CN114295247A - Flexible temperature sensor, preparation method thereof and body temperature monitoring system - Google Patents
Flexible temperature sensor, preparation method thereof and body temperature monitoring system Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及体温监测技术领域,特别是涉及一种柔性温度传感器及制备方法和体温监测系统。The invention relates to the technical field of body temperature monitoring, in particular to a flexible temperature sensor, a preparation method and a body temperature monitoring system.
背景技术Background technique
体温和人体健康有着极其密切的联系。首先,体温是人体代谢的外在反映,体温每下降1℃,基础代谢就会下降6%~7%,当室温下降时,人体会通过提高基础代谢来产生更多的热量,从而维持体温。因此,可以通过体温来判断人体代谢是否正常。然而,目前的体温测量方式存在许多不足,例如效率低、不贴合皮肤、温度传感器容易受应变信号和环境温度的影响等等。Body temperature and human health are closely related. First of all, body temperature is an external reflection of human metabolism. For every 1°C drop in body temperature, basal metabolism will drop by 6% to 7%. When the room temperature drops, the human body will generate more heat by increasing basal metabolism, thereby maintaining body temperature. Therefore, the body temperature can be used to determine whether the body's metabolism is normal. However, the current body temperature measurement methods have many shortcomings, such as low efficiency, not fitting the skin, temperature sensors are easily affected by strain signals and ambient temperature, and so on.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种柔性温度传感器及制备方法和体温监测系统,以降低环境温度及应变信号对温度传感器的影响,提高体温测量效率、准确性以及佩戴舒适性。The purpose of the present invention is to provide a flexible temperature sensor, a preparation method and a body temperature monitoring system, so as to reduce the influence of ambient temperature and strain signal on the temperature sensor, and improve the efficiency, accuracy and wearing comfort of body temperature measurement.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:
一种蛇形三明治结构的柔性温度传感器,包括:石墨烯/PDMS(Polydimethylsiloxane,聚二甲基硅氧烷)热敏材料层、PDMS薄膜封装层和铜线;所述石墨烯/PDMS热敏材料层的形状为蛇形;所述石墨烯/PDMS热敏材料层两面通过所述PDMS薄膜封装层封装;所述石墨烯/PDMS热敏材料层两端通过所述铜线引出。A flexible temperature sensor with a serpentine sandwich structure, comprising: a graphene/PDMS (Polydimethylsiloxane, polydimethylsiloxane) thermosensitive material layer, a PDMS film encapsulation layer and a copper wire; the graphene/PDMS thermosensitive material The shape of the layer is serpentine; both sides of the graphene/PDMS thermosensitive material layer are encapsulated by the PDMS thin film encapsulation layer; both ends of the graphene/PDMS thermosensitive material layer are drawn out through the copper wire.
可选地,所述石墨烯/PDMS热敏材料层由石墨烯和PDMS制备。Optionally, the graphene/PDMS thermosensitive material layer is prepared from graphene and PDMS.
可选地,所述石墨烯/PDMS热敏材料层中石墨烯和PDMS的质量比为1:9~1:24。Optionally, the mass ratio of graphene to PDMS in the graphene/PDMS thermosensitive material layer is 1:9 to 1:24.
可选地,所述PDMS薄膜封装层的厚度为0.6mm~1.2mm。Optionally, the thickness of the PDMS thin film encapsulation layer is 0.6 mm˜1.2 mm.
本发明还提供一种蛇形三明治结构的柔性温度传感器的制备方法,包括:The present invention also provides a preparation method of a flexible temperature sensor with a serpentine sandwich structure, comprising:
将石墨烯通过正庚烷超声分散,加入PDMS并充分搅拌,得到石墨烯/PDMS悬浮液;The graphene is ultrasonically dispersed in n-heptane, PDMS is added and stirred thoroughly to obtain a graphene/PDMS suspension;
将所述石墨烯/PDMS悬浮液加热搅拌至粘稠后倒入蛇形模具,放入烘箱中加热固化,得到蛇形的石墨烯/PDMS热敏材料层;The graphene/PDMS suspension is heated and stirred until it is viscous, poured into a serpentine mold, put into an oven for heating and solidification, and a serpentine graphene/PDMS heat-sensitive material layer is obtained;
将所述蛇形的石墨烯/PDMS热敏材料层两端用铜线引出,并将所述蛇形的石墨烯/PDMS热敏材料层两面通过PDMS薄膜封装,得到所述柔性温度传感器。The two ends of the serpentine graphene/PDMS thermosensitive material layer are drawn out with copper wires, and both sides of the serpentine graphene/PDMS thermosensitive material layer are encapsulated by PDMS films to obtain the flexible temperature sensor.
可选地,所述将石墨烯通过正庚烷超声分散,加入PDMS并充分搅拌,得到石墨烯/PDMS悬浮液,具体包括:Optionally, the graphene is ultrasonically dispersed by n-heptane, PDMS is added and fully stirred to obtain a graphene/PDMS suspension, which specifically includes:
称取预设量的石墨烯,加入正庚烷,形成石墨烯/正庚烷混合液;Weigh a preset amount of graphene, add n-heptane to form a graphene/n-heptane mixed solution;
将所述石墨烯/正庚烷混合液放入超声波清洗仪中进行超声分散,得到石墨烯/正庚烷分散液;The graphene/n-heptane mixed solution is put into an ultrasonic cleaner for ultrasonic dispersion to obtain a graphene/n-heptane dispersion;
将道康宁SYLGARD 184的A胶和B胶混合均匀得到PDMS混合液;Mix Glue A and Glue B of Dow Corning SYLGARD 184 to obtain PDMS mixture;
将所述PDMS混合液和所述石墨烯/正庚烷分散液混合,得到所述石墨烯/PDMS悬浮液。Mixing the PDMS mixed solution and the graphene/n-heptane dispersion to obtain the graphene/PDMS suspension.
