CN114294220B - Low-loss gear pump and machining method thereof - Google Patents

Low-loss gear pump and machining method thereof Download PDF

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CN114294220B
CN114294220B CN202210018108.8A CN202210018108A CN114294220B CN 114294220 B CN114294220 B CN 114294220B CN 202210018108 A CN202210018108 A CN 202210018108A CN 114294220 B CN114294220 B CN 114294220B
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expansion
gear
cavity
fixedly connected
strip
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CN114294220A (en
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韦连银
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Huai'an Lixin Hydraulic Machinery Co ltd
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Huai'an Lixin Hydraulic Machinery Co ltd
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Abstract

The invention discloses a low-loss gear pump and a processing method thereof, and the method specifically comprises the following steps: the oil outlet is formed in one side of the shell, and the oil inlet is formed in one side, far away from the oil outlet, of the shell; the base is arranged at the bottom of the shell, and the top of the base is fixedly connected with the bottom of the shell; the cavity is arranged inside the shell, and two sides of the cavity are respectively communicated with the oil outlet and the oil inlet; the cavity includes: the top and the bottom of the inner wall of the cavity body shell are fixedly connected with an expansion cavity, and the bottom of the expansion cavity is provided with an expansion port; the invention relates to the technical field of gear pumps, in particular to an expansion bar which is arranged in an expansion port and is in sliding connection with the expansion port. The low-loss gear pump and the processing method thereof can supplement the clearance generated by the deviation of the other side of the gear, are safer and more reliable to use, conveniently ensure the working efficiency of the gear pump and prolong the service life of the gear pump.

Description

一种低损耗型齿轮泵及其加工方法A low-loss gear pump and its processing method

技术领域technical field

本发明涉及齿轮泵技术领域,具体为一种低损耗型齿轮泵及其加工方法。The invention relates to the technical field of gear pumps, in particular to a low-loss gear pump and a processing method thereof.

背景技术Background technique

齿轮泵是依靠泵缸与啮合齿轮间所形成的工作容积变化和移动来输送液体或使之增压的回转泵,由两个齿轮、泵体与前后盖组成两个封闭空间,当齿轮转动时,齿轮脱开侧的空间的体积从小变大,形成真空,将液体吸入,齿轮啮合侧的空间的体积从大变小,而将液体挤入管路中去,吸入腔与排出腔是靠两个齿轮的啮合线来隔开的,齿轮泵的排出口的压力完全取决于泵出口处阻力的大小。目前使用的齿轮泵压油区的压力大于吸油区的压力,造成液压泵径向力不平衡,使得传动轴会向吸油区偏离,导致齿轮与泵内壁相刮碰,影响泵正常工作,产生泄漏,磨损造成泵寿命下降。The gear pump is a rotary pump that relies on the change and movement of the working volume formed between the pump cylinder and the meshing gear to transport liquid or pressurize it. It consists of two gears, the pump body and the front and rear covers to form two closed spaces. , the volume of the space on the disengagement side of the gear increases from small to large, forming a vacuum, sucking the liquid, the volume of the space on the meshing side of the gear from large to small, and squeezing the liquid into the pipeline, the suction cavity and the discharge cavity are connected by two Separated by the meshing line of the gears, the pressure at the discharge port of the gear pump depends entirely on the resistance at the pump outlet. The pressure in the oil pressure area of the currently used gear pump is greater than the pressure in the oil suction area, resulting in an unbalanced radial force of the hydraulic pump, causing the drive shaft to deviate from the oil suction area, causing the gear to scrape against the inner wall of the pump, affecting the normal operation of the pump and causing leakage. , the wear causes the pump life to decrease.

发明内容SUMMARY OF THE INVENTION

(一)解决的技术问题(1) Technical problems solved

针对现有技术的不足,本发明提供了一种低损耗型齿轮泵及其加工方法,解决了目前使用的齿轮泵压油区的压力大于吸油区的压力,造成液压泵径向力不平衡,使得传动轴会向吸油区偏离,导致齿轮与泵内壁相刮碰,影响泵正常工作,产生泄漏,磨损造成泵寿命下降的问题。In view of the deficiencies of the prior art, the present invention provides a low-loss gear pump and a processing method thereof, which solves the problem that the pressure in the oil pressure area of the currently used gear pump is greater than the pressure in the oil suction area, resulting in an unbalanced radial force of the hydraulic pump. As a result, the drive shaft will deviate from the oil suction area, causing the gear to scrape against the inner wall of the pump, affecting the normal operation of the pump, resulting in leakage, and wear and tear resulting in a decrease in the life of the pump.

(二)技术方案(2) Technical solutions

为实现以上目的,本发明通过以下技术方案予以实现:一种低损耗型齿轮泵,具体包括:In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a low-loss gear pump, which specifically includes:

外壳,该外壳一侧设置有出油口,所述外壳远离出油口的一侧设置有进油口;a casing, an oil outlet is arranged on one side of the casing, and an oil inlet is arranged on the side of the casing away from the oil outlet;

底座,该底座设置在外壳底部,所述底座顶部与外壳底部固定连接;a base, the base is arranged at the bottom of the casing, and the top of the base is fixedly connected to the bottom of the casing;

腔体,该腔体设置在外壳内部,所述腔体两侧分别与出油口和进油口连通;a cavity, the cavity is arranged inside the casing, and the two sides of the cavity are respectively communicated with the oil outlet and the oil inlet;

所述腔体包括:The cavity includes:

