CN114304452A - Clarification process and device based on Xiazhi white mulberry fresh juice - Google Patents
Clarification process and device based on Xiazhi white mulberry fresh juice Download PDFInfo
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Abstract
The invention discloses a clarifying process and a clarifying device based on Xia jin white mulberry fresh juice, belonging to the technical field of beverage production, and comprising a device component, wherein the device component comprises an adding box, a mixing barrel, a processing barrel, a collecting box and a control box, the adding box, the mixing barrel, the processing barrel and the collecting box are sequentially arranged from top to bottom, the control box is arranged on one side of the collecting box, the adding box is welded on the top of the mixing barrel, a feeding pipe is arranged on the front side of the mixing barrel, a first control valve is arranged on the feeding pipe, an adding groove, an installation cavity and a shunting cavity are sequentially arranged in the mixing barrel, a first centrifugal pump is arranged in the installation cavity through bolts, the first centrifugal pump is respectively connected with the adding groove and the shunting cavity through water pipes, a drainage groove is arranged between the shunting cavity and the inner wall of the mixing barrel, a mixing component is arranged in the mixing barrel, a temperature control component and a pressure boosting component are arranged in the processing barrel, and a filtering component is arranged in the collecting box, the invention has the characteristics of increasing the production efficiency and facilitating clarification.
Description
Technical Field
The invention relates to a clarification process and a clarification device, in particular to a clarification process and a clarification device based on Xiagujin white mulberry fresh juice, belonging to the technical field of beverage production.
Background
The white mulberry and the white mulberry are rich in nutrition and contain protein, vitamin, fat, carbohydrate, dietary fiber and the like. The polysaccharide content of white mulberry and mulberry is determined to be highest in the national mulberry. Modern pharmacological research shows that mulberry has the functions of enhancing immunity and hematopoiesis, resisting tumor, resisting aging, protecting liver and the like, can condition liver and kidney, can treat sexual dysfunction, and has certain treatment effect on impotence, premature ejaculation and necrospermia; the fatty acid contained in the health-care tea can also reduce blood pressure and blood fat and prevent cardiovascular diseases such as arteriosclerosis and the like; the white mulberry has the functions of conditioning deficiency of both qi and blood and blackening hair, has high medicinal value, is used as a Chinese medicinal material for extracting and preparing Chinese medicinal materials, and has very high use amount and occupied proportion.
The ancient mulberry group of Xiujin yellow river old course was awarded to the world important agricultural culture heritage by the food and agriculture organization of the United nationals in 2018. At present, over one hundred years old mulberry trees in the Xiasan Huanghe old sidewalk ancient mulberry group have more than 3 million old mulberry trees, and the annual output of fresh white mulberry fruits is ten thousand tons, but the white mulberry trees have high sugar content after being mature, so that the deep processing industrial chain in the local place cannot be completely transported for a long distance, and the waste of the fresh fruits is serious. At present, no enterprises are still available for processing mulberry clarified juice drinks by utilizing white mulberry locally or nationwide, the main reason is that the characteristics of high sugar content of white mulberry, more soluble pectin and less crude fiber in fresh cut fruits and the like cause that the juice is not easy to be clarified like slurry, so a clarification process and a clarification device based on the Xiajin white mulberry fresh juice are needed to help solve the problems.
Disclosure of Invention
The invention aims to solve the problems and provide a process and a device for clarifying fresh juice of Xiaxin white mulberry, which can increase the production efficiency and facilitate clarification.
The invention realizes the purpose through the following technical scheme, and the clarifying process and the clarifying device based on Xia jin white mulberry fresh juice comprise a device component, wherein the device component comprises an adding box, a mixing barrel, a processing barrel, a collecting box and a control box, the adding box, the mixing barrel, the processing barrel and the collecting box are sequentially arranged from top to bottom, the control box is arranged on one side of the collecting box, the adding box is welded on the top of the mixing barrel, a feeding pipe is arranged on the front side of the mixing barrel, a first control valve is arranged on the feeding pipe, an adding groove, an installation cavity and a diversion cavity are sequentially arranged in the mixing barrel, a first centrifugal pump is arranged in the installation cavity through bolts, the first centrifugal pump is respectively connected with the adding groove and the diversion cavity through water pipes, a drainage groove is arranged between the diversion cavity and the inner wall of the mixing barrel, the centrifugal pump is characterized in that a mixing assembly is arranged in the mixing barrel, a temperature control assembly and a pressurizing assembly are arranged in the treatment barrel, a filtering assembly is arranged in the collecting box, a power supply, a switch group and a control unit are arranged on the control box, the switch group and the control unit are connected with the power supply through electric wires, and the first centrifugal pump is connected with the switch group through electric wires.
Preferably, in order to facilitate automatic control of the electric appliance, the control unit comprises a controller and a control switch, the controller comprises a printed circuit board, and a microprocessor and a processing chip which are arranged on the printed circuit board, and the microprocessor and the processing chip are connected through a wire.
Preferably, in order to mix the enzymolysis reagent with the mulberry juice conveniently, the mixing assembly comprises a limiting frame, a partition plate, a mounting plate, a waterproof casing, a motor, a stirrer, a second centrifugal pump, a flow guide pipe and a drainage pipe, and the mixing assembly and the drainage grooves are six in number.