可选地,所述将所述石墨烯/PDMS悬浮液加热搅拌至粘稠后倒入蛇形模具,放入烘箱中加热固化,得到蛇形的石墨烯/PDMS热敏材料层,具体包括:Optionally, the described graphene/PDMS suspension is heated and stirred until it is viscous and then poured into a serpentine mold, put into an oven for heating and solidification, to obtain a serpentine-shaped graphene/PDMS heat-sensitive material layer, specifically including:
将所述石墨烯/PDMS悬浮液加热搅拌至粘稠后倒入蛇形模具,放入烘箱中加热固化,得到所述蛇形的石墨烯/PDMS热敏材料层;所述石墨烯/PDMS热敏材料层中石墨烯和PDMS的质量比为1:9~1:24;所述加热搅拌的温度为50~70℃;所述加热固化的温度为60~100℃;所述加热固化的时间为2.5~4h。The graphene/PDMS suspension is heated and stirred to become thick and then poured into a serpentine mold, and then placed in an oven for heating and solidification to obtain the serpentine graphene/PDMS heat-sensitive material layer; the graphene/PDMS heat-sensitive material layer is obtained; The mass ratio of graphene and PDMS in the sensitive material layer is 1:9~1:24; the temperature of the heating and stirring is 50~70°C; the temperature of the heating and curing is 60~100°C; the time of the heating and curing is For 2.5 ~ 4h.
可选地,所述将所述蛇形的石墨烯/PDMS热敏材料层两端用铜线引出,并将所述蛇形的石墨烯/PDMS热敏材料层两面通过PDMS薄膜封装,得到所述柔性温度传感器,具体包括:Optionally, the two ends of the serpentine graphene/PDMS thermosensitive material layer are drawn out with copper wires, and the two sides of the serpentine graphene/PDMS thermosensitive material layer are encapsulated by PDMS films to obtain the result. The flexible temperature sensor includes:
将道康宁SYLGARD 184的A胶和B胶混合得到PDMS混合液;Mix the A glue and B glue of Dow Corning SYLGARD 184 to obtain the PDMS mixture;
将所述PDMS混合液倒入模具加热固化,得到PDMS薄膜封装层;所述PDMS薄膜封装层的厚度为0.6mm~1.2mm;Pour the PDMS mixed solution into a mold and heat to solidify to obtain a PDMS thin film encapsulation layer; the PDMS thin film encapsulation layer has a thickness of 0.6 mm to 1.2 mm;
将所述石墨烯/PDMS敏感材料层两端用铜线引出,将所述石墨烯/PDMS敏感材料层一面贴于所述PDMS薄膜封装层上;The two ends of the graphene/PDMS sensitive material layer are drawn out with copper wires, and one side of the graphene/PDMS sensitive material layer is attached to the PDMS thin film encapsulation layer;
在所述石墨烯/PDMS敏感材料层另一面上涂覆一层所述PDMS混合液,放入烘箱中加热固化,得到所述柔性温度传感器。A layer of the PDMS mixed solution is coated on the other side of the graphene/PDMS sensitive material layer, and the mixture is heated and cured in an oven to obtain the flexible temperature sensor.
本发明还提供一种体温监测系统,包括:所述柔性温度传感器、系统电路和移动端应用;The present invention also provides a body temperature monitoring system, comprising: the flexible temperature sensor, a system circuit and a mobile terminal application;
所述柔性温度传感器通过铜线与所述系统电路连接;所述移动端应用与所述系统电路无线连接;The flexible temperature sensor is connected to the system circuit through a copper wire; the mobile terminal application is wirelessly connected to the system circuit;
所述柔性温度传感器用于采集温度信号并通过所述铜线传输至所述系统电路;The flexible temperature sensor is used to collect temperature signals and transmit them to the system circuit through the copper wire;
所述系统电路用于对所述温度信号进行数据处理后得到体温数据,并将所述体温数据通过无线方式传入所述移动端应用;The system circuit is configured to process the temperature signal to obtain body temperature data, and transmit the body temperature data to the mobile terminal application wirelessly;
所述移动端应用将所述体温数据可视化。The mobile terminal application visualizes the body temperature data.
可选地,所述系统电路包括:电源模块、数据读取及处理电路模块以及蓝牙模块;所述数据读取及处理电路模块分别与所述电源模块和所述蓝牙模块连接;所述电源模块与所述蓝牙模块连接;Optionally, the system circuit includes: a power module, a data reading and processing circuit module, and a Bluetooth module; the data reading and processing circuit module is respectively connected to the power module and the Bluetooth module; the power module connected with the bluetooth module;
所述电源模块用于为所述数据读取及处理电路模块以及所述蓝牙模块供电;The power supply module is used for supplying power to the data reading and processing circuit module and the Bluetooth module;
所述数据读取及处理电路模块包括分压电路和数据处理电路;所述分压电路用于将所述温度信号以电压形式读取,并将电压信号传入所述数据处理电路;所述数据处理电路用于对所述电压信号进行放大、滤波、A/D转换处理,得到所述体温数据并传输至所述蓝牙模块;The data reading and processing circuit module includes a voltage dividing circuit and a data processing circuit; the voltage dividing circuit is used to read the temperature signal in the form of voltage, and transmit the voltage signal to the data processing circuit; the The data processing circuit is used to amplify, filter, and A/D convert the voltage signal to obtain the body temperature data and transmit it to the Bluetooth module;
所述蓝牙模块用于将所述体温数据无线传输至所述移动端应用。The Bluetooth module is used for wirelessly transmitting the body temperature data to the mobile terminal application.