腔体外壳,该腔体外壳内壁顶部和底部均固定连接有扩充腔,所述扩充腔底部开设有扩充口;a cavity shell, the top and bottom of the inner wall of the cavity shell are fixedly connected with an expansion cavity, and the bottom of the expansion cavity is provided with an expansion port;

扩充条,该扩充条设置在扩充口内部并与扩充口滑动连接,所述扩充条顶部固定连接有第一固定条,所述第一固定条侧面与扩充口内壁固定连接;an expansion bar, the expansion bar is arranged inside the expansion port and is slidably connected with the expansion port, the top of the expansion bar is fixedly connected with a first fixing bar, and the side surface of the first fixing bar is fixedly connected with the inner wall of the expansion port;

电热体,该电热体设置在扩充腔内部,所述电热体与扩充腔内壁固定连接,设置有扩充腔和电热体,当扩充条在长时间使用之后产生磨损时,可通过外部档位控制开关调节电热体的温度,通过热膨胀介质的体积挤压第一固定条和扩充条,通过扩充条的位移补充扩充条的磨损,避免齿轮与扩充条之间产生间隙,方便保证齿轮泵的工作效率,提高齿轮泵的使用寿命;Electric heating body, the electric heating body is arranged inside the expansion cavity, the electric heating body is fixedly connected with the inner wall of the expansion cavity, and is provided with the expansion cavity and the electric heating body. Adjust the temperature of the electric heating body, squeeze the first fixing strip and the expansion strip through the volume of the thermal expansion medium, supplement the wear of the expansion strip through the displacement of the expansion strip, avoid the gap between the gear and the expansion strip, and ensure the working efficiency of the gear pump. Improve the service life of the gear pump;

齿轮,该齿轮设置有两组并且上下对称分布在腔体外壳内部,所述齿轮中心位置贯穿并固定连接有转轴,所述转轴一端贯穿腔体外壳并固定连接有驱动齿轮。There are two sets of gears, and the gears are symmetrically distributed inside the cavity housing. The center of the gears penetrates and is fixedly connected with a rotating shaft. One end of the rotating shaft penetrates the cavity housing and is fixedly connected with a driving gear.

设置有腔体,使用时外部驱动带动驱动齿轮转动,驱动齿轮通过转轴带动齿轮转动,当进油口与出油口之间产生压差导致齿轮偏移时,齿轮与扩充口内部的扩充条摩擦并挤压扩充条,可通过扩充条阻隔避免齿轮与腔体内壁接触产生磨损,并且扩充条一端被挤压,使得扩充腔内部的热膨胀介质挤压扩充条的另一端,扩充条另一端被挤压突出,可补充齿轮另一侧由于偏移而产生的间隙,使用更加安全可靠。There is a cavity. When in use, the external drive drives the drive gear to rotate, and the drive gear drives the gear to rotate through the rotating shaft. When the pressure difference between the oil inlet and the oil outlet causes the gear to shift, the gear and the expansion strip inside the expansion port rub And squeeze the expansion strip, the expansion strip can prevent the gear from contacting the inner wall of the cavity and cause wear, and one end of the expansion strip is squeezed, so that the thermal expansion medium inside the expansion cavity squeezes the other end of the expansion strip, and the other end of the expansion strip is squeezed. The pressure protrusion can supplement the gap caused by the offset on the other side of the gear, and the use is more secure and reliable.

优选的,所述腔体外壳设置在外壳内部并与外壳内壁固定连接,所述驱动齿轮设置在外壳外部。Preferably, the cavity housing is arranged inside the housing and is fixedly connected with the inner wall of the housing, and the driving gear is arranged outside the housing.

优选的,所述扩充腔内部填充有热膨胀介质,所述电热体一端与档位控制开关电性连接。Preferably, the expansion cavity is filled with a thermal expansion medium, and one end of the electric heating body is electrically connected to the gear control switch.

优选的,所述齿轮包括齿盘,所述齿盘侧面设置有啮合齿,所述啮合齿远离齿盘的一端开设有转动槽,所述转动槽内壁转动连接有滚动柱,所述滚动柱外侧套设并固定连接有密封套,设置有齿轮,当驱动齿轮通过转动轴带动齿轮转动时,齿盘通过啮合齿带动滚动柱转动,滚动柱转动的同时与扩充条内侧摩擦并在转动槽内部转动,可避免啮合齿与扩充条之间发生滑动摩擦,方便减轻扩充条和啮合齿的磨损,方便提高装置使用寿命,并且维护时仅需更换扩充条和滚动柱上的密封套即可,使用及维护成本较低。Preferably, the gear comprises a toothed plate, the side of the toothed plate is provided with meshing teeth, the end of the meshing tooth away from the toothed plate is provided with a rotating slot, the inner wall of the rotating slot is rotatably connected with a rolling column, and the outer side of the rolling column is rotatably connected. A sealing sleeve is sleeved and fixedly connected, and a gear is arranged. When the driving gear drives the gear to rotate through the rotating shaft, the toothed disc drives the rolling column to rotate through the meshing teeth. When the rolling column rotates, it rubs against the inside of the expansion bar and rotates inside the rotating groove. , can avoid the sliding friction between the meshing teeth and the expansion strip, it is convenient to reduce the wear of the expansion strip and meshing teeth, and it is convenient to improve the service life of the device, and only need to replace the sealing sleeve on the expansion strip and the rolling column during maintenance. Maintenance costs are low.

