CN114291311A - Automatic rice partial shipment production line all-in-one - Google Patents

Abstract

The invention discloses an automatic rice subpackaging production line all-in-one machine which comprises tableware, an automatic feeding mechanism, an automatic food distributing mechanism and a stepping conveying mechanism, wherein the stepping conveying mechanism is driven by a stepping motor and takes transmission through a synchronous wheel belt; automatic feed mechanism locates step-by-step conveying mechanism side, automatic meal distribution machine fixed mounting is in step-by-step conveying mechanism top, and automatic meal distribution mechanism pan feeding end corresponds automatic feed mechanism blanking end setting. The automatic rice subpackaging production line all-in-one machine has the advantages of automatically distributing lunch boxes, automatically conveying, automatically filling rice and automatically adding rice, simplifying the whole mechanism, reducing the requirements on driving parts and reducing the cost.

Description

Automatic rice partial shipment production line all-in-one

Technical Field

The invention relates to the technical field of mechanical equipment, in particular to an integrated machine of an automatic rice subpackaging production line.

Background

At present, in the production process of lunch boxes (cold chains and hot chains), the links of cutting, matching, cleaning and cooking can use equipment to replace manual work to complete related work, but the split charging process of rear-end rice still depends on manual work to realize work domestically, so that the production cost and the management cost are high, and meanwhile, the phenomena of different standards and different quantities exist, and even the potential safety hazard of food sanitation exists. With the revolution of the technical development and the continuous improvement of the technical requirements, equipment for processing the aspects of rice split charging, weighing and the like is produced immediately, but the equipment has the defects of low speed, poor stability, manpower matching and the like generally, so that the equipment with more complete functions and higher efficiency can meet the production requirements of the majority of users.

Disclosure of Invention

The invention aims to provide an automatic rice subpackaging production line all-in-one machine which has the advantages of automatically distributing lunch boxes, automatically conveying, automatically filling rice and automatically adding rice, simplifying the whole mechanism, reducing the requirement on driving parts, improving the efficiency and reducing the cost, and solves the problems that equipment can be used for replacing manual work to complete related work in the processes of cutting, cleaning and cooking in the production process of the existing lunch boxes, but the subpackaging process of rear-end rice still depends on manual work to realize work domestically, so that the production cost and the management cost are high, the phenomena of different standards and different quantities exist, and the potential food sanitation and safety hazards exist even exist.

In order to achieve the purpose, the invention provides the following technical scheme: an automatic rice subpackaging production line all-in-one machine comprises a meal box, an automatic feeding mechanism, an automatic meal distributing mechanism and a stepping conveying mechanism, wherein a synchronous wheel belt is arranged on the end face of the stepping conveying mechanism through a conveyor supporting metal plate, a meal distributing detection device for the meal is arranged above the stepping conveying mechanism, and the meal box is placed on the synchronous wheel belt;

automatic feed mechanism locates marching type conveying mechanism side, automatic meal distribution mechanism fixed mounting is in marching type conveying mechanism top, and automatic meal distribution mechanism pan feeding end corresponds automatic feed mechanism blanking end and sets up, automatic meal distribution mechanism is located marching type conveying mechanism top, and automatic meal distribution mechanism exit end and marching type conveying mechanism synchronizing wheel belt correspond the setting, through synchronizing wheel belt transmission, make cutlery box remove to automatic meal distribution mechanism exit end below.

Further, automatic feeding mechanism includes material loading main part, lifting mechanism, material loading accumulator and guide rail, inside the material loading main part was located through the guide rail to the lifting mechanism, the guide rail corresponds the lifting mechanism and passes through the sprocket chain as the transmission, and the motor is as the drive, the material loading accumulator corresponds the lifting mechanism output and locates inside the material loading main part.

