CN114292296A - Preparation method of anti-mud factor and anti-mud polycarboxylate superplasticizer - Google Patents

Preparation method of anti-mud factor and anti-mud polycarboxylate superplasticizer Download PDF

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CN114292296A
CN114292296A CN202111571478.6A CN202111571478A CN114292296A CN 114292296 A CN114292296 A CN 114292296A CN 202111571478 A CN202111571478 A CN 202111571478A CN 114292296 A CN114292296 A CN 114292296A
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mud
factor
water reducer
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preparing
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王晓明
张海棠
崔元超
高峰
谢旭霞
沈佳阳
杨晓荣
黄华凯
谢伟杰
莘金铭
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Huzhou New Green Material Co ltd
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Abstract

The invention discloses a preparation method of a mud-resistant polycarboxylate water reducer, which is prepared in two steps, wherein in the first step, 1, 4-dibromobutane and triphenylphosphine are taken as raw materials, dissolved in organic solvents such as ethanol or acetonitrile and the like, and subjected to quaternary phosphonium chlorination reaction at the temperature of 60-80 ℃ to prepare a mud-resistant factor; and the second step is to take acrylic acid, polyoxyethylene ether macromonomer, acrylic ester, sulfonate and mud-resistant factor as main raw materials, and carry out free copolymerization reaction under the conditions of chain transfer agent and redox to obtain the polycarboxylic acid water reducing agent with good mud-resistant effect. The raw reducing material prepared by the method is cheap and easy to obtain, the reaction condition is mild, the synthesis step is simple and convenient, the post-treatment is easy, the slump loss resistance is good, the stability is good, the preparation process is simple, and the method is safe and environment-friendly and is suitable for mixing concrete with high mud content.