根据本发明提供的具体实施例,本发明公开了以下技术效果:According to the specific embodiments provided by the present invention, the present invention discloses the following technical effects:
本发明提供一种柔性温度传感器及其制备方法,以及一种体温监测系统。其中柔性温度传感器为蛇形三明治结构,包括:石墨烯/PDMS热敏材料层、PDMS薄膜封装层和铜线;所述石墨烯/PDMS热敏材料层的形状为蛇形;所述石墨烯/PDMS热敏材料层两面通过所述PDMS薄膜封装层封装;所述石墨烯/PDMS热敏材料层两端通过所述铜线引出。本发明柔性温度传感器采用蛇形石墨烯/PDMS热敏材料层,可以对体温变化作出迅速响应,提高体温测量效率,且蛇形可有效减少材料拉伸产生应变信号的影响,提高了体温检测的准确性;同时,PDMS薄膜封装层可以有效贴合皮肤,提升佩戴舒适性的同时,可以减少环境温度的影响。此外,所述柔性温度传感器还具有工艺简单、成本低廉的特点。The invention provides a flexible temperature sensor and a preparation method thereof, and a body temperature monitoring system. The flexible temperature sensor is a serpentine sandwich structure, including: a graphene/PDMS thermosensitive material layer, a PDMS film encapsulation layer and a copper wire; the graphene/PDMS thermosensitive material layer has a serpentine shape; the graphene/PDMS thermosensitive material layer has a serpentine shape; Both sides of the PDMS thermosensitive material layer are encapsulated by the PDMS thin film encapsulation layer; both ends of the graphene/PDMS thermosensitive material layer are drawn out through the copper wire. The flexible temperature sensor of the invention adopts a serpentine graphene/PDMS heat-sensitive material layer, which can respond quickly to changes in body temperature, improve the efficiency of body temperature measurement, and the serpentine shape can effectively reduce the influence of strain signals generated by material stretching, thereby improving the accuracy of body temperature detection. Accuracy; at the same time, the PDMS film encapsulation layer can effectively fit the skin, improve wearing comfort, and reduce the impact of ambient temperature. In addition, the flexible temperature sensor also has the characteristics of simple process and low cost.
本发明提供的基于蛇形三明治结构柔性温度传感器的体温监测系统,通过柔性温度传感器采集体温数据,并通过移动端应用实时显示,实现了体温的实时监测,解决了目前测温方式效率低、温度传感器容易受到环境温度及应变信号影响等问题。体温监测系统中基于蛇形三明治结构的柔性温度传感器,可贴合不同部位进行长时间体温监测;体温监测系统移动端应用可将体温数据通过图形和曲线等实时显示,实现以体温数据反映用户的健康状况,极大地提升了用户体验。The body temperature monitoring system based on the serpentine sandwich structure flexible temperature sensor provided by the present invention collects body temperature data through the flexible temperature sensor, and displays it in real time through the mobile terminal application, so as to realize the real-time monitoring of body temperature, and solve the problem of the low efficiency of the current temperature measurement method and the problem of temperature Sensors are susceptible to problems such as ambient temperature and strain signals. The flexible temperature sensor based on the serpentine sandwich structure in the body temperature monitoring system can fit different parts for long-term body temperature monitoring; the mobile terminal application of the body temperature monitoring system can display the body temperature data in real time through graphs and curves, so as to reflect the user's temperature with body temperature data. Health status, which greatly improves the user experience.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.
图1为本发明提供的蛇形三明治结构的柔性温度传感器的分立结构示意图;1 is a schematic diagram of a discrete structure of a flexible temperature sensor with a serpentine sandwich structure provided by the present invention;
图2为本发明提供的蛇形三明治结构的柔性温度传感器成品的结构示意图;2 is a schematic structural diagram of a finished flexible temperature sensor with a serpentine sandwich structure provided by the present invention;
图3为本发明提供的石墨烯/PDMS热敏材料层的结构示意图;3 is a schematic structural diagram of a graphene/PDMS thermosensitive material layer provided by the present invention;
图4为本发明提供的体温监测系统结构示意图;4 is a schematic structural diagram of a body temperature monitoring system provided by the present invention;
符号说明:Symbol Description:
1、柔性温度传感器,101、石墨烯/PDMS热敏材料层,102、PDMS薄膜封装层,103、铜线,2、系统电路,201、电源模块,202、数据读取及处理电路模块,203、蓝牙模块,3、移动端应用。1. Flexible temperature sensor, 101, Graphene/PDMS thermal material layer, 102, PDMS film encapsulation layer, 103, copper wire, 2. System circuit, 201, Power module, 202, Data reading and processing circuit module, 203 , Bluetooth module, 3. Mobile application.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的目的是提供一种柔性温度传感器及制备方法和体温监测系统,以降低环境温度及应变信号对温度传感器的影响,提高体温测量效率、准确性以及佩戴舒适性。The purpose of the present invention is to provide a flexible temperature sensor, a preparation method and a body temperature monitoring system, so as to reduce the influence of ambient temperature and strain signal on the temperature sensor, and improve the efficiency, accuracy and wearing comfort of body temperature measurement.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1为本发明提供的蛇形三明治结构的柔性温度传感器的分立结构示意图;图2为本发明提供的蛇形三明治结构的柔性温度传感器成品的结构示意图。参见图1和图2,本发明一种蛇形三明治结构的柔性温度传感器1,包括:石墨烯/PDMS热敏材料层101、PDMS薄膜封装层102和铜线103。所述石墨烯/PDMS热敏材料层101两面通过所述PDMS薄膜封装层102封装,所述石墨烯/PDMS热敏材料层101两端通过所述铜线103引出。在实际应用中,所述PDMS薄膜封装层102的厚度为0.6mm~1.2mm;优选地,所述PDMS薄膜封装层102的厚度为0.8mm。FIG. 1 is a schematic diagram of a discrete structure of a flexible temperature sensor with a serpentine sandwich structure provided by the present invention; FIG. 2 is a schematic structural diagram of a finished flexible temperature sensor with a serpentine sandwich structure provided by the present invention. Referring to FIG. 1 and FIG. 2 , a flexible temperature sensor 1 with a serpentine sandwich structure of the present invention includes: a graphene/PDMS
图3为本发明提供的石墨烯/PDMS热敏材料层的结构示意图。如图3所示,所述石墨烯/PDMS热敏材料层101的形状为蛇形;且所述石墨烯/PDMS热敏材料层101由石墨烯和PDMS制备。在实际应用中,所述石墨烯/PDMS热敏材料层101中石墨烯和PDMS的质量比为1:9~1:24;优选地,石墨烯和PDMS的质量比为1:19。FIG. 3 is a schematic structural diagram of the graphene/PDMS thermosensitive material layer provided by the present invention. As shown in FIG. 3 , the shape of the graphene/PDMS
下面就蛇形三明治结构的柔性温度传感器的制备方法做详细的说明。The preparation method of the flexible temperature sensor with the serpentine sandwich structure will be described in detail below.