优选的,所述转轴贯穿齿盘并与齿盘固定连接,所述转动槽内壁底部设置为与滚动柱相适配的弧形。Preferably, the rotating shaft penetrates through the toothed disc and is fixedly connected to the toothed disc, and the bottom of the inner wall of the rotating groove is set in an arc shape adapted to the rolling column.

优选的,所述底座包括外框架,所述外框架两侧均固定连接有第二固定条,所述第二固定条顶部开设有固定孔,所述外框架内壁顶部固定连接有支撑座,所述支撑座底部固定连接有缓冲弹簧,所述缓冲弹簧底部固定连接有转动座,所述转动座底部转动连接有螺纹套筒,所述螺纹套筒内部螺纹连接有固定杆,所述固定杆底部固定连接有固定座,设置有底座,当齿轮泵在工作时产生震动时,外壳上的震动传递至外框架上,外框架将震动传递至第二固定条和支撑座上,支撑座将震动传递至缓冲弹簧上,可通过缓冲弹簧的形变吸收部分震动,方便对齿轮泵进行减震,减轻齿轮泵工作中的振动磨损,并且设置有螺纹套筒和固定杆,可通过转动螺纹套筒带动转动座上下移动,方便改变缓冲弹簧初始状态时的压缩程度,方便缓冲弹簧能够始终顶紧在外框架下方,当固定孔内部的螺栓由于震动产生松动时,缓冲弹簧可通过自身弹力将外框架撑起,方便减轻外框架的振动幅度。Preferably, the base includes an outer frame, two sides of the outer frame are fixedly connected with second fixing bars, the top of the second fixing bars is provided with fixing holes, and the top of the inner wall of the outer frame is fixedly connected with a support seat, so A buffer spring is fixedly connected to the bottom of the support seat, a rotating seat is fixedly connected to the bottom of the buffer spring, a threaded sleeve is rotatably connected to the bottom of the rotating seat, a fixing rod is threadedly connected inside the threaded sleeve, and the bottom of the fixing rod is threadedly connected. A fixed base is fixedly connected, and a base is provided. When the gear pump vibrates during operation, the vibration on the outer casing is transmitted to the outer frame, and the outer frame transmits the vibration to the second fixing bar and the support base, and the support base transmits the vibration. On the buffer spring, part of the vibration can be absorbed by the deformation of the buffer spring, which is convenient for shock absorption of the gear pump, reducing the vibration and wear of the gear pump during operation, and is provided with a threaded sleeve and a fixing rod, which can be driven to rotate by rotating the threaded sleeve. The seat moves up and down, which is convenient to change the compression degree of the buffer spring in the initial state, so that the buffer spring can always be pressed under the outer frame. When the bolts inside the fixing hole are loose due to vibration, the buffer spring can support the outer frame by its own elastic force. It is convenient to reduce the vibration amplitude of the outer frame.

优选的,所述外框架顶部与外壳底部固定连接,所述第二固定条底部固定连接有垫片,所述第二固定条底部的垫片上开设有与固定孔相适配的通孔。Preferably, the top of the outer frame is fixedly connected to the bottom of the housing, the bottom of the second fixing strip is fixedly connected with a gasket, and the gasket at the bottom of the second fixing strip is provided with a through hole matching the fixing hole.

优选的,所述缓冲弹簧设置有多组并且均匀分布在转动座上,所述螺纹套筒侧面固定连接有拨动杆。Preferably, the buffer springs are provided in multiple groups and are evenly distributed on the rotating seat, and a toggle rod is fixedly connected to the side of the threaded sleeve.

一种低损耗型齿轮泵的加工方法,包括以下步骤:A processing method of a low-loss gear pump, comprising the following steps:

S1、使用时外部驱动带动驱动齿轮转动,驱动齿轮通过转轴带动齿轮转动,当进油口与出油口之间产生压差导致齿轮偏移时,齿轮与扩充口内部的扩充条摩擦并挤压扩充条,可通过扩充条阻隔避免齿轮与腔体内壁接触产生磨损,并且扩充条一端被挤压,使得扩充腔内部的热膨胀介质挤压扩充条的另一端,扩充条另一端被挤压突出,补充齿轮另一侧由于偏移而产生的间隙;S1. When in use, the external drive drives the drive gear to rotate, and the drive gear drives the gear to rotate through the rotating shaft. When the pressure difference between the oil inlet and the oil outlet causes the gear to shift, the gear rubs and squeezes the expansion strip inside the expansion port. The expansion strip can be blocked by the expansion strip to prevent the gear from contacting the inner wall of the cavity and cause wear, and one end of the expansion strip is squeezed, so that the thermal expansion medium inside the expansion cavity squeezes the other end of the expansion strip, and the other end of the expansion strip is extruded and protruded. Complement the clearance on the other side of the gear due to offset;

S2、当扩充条在长时间使用之后产生磨损时,可通过外部档位控制开关调节电热体的温度,通过热膨胀介质的体积挤压第一固定条和扩充条,通过扩充条的位移补充扩充条的磨损;S2. When the expansion strip is worn out after long-term use, the temperature of the electric heating body can be adjusted through the external gear control switch, the first fixing strip and the expansion strip can be squeezed by the volume of the thermal expansion medium, and the expansion strip can be supplemented by the displacement of the expansion strip. wear;

S3、当齿轮泵在工作时产生震动时,外壳上的震动传递至外框架上,外框架将震动传递至第二固定条和支撑座上,支撑座将震动传递至缓冲弹簧上,可通过缓冲弹簧的形变吸收部分震动。S3. When the gear pump vibrates during operation, the vibration on the outer casing is transmitted to the outer frame, the outer frame transmits the vibration to the second fixing bar and the support seat, and the support seat transmits the vibration to the buffer spring, which can be buffered The deformation of the spring absorbs part of the shock.