Description

Preparation method of anti-mud factor and anti-mud polycarboxylate superplasticizer
Technical Field
The invention relates to the technical field of concrete admixtures and surfactants, in particular to a preparation method of a mud-resistant factor and mud-resistant polycarboxylic acid water reducer.
Background
The concrete admixture is a kind of chemical building material, and can change the physical and chemical properties of concrete, such as raising concrete strength, raising concrete workability, reducing water consumption and cement quantity, and can make concrete reach a new height in the directions of quality, workability, stability, durability, energy-saving and environment-protecting property, so that it can play the role of concrete process, and can be extensively used as new high-effective building material.
However, concrete admixtures are sensitive to the amount of mud in the aggregate, especially clay in the sand. Due to the fact that sand resources are deteriorated in recent years and the clay content in sand is high, the effect of the polycarboxylate superplasticizer in concrete application hardly meets the construction requirement, and even if the concrete meets the construction requirement, the cost of using the polycarboxylate superplasticizer in the concrete is greatly increased. Researches find that the montmorillonite in the clay has the largest negative effect on the water reducing agent, and the main measures adopted at present comprise washing aggregate, doping an excess water reducing agent and compounding an anti-mud external additive and the water reducing agent, wherein the washing aggregate can damage the aggregate structure and is not easy to realize in construction; the excessive water reducing agent is doped to cause concrete bleeding and segregation, and the slump and the strength of the concrete are negatively affected; the anti-mud external additive and the water reducing agent are compounded to achieve a certain anti-mud effect, but the effect is general.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide the preparation method of the anti-mud factor and anti-mud polycarboxylic acid water reducer, and the prepared product has the characteristics of simple synthesis process, low cost of raw materials, long mud resistance time, good stability, simple preparation process, safety, environmental protection and the like, and is suitable for mixing concrete with higher mud content.
In order to achieve the purpose, the invention adopts the technical scheme that:
the preparation method of the anti-mud factor comprises the following steps:
1) preparing and weighing raw materials of each component;
2) putting 1, 4-dibromobutane, triphenylphosphine and an organic solvent into a three-neck flask provided with a stirring rod and a condenser tube, heating to 60-80 ℃, and reacting for 8-9 h to obtain a mixed solution I;
3) filtering the mixed solution I to remove redundant organic solvent to obtain an anti-mud factor crude product II;
4) and mixing and separating the crude product II of the anti-mud factor by using ethyl acetate, and filtering and drying to obtain the anti-mud factor.
Further, the mass ratio of the 1, 4-dibromobutane to the triphenylphosphine to the organic solvent is 1 (2-2.45): (1.5-1.85).
Further, the organic solvent is any one of acetonitrile, ethanol and methanol.
Further, the mass percentage of the anti-mud factor in the anti-mud polycarboxylic acid water reducer is 0.495-0.986%.
A preparation method of a mud-resistant polycarboxylate superplasticizer comprises the following steps:
1) preparing and weighing raw materials of each component;
2) putting the anti-mud factor, the polyoxyethylene ether macromonomer, the acrylate, the sulfonate, the chain transfer agent, the oxidant, the ammonium persulfate and the water into a four-neck flask with a stirrer, heating and stirring until the components are completely dissolved to obtain a first solution;
3) mixing acrylic acid and water, and stirring to obtain a second solution;
4) mixing a reducing agent and water, and stirring until the reducing agent and the water are completely dissolved to obtain a third solution;
5) slowly dripping the second solution and the third solution into the first solution under the stirring state of the first solution,
the dropping time is controlled to be 2.5 h-3 h, after the dropping is finished, 2-acrylamide-2-methylpropanesulfonic acid is added, the temperature is heated to 85 ℃ to 90 ℃, the stirring is continued for 2 h-3 h, and the pH value is adjusted to be 6.0-7.0 by using 1 percent trisodium phosphate aqueous solution to prepare the anti-mud polycarboxylic acid water reducer.
Further, the polyoxyethylene ether macromonomer is any one of prenyl polyoxyethylene ether TPEG, isobutenol polyoxyethylene ether HPEG and methallyl alcohol polyoxyethylene ether VPEG.
Further, the acrylate is one or more of 2-phenoxyethyl acrylate, lauryl methacrylate, dimethylaminoethyl methacrylate, 2-methyl-2-acrylic acid (2-dimethylamino) ethyl ester, 2-methyl-2-dodecyl acrylate, 2-methyl-2-methyl acrylate and benzyl methacrylate.