Preferably, in order to accelerate the mixing speed, the limiting frame is welded on the inner wall of the mixing drum, the drainage groove is arranged at the top of the inner wall of the mixing drum, the separation plate is welded between the limiting frame and the inner wall of the mixing drum, the mounting plate is welded between the inner walls at two sides of the limiting frame, the mounting plate is arranged at the top of the separation plate, the waterproof casing is welded at the bottom of the mounting plate, the motor is installed in the waterproof casing through bolts, the stirrer is installed on the output shaft of the motor, the second centrifugal pump is installed on the limiting frame through bolts, the second centrifugal pump is arranged at the bottom of the separation plate, the second centrifugal pump is respectively connected with the bottom of the limiting frame and the top of the separation plate through a water pipe, and the flow guide pipe is installed at one side of the limiting frame, the drainage pipe is installed the division board bottom, the drainage pipe bottom sets up the limiting frame bottom, the honeycomb duct with install first check valve and second check valve on the drainage pipe respectively, the motor with the second centrifugal pump all through the electric wire with the switch block is connected.
Preferably, for the convenience of control temperature regulation, the mixing drum with it expects the pipe to handle the welding between the section of thick bamboo, arrange and install the second control valve on the pipe, it has first partition crown plate and second partition crown plate to weld in the section of thick bamboo to handle, handle a section of thick bamboo and set gradually inside treatment chamber, middle part treatment chamber and outside treatment chamber from inside to outside, temperature control assembly includes first semiconductor refrigeration board, second semiconductor refrigeration board, first temperature sensor and second temperature sensor.
Preferably, in order to ensure that the pectin mud and flocculent macromolecular substances can be quickly layered with the mulberry juice, the first semiconductor refrigeration plate and the second semiconductor refrigeration plate are respectively installed on the first separation ring plate and in the second separation ring plate, the first temperature sensor and the second temperature sensor are respectively installed on the first separation ring plate and on the second separation ring plate, the first temperature sensor and the second temperature sensor are both connected with the switch group through wires, and the control unit is connected with the first semiconductor refrigeration plate and the second semiconductor refrigeration plate through wires.
Preferably, in order to conveniently clarify and filter mulberry juice, a drain pipe is installed between the treatment barrel and the collection box, a third control valve is installed on the drain pipe, the filter assembly comprises a sealing pipe, a ceramic pipe and an installation pipe, the sealing pipe is installed at the top of the inner wall of the collection box, the sealing pipe is arranged at the bottom of the drain pipe, the installation pipe is installed at the top of the ceramic pipe, the installation pipe is sleeved on the sealing pipe, a heating plate is installed inside the inner wall of the collection box, and a sealing cover plate is installed on the front side of the collection box through bolts.
Preferably, in order to facilitate cleaning of the ceramic tube, an assembly is arranged in the installation tube and comprises a positioning rod, a guide connecting rod, a limiting spring and a control piece, a clamping groove is formed in one side of the inner wall of the installation tube, the positioning rod is clamped in the clamping groove, a key groove is formed in one side of the sealing tube, one end of the positioning rod is clamped in the key groove, a slotted hole is formed in one side of the clamping groove, the control piece is arranged on the outer side of the slotted hole, the guide connecting rod is welded between the positioning rod and the control piece, and the limiting spring is sleeved on the guide connecting rod.
Preferably, in order to accelerate the filtering speed, the pressurizing assembly comprises a control cylinder, a sealing plate and a pressure sensor, the control cylinder is installed at the top of the treatment cylinder through a bolt, the sealing plate is clamped at the top of the inner wall of the treatment cylinder, a circulating pipe is welded at the top of the sealing plate, the circulating pipe is clamped in the discharge pipe, the pressure sensor is installed at the top of the inner wall of the treatment cylinder, an airflow pipe is installed on one side of the treatment cylinder, an electromagnetic valve is installed on the airflow pipe, the pressure sensor is connected with the control unit through an electric wire, and the control unit is connected with the electromagnetic valve through an electric wire.
The clarification process comprises the following steps:
a. material selection and pretreatment: selecting fresh mulberry fruits to remove rotten and deteriorated fruits and impurity leaves, cleaning the fresh fruits by pure water by adopting bubble cleaning equipment, and squeezing the cleaned mulberry fruits by adopting physical squeezing;
b. and (3) enzymolysis treatment: the enzymolysis is carried out according to the sugar degree and the concentration of the fresh juice according to the ratio of 1000: 0.1- - -1000: 3, adding a compound enzymolysis reagent in the proportion, and then fully mixing the mixture with the fresh juice to carry out enzymolysis on the juice;
c. clarification treatment: freezing and cooling are adopted, the cooling is divided into three stages, one stage is a rapid low-temperature stage, the temperature of the fresh juice is reduced to minus 8-15 ℃ within 15-30 minutes after enzymolysis, the temperature is kept for 3-5 hours, and the liquid is strictly forbidden to freeze; the second stage is a temperature returning and settling stage, and the temperature is slowly increased from the controlled low temperature to minus 3-8 ℃ for 4-5 hours; the three stages are low-temperature clarification processes, the temperature of the process is controlled to be 0-5 ℃, and the pectin mud and flocculent macromolecular substances are settled and layered to obtain clarified fresh juice;
d. settling separation: separating the clarified juice from the sediment, and instantly sterilizing the clarified juice for one time;
e. concentration of the clarified fresh juice: extracting sulfur dioxide and excessive water from the clarified juice by vacuum low-temperature concentration equipment to obtain the required clear juice stock solution or concentrated paste.
The invention has the beneficial effects that:
1. the production process provided by the invention can finish the clarification processing of the fresh white mulberry juice, thereby effectively solving the problem that the white mulberry cannot be utilized to process the mulberry clarified juice beverage in the market.
2. According to the invention, the mixing component arranged in the mixing cylinder can quickly complete the mixing of the enzymolysis reagent and the fresh mulberry juice, so that the processing speed can be greatly increased.
3. According to the invention, the enzymolysis fresh mulberry juice can be clarified through the treatment cylinder, the internal structure and the temperature control component are provided, the temperature can be automatically controlled, and the temperature of each part can be accurately controlled, so that the product quality can be ensured.