(三)有益效果(3) Beneficial effects

本发明提供了一种低损耗型齿轮泵及其加工方法。具备以下有益效果:The invention provides a low-loss gear pump and a processing method thereof. Has the following beneficial effects:

(1)、该一种低损耗型齿轮泵及其加工方法,设置有腔体,使用时外部驱动带动驱动齿轮转动,驱动齿轮通过转轴带动齿轮转动,当进油口与出油口之间产生压差导致齿轮偏移时,齿轮与扩充口内部的扩充条摩擦并挤压扩充条,可通过扩充条阻隔避免齿轮与腔体内壁接触产生磨损,并且扩充条一端被挤压,使得扩充腔内部的热膨胀介质挤压扩充条的另一端,扩充条另一端被挤压突出,可补充齿轮另一侧由于偏移而产生的间隙,使用更加安全可靠。(1) The low-loss gear pump and its processing method are provided with a cavity. When in use, an external drive drives the drive gear to rotate, and the drive gear drives the gear to rotate through the rotating shaft. When the pressure difference causes the gear to shift, the gear rubs against the expansion strip inside the expansion port and squeezes the expansion strip, which can be blocked by the expansion strip to prevent the gear from contacting the inner wall of the cavity and cause wear, and one end of the expansion strip is squeezed, so that the inside of the expansion cavity is blocked. The heat expansion medium squeezes the other end of the expansion strip, and the other end of the expansion strip is extruded and protruded, which can supplement the gap caused by the offset on the other side of the gear, and the use is safer and more reliable.

(2)、该一种低损耗型齿轮泵及其加工方法,设置有扩充腔和电热体,当扩充条在长时间使用之后产生磨损时,可通过外部档位控制开关调节电热体的温度,通过热膨胀介质的体积挤压第一固定条和扩充条,通过扩充条的位移补充扩充条的磨损,避免齿轮与扩充条之间产生间隙,方便保证齿轮泵的工作效率,提高齿轮泵的使用寿命。(2) The low-loss gear pump and its processing method are provided with an expansion cavity and an electric heating body. When the expansion strip is worn after long-term use, the temperature of the electric heating body can be adjusted through the external gear control switch, The first fixing strip and the expansion strip are squeezed by the volume of the thermal expansion medium, and the wear of the expansion strip is supplemented by the displacement of the expansion strip, so as to avoid the gap between the gear and the expansion strip, which is convenient to ensure the working efficiency of the gear pump and improve the service life of the gear pump. .

(3)、该一种低损耗型齿轮泵及其加工方法,设置有齿轮,当驱动齿轮通过转动轴带动齿轮转动时,齿盘通过啮合齿带动滚动柱转动,滚动柱转动的同时与扩充条内侧摩擦并在转动槽内部转动,可避免啮合齿与扩充条之间发生滑动摩擦,方便减轻扩充条和啮合齿的磨损,方便提高装置使用寿命,并且维护时仅需更换扩充条和滚动柱上的密封套即可,使用及维护成本较低。(3) The low-loss gear pump and its processing method are provided with gears. When the driving gear drives the gear to rotate through the rotating shaft, the toothed disc drives the rolling column to rotate through the meshing teeth, and the rolling column rotates with the expansion bar at the same time. The inner friction and rotation inside the rotating groove can avoid sliding friction between the meshing teeth and the expansion bar, which is convenient to reduce the wear of the expansion strip and the meshing teeth, and it is convenient to improve the service life of the device. The sealing sleeve can be used, and the use and maintenance costs are low.

(4)、该一种低损耗型齿轮泵及其加工方法,设置有底座,当齿轮泵在工作时产生震动时,外壳上的震动传递至外框架上,外框架将震动传递至第二固定条和支撑座上,支撑座将震动传递至缓冲弹簧上,可通过缓冲弹簧的形变吸收部分震动,方便对齿轮泵进行减震,减轻齿轮泵工作中的振动磨损,并且设置有螺纹套筒和固定杆,可通过转动螺纹套筒带动转动座上下移动,方便改变缓冲弹簧初始状态时的压缩程度,方便缓冲弹簧能够始终顶紧在外框架下方,当固定孔内部的螺栓由于震动产生松动时,缓冲弹簧可通过自身弹力将外框架撑起,方便减轻外框架的振动幅度。(4) The low-loss gear pump and its processing method are provided with a base. When the gear pump vibrates during operation, the vibration on the outer casing is transmitted to the outer frame, and the outer frame transmits the vibration to the second fixed On the bar and the support seat, the support seat transmits the vibration to the buffer spring, which can absorb part of the vibration through the deformation of the buffer spring, which is convenient for shock absorption of the gear pump and reduces the vibration and wear of the gear pump during operation, and is provided with a threaded sleeve and The fixed rod can drive the rotating seat to move up and down by rotating the threaded sleeve, which is convenient to change the compression degree of the buffer spring in the initial state, so that the buffer spring can always be pressed under the outer frame. When the bolt inside the fixing hole is loose due to vibration, the buffer The spring can support the outer frame by its own elastic force, which is convenient to reduce the vibration amplitude of the outer frame.