Further, the sulfonate is one or two of tetraethylene glycol di-p-toluenesulfonate and 3- [2- (2, 4-dichlorophenyl) -2- (1, 2, 4-triazole-1-ylmethyl) -1, 3-dioxolane-4-yl ] -2, 4-dimethylbenzenesulfonate.
Further, the chain transfer agent is one or more of thioglycolic acid, mercaptopropionic acid, isopropanol and sodium hypophosphite.
Furthermore, the oxidant is one or two of sodium persulfate and hydrogen peroxide, and the reducing agent is one or two of vitamin C, sodium hypophosphite and sodium bisulfite.
The invention has the following effects:
(1) the anti-mud factor is synthesized through the condensation reaction of the 1, 4-dibromobutane and triphenylphosphine, and the synthesized anti-mud factor is added into the water reducing agent, so that the water reducing agent has the advantages of low mixing amount, high water reducing rate, simple preparation process, safety, environmental protection, long anti-mud time, strong adaptability to various concrete materials and the like;
(2) the concrete performance comparison test is carried out on the anti-mud type polycarboxylate water reducer prepared by doping the anti-mud factors with different dosages, and the optimal dosage and the optimal anti-mud effect of the anti-mud factors are determined according to the test result, so that the application cost of the anti-mud type polycarboxylate water reducer is greatly reduced.
Drawings
FIG. 1 is a schematic structural diagram of an anti-mud factor.
Figure 2 is a synthetic scheme for anti-mud factor.
Detailed Description
The following examples are intended to illustrate the present invention in further detail, it being understood that the examples are given by way of illustration only and are not to be construed as limitations on the scope of the invention, as some insubstantial modifications and variations of the invention may be made by those skilled in the art in light of the above teachings.
Example 1:
the preparation method of the anti-mud factor of the embodiment is as follows:
1) adding 1, 4-dibromobutane (100 mmol, 21.4 g), triphenylphosphine (200 mmol, 52.4 g) and organic solvent absolute ethyl alcohol (50 ml, 39.5 g) into a three-neck flask provided with a stirring rod and a condensing tube, heating to 60-80 ℃, carrying out quaternary phosphonylation reaction for 8-9 h, and obtaining mixed solution I after the reaction is finished;
2) filtering the mixed solution I to remove redundant ethanol to obtain a crude product II;
3) and (3) separating out the crude product II by using ethyl acetate, and filtering and drying to obtain the diphosphorus cation anti-mud factor.
As shown in fig. 1 and fig. 2, in this embodiment, the anti-mud factor is synthesized through a condensation reaction between 1, 4-dibromobutane and triphenylphosphine, and after the synthesized anti-mud factor is added to the water reducing agent, the anti-mud effect of the water reducing agent can be obviously increased.
Example 2:
the preparation method of the anti-mud polycarboxylic acid water reducer comprises the following steps:
1) respectively putting 170.0g of methyl allyl polyoxyethylene ether, 170.0g of isopentenol polyoxyethylene ether, 125.0g of dimethylaminoethyl methacrylate, 32.5g of sodium hypophosphite, 10.8g of isopropanol, 65.0g of tetraethyleneglycol di-p-toluenesulfonate, 10.0g of H2O2 with the concentration of 30%, 10.0g of ammonium persulfate, 0g of the anti-mud factor in the embodiment 1 and 148.0g of water into a four-mouth flask, starting stirring, starting condensed water, and heating to 65-70 ℃ until all the substances are dissolved;
2) respectively dropwise adding a mixed solution containing 60.0g of acrylic acid and 44.6g of water and a mixed aqueous solution containing 2.35g of vitamin C and 131.4g of water into a four-neck flask, controlling the dropwise adding time to be 2.5-3 h, adding 24.5g of 2-acrylamide-2-methylpropanesulfonic acid after the dropwise adding is finished, heating to 85-90 ℃, continuously stirring for 2-3 h, and adjusting the pH to be 6.0-7.0 by using a 1% trisodium phosphate aqueous solution to prepare the anti-mud polycarboxylic acid water reducer LJ-I.
Example 3:
the preparation method of the anti-mud polycarboxylic acid water reducer comprises the following steps:
1) respectively loading 170.0g of methyl allyl polyoxyethylene ether, 170.0g of isopentenol polyoxyethylene ether, 125.0g of dimethylaminoethyl methacrylate, 32.5g of sodium hypophosphite, 10.8g of isopropanol, 65.0g of tetraethyleneglycol di-p-toluenesulfonate, 10.0g of H2O2 with the concentration of 30%, 10.0g of ammonium persulfate, 5.0g of the anti-mud factor in the embodiment 1 and 148.0g of water into a four-neck flask, starting stirring, starting condensed water, and heating to 65-70 ℃ until all the components are dissolved;
2) respectively dropwise adding a mixed solution containing 60.0g of acrylic acid and 44.6g of water and a mixed aqueous solution containing 2.35g of vitamin C and 131.4g of water into a four-neck flask, controlling the dropwise adding time to be 2.5-3 h, adding 24.5g of 2-acrylamide-2-methylpropanesulfonic acid after the dropwise adding is finished, heating to 85-90 ℃, continuously stirring for 2-3 h, and adjusting the pH to be 6.0-7.0 by using a 1% trisodium phosphate aqueous solution to prepare the anti-mud polycarboxylic acid water reducer LJ-II.