本发明一种蛇形三明治结构的柔性温度传感器1的制备方法,包括:A preparation method of a flexible temperature sensor 1 with a serpentine sandwich structure of the present invention includes:
步骤(1):将石墨烯通过正庚烷超声分散,加入聚二甲基硅氧烷PDMS并充分搅拌,得到石墨烯/PDMS悬浮液。Step (1): ultrasonically dispersing graphene through n-heptane, adding polydimethylsiloxane PDMS and stirring well to obtain a graphene/PDMS suspension.
本发明将石墨烯通过正庚烷超声分散,加入PDMS并充分搅拌,得到石墨烯/PDMS悬浮液。首先称取一定量石墨烯,加入正庚烷,正庚烷刚好没过石墨烯即可,将石墨烯/正庚烷混合液放入超声波清洗仪中进行超声分散2h,得到石墨烯/正庚烷分散液。PDMS采用道康宁SYLGARD 184,将道康宁SYLGARD 184的A胶和B胶按10:1的质量比混合均匀得到PDMS混合液。将PDMS混合液和石墨烯/正庚烷分散液混合,得到石墨烯/PDMS悬浮液。在本发明中,石墨烯和PDMS的质量比优选为1:9~1:24,更优选为1:19。In the present invention, the graphene is ultrasonically dispersed in n-heptane, PDMS is added and fully stirred to obtain a graphene/PDMS suspension. First weigh a certain amount of graphene, add n-heptane, the n-heptane just does not pass the graphene, put the graphene/n-heptane mixture into an ultrasonic cleaner for ultrasonic dispersion for 2h, and obtain graphene/n-heptane alkane dispersion. PDMS adopts Dow Corning SYLGARD 184, and the PDMS mixture is obtained by mixing the A glue and B glue of Dow Corning SYLGARD 184 at a mass ratio of 10:1. The PDMS mixed solution and the graphene/n-heptane dispersion were mixed to obtain a graphene/PDMS suspension. In the present invention, the mass ratio of graphene and PDMS is preferably 1:9 to 1:24, more preferably 1:19.
因此,所述步骤(1)具体包括:Therefore, the step (1) specifically includes:
称取预设量的石墨烯,加入正庚烷,形成石墨烯/正庚烷混合液;将所述石墨烯/正庚烷混合液放入超声波清洗仪中进行超声分散,得到石墨烯/正庚烷分散液;将道康宁SYLGARD 184的A胶和B胶混合均匀得到PDMS混合;将所述PDMS混合液和所述石墨烯/正庚烷分散液混合,得到所述石墨烯/PDMS悬浮液。Weigh a preset amount of graphene, add n-heptane to form a graphene/n-heptane mixed solution; put the graphene/n-heptane mixed solution into an ultrasonic cleaner for ultrasonic dispersion to obtain graphene/n-heptane Heptane dispersion; Mix the A glue and B glue of Dow Corning SYLGARD 184 uniformly to obtain PDMS mixing; Mix the PDMS mixed solution and the graphene/n-heptane dispersion to obtain the graphene/PDMS suspension.
实际应用中道康宁SYLGARD 184的A胶和B胶的质量比10:1。In practical application, the mass ratio of glue A and glue B of Dow Corning SYLGARD 184 is 10:1.