附图说明Description of drawings

图1为本发明流程框图;Fig. 1 is the flow chart of the present invention;

图2为本发明结构示意图;Fig. 2 is the structural representation of the present invention;

图3为本发明内部结构示意图;Fig. 3 is the internal structure schematic diagram of the present invention;

图4为本发明腔体结构示意图;4 is a schematic view of the cavity structure of the present invention;

图5为本发明齿轮结构示意图;FIG. 5 is a schematic diagram of the gear structure of the present invention;

图6为本发明底座结构示意图。FIG. 6 is a schematic diagram of the structure of the base of the present invention.

图中:1、外壳;2、出油口;3、底座;31、外框架;32、第二固定条;33、固定孔;34、支撑座;35、缓冲弹簧;36、转动座;37、螺纹套筒;38、固定杆;39、固定座;4、腔体;41、腔体外壳;42、扩充腔;43、扩充口;44、扩充条;45、第一固定条;46、电热体;47、齿轮;471、齿盘;472、啮合齿;473、转动槽;474、滚动柱;475、密封套;48、转轴;49、驱动齿轮;5、进油口。In the figure: 1. Shell; 2. Oil outlet; 3. Base; 31. Outer frame; 32. Second fixing strip; 33. Fixing hole; 34. Support seat; 35. Buffer spring; 36. Rotating seat; 37 , threaded sleeve; 38, fixed rod; 39, fixed seat; 4, cavity; 41, cavity shell; 42, expansion cavity; 43, expansion port; 44, expansion strip; 45, first fixed strip; 46, Heating body; 47, gear; 471, toothed plate; 472, meshing teeth; 473, rotating groove; 474, rolling column; 475, sealing sleeve; 48, rotating shaft; 49, driving gear; 5, oil inlet.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

实施例一:Example 1:

请参阅图2-4,本发明提供一种技术方案:一种低损耗型齿轮泵,具体包括:2-4, the present invention provides a technical solution: a low-loss gear pump, which specifically includes:

外壳1,该外壳1一侧设置有出油口2,外壳1远离出油口2的一侧设置有进油口5;A casing 1, an oil outlet 2 is arranged on one side of the casing 1, and an oil inlet 5 is arranged on the side of the casing 1 away from the oil outlet 2;

底座3,该底座3设置在外壳1底部,底座3顶部与外壳1底部固定连接;A base 3, the base 3 is arranged at the bottom of the casing 1, and the top of the base 3 is fixedly connected to the bottom of the casing 1;

腔体4,该腔体4设置在外壳1内部,腔体4两侧分别与出油口2和进油口5连通;A cavity 4, the cavity 4 is arranged inside the casing 1, and the two sides of the cavity 4 are respectively communicated with the oil outlet 2 and the oil inlet 5;

该低损耗型齿轮泵的特征在于:腔体4包括:The low-loss gear pump is characterized in that the cavity 4 includes:

腔体外壳41,该腔体外壳41内壁顶部和底部均固定连接有扩充腔42,扩充腔42底部开设有扩充口43;The cavity shell 41, the top and bottom of the inner wall of the cavity shell 41 are fixedly connected with an expansion cavity 42, and an expansion port 43 is opened at the bottom of the expansion cavity 42;

扩充条44,该扩充条44设置在扩充口43内部并与扩充口43滑动连接,扩充条44顶部固定连接有第一固定条45,第一固定条45侧面与扩充口43内壁固定连接;The expansion bar 44 is arranged inside the expansion port 43 and is slidably connected with the expansion port 43, the top of the expansion bar 44 is fixedly connected with a first fixing bar 45, and the side surface of the first fixing bar 45 is fixedly connected with the inner wall of the expansion port 43;

电热体46,该电热体46设置在扩充腔42内部,电热体46与扩充腔42内壁固定连接;an electric heating body 46, the electric heating body 46 is arranged inside the expansion cavity 42, and the electric heating body 46 is fixedly connected with the inner wall of the expansion cavity 42;

齿轮47,该齿轮47设置有两组并且上下对称分布在腔体外壳41内部,齿轮47中心位置贯穿并固定连接有转轴48,转轴48一端贯穿腔体外壳41并固定连接有驱动齿轮49。The gear 47 is provided with two groups and is symmetrically distributed inside the cavity housing 41. The center of the gear 47 penetrates and is fixedly connected with a rotating shaft 48. One end of the rotating shaft 48 penetrates the cavity casing 41 and is fixedly connected with a driving gear 49.

腔体外壳41设置在外壳1内部并与外壳1内壁固定连接,驱动齿轮49设置在外壳1外部。The cavity casing 41 is disposed inside the casing 1 and is fixedly connected with the inner wall of the casing 1 , and the driving gear 49 is disposed outside the casing 1 .

扩充腔42内部填充有热膨胀介质,电热体46一端与档位控制开关电性连接。The expansion cavity 42 is filled with a thermal expansion medium, and one end of the electric heating body 46 is electrically connected to the gear control switch.