4. According to the invention, pectin mud and flocculent macromolecular substances can be filtered through the filtering component, so that real clear mulberry juice can be obtained, and the processing speed can be increased through the pressurizing component, so that the production efficiency can be further increased.
Drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a front cross-sectional view of the present invention.
Fig. 3 is a side cross-sectional view of the present invention.
Fig. 4 is a front cross-sectional view of a mixing barrel of the present invention.
FIG. 5 is a bottom cross-sectional view of the mixing drum of the present invention.
FIG. 6 is a cross-sectional view of a treatment canister of the present invention.
FIG. 7 is a sectional view of the collection chamber of the present invention.
Fig. 8 is a view of the partial structure of fig. 7 in accordance with the present invention.
In the figure:
1. a device component; 11. adding a box; 12. a mixing drum; 121. adding a groove; 122. a mounting cavity; 1221. a first centrifugal pump; 123. a shunting cavity; 124. a drainage groove; 125. a feeding pipe; 1251. a first control valve; 13. a treatment cylinder; 131. a first divider ring plate; 132. a second spacer ring plate; 133. a liquid discharge pipe; 1331. a third control valve; 134. an airflow duct; 1341. an electromagnetic valve; 14. a collection box; 141. heating plates; 142. sealing the cover plate; 15. a control box; 151. a power source; 152. a switch group; 153. a control unit; 16. a discharge pipe; 161. a second control valve;
2. a mixing assembly; 21. a restraint frame; 22. a partition plate; 23. mounting a plate; 24. a waterproof housing; 25. an electric motor; 26. a stirrer; 27. a second centrifugal pump; 28. a flow guide pipe; 281. a first check valve; 29. a drain pipe; 291. a second one-way valve;
3. a temperature control assembly; 31. a first semiconductor refrigeration plate; 32. a second semiconductor refrigeration plate; 33. a first temperature sensor; 34. a second temperature sensor;
4. a pressurizing assembly; 41. controlling the cylinder; 42. a sealing plate; 421. a flow-through tube; 43. a pressure sensor;
5. a filter assembly; 51. a sealing tube; 511. a keyway; 52. a ceramic tube; 53. installing a pipe;
6. assembling the components; 61. positioning a rod; 62. a leading connecting rod; 63. a restraining spring; 64. and a control sheet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, a clarifying process and apparatus based on xiajin white mulberry fresh juice comprises an apparatus assembly 1, the apparatus assembly 1 comprises an adding box 11, a mixing barrel 12, a processing barrel 13, a collecting box 14 and a control box 15, the adding box 11, the mixing barrel 12, the processing barrel 13 and the collecting box 14 are sequentially arranged from top to bottom, the control box 15 is installed at one side of the collecting box 14, the adding box 11 is welded at the top of the mixing barrel 12, a feeding pipe 125 is installed at the front side of the mixing barrel 12, a first control valve 1251 is installed on the feeding pipe 125, an adding groove 121, an installation cavity 122 and a diversion cavity 123 are sequentially arranged in the mixing barrel 12, a first centrifugal pump 1221 is installed in the installation cavity 122 through bolts, the first centrifugal pump 1221 is respectively connected with the adding groove 121 and the diversion cavity 123 through water pipes, a diversion groove 124 is arranged between the diversion cavity 123 and the inner wall of the mixing barrel 12, a mixing assembly 2 is arranged in the mixing barrel 12, a temperature control component 3 and a pressurizing component 4 are arranged in the treatment barrel 13, a filtering component 5 is arranged in the collecting box 14, a power supply 151, a switch group 152 and a control unit 153 are arranged on the control box 15, the switch group 152 and the control unit 153 are connected with the power supply 151 through electric wires, and the first centrifugal pump 1221 is connected with the switch group 152 through electric wires.
The clarification process comprises the following steps:
a. material selection and pretreatment: selecting fresh mulberry fruits to remove rotten and deteriorated fruits and impurity leaves, cleaning the fresh fruits by pure water by adopting bubble cleaning equipment, and squeezing the cleaned mulberry fruits by adopting physical squeezing;
b. and (3) enzymolysis treatment: the enzymolysis is carried out according to the sugar degree and the concentration of the fresh juice according to the ratio of 1000: 0.1- - -1000: 3, adding a compound enzymolysis reagent in the proportion, and then fully mixing the mixture with the fresh juice to carry out enzymolysis on the juice;
c. clarification treatment: freezing and cooling are adopted, the cooling is divided into three stages, one stage is a rapid low-temperature stage, the temperature of the fresh juice is reduced to minus 8-15 ℃ within 15-30 minutes after enzymolysis, the temperature is kept for 3-5 hours, and the liquid is strictly forbidden to freeze; the second stage is a temperature returning and settling stage, and the temperature is slowly increased from the controlled low temperature to minus 3-8 ℃ for 4-5 hours; the three stages are low-temperature clarification processes, the temperature of the process is controlled to be 0-5 ℃, and the pectin mud and flocculent macromolecular substances are settled and layered to obtain clarified fresh juice;
d. settling separation: separating the clarified juice from the sediment, and instantly sterilizing the clarified juice for one time;
e. concentration of the clarified fresh juice: extracting sulfur dioxide and excessive water from the clarified juice by vacuum low-temperature concentration equipment to obtain the required clear juice stock solution or concentrated paste.
