CN114290263A - Manufacturing method of curved surface supporting base of ceramic plate and curved surface supporting base - Google Patents
Manufacturing method of curved surface supporting base of ceramic plate and curved surface supporting base Download PDFInfo
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- CN114290263A CN114290263A CN202111645173.5A CN202111645173A CN114290263A CN 114290263 A CN114290263 A CN 114290263A CN 202111645173 A CN202111645173 A CN 202111645173A CN 114290263 A CN114290263 A CN 114290263A
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Abstract
The invention discloses a curved surface supporting base of a ceramic plate and a manufacturing method thereof, wherein the manufacturing method comprises the following steps: selecting a refractory component meeting the refractory requirement, fixing the refractory component on a machine tool, and cutting the refractory component; importing a preset first engraving path file, and roughly machining the cut refractory component according to the first engraving path file; and importing a preset second engraving path file, and carrying out finish machining on the rough machined refractory component according to the second engraving path file to obtain the curved surface support base. The curved surface supporting base manufactured by the invention can be heated at high temperature for many times without deformation and can be repeatedly used, and the curved surface supporting base is beneficial to processing a ceramic plate.
Description
Technical Field
The invention relates to the technical field of ceramic manufacturing, in particular to a manufacturing method of a curved surface supporting base of a ceramic plate and the curved surface supporting base.
Background
The surface decoration materials of buildings are various, and glass, paint, ceramic tiles or ceramic plates and the like are widely used, while the materials for indoor decoration of buildings are ceramic tiles. With the development of building ceramic technology, the ceramic tile production and manufacturing technology is more and more advanced, and the ceramic rock plate with larger specification and thinner thickness can be produced from the development of the traditional ceramic tile with smaller specification and size. The product is more suitable for decoration of high-end indoor space due to the characteristics of relatively large product area, few joints after being laid and pasted and good decoration effect.
When the interior space was decorated, interior architecture's wall can have more unsmooth corner, and the ceramic material of meeting directness cutting big specification usually adopts the right-angled mode of switching to spread according to the mode of traditional pottery brick to paste, and this kind of mode can bring great damage because of the processing degree of difficulty of ceramic rock plate is big on the one hand, and on the other hand decorates the effect in space and also does not obtain the promotion. Especially, when more columns, square columns and corners turn indoors, the traditional direct-switching paving and pasting mode cannot meet and improve the decoration advantages of materials. For this reason, it is required to develop a ceramic rock plate of a transfer curved surface having different radians and quarter turns, or a curved surface rock plate which can be used for cylinder decoration. But the processing mode of this kind of curved surface ceramic rock plate is realized through the mode of cutting or polishing to ceramic rock plate basically at present, and the operation is more complicated. Therefore, the prior art lacks a device which can manufacture the curved ceramic rock plate by adopting a simple processing mode.
Thus, there is a need for improvements and enhancements in the art.
Disclosure of Invention
The present invention provides a method for manufacturing a curved surface supporting base of a ceramic plate and a curved surface supporting base, which aims to solve the problem that a device for manufacturing a curved surface ceramic rock plate by a simple processing method is absent in the prior art.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
in a first aspect, the present invention provides a method for manufacturing a curved support base of a ceramic plate, wherein the method comprises:
selecting a refractory component meeting the refractory requirement, fixing the refractory component on a machine tool, and cutting the refractory component;
importing a preset first engraving path file, and roughly machining the cut refractory component according to the first engraving path file;
and importing a preset second engraving path file, and carrying out finish machining on the rough machined refractory component according to the second engraving path file to obtain the curved surface support base.
In one implementation, the refractory component is a light mullite refractory brick.
In one implementation, the selecting a refractory component that meets the refractory requirement, securing the refractory component to a machine tool, and cutting the refractory component includes:
acquiring curved surface parameters of a ceramic plate to be processed, wherein the curved surface parameters comprise: height of the curved surface, length of the curved surface and span of the curved surface;
determining the number of the fire-resistant parts according to the curved surface parameters, and bonding and assembling all the fire-resistant parts together to form a fire-resistant part assembly;
and fixing the refractory component assembly on a machine tool, and cutting the refractory component assembly.
In one implementation, the selecting a refractory component that meets the refractory requirement, fixing the refractory component to a machine tool, and cutting the refractory component further includes:
spraying water on the surface of the refractory component to wet the surface of the refractory component.