设置有腔体4,使用时外部驱动带动驱动齿轮49转动,驱动齿轮49通过转轴48带动齿轮47转动,当进油口2与出油口3之间产生压差导致齿轮47偏移时,齿轮47与扩充口43内部的扩充条44摩擦并挤压扩充条44,可通过扩充条44阻隔避免齿轮47与腔体4内壁接触产生磨损,并且扩充条44一端被挤压,使得扩充腔42内部的热膨胀介质挤压扩充条44的另一端,扩充条44另一端被挤压突出,可补充齿轮47另一侧由于偏移而产生的间隙,使用更加安全可靠,设置有扩充腔42和电热体46,当扩充条44在长时间使用之后产生磨损时,可通过外部档位控制开关调节电热体46的温度,通过热膨胀介质的体积挤压第一固定条45和扩充条44,通过扩充条44的位移补充扩充条44的磨损,避免齿轮47与扩充条44之间产生间隙,方便保证齿轮泵的工作效率,提高齿轮泵的使用寿命。A cavity 4 is provided. When in use, the external drive drives the drive gear 49 to rotate, and the drive gear 49 drives the gear 47 to rotate through the rotating shaft 48. When the pressure difference between the oil inlet 2 and the oil outlet 3 causes the gear 47 to shift, the gear 47 is displaced. 47 rubs against the expansion strip 44 inside the expansion port 43 and squeezes the expansion strip 44, which can be blocked by the expansion strip 44 to prevent the gear 47 from contacting the inner wall of the cavity 4 to cause wear and tear, and one end of the expansion strip 44 is squeezed, so that the interior of the expansion cavity 42 The heat expansion medium squeezes the other end of the expansion strip 44, and the other end of the expansion strip 44 is extruded and protruded, which can supplement the gap caused by the offset on the other side of the gear 47, and is safer and more reliable to use. The expansion cavity 42 and the electric heating body are provided. 46. When the expansion bar 44 is worn out after long-term use, the temperature of the electric heating body 46 can be adjusted through the external gear control switch, and the first fixing bar 45 and the expansion bar 44 are squeezed by the volume of the thermal expansion medium, and the expansion bar 44 The displacement supplements the wear of the expansion bar 44, avoids the gap between the gear 47 and the expansion bar 44, facilitates the working efficiency of the gear pump, and improves the service life of the gear pump.

实施例二:Embodiment 2:

请参阅图2-5,在实施例一的基础上本发明提供一种技术方案:齿轮47包括齿盘471,齿盘471侧面设置有啮合齿472,啮合齿472远离齿盘471的一端开设有转动槽473,转动槽473内壁转动连接有滚动柱474,滚动柱474外侧套设并固定连接有密封套475,转轴48贯穿齿盘471并与齿盘471固定连接,转动槽473内壁底部设置有与滚动柱474相适配的弧形,设置有齿轮47,当驱动齿轮49通过转动轴48带动齿轮47转动时,齿盘471通过啮合齿472带动滚动柱474转动,滚动柱474转动的同时与扩充条44内侧摩擦并在转动槽473内部转动,可避免啮合齿472与扩充条44之间发生滑动摩擦,方便减轻扩充条44和啮合齿472的磨损,方便提高装置使用寿命,并且维护时仅需更换扩充条44和滚动柱474上的密封套475即可,使用及维护成本较低。Referring to FIGS. 2-5, the present invention provides a technical solution on the basis of the first embodiment: the gear 47 includes a toothed plate 471, the side of the toothed plate 471 is provided with meshing teeth 472, and the end of the meshing tooth 472 away from the toothed plate 471 is provided with Rotating groove 473, the inner wall of the rotating groove 473 is rotatably connected with a rolling column 474, the outer side of the rolling column 474 is sleeved and fixedly connected with a sealing sleeve 475, the rotating shaft 48 penetrates the toothed plate 471 and is fixedly connected with the toothed plate 471, and the bottom of the inner wall of the rotating groove 473 is provided with a The arc shape matched with the rolling column 474 is provided with a gear 47. When the driving gear 49 drives the gear 47 to rotate through the rotating shaft 48, the toothed plate 471 drives the rolling column 474 to rotate through the meshing teeth 472, and the rolling column 474 rotates at the same time. The inner side of the expansion bar 44 rubs and rotates inside the rotating groove 473, which can avoid sliding friction between the meshing teeth 472 and the expansion strip 44, which is convenient to reduce the wear of the expansion strip 44 and the meshing teeth 472, and it is convenient to improve the service life of the device. The sealing sleeve 475 on the expansion bar 44 and the rolling column 474 only needs to be replaced, and the use and maintenance costs are low.

实施例三:Embodiment three:

请参阅图2-6,在实施例一和实施例二的基础上本发明提供一种技术方案:底座3包括外框架31,外框架31两侧均固定连接有第二固定条32,第二固定条32顶部开设有固定孔33,外框架31内壁顶部固定连接有支撑座34,支撑座34底部固定连接有缓冲弹簧35,缓冲弹簧35底部固定连接有转动座36,转动座36底部转动连接有螺纹套筒37,螺纹套筒37内部螺纹连接有固定杆38,固定杆38底部固定连接有固定座39,外框架31顶部与外壳1底部固定连接,第二固定条32底部固定连接有垫片,第二固定条32底部的垫片上开设有与固定孔33相适配的通孔,缓冲弹簧35设置有多组并且均匀分布在转动座36上,螺纹套筒37侧面固定连接有拨动杆。Referring to FIGS. 2-6, the present invention provides a technical solution on the basis of Embodiment 1 and Embodiment 2: the base 3 includes an outer frame 31, and both sides of the outer frame 31 are fixedly connected with second fixing bars 32, the second The top of the fixing bar 32 is provided with a fixing hole 33, the top of the inner wall of the outer frame 31 is fixedly connected with a support seat 34, the bottom of the support seat 34 is fixedly connected with a buffer spring 35, the bottom of the buffer spring 35 is fixedly connected with a rotating seat 36, and the bottom of the rotating seat 36 is rotatably connected There is a threaded sleeve 37, a fixing rod 38 is threadedly connected inside the threaded sleeve 37, a fixing seat 39 is fixedly connected to the bottom of the fixing rod 38, the top of the outer frame 31 is fixedly connected to the bottom of the casing 1, and the bottom of the second fixing strip 32 is fixedly connected with a pad. The gasket at the bottom of the second fixing bar 32 is provided with a through hole that matches the fixing hole 33, the buffer spring 35 is provided with multiple groups and is evenly distributed on the rotating seat 36, and the side of the threaded sleeve 37 is fixedly connected with a dial Move the lever.