Example 1: the enzymolysis reagent is quickly mixed with the freshly squeezed juice
The device comprises a device component 1, wherein the device component 1 comprises an adding box 11, a mixing barrel 12, a processing barrel 13, a collecting box 14 and a control box 15, the adding box 11, the mixing barrel 12, the processing barrel 13 and the collecting box 14 are sequentially arranged from top to bottom, the control box 15 is arranged on one side of the collecting box 14, the adding box 11 is welded on the top of the mixing barrel 12, a feeding pipe 125 is arranged on the front side of the mixing barrel 12, a first control valve 1251 is arranged on the feeding pipe 125, an adding groove 121, an installation cavity 122 and a diversion cavity 123 are sequentially arranged in the mixing barrel 12, a first centrifugal pump 1221 is arranged in the installation cavity 122 through bolts, the first centrifugal pump 1221 is respectively connected with the adding groove 121 and the diversion cavity 123 through water pipes, a drainage groove 124 is arranged between the diversion cavity 123 and the inner wall of the mixing barrel 12, a mixing component 2 is arranged in the mixing barrel 12, a temperature control component 3 and a pressurizing component 4 are arranged in the processing barrel 13, a filtering component 5 is arranged in the collecting box 14, the control box 15 is provided with a power supply 151, a switch group 152 and a control unit 153, the switch group 152 and the control unit 153 are connected with the power supply 151 through electric wires, the first centrifugal pump 1221 is connected with the switch group 152 through electric wires, the mixing component 2 comprises a limiting frame 21, a partition plate 22, a mounting plate 23, a waterproof casing 24, a motor 25, a stirrer 26, a second centrifugal pump 27, a flow guide pipe 28 and a discharge pipe 29, the number of the mixing component 2 and the number of the flow guide grooves 124 are six, the limiting frame 21 is welded on the inner wall of the mixing cylinder 12, the flow guide grooves 124 are arranged on the top of the inner wall of the mixing cylinder 12, the partition plate 22 is welded between the limiting frame 21 and the inner wall of the mixing cylinder 12, the mounting plate 23 is welded between the inner walls on both sides of the limiting frame 21, the mounting plate 23 is arranged on the top of the partition plate 22, the waterproof casing 24 is welded on the bottom of the mounting plate 23, the motor 25 is installed in the waterproof casing 24 through bolts, the stirrer 26 is installed on the output shaft of the motor 25, the second centrifugal pump 27 is installed on the limiting frame 21 through bolts, the second centrifugal pump 27 is arranged at the bottom of the partition plate 22, the second centrifugal pump 27 is respectively connected with the bottom of the limiting frame 21 and the top of the partition plate 22 through water pipes, the guide pipe 28 is installed on one side of the limiting frame 21, the discharge pipe 29 is installed at the bottom of the partition plate 22, the bottom of the discharge pipe 29 is arranged at the bottom of the limiting frame 21, the first check valve 281 and the second check valve 291 are respectively installed on the guide pipe 28 and the discharge pipe 29, and the motor 25 and the second centrifugal pump 27 are both connected with the switch group 152 through electric wires.
In this embodiment, the fresh mulberry juice that will handle is injected into mixing drum 12 through feeding pipe 125, then the enzymolysis reagent that will prepare is injected into adding groove 121 of adding box 11, then start first centrifugal pump 1221 through switch group 152, first centrifugal pump 1221 can be with enzymolysis reagent suction in minute flow cavity 123, then flow into six limiting frame 21 through drainage groove 124 in, start motor 25 and second centrifugal pump 27 through switch group 152, second centrifugal pump 27 can constantly be with the fresh juice suction in the limiting frame 21 outside at the top of division board 22, motor 25 can drive agitator 26 and rotate, thereby can mix enzymolysis reagent and the fresh mulberry juice, along with division board 22 top juice reinforcing, can pass honeycomb duct 28 and first check valve 281 and flow back into mixing drum 12, therefore can the circulation flow, thereby can accomplish the mixture fast.
Example 2: automatic temperature control clarification
The device comprises a device component 1, wherein the device component 1 comprises an adding box 11, a mixing barrel 12, a processing barrel 13, a collecting box 14 and a control box 15, the adding box 11, the mixing barrel 12, the processing barrel 13 and the collecting box 14 are sequentially arranged from top to bottom, the control box 15 is arranged on one side of the collecting box 14, the adding box 11 is welded on the top of the mixing barrel 12, a feeding pipe 125 is arranged on the front side of the mixing barrel 12, a first control valve 1251 is arranged on the feeding pipe 125, an adding groove 121, an installation cavity 122 and a diversion cavity 123 are sequentially arranged in the mixing barrel 12, a first centrifugal pump 1221 is arranged in the installation cavity 122 through bolts, the first centrifugal pump 1221 is respectively connected with the adding groove 121 and the diversion cavity 123 through water pipes, a drainage groove 124 is arranged between the diversion cavity 123 and the inner wall of the mixing barrel 12, a mixing component 2 is arranged in the mixing barrel 12, a temperature control component 3 and a pressurizing component 4 are arranged in the processing barrel 13, a filtering component 5 is arranged in the collecting box 14, the control box 15 is provided with a power supply 151, a switch group 152 and a control unit 153, the switch group 152 and the control unit 153 are connected with the power supply 151 through electric wires, the first centrifugal pump 1221 is connected with the switch group 152 through electric wires, the control unit 153 comprises a controller and a control switch, the controller comprises a printed circuit mainboard and a microprocessor and a processing chip which are arranged on the printed circuit mainboard, the microprocessor and the processing chip are connected through electric wires, a discharge pipe 16 is welded between the mixing cylinder 12 and the processing cylinder 13, a second control valve 161 is installed on the discharge pipe 16, a first separating ring plate 131 and a second separating ring plate 132 are welded in the processing cylinder 13, the processing cylinder 13 is sequentially provided with an inner processing cavity, a middle processing cavity and an outer processing cavity from inside to outside, the temperature control component 3 comprises a first semiconductor refrigeration plate 31, a second semiconductor refrigeration plate 32, a first temperature sensor 33 and a second temperature sensor 34, the first semiconductor refrigeration plate 31 and the second semiconductor refrigeration plate 32 are respectively installed in the first partition ring plate 131 and the second partition ring plate 132, the first temperature sensor 33 and the second temperature sensor 34 are respectively installed on the first partition ring plate 131 and the second partition ring plate 132, the first temperature sensor 33 and the second temperature sensor 34 are both connected with the switch group 152 through wires, the control unit 153 is connected with the first semiconductor refrigeration plate 31 and the second semiconductor refrigeration plate 32 through wires, and the clarification process comprises the following steps:
a. material selection and pretreatment: selecting fresh mulberry fruits to remove rotten and deteriorated fruits and impurity leaves, cleaning the fresh fruits by pure water by adopting bubble cleaning equipment, and squeezing the cleaned mulberry fruits by adopting physical squeezing;
b. and (3) enzymolysis treatment: the enzymolysis is carried out according to the sugar degree and the concentration of the fresh juice according to the ratio of 1000: 0.1- - -1000: 3, adding a compound enzymolysis reagent in the proportion, and then fully mixing the mixture with the fresh juice to carry out enzymolysis on the juice;
c. clarification treatment: freezing and cooling are adopted, the cooling is divided into three stages, one stage is a rapid low-temperature stage, the temperature of the fresh juice is reduced to minus 8-15 ℃ within 15-30 minutes after enzymolysis, the temperature is kept for 3-5 hours, and the liquid is strictly forbidden to freeze; the second stage is a temperature returning and settling stage, and the temperature is slowly increased from the controlled low temperature to minus 3-8 ℃ for 4-5 hours; the three stages are low-temperature clarification processes, the temperature of the process is controlled to be 0-5 ℃, and the pectin mud and flocculent macromolecular substances are settled and layered to obtain clarified fresh juice;
d. settling separation: separating the clarified juice from the sediment, and instantly sterilizing the clarified juice for one time;
e. concentration of the clarified fresh juice: extracting sulfur dioxide and excessive water from the clarified juice by vacuum low-temperature concentration equipment to obtain the required clear juice stock solution or concentrated paste.
In this embodiment, the second control valve 161 is opened, the mixed liquid obtained in embodiment 1 can flow into the processing cylinder 13, at this time, the mulberry pulp is subjected to enzymolysis by using an enzymolysis reagent, the fresh juice is processed according to the clarification process step c, the temperature is set to-15 ℃ by the control unit 153, then the temperature inside the processing cylinder 13 can be sensed by the first temperature sensor and the second temperature sensor, when the temperature is no longer within the set range, the first temperature sensor and the second temperature sensor can transmit the temperature information to the control unit 153, the control unit 153 can control the first semiconductor refrigeration plate and the second semiconductor refrigeration plate to be started, so that the fresh juice can be refrigerated, when the temperature is automatically adjusted to the set temperature range, the first temperature sensor and the second temperature sensor can transmit the temperature information to the control unit 153, the control unit 153 can control the first semiconductor refrigeration plate and the second semiconductor refrigeration plate to be closed, then keep 3-5 hours, later change the temperature setting to 3-8 ℃ below zero through the control unit 153, temperature control component 3 can carry out automatically regulated according to the aforesaid mode, then keep 4-5 hours, change the temperature setting to 0-5 ℃ finally, temperature control component 3 can carry out automatically regulated once more according to the aforesaid mode, the consequence daub and the flocculent macromolecular substance of a period can subside the layering and gain the bright juice of clarification, because first partition ring board 131 and second partition ring board 132 separate into inside treatment chamber, three treatment chamber in middle part treatment chamber and outside treatment chamber with a treatment section of thick bamboo 13, consequently can guarantee that inside temperature is the same, thereby guarantee that the treatment effect is good.
Example 3: filtering pectin mud and flocculent macromolecular substance
The device comprises a device component 1, wherein the device component 1 comprises an adding box 11, a mixing barrel 12, a processing barrel 13, a collecting box 14 and a control box 15, the adding box 11, the mixing barrel 12, the processing barrel 13 and the collecting box 14 are sequentially arranged from top to bottom, the control box 15 is arranged on one side of the collecting box 14, the adding box 11 is welded on the top of the mixing barrel 12, a feeding pipe 125 is arranged on the front side of the mixing barrel 12, a first control valve 1251 is arranged on the feeding pipe 125, an adding groove 121, an installation cavity 122 and a diversion cavity 123 are sequentially arranged in the mixing barrel 12, a first centrifugal pump 1221 is arranged in the installation cavity 122 through bolts, the first centrifugal pump 1221 is respectively connected with the adding groove 121 and the diversion cavity 123 through water pipes, a drainage groove 124 is arranged between the diversion cavity 123 and the inner wall of the mixing barrel 12, a mixing component 2 is arranged in the mixing barrel 12, a temperature control component 3 and a pressurizing component 4 are arranged in the processing barrel 13, a filtering component 5 is arranged in the collecting box 14, the control box 15 is provided with a power supply 151, a switch group 152 and a control unit 153, the switch group 152 and the control unit 153 are connected with the power supply 151 through electric wires, the first centrifugal pump 1221 is connected with the switch group 152 through electric wires, the control unit 153 comprises a controller and a control switch, the controller comprises a printed circuit mainboard and a microprocessor and a processing chip which are arranged on the printed circuit mainboard, the microprocessor and the processing chip are connected through electric wires, a discharge pipe 16 is welded between the mixing cylinder 12 and the processing cylinder 13, a second control valve 161 is installed on the discharge pipe 16, a first separating ring plate 131 and a second separating ring plate 132 are welded in the processing cylinder 13, the processing cylinder 13 is sequentially provided with an inner processing cavity, a middle processing cavity and an outer processing cavity from inside to outside, the temperature control component 3 comprises a first semiconductor refrigeration plate 31, a second semiconductor refrigeration plate 32, a first temperature sensor 33 and a second temperature sensor 34, the first semiconductor refrigeration plate 31 and the second semiconductor refrigeration plate 32 are respectively installed in the first separating ring plate 131 and the second separating ring plate 132, the first temperature sensor 33 and the second temperature sensor 34 are respectively installed on the first separating ring plate 131 and the second separating ring plate 132, the first temperature sensor 33 and the second temperature sensor 34 are both connected with the switch group 152 through wires, the control unit 153 is connected with the first semiconductor refrigeration plate 31 and the second