Further, automatic mechanism of dividing rice includes the casing, establishes and stores up the meal fill, the mechanism of loosing rice, divides the mechanism of dividing rice, goes out meal mechanism, rice detection device and PLC central controller above the casing, inside the mechanism of loosing rice located the casing, divide the mechanism of dividing rice to correspond the mechanism of loosing rice output below setting, go out that the mechanism of dividing rice corresponds inside the casing is located to the mechanism below, and rice detection device input corresponds the mechanism of going out rice output setting.

Further, automatic tableware separating mechanism includes meal separating box bottom plate, sucking disc mechanism, tableware supporting mechanism, tableware separating mechanism, tableware locating rack and branch tableware machine connecting seat, and the tableware locating rack is fixed to be located on meal separating box bottom plate, step-by-step conveying mechanism terminal surface is located to meal separating box bottom plate, sucking disc mechanism locates meal separating box bottom plate below through the tableware locating rack, tableware supporting mechanism locates meal separating box bottom plate top through the tableware locating rack, tableware separating mechanism locates tableware supporting mechanism top through the tableware locating rack.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the automatic rice distribution machine, the PLC controls the stepping type conveying mechanism, the automatic feeding mechanism, the automatic food distribution mechanism and the automatic rice distribution mechanism to realize automatic food distribution, automatic conveying, automatic rice filling and automatic rice adding, so that the whole mechanism is simplified, the requirements on driving parts are reduced, the cost is reduced, and the efficiency is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the step-by-step conveying mechanism, the automatic feeding mechanism, the automatic meal distribution mechanism and the automatic meal distribution mechanism of the present invention;

FIG. 2 is a schematic structural view of the automatic lunch box separating machine and the step-by-step conveying mechanism of the invention;

FIG. 3 is a schematic view of the internal structure of the automatic rice-distributing machine according to the present invention;

FIG. 4 is a schematic view of the structure of the automatic rice-distributing machine of the present invention;

FIG. 5 is a schematic view of the structure of the feeding machine of the present invention;

fig. 6 is a schematic structural diagram of the step-by-step conveying mechanism of the present invention.

In the figure: 1. an automatic meal distributing mechanism; 11. a bottom plate of the meal distribution box; 12. a suction cup mechanism; 13. a tableware supporting mechanism; 14. a tableware separating mechanism; 15. a tableware positioning frame; 16. a tableware separating machine connecting seat; 2. an automatic meal distribution mechanism; 21. a housing; 22. a rice storage device; 23. a rice loosening mechanism; 24. a rice distribution mechanism; 25. a rice outlet mechanism; 26. a rice detection device; 27. a PLC central controller; 3. an automatic feeding mechanism; 31. a feeder main body; 311. (ii) a A motor; 312. a sprocket chain; 32. a lifting mechanism; 33. a feeding storage device; 34. a guide rail; 4. a step-by-step conveying mechanism; 41. a synchronous pulley belt; 42. a tableware meal distribution detection device; 43. a conveyor supporting sheet metal; 5. a meal box.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, an automatic rice split charging production line all-in-one machine comprises a meal box 5, an automatic feeding mechanism 3, an automatic tableware distributing mechanism 1, an automatic rice distributing mechanism 2 and a stepping type conveying mechanism 4, wherein a synchronizing wheel belt 41 is arranged on the end face of the stepping type conveying mechanism 4 through a conveyor supporting metal plate 43, a tableware distributing detection device 42 is arranged above the stepping type conveying mechanism 4, and the meal box 5 is placed in the automatic tableware distributing mechanism 1;

automatic feed mechanism 3 locates 4 sides of marching type conveying mechanism, automatic 2 fixed mounting of mechanism of dividing the meal are in 4 tops of marching type conveying mechanism, and the automatic 2 inputs of mechanism of dividing the meal correspond 3 blanking end settings of automatic feed mechanism, the automatic exit end of mechanism of dividing the tableware corresponds marching type conveying mechanism and connects, and automatic 1 input of mechanism of dividing the tableware locates the marching type conveying mechanism 4 through dividing tableware machine connecting seat 16.