设置有底座3,当齿轮泵在工作时产生震动时,外壳1上的震动传递至外框架31上,外框架31将震动传递至第二固定条32和支撑座34上,支撑座34将震动传递至缓冲弹簧35上,可通过缓冲弹簧35的形变吸收部分震动,方便对齿轮泵进行减震,减轻齿轮泵工作中的振动磨损,并且设置有螺纹套筒37和固定杆38,可通过转动螺纹套筒37带动转动座36上下移动,方便改变缓冲弹簧35初始状态时的压缩程度,方便缓冲弹簧35能够始终顶紧在外框架31下方,当固定孔33内部的螺栓由于震动产生松动时,缓冲弹簧35可通过自身弹力将外框架31撑起,方便减轻外框架31的振动幅度。The base 3 is provided. When the gear pump vibrates during operation, the vibration on the casing 1 is transmitted to the outer frame 31, and the outer frame 31 transmits the vibration to the second fixing bar 32 and the support seat 34, and the support seat 34 will vibrate. It is transmitted to the buffer spring 35, which can absorb part of the vibration through the deformation of the buffer spring 35, which is convenient for shock absorption of the gear pump and reduces the vibration and wear of the gear pump during operation. The threaded sleeve 37 drives the rotating seat 36 to move up and down, which is convenient for changing the compression degree of the buffer spring 35 in the initial state, so that the buffer spring 35 can always be pressed under the outer frame 31. When the bolt inside the fixing hole 33 is loose due to vibration, the buffer The spring 35 can support the outer frame 31 by its own elastic force, which is convenient to reduce the vibration amplitude of the outer frame 31 .

实施例四:Embodiment 4:

请参阅图1,本发明提供一种低损耗型齿轮泵的加工方法,包括以下步骤:Referring to FIG. 1, the present invention provides a processing method of a low-loss gear pump, comprising the following steps:

S1、使用时外部驱动带动驱动齿轮转动,驱动齿轮通过转轴带动齿轮转动,当进油口与出油口之间产生压差导致齿轮偏移时,齿轮与扩充口内部的扩充条摩擦并挤压扩充条,可通过扩充条阻隔避免齿轮与腔体内壁接触产生磨损,并且扩充条一端被挤压,使得扩充腔内部的热膨胀介质挤压扩充条的另一端,扩充条另一端被挤压突出,补充齿轮另一侧由于偏移而产生的间隙;S1. When in use, the external drive drives the drive gear to rotate, and the drive gear drives the gear to rotate through the rotating shaft. When the pressure difference between the oil inlet and the oil outlet causes the gear to shift, the gear rubs and squeezes the expansion strip inside the expansion port. The expansion strip can be blocked by the expansion strip to prevent the gear from contacting the inner wall of the cavity and cause wear, and one end of the expansion strip is squeezed, so that the thermal expansion medium inside the expansion cavity squeezes the other end of the expansion strip, and the other end of the expansion strip is extruded and protruded. Complement the clearance on the other side of the gear due to offset;

S2、当扩充条在长时间使用之后产生磨损时,可通过外部档位控制开关调节电热体的温度,通过热膨胀介质的体积挤压第一固定条和扩充条,通过扩充条的位移补充扩充条的磨损;S2. When the expansion strip is worn out after long-term use, the temperature of the electric heating body can be adjusted through the external gear control switch, the first fixing strip and the expansion strip can be squeezed by the volume of the thermal expansion medium, and the expansion strip can be supplemented by the displacement of the expansion strip. wear;