semiconductor refrigeration plate 32 through wires, the drain pipe 133 is installed between the treatment barrel 13 and the collection box 14, the drain pipe 133 is provided with a third control valve 1331, the filter assembly 5 comprises a sealing pipe 51, a ceramic pipe 52 and an installation pipe 53, the sealing pipe 51 is installed on the top of the inner wall of the collection box 14, the sealing pipe 51 is arranged at the bottom of the drain pipe 133, the installation pipe 53 is installed on the top of the ceramic pipe 52, the installation pipe 53 is sleeved on the sealing pipe 51, the inner wall internally mounted of collecting box 14 has hot plate 141, sealed apron 142 is installed through the bolt to the collecting box 14 front side, be provided with equipment subassembly 6 in the installation pipe 53, equipment subassembly 6 includes locating lever 61, draw connecting rod 62, restriction spring 63 and control piece 64, inner wall one side of installation pipe 53 is provided with the draw-in groove, locating lever 61 card is established in the draw-in groove, sealing tube 51 one side is provided with keyway 511, locating lever 61 one end card is established in keyway 511, draw-in groove one side is provided with the slotted hole, control piece 64 sets up in the slotted hole outside, draw connecting rod 62 butt fusion between locating lever 61 and control piece 64, restriction spring 63 cover is established on drawing connecting rod 62.
In this embodiment, after the layering is completed as described in embodiment 2, the third control valve 1331 is opened, and the juice can enter the collection tank 14 through the discharge pipe 133, and when passing through the sealing pipe 51 and the ceramic pipe 52, the clear fresh juice can pass through the ceramic tube 52 and enter the collection box 14, and the pectin mud and flocculent macromolecular substances can be retained in the ceramic tube 52, so that the pectin mud and flocculent macromolecular substances can be filtered, and after filtering, the ceramic tube 52 can be conveniently and rapidly disassembled and cleaned, the control sheet 64 is pulled outside during disassembly, the control piece 64 can pull the set lever 61 and press the restriction spring 63 through the guide link 62, then the positioning rod 61 can move into the slot from the key slot 511, when the positioning rod 61 completely moves into the slot, the mounting rod and the sealing tube 51 are not fixedly connected, and then the mounting rod and the sealing tube can be directly detached, so that the cleaning can be facilitated.
Example 4: auxiliary pressurization for accelerating filtering speed
The device comprises a device component 1, wherein the device component 1 comprises an adding box 11, a mixing barrel 12, a processing barrel 13, a collecting box 14 and a control box 15, the adding box 11, the mixing barrel 12, the processing barrel 13 and the collecting box 14 are sequentially arranged from top to bottom, the control box 15 is arranged on one side of the collecting box 14, the adding box 11 is welded on the top of the mixing barrel 12, a feeding pipe 125 is arranged on the front side of the mixing barrel 12, a first control valve 1251 is arranged on the feeding pipe 125, an adding groove 121, an installation cavity 122 and a diversion cavity 123 are sequentially arranged in the mixing barrel 12, a first centrifugal pump 1221 is arranged in the installation cavity 122 through bolts, the first centrifugal pump 1221 is respectively connected with the adding groove 121 and the diversion cavity 123 through water pipes, a drainage groove 124 is arranged between the diversion cavity 123 and the inner wall of the mixing barrel 12, a mixing component 2 is arranged in the mixing barrel 12, a temperature control component 3 and a pressurizing component 4 are arranged in the processing barrel 13, a filtering component 5 is arranged in the collecting box 14, the control box 15 is provided with a power supply 151, a switch group 152 and a control unit 153, the switch group 152 and the control unit 153 are connected with the power supply 151 through electric wires, the first centrifugal pump 1221 is connected with the switch group 152 through electric wires, the control unit 153 comprises a controller and a control switch, the controller comprises a printed circuit mainboard and a microprocessor and a processing chip which are arranged on the printed circuit mainboard, the microprocessor and the processing chip are connected through electric wires, a discharge pipe 16 is welded between the mixing cylinder 12 and the processing cylinder 13, a second control valve 161 is installed on the discharge pipe 16, a first separating ring plate 131 and a second separating ring plate 132 are welded in the processing cylinder 13, the processing cylinder 13 is sequentially provided with an inner processing cavity, a middle processing cavity and an outer processing cavity from inside to outside, the temperature control component 3 comprises a first semiconductor refrigeration plate 31, a second semiconductor refrigeration plate 32, a first temperature sensor 33 and a second temperature sensor 34, the first semiconductor refrigeration plate 31 and the second semiconductor refrigeration plate 32 are respectively installed in the first separating ring plate 131 and the second separating ring plate 132, the first temperature sensor 33 and the second temperature sensor 34 are respectively installed on the first separating ring plate 131 and the second separating ring plate 132, the first temperature sensor 33 and the second temperature sensor 34 are both connected with the switch group 152 through wires, the control unit 153 is connected with the first semiconductor refrigeration plate 31 and the second semiconductor refrigeration plate 32 through wires, the drain pipe 133 is installed between the treatment barrel 13 and the collection box 14, the drain pipe 133 is provided with a third control valve 1331, the filter assembly 5 comprises a sealing pipe 51, a ceramic pipe 52 and an installation pipe 53, the sealing pipe 51 is installed on the top of the inner wall of the collection box 14, the sealing pipe 51 is arranged at the bottom of the drain pipe 133, the installation pipe 53 is installed on the top of the ceramic pipe 52, the installation pipe 53 is sleeved on the sealing pipe 51, the heating plate 141 is installed inside the inner wall of the collection box 14, the sealing cover plate 142 is installed on the front side of the collection box 14 through bolts, the pressurizing assembly 4 comprises a control cylinder 41, a sealing plate 42 and a pressure sensor 43, the control cylinder 41 is installed on the top of the treatment barrel 13 through bolts, the sealing plate 42 is clamped on the top of the inner wall of the treatment barrel 13, a circulating pipe 421 is welded on the top of the sealing plate 42, the circulating pipe 421 is clamped in the discharging pipe 16, the pressure sensor 43 is installed on the top of the inner wall of the treatment barrel 13, an airflow pipe 134 is installed on one side of the treatment barrel 13, an electromagnetic valve 1341 is installed on the airflow pipe 134, the pressure sensor 43 is connected with the control unit 153 through an electric wire, and the control unit 153 is connected with the electromagnetic valve 1341 through an electric wire.