步骤(2):将所述石墨烯/PDMS悬浮液加热搅拌至粘稠后倒入蛇形模具,放入烘箱中加热固化,得到蛇形的石墨烯/PDMS热敏材料层101。Step (2): the graphene/PDMS suspension is heated and stirred until it is thick, poured into a serpentine mold, and heated and cured in an oven to obtain a serpentine graphene/PDMS heat-
得到石墨烯/PDMS悬浮液之后,将所述石墨烯/PDMS悬浮液加热搅拌至粘稠后倒入蛇形模具,放入烘箱中加热固化,得到蛇形石墨烯/PDMS热敏材料层101。在本发明中,所述加热搅拌温度优选为50℃~70℃,更优选为60℃。在本发明中,所述加热固化温度优选为60℃~100℃,更优选为80℃;所述加热固化时间优选为2.5h~4h,更优选为3h。After the graphene/PDMS suspension is obtained, the graphene/PDMS suspension is heated and stirred until viscous and then poured into a serpentine mold, placed in an oven for heating and solidification, to obtain a serpentine graphene/PDMS heat-
因此,所述步骤(2)具体包括:Therefore, the step (2) specifically includes:
将所述石墨烯/PDMS悬浮液加热搅拌至粘稠后倒入蛇形模具,放入烘箱中加热固化,得到所述蛇形的石墨烯/PDMS热敏材料层101。在实际应用中,所述石墨烯/PDMS热敏材料层101中石墨烯和PDMS的质量比为1:9~1:24;优选地,石墨烯和PDMS的质量比为1:19。在实际应用中,所述加热搅拌的温度为50℃~70℃;优选地,加热搅拌的温度为60℃。在实际应用中,所述加热固化的温度为60℃~100℃;优选地,加热固化的温度为80℃。在实际应用中,所述加热固化的时间为2.5h~4h;优选地,加热固化的时间为3h。The graphene/PDMS suspension is heated and stirred to become viscous and then poured into a serpentine mold, put into an oven for heating and solidification, to obtain the serpentine graphene/PDMS heat-
步骤(3):将所述蛇形的石墨烯/PDMS热敏材料层101两端用铜线103引出,并将所述蛇形的石墨烯/PDMS热敏材料层101两面通过PDMS薄膜封装层102封装,得到所述柔性温度传感器1。Step (3): The two ends of the serpentine graphene/PDMS
得到蛇形石墨烯/PDMS热敏材料层101后,将所述蛇形石墨烯/PDMS热敏材料层101两端用铜线103引出,并将两面通过PDMS薄膜封装层102封装,得到柔性温度传感器1。在本发明中,所述PDMS薄膜封装层102由道康宁SYLGARD 184制备,将A胶和B胶混合得到PDMS混合液后,倒入模具加热固化,得到PDMS薄膜封装层102。所述A胶和B胶混合比例优选为8~11:1,更优选为10:1;所述模具优选为培养皿;所述PDMS薄膜的厚度优选为0.6mm~1.2mm,更优选为0.8mm。得到PDMS薄膜封装层102后,将石墨烯/PDMS敏感材料层101两端用铜线103引出,贴于PDMS薄膜封装层102上,再在其上层涂覆一层PDMS混合液,放入烘箱中加热固化,得到上下两层PDMS封装,中间层敏感材料的三明治结构柔性温度传感器1。在本发明中,所述加热固化温度优选为60~100℃,更优选为80℃;所述加热固化时间优选为2.5h~4h,更优选为3h。After obtaining the serpentine graphene/PDMS
因此,所述步骤(3)具体包括:Therefore, the step (3) specifically includes:
将道康宁SYLGARD 184的A胶和B胶混合得到PDMS混合液;将所述PDMS混合液倒入模具加热固化,得到PDMS薄膜封装层102;将所述石墨烯/PDMS敏感材料层101两端用铜线103引出,将所述石墨烯/PDMS敏感材料层101一面贴于所述PDMS薄膜封装层102上;在所述石墨烯/PDMS敏感材料层101另一面上涂覆一层所述PDMS混合液,放入烘箱中加热固化,得到所述柔性温度传感器1。Mix the A glue and B glue of Dow Corning SYLGARD 184 to obtain a PDMS mixed solution; pour the PDMS mixed solution into a mold to heat and solidify to obtain a PDMS thin
在实际应用中,所述PDMS薄膜封装层102的厚度为0.6mm~1.2mm;优选地,所述PDMS薄膜封装层102的厚度为0.8mm。在实际应用中,所述道康宁SYLGARD 184的A胶和B胶混合比例优选为8:1~11:1,更优选地,A胶和B胶混合比例为10:1。在实际应用中,所述加热固化的温度为60℃~100℃;优选地,加热固化的温度为80℃。在实际应用中,所述加热固化的时间为2.5h~4h;优选地,加热固化的时间为3h。在实际应用中,所述模具优选为培养皿。In practical applications, the thickness of the PDMS thin
本发明通过一种工艺简单、成本低廉的方式构建了一种基于蛇形三明治结构柔性温度传感器的体温监测系统,可有效减少材料拉伸产生的应变信号及环境温度对温度传感器的影响,还可有效的长时间监测体温,反映用户的健康状况。The invention constructs a body temperature monitoring system based on a serpentine sandwich structure flexible temperature sensor through a simple process and low cost, which can effectively reduce the strain signal generated by the material stretching and the influence of the ambient temperature on the temperature sensor, and can also Effectively monitor body temperature for a long time to reflect the user's health status.
石墨烯是一种由碳原子构成的单层片状结构的新型二维碳纳米材料。石墨烯不仅是已知材料中最薄的一种,而且还非常牢固坚硬,作为单质,它在室温下传递电子的速度比已知导体都快。同时,石墨烯在弯折和拉伸的条件下依然可以保持较好的化学稳定性。石墨烯优异的特性使其成为了热敏材料的绝佳候选。Graphene is a new type of two-dimensional carbon nanomaterial with a single-layer sheet structure composed of carbon atoms. Graphene is not only the thinnest known material, but it is also very strong and rigid. As a simple substance, it can transfer electrons faster than known conductors at room temperature. At the same time, graphene can still maintain good chemical stability under bending and stretching conditions. The excellent properties of graphene make it an excellent candidate for heat-sensitive materials.
聚二甲基硅氧烷(PDMS)是一种疏水类的有机硅物料。PDMS薄膜属于一种高分性聚合物薄膜,颜色透明且具有较好的柔性、优异的化学稳定性、热稳定性、生物相容性。由于PDMS薄膜具有以上的很多优异性能,使得PDMS薄膜广泛应用于各种智能电子及柔性电子器件,PDMS薄膜贴合皮肤且对人体无害,是用来制备柔性温度传感器的绝佳选择。Polydimethylsiloxane (PDMS) is a hydrophobic silicone material. PDMS film is a kind of high-resolution polymer film with transparent color, good flexibility, excellent chemical stability, thermal stability and biocompatibility. Because PDMS films have many of the above excellent properties, PDMS films are widely used in various smart electronic and flexible electronic devices. PDMS films adhere to the skin and are harmless to the human body, making them an excellent choice for the preparation of flexible temperature sensors.