Example 4:
1) respectively loading 170.0g of methyl allyl polyoxyethylene ether, 170.0g of isopentenol polyoxyethylene ether, 125.0g of dimethylaminoethyl methacrylate, 32.5g of sodium hypophosphite, 10.8g of isopropanol, 65.0g of tetraethyleneglycol di-p-toluenesulfonate, 10.0g of H2O2 with the concentration of 30%, 10.0g of ammonium persulfate, 10.0g of the anti-mud factor in the embodiment 1 and 148.0g of water into a four-neck flask, starting stirring, starting condensed water, and heating to 65-70 ℃ until all the components are dissolved;
2) respectively dropwise adding a mixed solution containing 60.0g of acrylic acid and 44.6g of water and a mixed aqueous solution containing 2.35g of vitamin C and 131.4g of water into a four-neck flask, controlling the dropwise adding time to be 2.5-3 h, adding 24.5g of 2-acrylamide-2-methylpropanesulfonic acid after the dropwise adding is finished, heating to 85-90 ℃, continuously stirring for 2-3 h, and adjusting the pH to be 6.0-7.0 by using a 1% trisodium phosphate aqueous solution to prepare the anti-mud polycarboxylic acid water reducer LJ-III.
Example 5:
1) respectively loading 170.0g of methyl allyl polyoxyethylene ether, 170.0g of isopentenol polyoxyethylene ether, 125.0g of dimethylaminoethyl methacrylate, 32.5g of sodium hypophosphite, 10.8g of isopropanol, 65.0g of tetraethyleneglycol di-p-toluenesulfonate, 10.0g of H2O2 with the concentration of 30%, 10.0g of ammonium persulfate, 15.0g of the anti-mud factor in the embodiment 1 and 148.0g of water into a four-neck flask, starting stirring, starting condensed water, and heating to 65-70 ℃ until all the components are dissolved;
2) respectively dropwise adding a mixed solution containing 60.0g of acrylic acid and 44.6g of water and a mixed aqueous solution containing 2.35g of vitamin C and 131.4g of water into a four-neck flask, controlling the dropwise adding time to be 2.5-3 h, adding 24.5g of 2-acrylamide-2-methylpropanesulfonic acid after the dropwise adding is finished, heating to 85-90 ℃, continuously stirring for 2-3 h, and adjusting the pH to be 6.0-7.0 by using a 1% trisodium phosphate aqueous solution to prepare the anti-mud polycarboxylic acid water reducer LJ-IV.
Example 6:
1) respectively loading 170.0g of methyl allyl polyoxyethylene ether, 170.0g of isopentenol polyoxyethylene ether, 125.0g of dimethylaminoethyl methacrylate, 32.5g of sodium hypophosphite, 10.8g of isopropanol, 65.0g of tetraethyleneglycol di-p-toluenesulfonate, 10.0g of H2O2 with the concentration of 30%, 10.0g of ammonium persulfate, 20.0g of the anti-mud factor in the embodiment 1 and 148.0g of water into a four-neck flask, starting stirring, starting condensed water, and heating to 65-70 ℃ until all the components are dissolved;
2) respectively dropwise adding a mixed solution containing 60.0g of acrylic acid and 44.6g of water and a mixed aqueous solution containing 2.35g of vitamin C and 131.4g of water into a four-neck flask, controlling the dropwise adding time to be 2.5-3 h, adding 24.5g of 2-acrylamide-2-methylpropanesulfonic acid after the dropwise adding is finished, heating to 85-90 ℃, continuously stirring for 2-3 h, and adjusting the pH to be 6.0-7.0 by using a 1% trisodium phosphate aqueous solution to prepare the anti-mud polycarboxylic acid water reducer LJ-V.
Concrete performance comparison tests are carried out on the anti-mud polycarboxylic acid water reducing agent prepared in the plurality of examples according to GB 8076 and 2018 of concrete admixture, the concrete admixture is shown in Table 1, and the test results are shown in Table 2.
TABLE 1 concrete ratio
Cement (kg/m)3 Sand (kg/m)3 Pebble (kg/m)3 Water (kg/m)3
340 800 980 175
TABLE 2 concrete Properties of anti-sludging polycarboxylic acid water reducers incorporating the different examples
Figure 835236DEST_PATH_IMAGE001
From table 2, it can be known that after the anti-mud factor is added, the anti-mud effect of the polycarboxylate superplasticizer is obviously improved on the whole, but the influence of different anti-mud factor dosages on the anti-mud effect of the polycarboxylate superplasticizer is different, when the anti-mud factor dosage is less than or equal to 10g, the slump and compressive strength ratio of concrete is increased along with the increase of the dosage of the anti-mud factor, when the anti-mud factor dosage is greater than 10g, the slump of concrete is reduced along with the increase of the dosage of the anti-mud factor, and the compressive strength ratio cannot be increased along with the increase of the dosage of the anti-mud factor, so that the optimal dosage of the anti-mud factor is about 10g, and the percentage of the optimal dosage of the anti-mud factor in the quality of the anti-mud polycarboxylate superplasticizer is about 0.986%.
The above description is only for the purpose of illustrating the present invention and should not be taken as limiting the scope of the present invention, i.e., the changes and modifications of the parameters made by reference to the present invention are all within the scope of the present invention.