Specifically, automatic feeding mechanism 3 includes material loading main part 31, lifting mechanism 32, material loading accumulator 33 and guide rail 34, inside material loading main part 31 was located through guide rail 34 to lifting mechanism 32, guide rail 34 corresponds lifting mechanism 32 and connects in motor 311 through sprocket chain 312, material loading accumulator 33 corresponds lifting mechanism 32 output and locates inside material loading main part 31.

Specifically, the automatic rice distribution mechanism 2 comprises a shell 21, a rice storage device 22, a rice loosening mechanism 23, a rice distribution mechanism 24, a rice discharging mechanism 25, a rice detection device 26 and a PLC central controller 27, wherein the rice loosening mechanism 23 is arranged above the shell 21, the rice distribution mechanism 24 is arranged below the output end of the rice loosening mechanism 23, the rice discharging mechanism 25 is arranged below the rice distribution mechanism 24 and corresponds to the output end of the rice discharging mechanism 25, and the input end of the rice detection device 26 corresponds to the output end of the rice discharging mechanism 25.

Specifically, automatic branch tableware mechanism 1 is including dividing meal box bottom plate 11, sucking disc mechanism 12, tableware supporting mechanism 13, tableware separating mechanism 14, tableware locating rack 15 and dividing tableware machine connecting seat 16, and tableware locating rack 15 is fixed to be located on dividing meal box bottom plate 11, 4 terminal surfaces of marching type conveying mechanism are located to dividing meal box bottom plate 11, sucking disc mechanism 12 locates dividing meal box bottom plate 11 below through tableware locating rack 15, tableware supporting mechanism 13 locates dividing meal box bottom plate 11 top through tableware locating rack 15, tableware separating mechanism 14 locates tableware supporting mechanism 13 top through tableware locating rack 15.

When in use:

automatic divide tableware mechanism 1 to put cutlery box 5 on marching type conveying mechanism 4, 4 synchronizing wheel belts 41 of marching type conveying mechanism take cutlery box 5 to begin to remove, move to automatic 2 below of branch meal mechanism when cutlery box 5, trigger the tableware and divide meal detection device 42, synchronizing wheel belts 41 stops, and automatic 2 work of branch meal mechanism makes rice fall into cutlery box 5 in, divide tableware mechanism 1 to put new cutlery box 5 on the marching type conveying mechanism 4 automatically simultaneously. After the automatic tableware distributing mechanism 1 and the automatic rice distributing mechanism 2 finish working, the stepping type conveying mechanism 4 continues to move and repeat the actions;

the process of the automatic feeding mechanism 3 in one working cycle of the embodiment is as follows:

the feeding storage 33 is driven by the lifting mechanism 32 to ascend, and when the feeding storage reaches the top, the lifting mechanism 32 overturns under the guidance of the guide rail 34 to pour the rice into the rice storage device 22 of the automatic rice distribution mechanism 2;

the procedure of the automatic rice distributing mechanism 2 of the embodiment in one working period is as follows:

the rice in the rice storage 22 falls to the rice loosening mechanism 23, the rice is uniformly fed into the rice distributing mechanism 24 by the rice loosening mechanism 23, the rice distributing mechanism 24 divides the rice balls according to a fixed amount, discharges the rice balls and falls into the rice discharging mechanism 25, and when the automatic rice distributing mechanism 2 obtains a starting instruction, the rice discharging mechanism 25 outputs the rice into the lunch box 5.

The process of the automatic meal box feeding and meal distributing integrated machine in one working period is as follows: after the start-up instruction is obtained, the start-up instruction is sent to the computer,

the automatic tableware dispensing mechanism 1 of the embodiment has the following processes in one working cycle:

initial state: the suction cup mechanism 12 is located below the conveyor support sheet metal 43 and the vacuum suction cup is in a closed state, the tableware support mechanism 13 is in a closed state, and the tableware separating mechanism 14 is in an open state.