S3、当齿轮泵在工作时产生震动时,外壳上的震动传递至外框架上,外框架将震动传递至第二固定条和支撑座上,支撑座将震动传递至缓冲弹簧上,可通过缓冲弹簧的形变吸收部分震动。S3. When the gear pump vibrates during operation, the vibration on the outer casing is transmitted to the outer frame, the outer frame transmits the vibration to the second fixing bar and the support seat, and the support seat transmits the vibration to the buffer spring, which can be buffered The deformation of the spring absorbs part of the shock.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个......”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element defined by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. A low-loss gear pump specifically comprises:
the oil-saving device comprises a shell (1), wherein an oil outlet (2) is formed in one side of the shell (1), and an oil inlet (5) is formed in one side, far away from the oil outlet (2), of the shell (1);
the base (3), the base (3) is set up in the bottom of the outer casing (1), the top of the said base (3) is fixedly connected with bottom of the outer casing (1);
the cavity (4) is arranged inside the shell (1), and two sides of the cavity (4) are respectively communicated with the oil outlet (2) and the oil inlet (5);
the low-loss gear pump is characterized in that: the cavity (4) comprises:
the top and the bottom of the inner wall of the cavity shell (41) are fixedly connected with an expansion cavity (42), and the bottom of the expansion cavity (42) is provided with an expansion port (43);
the expansion strip (44) is arranged inside the expansion port (43) and is in sliding connection with the expansion port (43), the top of the expansion strip (44) is fixedly connected with a first fixing strip (45), and the side surface of the first fixing strip (45) is fixedly connected with the inner wall of the expansion port (43);
the electric heating body (46), the electric heating body (46) is set up in expanding the cavity (42), the said electric heating body (46) and expanding the cavity (42) inner wall fixed connection;
the gear (47) is provided with two groups, the two groups of gears are vertically and symmetrically distributed in the cavity shell (41), the center position of the gear (47) penetrates through and is fixedly connected with a rotating shaft (48), and one end of the rotating shaft (48) penetrates through the cavity shell (41) and is fixedly connected with a driving gear (49);
the expansion cavity (42) is filled with a thermal expansion medium, and one end of the electric heating body (46) is electrically connected with the gear control switch;
the gear (47) comprises a fluted disc (471), the side face of the fluted disc (471) is provided with meshing teeth (472), one end, far away from the fluted disc (471), of each meshing tooth (472) is provided with a rotating groove (473), the inner wall of each rotating groove (473) is rotatably connected with a rolling column (474), and the outer side of each rolling column (474) is sleeved with and fixedly connected with a sealing sleeve (475);
the rotating shaft (48) penetrates through the fluted disc (471) and is fixedly connected with the fluted disc (471), and the bottom of the inner wall of the rotating groove (473) is set to be in an arc shape matched with the rolling column (474).
2. A low loss gear pump according to claim 1, wherein: the cavity shell (41) is arranged inside the shell (1) and fixedly connected with the inner wall of the shell (1), and the driving gear (49) is arranged outside the shell (1).
3. A low loss gear pump according to claim 1, wherein: base (3) are including outer frame (31), the equal fixedly connected with second fixed strip (32) in outer frame (31) both sides, fixed orifices (33) have been seted up at second fixed strip (32) top, outer frame (31) inner wall top fixedly connected with supporting seat (34), supporting seat (34) bottom fixedly connected with buffer spring (35), buffer spring (35) bottom fixedly connected with rotates seat (36), it is connected with threaded sleeve (37) to rotate seat (36) bottom rotation, threaded sleeve (37) internal thread is connected with dead lever (38), dead lever (38) bottom fixedly connected with fixing base (39).
4. A low loss gear pump according to claim 3, wherein: the top of the outer frame (31) is fixedly connected with the bottom of the shell (1), the bottom of the second fixing strip (32) is fixedly connected with a gasket, and a through hole matched with the fixing hole (33) is formed in the gasket at the bottom of the second fixing strip (32).
5. A low loss gear pump according to claim 3, wherein: buffer spring (35) are provided with the multiunit and evenly distributed on rotating seat (36), screw sleeve (37) side fixedly connected with poker rod.
6. A method of manufacturing a low loss gear pump according to claim 5, wherein: the method comprises the following steps:
s1, when the expansion joint is used, an external drive drives a driving gear to rotate, the driving gear drives the gear to rotate through a rotating shaft, when the gear deflects due to pressure difference generated between an oil inlet and an oil outlet, the gear rubs with an expansion strip inside an expansion port and extrudes the expansion strip, the gear is prevented from being in contact with the inner wall of a cavity body to generate abrasion through the obstruction of the expansion strip, one end of the expansion strip is extruded, a thermal expansion medium inside an expansion cavity extrudes the other end of the expansion strip, the other end of the expansion strip is extruded and protruded, and a gap generated by deflection at the other side of the gear is supplemented;
s2, when the expansion strip is worn after long-time use, the temperature of the electric heating body can be adjusted through the external gear control switch, the first fixing strip and the expansion strip are extruded through the volume of the thermal expansion medium, and the wear of the expansion strip is supplemented through the displacement of the expansion strip;
s3, when the gear pump generates vibration during operation, the vibration on the shell is transmitted to the outer frame, the outer frame transmits the vibration to the second fixing strip and the supporting seat, and the supporting seat transmits the vibration to the buffer spring, so that partial vibration can be absorbed through the deformation of the buffer spring.
CN202210018108.8A 2022-01-07 2022-01-07 Low-loss gear pump and machining method thereof Expired - Fee Related CN114294220B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009097341A (en) * 2007-10-12 2009-05-07 Nabtesco Corp Vacuum pump and control method thereof
CN201661316U (en) * 2010-02-08 2010-12-01 中国海洋石油总公司 High temperature gear hydraulic motor
CN106762613A (en) * 2017-01-16 2017-05-31 三明索富泵业有限公司 A kind of radial clearance compensates gear pump
CN213982814U (en) * 2020-12-18 2021-08-17 安徽诺磊测绘技术服务有限公司 Horizontal support seat is used in survey and drawing with shock-absorbing function
CN214403967U (en) * 2021-01-18 2021-10-15 无锡迪欧机械制造有限公司 Gear pump with shock absorption and noise elimination functions

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009097341A (en) * 2007-10-12 2009-05-07 Nabtesco Corp Vacuum pump and control method thereof
CN201661316U (en) * 2010-02-08 2010-12-01 中国海洋石油总公司 High temperature gear hydraulic motor
CN106762613A (en) * 2017-01-16 2017-05-31 三明索富泵业有限公司 A kind of radial clearance compensates gear pump
CN213982814U (en) * 2020-12-18 2021-08-17 安徽诺磊测绘技术服务有限公司 Horizontal support seat is used in survey and drawing with shock-absorbing function
CN214403967U (en) * 2021-01-18 2021-10-15 无锡迪欧机械制造有限公司 Gear pump with shock absorption and noise elimination functions

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