因此,本发明采用石墨烯和PDMS材料制作蛇形三明治结构柔性温度传感器的石墨烯/PDMS热敏材料层,可以对体温变化作出迅速响应,提高体温测量效率,且蛇形可有效减少材料拉伸产生应变信号的影响,提高了体温检测的准确性。Therefore, the present invention uses graphene and PDMS materials to make the graphene/PDMS thermosensitive material layer of the serpentine sandwich structure flexible temperature sensor, which can respond quickly to changes in body temperature, improve the efficiency of body temperature measurement, and the serpentine shape can effectively reduce material stretching The influence of generating strain signals improves the accuracy of body temperature detection.
同时,本发明采用PDMS薄膜对蛇形三明治结构柔性温度传感器的石墨烯/PDMS热敏材料层进行封装,可以有效贴合皮肤,提升佩戴舒适性的同时,可以减少环境温度的影响。At the same time, the present invention uses PDMS film to encapsulate the graphene/PDMS heat-sensitive material layer of the serpentine sandwich structure flexible temperature sensor, which can effectively fit the skin, improve wearing comfort, and reduce the influence of ambient temperature.
为了更好地说明所述柔性温度传感器的所述石墨烯/PDMS热敏材料层101的制备方法,下面提供制作蛇形的石墨烯/PDMS热敏材料层101的三个具体实施例。In order to better illustrate the preparation method of the graphene/PDMS
实施例1Example 1
称取0.4g石墨烯置于烧杯中,加入一定量正庚烷并搅拌,正庚烷刚好没过石墨烯即可,放入超声波清洗仪中超声分散1h,得到石墨烯/正庚烷分散液。按照A胶和B胶质量比10:1称取道康宁184A胶和B胶共9.6g,搅拌均匀得到PDMS混合液。将石墨烯/正庚烷分散液和PDMS混合液混合搅拌20分钟,得到石墨烯/PDMS悬浮液。Weigh 0.4g of graphene and place it in a beaker, add a certain amount of n-heptane and stir, the n-heptane just does not cover the graphene, put it into an ultrasonic cleaner for ultrasonic dispersion for 1h to obtain a graphene/n-heptane dispersion . According to the mass ratio of A glue and B glue 10:1, a total of 9.6 g of Dow Corning 184A glue and B glue was weighed, and stirred evenly to obtain a PDMS mixed solution. The graphene/n-heptane dispersion and the PDMS mixture were mixed and stirred for 20 minutes to obtain a graphene/PDMS suspension.
将石墨烯/PDMS悬浮液在60℃下加热搅拌2h,直至粘稠。将石墨烯/PDMS悬浮液倒入蛇形掩模板,放入烘箱中60℃加热固化4h,得到蛇形石墨烯/PDMS热敏材料层101,如图3所示,石墨烯/PDMS热敏材料层101长度为2.1cm,宽度为1.4cm。The graphene/PDMS suspension was heated and stirred at 60 °C for 2 h until viscous. Pour the graphene/PDMS suspension into the serpentine mask, and put it in an oven at 60°C for heating and curing for 4 hours to obtain a serpentine graphene/PDMS
实施例2Example 2
称取0.5g石墨烯置于烧杯中,加入一定量正庚烷并搅拌,正庚烷刚好没过石墨烯即可,放入超声波清洗仪中超声分散1h,得到石墨烯/正庚烷分散液。按照A胶和B胶质量比10:1称取道康宁184A胶和B胶共9.5g,搅拌均匀得到PDMS混合液。将石墨烯/正庚烷分散液和PDMS混合液混合搅拌20分钟,得到石墨烯/PDMS悬浮液。Weigh 0.5g of graphene and place it in a beaker, add a certain amount of n-heptane and stir, the n-heptane just does not cover the graphene, put it into an ultrasonic cleaner for ultrasonic dispersion for 1h to obtain a graphene/n-heptane dispersion . According to the mass ratio of glue A and glue B at 10:1, a total of 9.5 g of Dow Corning 184A glue and glue B were weighed and stirred to obtain a PDMS mixed solution. The graphene/n-heptane dispersion and the PDMS mixture were mixed and stirred for 20 minutes to obtain a graphene/PDMS suspension.
将石墨烯/PDMS悬浮液在60℃下加热搅拌2h,直至粘稠。将石墨烯/PDMS悬浮液倒入蛇形掩模板,放入烘箱中80℃加热固化3h,得到蛇形石墨烯/PDMS热敏材料层,如图3所示,石墨烯/PDMS热敏材料层101长度为2.1cm,宽度为1.4cm。The graphene/PDMS suspension was heated and stirred at 60 °C for 2 h until viscous. Pour the graphene/PDMS suspension into the serpentine mask, and put it in an oven at 80°C for heating and curing for 3 hours to obtain a serpentine graphene/PDMS thermosensitive material layer, as shown in Figure 3, the graphene/PDMS
实施例3Example 3
称取1g石墨烯置于烧杯中,加入一定量正庚烷并搅拌,正庚烷没过石墨烯即可,放入超声波清洗仪中超声分散1h,得到石墨烯/正庚烷分散液。按照A胶和B胶质量比10:1称取道康宁184A胶和B胶共9g,搅拌均匀得到PDMS混合液。将石墨烯/正庚烷分散液和PDMS混合液混合搅拌20分钟,得到石墨烯/PDMS悬浮液。1 g of graphene was weighed and placed in a beaker, a certain amount of n-heptane was added and stirred until the n-heptane had passed the graphene, and then placed in an ultrasonic cleaner for ultrasonic dispersion for 1 h to obtain a graphene/n-heptane dispersion. A total of 9 g of Dow Corning 184A glue and B glue were weighed according to the mass ratio of A glue to B glue of 10:1, and stirred to obtain a PDMS mixed solution. The graphene/n-heptane dispersion and the PDMS mixture were mixed and stirred for 20 minutes to obtain a graphene/PDMS suspension.