Claims (10)

1. The preparation method of the anti-mud factor is characterized by comprising the following steps:
1) preparing and weighing raw materials of each component;
2) putting 1, 4-dibromobutane, triphenylphosphine and an organic solvent into a three-neck flask provided with a stirring rod and a condenser tube, heating to 60-80 ℃, and reacting for 8-9 h to obtain a mixed solution I;
3) filtering the mixed solution I to remove redundant organic solvent to obtain an anti-mud factor crude product II;
4) and mixing and separating the crude product II of the anti-mud factor by using ethyl acetate, and filtering and drying to obtain the anti-mud factor.
2. The method for preparing the mud-resisting factor according to claim 1, wherein the mass ratio of the 1, 4-dibromobutane to the triphenylphosphine to the organic solvent is 1 (2-2.45): (1.5-1.85).
3. The method for preparing an anti-mud factor according to claim 1 or 2, wherein the organic solvent is any one of acetonitrile, ethanol and methanol.
4. The preparation method of the anti-mud polycarboxylate superplasticizer is characterized by comprising the following steps:
1) preparing and weighing raw materials of each component;
2) respectively putting the anti-mud factor, the polyoxyethylene ether macromonomer, the acrylate, the sulfonate, the chain transfer agent, the oxidant, the ammonium persulfate and the water of any one of claims 1-3 into a four-neck flask provided with a stirrer and a condenser pipe, heating and stirring until the components are completely dissolved to obtain a first solution;
3) mixing acrylic acid and water, and stirring to obtain a second solution;
4) mixing a reducing agent and water, and stirring until the reducing agent and the water are completely dissolved to obtain a third solution;
5) and respectively and slowly dripping the second solution and the third solution into the first solution under the stirring state of the first solution, controlling the dripping time to be 2.5-3 h, adding 2-acrylamide-2-methylpropanesulfonic acid after the dripping is finished, heating to 85-90 ℃, continuously stirring for 2-3 h, and adjusting the pH value to be 6.0-7.0 by using a trisodium phosphate aqueous solution to prepare the anti-mud polycarboxylic acid water reducer.
5. The preparation method of the anti-mud type polycarboxylate water reducer as claimed in claim 4, wherein the mass percentage of the anti-mud factor in the anti-mud type polycarboxylate water reducer is 0.495-0.986%.
6. The method for preparing the mud-resistant polycarboxylate water reducer as claimed in claim 4 or 5, wherein the polyoxyethylene ether macromonomer is any one of prenyl polyoxyethylene ether TPEG, isobutenyl polyoxyethylene ether HPEG and methallyl alcohol polyoxyethylene ether VPEG.
7. The method for preparing the mud-resistant type polycarboxylate water reducer as claimed in claim 4 or 5, wherein the acrylate is one or more of 2-phenoxyethyl acrylate, lauryl methacrylate, dimethylaminoethyl methacrylate, 2-methyl-2-acrylic acid (2-dimethylamino) ethyl ester, 2-methyl-2-dodecyl acrylate, 2-methyl-2-acrylic acid methyl ester and benzyl methacrylate.
8. The method for preparing the anti-mud type polycarboxylate water reducer as claimed in claim 4 or 5, wherein the sulfonate is one or two of tetraethylene glycol di-p-toluenesulfonate and 3- [2- (2, 4-dichlorophenyl) -2- (1, 2, 4-triazol-1-ylmethyl) -1, 3-dioxolan-4-yl ] -2, 4-dimethylbenzenesulfonate.
9. The preparation method of the anti-mud type polycarboxylate water reducer as claimed in claim 4 or 5, wherein the chain transfer agent is one or more of thioglycolic acid, mercaptopropionic acid, isopropanol and sodium hypophosphite.
10. The method for preparing the anti-mud type polycarboxylate water reducer as claimed in claim 4 or 5, wherein the oxidant is one or two of sodium persulfate and hydrogen peroxide, and the reducing agent is one or two of vitamin C, sodium hypophosphite and sodium bisulfite.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102816182A (en) * 2012-09-10 2012-12-12 南昌航空大学 Phosphorus-containing dication ionic liquid as well as preparation method and application thereof
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CN107603110A (en) * 2017-10-31 2018-01-19 安徽森普新型材料发展有限公司 A kind of branched chain type suppression mud polycarboxylate water-reducer, its preparation method and application
CN108997146A (en) * 2018-06-27 2018-12-14 运城市泓翔建材有限公司 A kind of anti-mud agent of novel gemini quaternary ammonium salt and preparation method and application

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102816182A (en) * 2012-09-10 2012-12-12 南昌航空大学 Phosphorus-containing dication ionic liquid as well as preparation method and application thereof
CN106220791A (en) * 2016-07-10 2016-12-14 安徽中铁工程材料科技有限公司 The polycarboxylate water-reducer of a kind of phosphorous acidic group and preparation method
CN107603110A (en) * 2017-10-31 2018-01-19 安徽森普新型材料发展有限公司 A kind of branched chain type suppression mud polycarboxylate water-reducer, its preparation method and application
CN108997146A (en) * 2018-06-27 2018-12-14 运城市泓翔建材有限公司 A kind of anti-mud agent of novel gemini quaternary ammonium salt and preparation method and application

Non-Patent Citations (1)

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