In one implementation, the importing a preset first engraving path file, and performing rough machining on the cut refractory component according to the first engraving path file includes:
determining a first engraving parameter according to the first engraving path file;
and spraying water on the surface of the refractory component, and processing the curved surface appearance of the refractory component according to the curved surface parameter of the ceramic plate to be processed and the first engraving parameter.
In one implementation, the processing a curved surface profile of the refractory component according to the curved surface parameter of the ceramic plate to be processed and the first engraving parameter includes:
if the ceramic plate to be processed is a convex curved surface, setting a left-right carving and cutting sequence according to the curved surface parameters, and processing the refractory component by combining the first carving parameters;
and if the ceramic plate to be processed is a concave curved surface, processing the refractory component according to the curved surface parameter based on the first engraving parameter.
In one implementation, the importing a preset second engraving path file, and performing finish machining on the rough-machined refractory component according to the second engraving path file to obtain a curved surface support base includes:
and spraying water on the surface of the refractory component, and controlling the engraving knife to lift in the Z-axis direction according to second engraving parameters of the second engraving path file so as to cut and grind a rough surface on the refractory component to obtain the curved surface support base.
In one implementation mode, the feeding speed of the graver corresponding to the rough machining is 3-3.6 m/s, the rotating speed of the tool is 4000-5000 r/s, and the engraving depth is 1.2-2.2 mm.
In one implementation mode, the feeding speed of the engraving knife corresponding to the finish machining is 1-1.2 m/s, the rotating speed of the tool is 4000-5000 r/s, and the engraving depth is 0.1-0.2 mm.
In a second aspect, an embodiment of the present invention further provides a curved surface supporting base of a ceramic plate, where the curved surface supporting base is manufactured based on the manufacturing method of the curved surface supporting base according to any one of the above aspects.
Has the advantages that: compared with the prior art, the invention provides a manufacturing method of a curved surface supporting base of a ceramic plate, wherein a refractory part meeting the refractory requirement is selected, fixed on a machine tool and cut; importing a preset first engraving path file, and roughly machining the cut refractory component according to the first engraving path file; and importing a preset second engraving path file, and carrying out finish machining on the rough machined refractory component according to the second engraving path file to obtain the curved surface support base. The curved surface supporting base manufactured by the invention can be heated at high temperature for multiple times without deformation and can be repeatedly used, and the curved surface supporting base is beneficial to processing the curved surface ceramic plate, so that the processing mode of the curved surface ceramic plate is simple and easy to operate.
Drawings
Fig. 1 is a schematic diagram illustrating a method for manufacturing a curved support base of a ceramic plate according to an embodiment of the present invention.
Fig. 2 is a schematic diagram illustrating an engraving of a 180 ° curved surface in the manufacturing method of the curved surface support base of the ceramic plate according to the embodiment of the present invention.
Fig. 3 is an illustration of rough machining in the X direction in the method for manufacturing a curved support base of a ceramic plate according to an embodiment of the present invention.
Fig. 4 is a diagram illustrating rough machining in the Y direction in the method for manufacturing a curved support base of a ceramic plate according to an embodiment of the present invention.
Fig. 5 is an illustration of a finish machining in the method for manufacturing the curved support base of the ceramic plate according to the embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and effects of the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The surface decoration materials of buildings are various, and glass, paint, ceramic tiles or ceramic plates and the like are widely used, while the materials for indoor decoration of buildings are ceramic tiles. With the development of building ceramic technology, the ceramic tile production and manufacturing technology is more and more advanced, and the development of the traditional ceramic tile with smaller specification and size is that the ceramic rock plate with larger specification and thinner thickness can be produced, such as large-specification ceramic products with single side larger than 2400mm, such as 800mm × 2400mm, 1600mm × 3200mm and the like. The product is more suitable for decoration of high-end indoor space due to the characteristics of relatively large product area, few joints after being laid and pasted and good decoration effect. When the ceramic tiles are laid and attached in a right-angle mode according to the traditional ceramic tile switching mode, on one hand, the ceramic rock plates are damaged greatly due to the large processing difficulty; on the other hand, the effect of the decoration space is not improved, and the continuity of the decoration texture of the large-size rock plate cannot be shown. Especially when there are more cylinders, square columns and corners to turn indoors, the traditional direct-switching paving and pasting mode can not meet and improve the decoration advantages of materials, and can not be used as a power for cylindrical decoration, and the aesthetic feeling of the decoration texture continuity of the rock-forming plate materials can not be expressed and decorated. Further, international architects such as masson pine require the use of such curved, curved materials for many of their works, and require that the material itself be continuously decorative with varying degrees of curvature and texture. In view of this, it is a market demand to develop a ceramic rock plate of a transfer curved surface having different radians and quarter turns, or a curved surface rock plate technology that can be used for cylinder decoration.