After the start instruction is obtained, the tableware separating mechanism 14 is ejected out to separate the lunch box 5 and the whole lunch box separately, and the suction cup mechanism 12 is lifted, so that the suction cup mechanism 12 abuts against and sucks the lunch box 5. Then the dish support mechanism 13 opens, the suction cup mechanism 12 lowers the lunch box 5 with it, and finally the lunch box 5 falls onto the timing belt 41. After completing one working cycle, all mechanism parts return to the initial state to wait for the next starting command.

In summary, the following steps: through set up automatic feeding mechanism, automatic food utensil mechanism, the automatic mechanism of dividing on step-by-step conveying mechanism, realize automatic distribution cutlery box, automatic transport, automatic loading rice and automatic interpolation rice, reduce the process of catering workman's quantity, thereby it improves the efficiency of catering to distribute food more swiftly to distribute food. But also can avoid the secondary pollution of the food in the distribution process.

Claims (4)

1. The utility model provides an automatic rice partial shipment production line all-in-one, includes cutlery box (5), automatic feeding mechanism (3), divides tableware mechanism (1), divides automatic meal mechanism (2) and marching type conveying mechanism (4), its characterized in that: the end face of the stepping conveying mechanism (4) is provided with a synchronous wheel belt (41) through a conveyor supporting metal plate (43), the stepping conveying mechanism (4) is provided with a tableware distributing detection device (42), and the lunch boxes (5) and the automatic tableware distributing mechanism (1) are placed on the stepping conveying mechanism (4);

step-by-step conveying mechanism (4) side is located in automatic feeding mechanism (3), automatic meal distribution mechanism (2) fixed mounting is in step-by-step conveying mechanism (4) top, and automatic meal distribution mechanism (2) pan feeding end corresponds automatic feeding mechanism (3) blanking end setting, automatic meal distribution mechanism (1) is through dividing tableware machine connecting seat (16) fixed mounting in step-by-step conveying mechanism (4) top, and automatic meal distribution mechanism (1) exit end and step-by-step conveying mechanism (4) synchronizing wheel belt (41) correspond the setting.

2. The automatic rice split charging production line all-in-one machine according to claim 1, characterized in that: automatic feeding mechanism (3) include material loading machine main part (31), lifting mechanism (32), material loading accumulator (33) and guide rail (34), inside material loading machine main part (31) was located through guide rail (34) in lifting mechanism (32), guide rail (34) correspond lifting mechanism (32) and connect through sprocket chain (312) to through motor (311) drive setting, material loading accumulator (33) correspond lifting mechanism (32) output and locate inside material loading machine main part (31).

3. The automatic rice split charging production line all-in-one machine according to claim 1, characterized in that: automatic mechanism (2) of dividing rice includes casing (21), establishes and stores up meal ware (22), mechanism of loosing rice (23), mechanism of dividing rice (24), mechanism of going out rice (25), rice detection device (26) and PLC central controller (27) in casing (21) top, inside casing (21) was located in mechanism of loosing rice (23), mechanism of dividing rice (24) corresponds mechanism of loosing rice (23) output below setting, and it corresponds mechanism of dividing rice (24) below and locates inside casing (21) to go out rice mechanism (25), and rice detection device (26) input corresponds mechanism of going out rice (25) output setting.

4. The automatic rice split charging production line all-in-one machine according to claim 1, characterized in that: automatic meal separation utensil mechanism (1) is including meal separation box bottom plate (11), sucking disc mechanism (12), tableware supporting mechanism (13), tableware separating mechanism (14), tableware locating rack (15) and branch tableware machine connecting seat (16), and tableware locating rack (15) are fixed to be located on meal separation box bottom plate (11), marching type conveying mechanism (4) terminal surface is located in meal separation box bottom plate (11), sucking disc mechanism (12) locate meal separation box bottom plate (11) below through tableware locating rack (15), meal separation box bottom plate (11) top is located through tableware locating rack (15) in tableware supporting mechanism (13), tableware supporting mechanism (13) top is located through tableware locating rack (15) in tableware separating mechanism (14).

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