In this embodiment, when filtering is performed as described in embodiment 3, the fruit juice is pressurized by the pressurizing assembly 4, so that the filtering speed can be increased, when in use, the control cylinder 41 and the pressure sensor 43 are started by the switch set 152, as shown in fig. 6, the second control valve 161 is closed and the third control valve 1331 is opened, the control cylinder 41 can push the sealing plate 42 downward, the air pressure below the sealing plate 42 is increased during the pushing process, so that the fruit juice flow can be increased, when the control cylinder 41 pulls the sealing plate 42 to retract upward, the top of the sealing plate 42 can be in contact with the pressure sensor 43, the pressure sensor 43 can sense the pressure information and transmit the pressure information to the control unit 153, the control unit 153 can open the electromagnetic valve 1341, when the electromagnetic valve 1341 is opened, the external air can flow into the processing barrel 13 under the negative pressure suction, so that the air pressure balance can be ensured, when the sealing plate 42 is pushed downward again, the pressure sensor 43 cannot sense the pressure information, therefore, the pressure sensor 43 can transmit pressure information to the control unit 153, and the control unit 153 can close the electromagnetic valve 1341, so that the electromagnetic valve 1341 is always closed when the sealing plate 42 moves downward, thereby ensuring a continuous pressurization effect.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a clarification device based on fresh juice of xiajin white mulberry, includes device subassembly (1), its characterized in that: the device assembly (1) comprises an adding box (11), a mixing barrel (12), a processing barrel (13), a collecting box (14) and a control box (15), wherein the adding box (11), the mixing barrel (12), the processing barrel (13) and the collecting box (14) are sequentially arranged from top to bottom, the control box (15) is installed on one side of the collecting box (14), the adding box (11) is welded on the top of the mixing barrel (12), a feeding pipe (125) is installed on the front side of the mixing barrel (12), a first control valve (1251) is installed on the feeding pipe (125), an adding groove (121), an installation cavity (122) and a flow dividing cavity (123) are sequentially arranged in the mixing barrel (12), a first centrifugal pump (1221) is installed in the installation cavity (122) through bolts, and the first centrifugal pump (1221) is respectively connected with the adding groove (121) and the flow dividing cavity (123) through a water pipe, the centrifugal pump is characterized in that a drainage groove (124) is formed between the diversion cavity (123) and the inner wall of the mixing drum (12), a mixing assembly (2) is arranged in the mixing drum (12), a temperature control assembly (3) and a pressurizing assembly (4) are arranged in the treatment drum (13), a filtering assembly (5) is arranged in the collecting tank (14), a power supply (151), a switch group (152) and a control unit (153) are arranged on the control box (15), the switch group (152) and the control unit (153) are connected with the power supply (151) through electric wires, and the first centrifugal pump (1221) is connected with the switch group (152) through electric wires.
2. The clarifying device based on Xiaxin white mulberry fresh juice according to claim 1, wherein: the control unit (153) comprises a controller and a control switch, the controller comprises a printed circuit mainboard, and a microprocessor and a processing chip which are arranged on the printed circuit mainboard, and the microprocessor and the processing chip are connected through an electric wire.
3. The clarifying device based on Xiaxin white mulberry fresh juice according to claim 1, wherein: the mixing assembly (2) comprises a limiting frame (21), a partition plate (22), a mounting plate (23), a waterproof casing (24), a motor (25), a stirrer (26), a second centrifugal pump (27), a flow guide pipe (28) and a drainage pipe (29), and the number of the mixing assembly (2) and the number of the drainage grooves (124) are six.
4. The clarifying device based on Xiaxin white mulberry fresh juice according to claim 3, wherein: the limiting frame (21) is welded on the inner wall of the mixing drum (12), the drainage groove (124) is arranged at the top of the inner wall of the mixing drum (12), the partition plate (22) is welded between the limiting frame (21) and the inner wall of the mixing drum (12), the mounting plate (23) is welded between the inner walls on two sides of the limiting frame (21), the mounting plate (23) is arranged at the top of the partition plate (22), the waterproof casing (24) is welded at the bottom of the mounting plate (23), the motor (25) is installed in the waterproof casing (24) through bolts, the stirrer (26) is installed on the output shaft of the motor (25), the second centrifugal pump (27) is installed on the limiting frame (21) through bolts, and the second centrifugal pump (27) is arranged at the bottom of the partition plate (22), the second centrifugal pump (27) leads to the water pipe respectively with limit frame (21) bottom with division board (22) top is connected, install honeycomb duct (28) limit frame (21) one side, install discharge tube (29) division board (22) bottom, discharge tube (29) bottom sets up limit frame (21) bottom, honeycomb duct (28) with install first check valve (281) and second check valve (291) on discharge tube (29) respectively, motor (25) with second centrifugal pump (27) all through the electric wire with switch block (152) are connected.
