auxiliary bearing (34) and the overturning bearing (30) to move upwards by the power shaft (27), rotating the overturning bearing (30) in the limiting hole (28) through the rotating shaft (29), taking out the section sleeved on the rolling wheel (31) by the user, and placing the auxiliary bearing (34) in the original position;

thirdly, after the rolling wheel is used for a certain time, when the levelness of the rolling wheel (31) is not correct, a user extrudes the positioning plate (36) to move downwards, the positioning plate (36) drives the electromagnet (38) to move downwards, the electromagnet (38) drives the detection slide block (40) to move downwards through the reset spring (39), the detection slide block (40) drives the die (44) to move downwards to a certain height, the electromagnet (38) is electrified, the electromagnet (38) generates repulsive force to push the detection slide block (40) to move downwards and stretch the reset spring (39), the die (44) drives the offset rod (41) to move downwards, due to the fact that the levelness of the rolling wheel (31) is not correct, the infrared receiver (46) sends a signal which cannot be received, the infrared receiver (46) senses and starts the alarm (48) to remind the user, and the user can adjust the power shaft (27) until the infrared generator (43) can be embedded into the deflection angle detection hole (angle 45) And (4) the following steps.