将石墨烯/PDMS悬浮液在60℃下加热搅拌2h,直至粘稠。将石墨烯/PDMS悬浮液倒入蛇形掩模板,放入烘箱中100℃加热固化2.5h,得到蛇形石墨烯/PDMS热敏材料层,如图3所示,石墨烯/PDMS热敏材料层101长度为2.1cm,宽度为1.4cm。The graphene/PDMS suspension was heated and stirred at 60 °C for 2 h until viscous. Pour the graphene/PDMS suspension into the serpentine mask, put it in an oven at 100°C for heating and curing for 2.5 hours, and obtain a serpentine graphene/PDMS thermosensitive material layer, as shown in Figure 3, the graphene/PDMS
为了更好地说明所述PDMS薄膜封装层102以及柔性温度传感器的制备方法,下面提供制作PDMS薄膜封装层102以及蛇形三明治结构的柔性温度传感器1的四个具体实施例。In order to better illustrate the preparation method of the PDMS thin
实施例4Example 4
按照A胶和B胶质量比8:1称取道康宁184A胶和B胶共10g,搅拌均匀得到PDMS混合液,取适量涂覆于培养皿中,将培养皿置于烘箱中60℃下加热固化4h,得到PDMS薄膜封装层102,薄膜厚度为0.6mm。将蛇形石墨烯/PDMS敏感材料层101一面贴于所述PDMS薄膜封装层102上,将石墨烯/PDMS敏感材料层101两端用铜线103引出。在石墨烯/PDMS敏感材料层101另一面上涂覆一层PDMS混合液,放入烘箱中60℃下加热固化4h,得到上下两层PDMS薄膜封装层102,中间层为蛇形石墨烯/PDMS敏感材料层101的三明治结构柔性温度传感器1,如图2所示。A total of 10 g of Dow Corning 184A glue and B glue were weighed according to the mass ratio of glue A and glue B, and a total of 10 g was obtained by stirring to obtain a PDMS mixture. An appropriate amount was applied to a petri dish, and the petri dish was heated and cured at 60°C in an oven. 4h, the PDMS thin
实施例5Example 5
按照A胶和B胶质量比10:1称取道康宁184A胶和B胶共10g,搅拌均匀得到PDMS混合液,取适量涂覆于培养皿中,将培养皿置于烘箱中80℃下加热固化3h,得到PDMS薄膜,薄膜厚度为0.8mm。将蛇形石墨烯/PDMS敏感材料层101一面贴于所述PDMS薄膜封装层102上,将石墨烯/PDMS敏感材料层101两端用铜线103引出。在石墨烯/PDMS敏感材料层101另一面上涂覆一层PDMS混合液,放入烘箱中80℃下加热固化3h,得到上下两层PDMS薄膜封装层102,中间层为蛇形石墨烯/PDMS敏感材料层101的三明治结构柔性温度传感器1,如图2所示。A total of 10 g of Dow Corning 184A glue and B glue was weighed according to the mass ratio of glue A and glue B 10:1, stirred evenly to obtain a PDMS mixture, took an appropriate amount and applied it to a petri dish, and placed the petri dish in an oven at 80 °C to heat and solidify 3h, a PDMS film was obtained with a film thickness of 0.8 mm. One side of the serpentine graphene/PDMS
实施例6Example 6
按照A胶和B胶质量比11:1称取道康宁184A胶和B胶共10g,搅拌均匀得到PDMS混合液,取适量涂覆于培养皿中,将培养皿置于烘箱中80℃下加热固化4h,得到PDMS薄膜,薄膜厚度为0.8mm。将蛇形石墨烯/PDMS敏感材料层101一面贴于所述PDMS薄膜封装层102上,将石墨烯/PDMS敏感材料层101两端用铜线103引出。在石墨烯/PDMS敏感材料层101另一面上涂覆一层PDMS混合液,放入烘箱中80℃下加热固化3h,得到上下两层PDMS薄膜封装层102,中间层为蛇形石墨烯/PDMS敏感材料层101的三明治结构柔性温度传感器1,如图2所示。Weigh Dow Corning 184A glue and B glue in a total of 10g according to the mass ratio of glue A and glue B at 11:1, stir evenly to obtain a PDMS mixture, apply an appropriate amount to a petri dish, and place the petri dish in an oven at 80 ℃ to heat and solidify After 4 h, a PDMS film was obtained with a film thickness of 0.8 mm. One side of the serpentine graphene/PDMS
实施例7Example 7
按照A胶和B胶质量比11:1称取道康宁184A胶和B胶共10g,搅拌均匀得到PDMS混合液,取适量涂覆于培养皿中,将培养皿置于烘箱中100℃下加热固化2.5h,得到PDMS薄膜,薄膜厚度为1.2mm。Weigh 10 g of Dow Corning 184A glue and B glue according to the mass ratio of glue A and glue B at 11:1, stir evenly to obtain a PDMS mixture, apply an appropriate amount to a petri dish, and place the petri dish in an oven to heat and cure at 100°C After 2.5 h, a PDMS film was obtained, and the film thickness was 1.2 mm.