The ceramic rock plates have large specifications and are all plane rectangles. And when the curved face rock plate connected with the plane rectangle is to be formed, the ceramic rock plate with the plane rectangle needs to be shaped into a curved shape. The hard, fragile and breakable physical properties of ceramics determine their ductility and elasticity inferior to those of metals. The ceramic product can be bent to be in a bent shape at a forming stage, the original shape of the ceramic product is continuously kept after sintering, or the ceramic product is machined in a later stage such as cutting and polishing, and the nonlinear appearance of the required ceramic product is obtained. However, the ceramic rock plate has a problem that it is not thick enough and is not easily cut and polished into an integral curved surface. At present, the processing mode of the curved ceramic rock plate is basically realized by cutting or grinding the ceramic rock plate, but the operation is more complex. Therefore, the prior art lacks a device which can manufacture the curved ceramic rock plate by adopting a simple processing mode.
In order to solve the problems of the prior art, the present invention provides a method of manufacturing a curved support base of a ceramic plate, as shown in fig. 1. The manufacturing method of the curved surface supporting base of the ceramic plate of the embodiment comprises the following steps:
step S100, selecting a refractory component meeting the refractory requirement, fixing the refractory component on a machine tool, and cutting the refractory component.
Specifically, this example was compared by experiments to find a suitable refractory material for engraving. For example, natural marble and granite can be carved, but the hardness is high, the processing time is long, the carving is not easy to process due to edge breakage and damage, cracking and breaking can occur when the high temperature is repeatedly carried out, and the cost can be increased due to repeated carving. The metal piece can be carved, but is easy to expand and generate obvious deformation when heated at high temperature, which is not beneficial to the regular curved surface of the processed rock plate. Therefore, the refractory component selected in the embodiment is a light mullite refractory brick used for a building ceramic roller kiln, and belongs to a special refractory material. In this embodiment, the light mullite refractory brick is a regular cuboid. The size of the firebricks in the market is fixed and is generally not large, and the standard firebricks have the appearance size of 230mm multiplied by 113mm multiplied by 65mm, 230mm multiplied by 113mm multiplied by 65mm-55mm, 250mm multiplied by 123mm multiplied by 65mm, and 250mm multiplied by 123mm multiplied by 65mm-55 mm. Since the ceramic plate to be processed may be larger than a refractory brick, the present embodiment further obtains the curved surface parameters of the ceramic plate to be processed after selecting the refractory component, the curved surface parameters include: determining the quantity of the refractory components according to the curved surface parameters, and then processing the refractory components, wherein the processing parameters are consistent with the curved surface parameters of the ceramic plate to be processed. If the curved span of the ceramic plate to be processed exceeds the maximum dimension of one refractory component, or the curved longitudinal length of the ceramic plate to be processed exceeds the maximum dimension of one refractory component, two or more refractory components are bonded together to form a larger refractory component assembly for engraving. When the fireproof component is a cuboid, a plurality of fireproof components are bonded more conveniently, and the processing of the curved surface supporting base is facilitated. When the curved surface of the ceramic plate to be processed is a smaller arc-shaped surface, only a curved surface supporting seat with a small curved surface is needed at the moment, so that only one refractory component needs to be processed, and the refractory component can be directly fixed on a platform of a carving machine tool for carving. When a plurality of refractory components are required to be combined, the number of the refractory components to be bonded is calculated according to the curved surface span, the curved surface height and the curved surface length of the ceramic plate to be processed, a refractory component assembly is formed after bonding, and then the refractory component assembly is fixed on a machine tool platform of an engraving machine for processing. In the present embodiment, the refractory is machined in X, Y, Z three directions during machining, and as shown in fig. 2, the refractory is required to be machined into a 180 ° curved surface.