5. The clarifying device based on Xiaxin white mulberry fresh juice according to claim 1, wherein: mixing drum (12) with the welding has row material pipe (16) between a processing section of thick bamboo (13), arrange and install second control valve (161) on material pipe (16), it has first partition crown plate (131) and second partition crown plate (132) to weld in a processing section of thick bamboo (13), a processing section of thick bamboo (13) has set gradually inside processing chamber, middle part processing chamber and outside processing chamber from inside to outside, and temperature control assembly (3) include first semiconductor refrigeration board (31), second semiconductor refrigeration board (32), first temperature sensor (33) and second temperature sensor (34).
6. The clarifying device based on Xiaxin white mulberry fresh juice according to claim 5, wherein: first semiconductor refrigeration board (31) with second semiconductor refrigeration board (32) are installed respectively first separation crown plate (131) with in second separation crown plate (132), first temperature sensor (33) with second temperature sensor (34) are installed respectively on first separation crown plate (131) with on second separation crown plate (132), first temperature sensor (33) with second temperature sensor (34) all through the electric wire with switch block (152) are connected, control unit (153) through the electric wire with first semiconductor refrigeration board (31) with second semiconductor refrigeration board (32) are connected.
7. The clarifying device based on Xiaxin white mulberry fresh juice according to claim 1, wherein: a liquid discharge pipe (133) is installed between the treatment barrel (13) and the collection box (14), a third control valve (1331) is installed on the liquid discharge pipe (133), the filter assembly (5) comprises a sealing pipe (51), a ceramic pipe (52) and a mounting pipe (53), the sealing pipe (51) is installed on the top of the inner wall of the collection box (14), the sealing pipe (51) is arranged at the bottom of the liquid discharge pipe (133), the mounting pipe (53) is installed on the top of the ceramic pipe (52), the mounting pipe (53) is sleeved on the sealing pipe (51), a heating plate (141) is installed inside the inner wall of the collection box (14), and a sealing cover plate (142) is installed on the front side of the collection box (14) through bolts.
8. The clarifying device based on Xiaxin white mulberry fresh juice according to claim 7, wherein: be provided with equipment subassembly (6) in installation pipe (53), equipment subassembly (6) are including locating lever (61), draw connecting rod (62), restriction spring (63) and control piece (64), the inner wall one side of installation pipe (53) is provided with the draw-in groove, locating lever (61) card is established in the draw-in groove, sealed tube (51) one side is provided with keyway (511), locating lever (61) one end card is established in keyway (511), draw-in groove one side is provided with the slotted hole, control piece (64) set up the slotted hole outside, draw connecting rod (62) butt fusion and be in locating lever (61) with between control piece (64), restriction spring (63) cover is established draw on connecting rod (62).
9. The clarifying device based on Xiaxin white mulberry fresh juice according to claim 5, wherein: the pressurization assembly (4) comprises a control cylinder (41), a sealing plate (42) and a pressure sensor (43), the control cylinder (41) is installed at the top of the treatment barrel (13) through bolts, the sealing plate (42) is clamped at the top of the inner wall of the treatment barrel (13), a circulating pipe (421) is welded at the top of the sealing plate (42), the circulating pipe (421) is clamped in the discharge pipe (16), the pressure sensor (43) is installed at the top of the inner wall of the treatment barrel (13), an airflow pipe (134) is installed on one side of the treatment barrel (13), an electromagnetic valve (1341) is installed on the airflow pipe (134), the pressure sensor (43) is connected with the control unit (153) through an electric wire, and the control unit (153) is connected with the electromagnetic valve (1341) through an electric wire.
10. A clarification process based on Xiaxin white mulberry fresh juice is characterized in that: the clarification process comprises the following steps:
a. material selection and pretreatment: selecting fresh mulberry fruits to remove rotten and deteriorated fruits and impurity leaves, cleaning the fresh fruits by pure water by adopting bubble cleaning equipment, and squeezing the cleaned mulberry fruits by adopting physical squeezing;
b. and (3) enzymolysis treatment: the enzymolysis is carried out according to the sugar degree and the concentration of the fresh juice according to the ratio of 1000: 0.1- - -1000: 3, adding a compound enzymolysis reagent in the proportion, and then fully mixing the mixture with the fresh juice to carry out enzymolysis on the juice;
c. clarification treatment: freezing and cooling are adopted, the cooling is divided into three stages, one stage is a rapid low-temperature stage, the temperature of the fresh juice is reduced to minus 8-15 ℃ within 15-30 minutes after enzymolysis, the temperature is kept for 3-5 hours, and the liquid is strictly forbidden to freeze; the second stage is a temperature returning and settling stage, and the temperature is slowly increased from the controlled low temperature to minus 3-8 ℃ for 4-5 hours; the three stages are low-temperature clarification processes, the temperature of the process is controlled to be 0-5 ℃, and the pectin mud and flocculent macromolecular substances are settled and layered to obtain clarified fresh juice;
d. settling separation: separating the clarified juice from the sediment, and instantly sterilizing the clarified juice for one time;
e. concentration of the clarified fresh juice: extracting sulfur dioxide and excessive water from the clarified juice by vacuum low-temperature concentration equipment to obtain the required clear juice stock solution or concentrated paste.
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Cited By (1)
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