将蛇形石墨烯/PDMS敏感材料层101一面贴于所述PDMS薄膜封装层102上,将石墨烯/PDMS敏感材料层101两端用铜线103引出。在石墨烯/PDMS敏感材料层101另一面上涂覆一层PDMS混合液,放入烘箱中100℃下加热固化2.5h,得到上下两层PDMS薄膜封装层102,中间层为蛇形石墨烯/PDMS敏感材料层101的三明治结构柔性温度传感器1,如图2所示。One side of the serpentine graphene/PDMS
图4为本发明提供的体温监测系统结构示意图。在采用以上制备方法得到柔性温度传感器1后,将柔性温度传感器1与系统电路2结合,将体温数据读取处理后传输至移动端应用3。在本发明中,所述系统电路2包括电源模块201、数据读取及处理电路模块202和蓝牙模块203。由于柔性温度传感器1为电阻式温度传感器,采用分压电路将温度信号以电压形式读取,将电压信号传入数据处理电路进行放大、滤波、A/D转换等处理,再将数据信息传输至蓝牙模块203,蓝牙模块203将数据信息无线传输至移动端应用3。移动端应用3获取到蓝牙模块203传输的信息后,将体温数据通过图形、曲线等方式实时显示体温数据。FIG. 4 is a schematic structural diagram of a body temperature monitoring system provided by the present invention. After the flexible temperature sensor 1 is obtained by the above preparation method, the flexible temperature sensor 1 is combined with the
因此,如图4所示,本发明提供的一种体温监测系统,包括:柔性温度传感器1、系统电路2和移动端应用3。Therefore, as shown in FIG. 4 , a body temperature monitoring system provided by the present invention includes: a flexible temperature sensor 1 , a
具体地,所述柔性温度传感器1通过铜线103与所述系统电路2连接,所述移动端应用3与所述系统电路2无线连接。其中所述柔性温度传感器1用于采集温度信号并通过所述铜线103传输至所述系统电路2。所述系统电路2对所述温度信号进行数据处理后得到体温数据,并将所述体温数据通过无线方式传入所述移动端应用3。所述移动端应用3将得到的体温数据可视化。Specifically, the flexible temperature sensor 1 is connected to the
具体地,所述系统电路2包括:电源模块201、数据读取及处理电路模块202以及蓝牙模块203。所述数据读取及处理电路模块202分别与所述电源模块201、所述蓝牙模块203连接,同时所述电源模块201与所述蓝牙模块203连接。其中,所述电源模块201用于为所述数据读取及处理电路模块202以及所述蓝牙模块203供电。Specifically, the
具体地,所述数据读取及处理电路模块202包括分压电路和数据处理电路。所述分压电路用于将所述温度信号以电压形式读取,并将电压信号传入所述数据处理电路。所述数据处理电路用于对所述电压信号进行放大、滤波、A/D转换处理,得到所述体温数据并传输至所述蓝牙模块203。所述蓝牙模块203用于将所述体温数据无线传输至所述移动端应用3。即,由于柔性温度传感器1为电阻式温度传感器,因此采用分压电路将温度信号以电压形式读取,并将电压信号传入数据处理电路,并对电压信号进行放大、滤波、A/D转换等处理得到体温数据。再将体温数据信息传输至蓝牙模块203,蓝牙模块203将体温数据信息无线传输至移动端应用3。移动端应用3获取到蓝牙模块203传输的信息后,将体温数据通过图形、曲线等方式实时显示。Specifically, the data reading and
在实际应用中,可以使用Altium Designer完成系统电路PCB设计;使用AndroidStudio进行移动端开发,编写移动端应用,In practical applications, Altium Designer can be used to complete the system circuit PCB design; AndroidStudio can be used for mobile terminal development, and mobile terminal applications can be written.
本发明提供一种柔性温度传感器及其制备方法,该柔性温度传感器采用蛇形石墨烯/PDMS热敏材料层,可以对体温变化作出迅速响应,且蛇形可有效减少材料拉伸产生应变信号的影响,提高了体温检测的准确性。同时,PDMS薄膜封装层可以有效贴合皮肤,提升佩戴舒适性的同时,可以减少环境温度的影响。The invention provides a flexible temperature sensor and a preparation method thereof. The flexible temperature sensor adopts a serpentine graphene/PDMS heat-sensitive material layer, which can quickly respond to changes in body temperature, and the serpentine shape can effectively reduce the stress of material stretching to generate strain signals. This improves the accuracy of body temperature detection. At the same time, the PDMS film encapsulation layer can effectively fit the skin, improve wearing comfort, and reduce the impact of ambient temperature.
与现有技术相比,本发明还以一种工艺简单、成本低廉的方式构建了一种基于蛇形三明治结构柔性温度传感器的体温监测系统。本发明提供的体温监测系统,通过柔性温度传感器采集体温数据,并通过移动端应用实时显示,实现了体温的实时监测,解决了目前测温方式效率低、温度传感器容易受到环境温度及应变信号影响等问题。移动端应用可将体温数据通过图形和曲线等实时显示,极大地提升了用户体验。基于蛇形三明治结构柔性温度传感器的体温监测系统可贴合不同部位进行体温监测,进而实现以体温数据反映用户的健康状况。Compared with the prior art, the present invention also constructs a body temperature monitoring system based on a serpentine sandwich structure flexible temperature sensor in a simple process and low cost manner. The body temperature monitoring system provided by the present invention collects body temperature data through a flexible temperature sensor, and displays it in real time through a mobile terminal application, so as to realize the real-time monitoring of body temperature, and solve the problem that the current temperature measurement method is inefficient and the temperature sensor is easily affected by environmental temperature and strain signals. And other issues. The mobile application can display body temperature data in real time through graphs and curves, which greatly improves the user experience. The body temperature monitoring system based on the flexible temperature sensor of the snake-shaped sandwich structure can be fitted to different parts for body temperature monitoring, so as to reflect the user's health status with body temperature data.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的系统而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. For the system disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant part can be referred to the description of the method.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In this paper, specific examples are used to illustrate the principles and implementations of the present invention. The descriptions of the above embodiments are only used to help understand the methods and core ideas of the present invention; meanwhile, for those skilled in the art, according to the present invention There will be changes in the specific implementation and application scope. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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