In one implementation, this embodiment requires water spray wetting of the refractory component surface when the refractory component is placed on a machine tool for machining. Because the refractory part is at the sculpture in-process, the carving tool carries out high-speed rotatory friction on the refractory part and produces the heat, and this heat can influence carving tool hardness and sculpture effect, can produce a large amount of dusts and noise simultaneously when the sculpture, and raise dust and noise can be reduced to the surface of moist refractory part. And the function of wetting the refractory component with water is equivalent to that of cooling liquid, so that the function of flushing the cutting powder can be realized, the temperature of a grinding area can be reduced, the grinding quality is improved, and the thermal decomposition of the binder around the abrasive particles is reduced. Since the initial surfaces of the refractory components are rough, this step can be skipped if a single piece of refractory component is engraved, but in most cases multiple pieces of refractory components are spliced to form a refractory component assembly. At the moment, the surface of the refractory part which is not subjected to surface cutting and polishing is rough, a large gap exists during adhesion, the curved surface base is not easy to process, and the processing quality of the curved surface base is influenced, so that the grinding quality can be improved by wetting the surface of the refractory part.
Step S200, importing a preset first engraving path file, and roughly machining the cut refractory component according to the first engraving path file.
Specifically, the first engraving path file imported in this embodiment is a rough path file, and the engraving machine can roughly process the shape of the curved surface according to the rough path file. The present embodiment may determine a first engraving parameter from the first engraving path file. The first engraving parameters determined in the embodiment comprise the operation direction of the graver, the self-rotating speed, the operation speed, the engraving depth, the hardness of the graver and the material of the graver; the graver can move along the X-axis and Y-axis directions, as shown in fig. 3 and 4, and the processing efficiency of the graver is slightly different in different moving directions. After the first engraving parameter is obtained, the present embodiment may spray water on the surface of the refractory component, and process the curved surface profile of the refractory component according to the curved surface parameter of the ceramic plate to be processed and the first engraving parameter. And if the ceramic plate to be processed is a convex curved surface, setting a left-right engraving and cutting sequence according to the curved surface parameters, and processing the refractory component by combining the first engraving parameters. And if the ceramic plate to be processed is a concave curved surface, processing the refractory component according to the curved surface parameter based on the first engraving parameter. In one implementation manner, the engraving machine for performing rough machining in this embodiment is: beijing refined carving, the carving software is ArtForm X64V 2.0, the carving tool is: an 80-degree tungsten steel coating flat-bottom milling cutter. And the feeding speed of the engraving knife corresponding to rough machining is 3-3.6 m/s, the rotating speed of the tool is 4000-5000 r/s, and the engraving depth is 1.2-2.2 mm.
Step S300, importing a preset second engraving path file, and performing finish machining on the rough-machined refractory component according to the second engraving path file to obtain a curved surface supporting base.
The rough-machined refractory part has a curved surface prototype on the surface, but the rough surface has obvious hierarchical step-like appearance similar to saw-toothed shape, cannot be directly used and needs to be subjected to finish machining. Specifically, in this embodiment, a second engraving path file is introduced, water is sprayed on the surface of the refractory component, and the engraving knife is controlled to move up and down in the Z-axis direction according to the second engraving parameters of the second engraving path file, so as to cut and grind the rough surface on the refractory component, so as to obtain the curved surface support base, as shown in fig. 5, fig. 5 is a 120 ° arc finish machining, and the curved surface of the machined curved surface support base is smooth. In this embodiment, the engraving machine for performing the finish machining is: beijing refined carving, the carving software is ArtForm X64V 2.0, the carving tool is: an 80-degree tungsten steel coating flat-bottom milling cutter. And the feeding speed of the engraving knife corresponding to the finish machining is 1-1.2 m/s, the rotating speed of the cutter is 4000-5000 r/s, and the engraving depth is 0.1-0.2 mm.
Therefore, the processing flow of the curved surface supporting base in the embodiment is as follows: selecting a fire-resistant part → fixing the fire-resistant part on an engraving machine tool → wetting the surface of the fire-resistant part → cutting the surface, polishing the surface to be flat → leading in a first engraving path file → setting a first engraving parameter → wetting the surface of the fire-resistant part → starting the engraving machine → leading in a second engraving path file → setting a second engraving parameter → wetting the surface of the fire-resistant part → starting the engraving machine → obtaining a curved support base.
In summary, in this embodiment, a refractory component meeting the refractory requirement is selected, the refractory component is fixed on a machine tool, and the refractory component is cut; importing a preset first engraving path file, and roughly machining the cut refractory component according to the first engraving path file; and importing a preset second engraving path file, and carrying out finish machining on the rough machined refractory component according to the second engraving path file to obtain the curved surface support base. The curved surface supporting base manufactured by the invention can be heated at high temperature for multiple times without deformation and can be repeatedly used, and the curved surface supporting base is beneficial to processing the curved surface ceramic plate, so that the processing mode of the curved surface ceramic plate is simple and easy to operate.
Based on the above embodiment, the invention further provides a curved surface supporting base, and the curved surface supporting base is manufactured based on the manufacturing method of the curved surface supporting base in the above embodiment. Since the manufacturing method of the curved supporting base has been explained in detail in the above method embodiments, it will not be described in detail here.
In summary, the present invention discloses a curved surface supporting base of a ceramic plate and a manufacturing method thereof, wherein the manufacturing method comprises: selecting a refractory component meeting the refractory requirement, fixing the refractory component on a machine tool, and cutting the refractory component; importing a preset first engraving path file, and roughly machining the cut refractory component according to the first engraving path file; and importing a preset second engraving path file, and carrying out finish machining on the rough machined refractory component according to the second engraving path file to obtain the curved surface support base. The curved surface supporting base manufactured by the invention can be heated at high temperature for many times without deformation and can be repeatedly used, and the curved surface supporting base is beneficial to processing a ceramic plate.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. A method of manufacturing a curved support base for a ceramic plate, the method comprising:
selecting a refractory component meeting the refractory requirement, fixing the refractory component on a machine tool, and cutting the refractory component;
importing a preset first engraving path file, and roughly machining the cut refractory component according to the first engraving path file;
and importing a preset second engraving path file, and carrying out finish machining on the rough machined refractory component according to the second engraving path file to obtain the curved surface support base.
2. A method of manufacturing a curved support base for a ceramic plate as claimed in claim 1, wherein said refractory elements are light mullite refractory bricks.
3. A method of manufacturing a curved support base for a ceramic plate according to claim 1, wherein said selecting a refractory component that meets a refractory requirement, fixing said refractory component to a machine tool, and cutting said refractory component comprises:
acquiring curved surface parameters of a ceramic plate to be processed, wherein the curved surface parameters comprise: height of the curved surface, length of the curved surface and span of the curved surface;
determining the number of the fire-resistant parts according to the curved surface parameters, and bonding and assembling all the fire-resistant parts together to form a fire-resistant part assembly;
and fixing the refractory component assembly on a machine tool, and cutting the refractory component assembly.
4. A method of manufacturing a curved support base for a ceramic plate according to claim 3, wherein said selecting a refractory component that meets a refractory requirement, fixing said refractory component to a machine tool, and cutting said refractory component, further comprises:
spraying water on the surface of the refractory component to wet the surface of the refractory component.
5. The method for manufacturing a curved support base of a ceramic plate according to claim 4, wherein said introducing a predetermined first engraving path file, and performing a rough machining of the cut refractory component according to the first engraving path file comprises:
determining a first engraving parameter according to the first engraving path file;
and spraying water on the surface of the refractory component, and processing the curved surface appearance of the refractory component according to the curved surface parameter of the ceramic plate to be processed and the first engraving parameter.
6. The method for manufacturing a curved support base for a ceramic plate according to claim 5, wherein said machining a curved profile of said refractory component according to said curved parameters of said ceramic plate to be machined and said first engraving parameters comprises:
if the ceramic plate to be processed is a convex curved surface, setting a left-right carving and cutting sequence according to the curved surface parameters, and processing the refractory component by combining the first carving parameters;
and if the ceramic plate to be processed is a concave curved surface, processing the refractory component according to the curved surface parameter based on the first engraving parameter.
7. The method for manufacturing a curved support base for a ceramic plate according to claim 1, wherein the step of introducing a predetermined second engraving path file and finishing the rough-machined refractory component according to the second engraving path file to obtain a curved support base comprises:
and spraying water on the surface of the refractory component, and controlling the engraving knife to lift in the Z-axis direction according to second engraving parameters of the second engraving path file so as to cut and grind a rough surface on the refractory component to obtain the curved surface support base.
8. The method for manufacturing a curved surface support base of a ceramic plate according to claim 1, wherein the rough machining corresponds to an engraving knife having a feeding speed of 3 to 3.6m/s, a tool rotation speed of 4000 to 5000r/s, and an engraving depth of 1.2 to 2.2 mm.
9. The method for manufacturing a curved surface support base of a ceramic plate according to claim 1, wherein the finish machining corresponds to a carving knife having a feeding speed of 1 to 1.2m/s, a tool rotation speed of 4000 to 5000r/s, and a carving depth of 0.1 to 0.2 mm.
10. A curved support base for a ceramic plate, characterized in that it is manufactured on the basis of the method for manufacturing a curved support base according to any one of the preceding claims 1 to 9.
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